Powerplus POWAIR0109 User Manual

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Page 1

POWAIR0109 EN

1 APPLIANCE ....................................................................................................2

2 DESCRIPTION (FIG. A) ...................................................................................2

3 PACKAGE CONTENT LIST ............................................................................2

4 SAFETY INSTRUCTIONS ...............................................................................3

4.1 Fire or explosion hazard ................................................................................3

4.2 Misuse hazard ................................................................................................3

4.3 Hazard created while coating materials are atomized and sprayed ..........3

4.4 Other hazards .................................................................................................3

5 INSTRUCTIONS FOR OPERATION ...............................................................4

5.1 Preparation .....................................................................................................4

5.2 Adjustment .....................................................................................................4

5.2.1 Pattern adjustment: ..........................................................................................4

5.2.2 Fluid (paint) adjustment: ...................................................................................4

5.2.3 Operation (Fig. 2) .............................................................................................4

6 MAINTENANCE ...............................................................................................5

7 STORING .........................................................................................................5

8 TECHNICAL DATA .........................................................................................5

9 NOISE ..............................................................................................................6

10 TROUBLE SHOOTING ....................................................................................6

11 ENVIRONMENT ...............................................................................................7

12 DECLARATION OF CONFORMITY ................................................................8

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HIGH PRESSURE SPRAY GUN POWAIR0109

1 APPLIANCE

This gun Is applicable to do painting for cars, automobile, furniture, machinery, hotel, house and building. This HVLP gun is designed in light weight, nice shaped, comfortable feeling, compact conformation, easy to operate and take, ergonomic design and gets a superior finish and saves paint at the same time.

Warning Read this manual and general safety instructions carefully before using the appliance, for your own safety.

2 DESCRIPTION (FIG. A)

1. Nozzle, needle and air cap

2. Fluid adjustment knob

3. Pattern adjustment knob

4. Air inlet plug

5. Cup

6. Trigger

7. Air flow adjustment knob

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packaging and packing inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for

transportation damage.

 Keep the packaging materials as far as possible until the end of the warranty period.

Then take it to your local waste disposal system.

WARNING Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!

1 x Spray gun 1 x Cup 600cc 1 x Manual 1 x Nipple

POWAIR0109 EN

If any parts are missing or damaged, please contact your dealer.

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4 SAFETY INSTRUCTIONS

4.1 Fire or explosion hazard

 Fluid and solvents can be highly flammable or combustible.

 Use in well-ventilated spray booth.  Avoid any ignition sources such as smoking, open flames, slsctrical hazard,etc.

 Never use HALOGENATED HYDROCARBON SOLVENTS

(1.1.1TRICHLORINE,ETHYL CHLORIDE, etc.) Which can chemically react with aluminium and zinc parts and cause an explosion. Be sure that all fluids and solvents used are chemically compatible with aluminium and zinc parts.

 To reduce the risk of static sparking, grounding continuity to the spray equipment ane

object being sprayed must be maintained.

4.2 Misuse hazard

POWAIR0109 EN

 NEVER point gun in the direction of human body.  NEVER exceed the maximum safe working pressure of the epuipment.  ALWAYS release air and fluid pressures before cleaning ,disassembling or servicing.  For emergency stop and prevention of unintended operation, a ball valve installation

4.3 Hazard created while coating materials are atomized and sprayed

 Toxic vapours produced by spraying certain materials can create intoxication and

 Noise level mentioned in main specifications was measured at 1.0m behind the tip of

4.4 Other hazards

 NEVER modify this product for any applications.  NEVER enter working areas of robots, reciprocators, conveyors, etc, unless

 NEVER spray foods or chemicals through the spray gun.

near the gun to stop air supply is recommended .

serious damage to health.

 -Use the gun in well-ventilated areas.  -Always wear protective eyewear, gloves, respirator, etc.to prevent the toxic vapour

hazard, solvents and paint from coming into contact with your eyes or skin.

the gun, 1.6m height from floor.

 -Wear earplugs if required.

machines are switched off .

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5 INSTRUCTIONS FOR OPERATION

5.1 Preparation

1. After unpacking the product, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

2. Thoroughly mix and thin paint in accordance with the paint manufacturer’s instructions.

Most materials will spray readily if thinned properly.

3. Strain material through filter, cheese cloth or a paint strainer.

4. Fill the canister about ¾ full and start the air compressor.

WARNING DO NOT EXCEED Maximum Pressure of Spray Gun or any other parts in the compressor system.

5. After Connect the gun to air supply, please make sure that the fluid cap, container and

air hose have been connected tightly with spray gun.

6. Set up a piece of cardboard or other scrap material to use as a target and adjust for

best spray pattern.

WARNING Never aim or spray at yourself or anybody else which would cause serious injury.

7. Test the consistency of the material by making a few strokes on a cardboard target.

THIN WITH CARE! Do not exceed paint manufacturer’s thinning recommendations.

5.2 Adjustment

The desired pattern, volume of fluid output and fine atomization can easily be obtained by regulating the Pattern Adjusting Knob,Fluid (PAINT) Adjusting Knob. Fig 1: 1=Increase

5.2.1 Pattern adjustment:

Turning pattern adjusting knob to the right till the end will make spray pattern round, or turning left will make spray pattern ellipse.

5.2.2 Fluid (paint) adjustment:

Turning the paint adjusting knob clockwise will decrease the volume of fluid output and counter-clockwise will increase fluid output.

POWAIR0109 EN

5.2.3 Operation (Fig. 2)

 Suggested air pressure is 0. 2-0 3Mpa.  Recommended paint viscosity differs according to paint property and painting

conditions.16 to 20 sec.

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 Keep fluid output as small as possible to the extent that the job will not be hindered. It

POWAIR0109

Air inlet

¼”

Type of feed

Gravity

Standard diameter of nozzle

1.7mm

will lead to better finishing with fine atomization.

 Set the spray distance from the gun to the workpiece as near as possible within the

range of 150 - 200mm.

 The gun should be held so that it is perpendicular to the surface of the workpiece at

all times. Then the gun should move in a and horizontal line. Arcing the gun causes uneven painting.

6 MAINTENANCE

Turn off air and coating materials to the gun and release pressure by triggering the gun before disassembling,gleaning or servicing.

Pay attention when disassembling spray gun since you must touch sharp parts.

Do not disassemble without receiving enough knowledge and education.

 Pour remaining paint into another container and then clean paint passages and air

cap. Spray a small amount of thinner to clean paint passages. Incomplete cleaning will cause adverse pattern shape and particles. Clean fully and promptly twocomponent paint after use.

 Clean other sections with attached brush soaked with thinner and waste cloth.  Clean paint passages fully before disassembly.  Remove fluid nozzle after removing fluid needle set or while keeping fluid needle

pulled, in order to protect seat section.

 Turn Spread adj. Knob counterclockwise to fully open And then tighten Spread adj.

guide into gun body.

Never immerse the whole gun into liquid such as thinner.

Never damage holes of air cap, fluid nozzle fluid needle.

7 STORING

 When not using spray gun, turn the fluid adjustment knob counter-clockwise to open

which will reduce spring tension on needle fluid tip.

 Spray gun MUST BE well cleaned and lightly lubricated.

8 TECHNICAL DATA

POWAIR0109 EN

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POWAIR0109 EN

Max. pressure of air

3bar

Paint capacity

600cc

Avg. air consumption

170-283 l/min

Pattern width

160-210mm

Maximum nozzle flow rate

300gr/min

Acoustic pressure level LpA

77 dB(A)

Acoustic power level LwA

88 dB(A)

aw (Vibration)

1.9 m/s²

K = 0.8 m/s²

Spray pattern

REASON

REMEDIES

FLUTTERING

Air enters between material nozzle and nozzle seat.

Assembly parts again after clean the connecting part between Material nozzle and nozzle seat. Or change these two parts when they are damaged.

Air enters between the airflow separating ring and gun body or nozzle seat.

Assemble parts again after do the cleaning works or change new ones when they are damaged.

Air enters near the need sealing nut.

Rocking the needle sealing nut.

Air enters between material passage connector and cup.

Assenbly and locking the relative parts again after do the cleaning works.

CRESCENT

Some eyewinker block on the holes of airflow nozzle, that caused the asymmetry painting from the horn holes.

Using brush to clean the eyewinker from the horn holes completely. But It Is not allowed to clean by some metal cleaning device.

Some Solids cling between the Material nozzle and airflow nozzle.

Clean the solides and change relative parts if some of then are damaged.

9 NOISE

Noise emission values measured according to relevant standard. (K=3)

ATTENTION! Wear hearing protection when sound pressure is over 85 dB(A).

10 TROUBLE SHOOTING

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POWAIR0109 EN

Spray pattern

REASON

REMEDIES

INCLINED

Some solids cling on the exit part of material nozzle.

Assembly the parts again after cleaning the join between material nozzle and nozzle set.

SPLIT

Paint viscosity too low.

Add paint to increase viscosity.

Fluid output too high.

Adjust the spray adjust valve set to low, but the spray pattern will be small.

HEAVY CENTER

Paint viscosity too high.

Add thinner to reduce viscosity.

Fluid output too high.

Adjust the spray adjust valve set to higher.

11 ENVIRONMENT

Should your machine need replacement after extended use, do not put it in the domestic waste but dispose of it in an environmentally safe way.

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12 DECLARATION OF CONFORMITY

POWAIR0109 EN

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

product: High pressure spray gun trade mark: POWERplus model: POWAIR0109

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives, and their amending directives:

2006/42/EC

European harmonized standards, and their amendments:

EN1953: 2013

The undersigned acts on behalf and under the power of attorney of the company management,

Hugo Cuypers Certification Manager Date: 24/07/2014

Powerplus POWAIR0109 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual