Powerplus POWAIR0106 User Manual

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POWAIR0105-106 EN

1 APPLIANCE ....................................................................................................2

2 DESCRIPTION .................................................................................................2

3 PACKAGE CONTENT LIST ............................................................................2

4 SAFETY INSTRUCTIONS ...............................................................................3

5 INSTRUCTIONS FOR OPERATION ...............................................................3

5.1 Preparation .....................................................................................................3

5.2 Adjustment .....................................................................................................4

5.2.1 Pattern adjustment: ..........................................................................................4

5.2.2 Fluid (paint) adjustment: ...................................................................................4

5.2.3 Operation .........................................................................................................4

6 MAINTENANCE ...............................................................................................6

7 STORING .........................................................................................................6

8 TECHNICAL DATA .........................................................................................6

9 TROUBLE SHOOTING ....................................................................................7

10 ENVIRONMENT ...............................................................................................8

11 DECLARATION OF CONFORMITY ................................................................9

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HIGH PRESSURE SPRAY GUN POWAIR0105-POWAIR0106

1 APPLIANCE

A High pressure spray gun is ideal for refinishing a wide variety of home improvement projects. This high pressure paint sprayer features fluid and fan controls to offer a wide variety of patterns.

Warning Read this manual and general safety instructions carefully before using the appliance, for your own safety.

2 DESCRIPTION

1. Nozzle, needle and air cap

2. Fluid adjustment knob

3. Pattern adjustment knob

4. Air inlet plug

5. Aluminium cup

6. Trigger

3 PACKAGE CONTENT LIST

 Remove all packaging materials.  Remove remaining packaging and packing inserts (if included).  Check that the package contents are complete.  Check the appliance, the power cord, the power plug and all accessories for

transportation damage.

 Keep the packaging materials as far as possible until the end of the warranty period.

Then take it to your local waste disposal system.

WARNING Packaging materials are not toys! Children must not play with plastic bags! There is a danger of suffocation!

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POWAIR0105 1 x Spray gun 1 x Aluminium cup 400cc 1 x Manual

If any parts are missing or damaged, please contact your dealer.

POWAIR0106 1 x Spray gun 1 x Aluminium cup 750cc 1 x Manual

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4 SAFETY INSTRUCTIONS

Fig 1

Fig 2

Fig 3

Fig 4

 For toxic vapors produced by spraying certain materials can create intoxication and

serious damage to health. Always wear safety glasses, gloves and respirator to prevent the toxic vapor hazard, solvent and pointing paint coming into contact your eyes or skin. (see fig 1)

 Never use oxygen, combustible or any other bottle gas as a power source or would

cause explosion and serious personal injury. (see fig 2)

 Fluid and solvent can be highly flammable or combustible. Pls Use the tool only in

well-ventilated area, and avoid any ignition sources, such as smoking, open flames and decrial hazard. (see fig 3)

 Disconnect tool from air supply hose before doing tool maintenance and during non-

operation, for emerge stop and prevention of unintended operation, a ball valve near the gun to air supply is recommend.

 Use clean, dry and regulate compressed air rated at 3.0-4.0bar, never exceed

maximum permissive operating pressure 8.3bar (120psi) (see fig 4)

 Never use homogenate hydrocarbon solvent, which can chemically react with

aluminum and zinc parts and chemically compatible with Alum. and zinc parts.

 Never point gun at you and others at any time.  Before operating the tool, make sure all the screws & caps are securely tightened in

case of leaking;

 Before painting, make inspection for free movement of trigger and nozzle to insure

tool can operate well.

 Never modify this tool for any other applications. Only use parts, nozzles and

accessories recommended and accessories recommended by manufactures.

5 INSTRUCTIONS FOR OPERATION

5.1 Preparation

1. After unpacking the product, inspect carefully for any damage that may have occurred during transit. Make sure to tighten fittings, bolts, etc., before putting unit into service.

2. Thoroughly mix and thin paint in accordance with the paint manufacturer’s

instructions. Most materials will spray readily if thinned properly.

3. Strain material through filter, cheese cloth or a paint strainer.

4. Fill the canister about ¾ full and start the air compressor.

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WARNING DO NOT EXCEED Maximum Pressure of Spray Gun or any other parts in the compressor system.

5. After Connect the gun to air supply, please make sure that the fluid cap, container

and air hose have been connected tightly with spray gun.

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6. Set up a piece of cardboard or other scrap material to use as a target and adjust for

Decrease: Pattern: Increase:

Decrease: Fluid: Increase:

best spray pattern.

WARNING Never aim or spray at yourself or anybody else which would cause serious injury.

7. Test the consistency of the material by making a few strokes on a cardboard target. If

material still appears too thick, add a small amount of thinner. THIN WITH CARE! Do not exceed paint manufacturer’s thinning recommendations.

5.2 Adjustment

The desired pattern, volume of fluid output and fine atomization can easily be obtained by regulating the Pattern Adjusting Knob,Fluid (PAINT) Adjusting Knob.

5.2.1 Pattern adjustment:

Turning pattern adjusting knob to the right till the end will make spray pattern round, or turning left will make spray pattern ellipse.

5.2.2 Fluid (paint) adjustment:

Turning the paint adjusting knob clockwise will decrease the volume of fluid output and counter-clockwise will increase fluid output.

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5.2.3 Operation

1. Begin spraying. Always keep the gun at right angles to the work .

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2. Keep the nozzle about 6 to 12 inches from the work surface. Grip the gun keeping

1: Coating will be light at this point. 2: Coating will be heavy at this point

1: Start stroke 2: Pull trigger 3: 6 to 12 inches 4: Release trigger 5: End of stroke 6: Coating should be even and wet when spraying

Wrong

Right

perpendicular with spraying area then move it parallel for several times, Stopping gun movement in mid-stroke will cause a build up of paint and result in runs. Do not fan the gun from side to side while painting. This will cause a build-up of paint in the center of the stroke and an insufficient coating at each end.

3. Trigger the gun properly. Start the gun moving at the beginning of the stroke

BEFORE SQUEEZING THE TRIGGER and release the trigger BEFORE STOPPING GUN MOVEMENT at the end of the stroke. This procedure will blend each stroke with the next without showing overlap or unevenness .

4. The amount of paint being applied can be varied by the speed of the stroke, distance

from the surface and adjustment of the fluid control knob.

5. Overlap strokes just enough to obtain an even coat.

NOTE: Two thin coats of paint will yield better results and have less chance of runs than one heavy layer.

6. Use a piece of cardboard as a shield to catch overspray at the edges of the work to

protect other surfaces.

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6 MAINTENANCE

POWAIR0105

POWAIR0106

Air inlet

¼”

Type of feed

Gravity

Suction

Standard diameter of nozzle

1.5mm

Recommended air pressure

3.0-4.0bar (44-58psi)

3.0-4.0bar(44-58psi)

Max. pressure of air

5bar / 72.5psi

Paint capacity

400cc

750cc

Avg. air consumption

119-201l/min (4.2-7.1cfm)

Pattern width

160-210mm (6.3-8.3”)

140-180mm (5.5-7.1”)

Incomplete cleaning could cause function failures and a degradation of the fan form.

 Remove any remaining paint by pouring it into another container.  Disassemble the spray gun making sure to remove the needle before disassembling

the nozzle to avoid damage to the housing of the nozzle closure.

 Clean all the paint passages and the nozzle. Clean the other components using a

brush soaked in solvent.

 Reassemble the spray gun and spray a small quantity of solvent to eliminate all the

residues in the paint passages.

Warning: Never use metal or other objects that could damage the holes in the nozzle and cap. never immerse the spray gun completely in solvent. never use components or parts that are not manufacturer originals.

7 STORING

 When not using spray gun, turn the fluid adjustment knob counter-clockwise to open

which will reduce spring tension on needle fluid tip.

 Spray gun MUST BE well cleaned and lightly lubricated.

8 TECHNICAL DATA

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9 TROUBLE SHOOTING

Symptom

Problems

Solution

Fluttering or spitting

Material level tool low. Container tipped too far. Loose fluid inlet connection. Loose or damaged fluid tip/seat. Dry or loose fluid needle packing nut. Air vent clogged

Add material into container. Hold more upright.

Tighten. Adjust or replace. Lubricate and or tighten. Clear vent hole.

Pattern is arc.

Worn or loose Fluid nozzle. Material build up on Air cap.

Tighten or replace Fluid nozzle. Remove obstructions from holes, but don’t use metal objects to clean it.

Pattern is not Evenly spread.

Material build up on Air cap. Fluid nozzle dirty or worn.

Clean or replace Air cap. Clean or replace Fluid

nozzle.

The center of Pattern too narrow.

Material too thin or not enough. Atomization air pressure too high.

Regulate material viscosity. Reduce air pressure.

Pattern width of fan-sharp is not enough.

Material too thick. Atomization air pressure too low.

Regulate material viscosity. Increase air pressure.

Air leaking from air cap without pulling trigger

Sticking air valve stem Contaminate on air valve or seat Worn or damaged air valve or seat Broken air valve spring Bent valve stem

Lubricate Clean

Replace Replace Replace

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POWAIR0105-106 EN

Symptom

Problems

Solution

Fluid leaking from packing nut

Packing nut loose Packing worn or dry

Tighten, but do not restrict needle Replace or lubricate (nonsilicone oil)

Excessive overspray

Too high atomization pressure Too far from work surface Improper stroking (arcing, gun motion too fast)

Reduce pressure Adjust to proper distance Move at moderate pace,

parallel to surface.

Will not spray

No pressure at gun Fluid control not open enough Fluid too heavy

Check air lines Open fluid control

Thin fluid or change to pressure feed system.

10 ENVIRONMENT

Should your machine need replacement after extended use, do not put it in the domestic waste but dispose of it in an environmentally safe way.

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11 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

product: High pressure spray gun trade mark: POWERplus model: POWAIR0105-POWAIR0106

is in conformity with the essential requirements and other relevant provisions of the applicable European Directives, based on the application of European harmonized standards. Any unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments up to the date of signature);

2006/42/EC

European harmonized standards (including, if applicable, their amendments up to the date of signature);

EN1953: 1998

Keeper of the Technical Documentation : Philippe Vankerkhove, VARO – Vic. Van Rompuy N.V.

The undersigned acts on behalf of the company CEO,

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Hugo Cuypers Certification Manager Date: 22/07/2013