Powerplus POW910 User Manual

POW910 EN
1 APPLICATION .................................................................................. 2
2 DESCRIPTION ................................................................................. 2
3 SYMBOLS ........................................................................................ 2
4 SAFETY WARNINGS ....................................................................... 2
5 ASSEMBLY (FIG. A) ........................................................................ 2
6 USE ................................................................................................... 3
7 INSPECTION AND MAINTENANCE ............................................... 3
8 TECHNICAL DATA .......................................................................... 3
9 ENVIRONMENT ............................................................................... 4
10 DECLARATION OF CONFORMITY ................................................ 4
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POW910 EN
PIVOTING ARM FOR HOIST POW910
1 APPLICATION
The pivoting arm is designed t o have one hoist attached to it. The pivoting arm must be mounted on a well-attached steel rod for this purpose, which has a diameter of 48 mm.
1. Bottom support
2. Clamping block
3. 2 bolts (M12 x 60 mm)
4. Upper support
5. Supporting arm
6. Cotter pin
3 SYMBOLS
In this manual and/or on the machine the following symbols are used:
Denotes risk of personal injury or damage to the tool.
In accordance with essential applicable safety standards of European directives.
4 SAFETY WARNINGS
Be sure to take the following points into account, so as to avoid accidents and injury:
§ Do not overburden the pivoting arm.
§ In case of damage, do not continue to use the pivoting arm.
§ For your own safety, make sure that all screws have been properly tightened and check
these regularly.
§ Always make sure that the cotter pins are properly fastened in the drill holes.
§ It is strictly forbidden to transport persons with the hoist.
§ In addition, persons may not stand under the hoist or pivoting arm.
§ A person that has not been informed about these safety regulations may not use this
product.
§ All components must be regularly checked for possible deformations or damages.
§ Always observe the maximum allowed load!
7. Pivoting arm
8. Large cotter pin
9. Extension pipe
10. Bolt (M12 x 70 mm)
11. Bolt (M8 x 60 mm)
12. Rubber saddles
Read manual before use.
5 ASSEMBLY (FIG. A)
§ Position of the lower support (1) at the desired working height against a vertical steel tube, which has a diameter of 48 mm and a wall thickness of at least 4 mm, and which surface is not too smooth, to ensure a better grip.
§ Assemble with the clamping block (2) by means of 2 M12 x 60 mm bolts (3) and M12 nuts, using Ø 12 mm spring washers and Ø 12 mm flat washers, and tighten properly (bolts must be tightened to 70 Nm minimum).
§ Install of the upper support (4) and the clamping block (2) in the same manner. Make sure that they are both installed in the same direction. The distance between both must be 420 mm, measured from the underside to the underside.
§ Hook one side of the support arm (5) into the hinge pin of the upper support (make sure it is positioned in the correct direction), and secure it by inserting a cotter pin (6) in the hole of the hinge pin.
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POW910 EN
§ Hook the lower pivoting arm (7) on the hinge pin of the lower support and secure it by putting a large cotter pin (8) through the hole of the pin.
§ Attach the loose part of the support arm (5) to the lower pivoting arm (7) by using an M12 x 70 mm bolt (10), an M12 nut, a Ø 12 mm spring washer and a Ø 12 mm flat washer (pos. B).
6 USE
§ Before being taken into use, all components must be inspected. The vertical support pillar must be robust. The components of the pivoting arm must be undamaged and free of cracks. The support arms must be firmly attached.
§ The supporting pillar must be in a good vertical position. The cable will only be correctly wound up on the attached winch, when the pivoting arm is located in a good horizontal position.
§ The maximum load amounts to 600 kg at a distance of 750 mm relating to the vertical support pillar. For lifting this load, use the pivoting arm that has been installed as described above.
§ Attention: With POW903 this pivoting arm cannot handle the double capacity of up to 800 kg.
§ For lifting loads with a maximum of 300 kg (POW900 or POW901 and POW902 without double capacity), one can use the pivoting arm up to 1100 mm. Attach both parts of the arm to one another, by inserting a M12 x 70 mm bolt (10) in the second hole (pos. C) in the extendable part (9). Attach the M8 x 60 bolt (11) with an M8 nut, Ø8 mm spring washer and Ø8 mm flat washer in the first (smaller) hole of the extendable part (pos. A); this prevents the hoist from slipping off the support arm during use.
§ The load may never exceed the maximum permitted value.
§ Standing under a pivoting arm under load is not permitted.
§ Caution: The provided rubber saddles (12) serve as adapters, for attaching the hoist to the
extendable pivoting arm. The brackets themselves are delivered as part of the electrical hoists. They are not part of the components of this pivoting arm.
§ Before use, first of all a lifting test and a pivoting test without load have to be performed. In the further course of the test the load should be increased evenly step by step. After this test, the required torque of 70 Nm for the mounting bolts has to be checked.
7 INSPECTION AND MAINTENANCE
§ Regularly inspect the supporting pillar. It must be solidly attached and may not be bent. Also check the rigidity and check that the supporting pillar still stands in a proper vertical position.
§ Regularly check the components of the pivoting arm. It may not be damaged (dents, cracks, etc).
§ Check all connections (bolts/nuts). They must be properly tightened.
§ A defective pivoting arm is not repairable - it must be replaced immediately.
§ The load may never exceed the maximum allowed values.
§ It is not allowed to stand under the pivoting arm when this component is under load.
§ It is strictly forbidden to lift a load simultaneously with 2 hoists.
§ It is not allowed to lift up people with this hoist.
§ Helpers and children should be kept away from the working area, when this tool is in use.
§ Inexperienced persons may not operate this tool.
8 TECHNICAL DATA
Max. load at 750 mm 600 kg Max. load at 1100 mm 300 kg Rotation 50° to the left and 50° to the right
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9 ENVIRONMENT
Should your appliance need replacement after extended use, do not dispose of it
with the household refuse, but in an environmentally safe way.
Waste produced by electrical machine items should not be handled
household rubbish. Please recycle where recycle facilities exist. Check with your
BELGIUM, declares that,
is in conformity with the essential requirements and other relevant provisions of the applicable
European Directives as they relate to European harmonized standards. Any unauthorized
attorney granted by the company
POW910
EN
Local Authority or retailer for recycling advice.
10 DECLARATION OF CONFORMITY
VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier -
Product: PIVOTING ARM FOR HOIST Trade mark: POWERplus Model: POW910
modification of the apparatus voids this declaration. European Directives (including, if applicable, their amendments):
2006/42/EC
European harmonized standards, and their amendments:
* BGV D6/10.00
The undersigned acts on behalf of and under the power of management,
like normal
Hugo Cuypers Certification Manager 16/01/2012
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