Powerplus POW7490 User Manual

POW7490 EN

1 APPLICATION ................................................................................... 3

2 DESCRIPTION (FIG. A) ..................................................................... 3

3 PACKAGE CONTENT LIST .............................................................. 3

4 SYMBOLS .......................................................................................... 3

5 GENERAL POWER TOOL SAFETY WARNINGS ............................ 4

5.1 Working area ............................................................................................................. 4

5.2 Electrical safety ......................................................................................................... 4

5.3 Personal safety ......................................................................................................... 4

5.4 Power tool use and care ........................................................................................... 5

5.5 Service ....................................................................................................................... 5

6 ADDITIONAL SAFETY INSTRUCTIONS FOR TILE CUTTERS ...... 5

6.1 Power supply ............................................................................................................. 5

6.2 Diamond blades ........................................................................................................ 6

7 ASSEMBLY ........................................................................................ 6

7.1 Mounting the riving knife (fig. 1) ................................ .............................................. 6

7.2 Mounting the cutting disc (fig. 2 & 3) ....................................................................... 6

7.3 Mounting the upper blade guard (10) (fig. 4) ........................................................... 6

7.4 Mounting the adjustable fence ................................................................................. 6

8 OPERATION ...................................................................................... 6

8.1 Switching on and off ................................................................................................. 7

8.2 Angle adjustment of the table .................................................................................. 7

8.3 Water reservoir .......................................................................................................... 7

8.4 Performing straight and angle cuts ......................................................................... 7

8.4.1 Straight cuts ................................................................................................................ 7

8.4.2 Angle cuts at 45° ......................................................................................................... 7

8.5 Replacing the diamond cutting blade. ..................................................................... 7

9 CLEANING AND MAINTENANCE .................................................... 7

9.1 Cleaning ..................................................................................................................... 7

9.2 Maintenance .............................................................................................................. 7

10 TECHNICAL DATA ............................................................................ 8

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11 NOISE ................................................................................................. 8

12 SERVICE DEPARTMENT .................................................................. 8

13 STORAGE .......................................................................................... 8

14 WARRANTY ....................................................................................... 8

15 ENVIRONMENT ................................................................................. 9

16 DECLARATION OF CONFORMITY ................................................ 10

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POW7490 EN

Read manual before use

Always wear safety goggles.

Always wear protective gloves.

In accordance with essential
requirements of the European
directive(s)

TILE CUTTER 600W - 180MM
POW7490

1 APPLICATION

Your tile cutter has been designed for cutting ceramic and clay paving and wall tiles.
It is not designed for commercial use.

WARNING! Read this manual and general safety instructions carefully
before using the appliance, for your own safety. Your power tool should
only be passed on together with these instructions.

2 DESCRIPTION (FIG. A)

1. Table

2. Diamond cutting blade

3. Parallel guide

4. Water reservoir

5. Adjustment of table angle

3 PACKAGE CONTENT LIST

 Remove all packing materials.
 Remove remaining packaging and transit supports (if existing).
 Check the completeness of the packing content.
 Check the appliance, the power cord, the power plug and all accessories for transportation

damages.

 Keep the packaging materials as far as possible till the end of the warranty period.

Dispose it into your local waste disposal system afterwards.

WARNING Packing materials are no toys! Children must not play with
plastic bags! Danger of suffocation!

6. On/off switch

7. Fixing screw of parallel guide

8. Angle guide

9. Dividing knife

10. Safety guard

1 tile cutter
1 water tray
1 full-length adjustable fence
1 mitre guide
1 manual

When parts are missing or damaged, please contact your dealer.

4 SYMBOLS

In this manual and/or on the machine the following symbols are used:

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5 GENERAL POWER TOOL SAFETY WARNINGS

Read all safety warnings and instructions. Failure to heed warnings and follow instructions
may result in electric shock, fire and/or serious injury. Keep safety warnings and instructions
for future reference. The term "power tool" in the safety warnings refers to your mains­operated (corded) power tool or battery-operated (cordless) power tool.

5.1 Working area

 Keep working area clean and well lit. Untidy and dark areas can lead to accidents..
 Do not operate power tools in potentially explosive surroundings, for example, in the

presence of inflammable liquids, gases or dust. Power tools create sparks which may
ignite the dust or fumes..

 Keep children and bystanders at a distance when operating a power tool. Distractions can

cause you to lose control of it.

5.2 Electrical safety

 Always check that the power supply corresponds to the voltage on the rating plate.
 Power tool plugs must match the outlet. Never modify the plug in any way. Do not use

adapter plugs with earthed power tools. Unmodified plugs and matching outlets will reduce
the risk of an electric shock.

 Avoid body contact with earthed surfaces such as pipes, radiators, kitchen ranges and

refrigerators. There is an increased risk of an electric shock if your body is earthed.

 Do not expose power tools to rain or wet conditions. If water gets inside a power tool, it will

increase the risk of an electric shock.

 Do not damage the cord. Never use the cord for carrying, pulling or unplugging the power

tool. Keep the cord away from heat, oil, sharp edges or moving parts. Damaged or
entangled cords increase the risk of an electric shock.

 When operating a power tool outdoors, use an extension cable suitable for outdoor use.

Using a cord suitable for outdoor use reduces the risk of an electric shock.

 If operating a power tool in a damp location is unavoidable, use a power supply protected

by a residual current device (RCD). Using an RCD reduces the risk of an electric shock.

5.3 Personal safety

 Stay alert, watch what you are doing and use common sense when operating a power

tool. Do not use a power tool when you are tired or under the influence of drugs, alcohol or
medication. A moment of inattention when operating a power tool may result in serious
personal injury.

 Use safety equipment. Always wear eye protection. Using safety equipment such as a

dust mask, non-skid safety shoes, a hard hat, or hearing protection whenever it is needed
will reduce the risk of personal injury.

 Avoid accidental starts. Ensure the switch is in the off position before inserting the plug.

Carrying power tools with your finger on the switch or plugging in power tools when the
switch is in the on position makes accidents more likely.

 Remove any adjusting keys or spanners before turning on the power tool. A spanner or

key left attached to a rotating part of the power tool may result in personal injury.

 Do not reach out too far. Keep your feet firmly on the ground at all times. This will enable

you retain control over the power tool in unexpected situations.

 Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and

gloves away from the power tool. Loose clothes, jewellery or long hair can become
entangled in the moving parts..

 If there are devices for connecting dust extraction and collection facilities, please ensure

that they are attached and used correctly. Using such devices can reduce dust-related
hazards.

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5.4 Power tool use and care

 Do not expect the power tool to do more than it can. Use the correct power tool for what

you want to do. A power tool will achieve better results and be safer if used in the context
for which it was designed.

 Do not use the power tool if the switch cannot turn it on and off. A power tool with a

broken switch is dangerous and must be repaired.

 Disconnect the plug from the power source before making adjustments, changing

accessories, or storing power tools. Such preventive safety measures reduce the risk of
starting the power tool accidentally.

 Store power tools, when not in use, out of the reach of children and do not allow people

who are not familiar with the power tool or these instructions to operate it. Power tools are
potentially dangerous in the hands of untrained users.

 Maintain power tools. Check for misalignment or jammed moving parts, breakages or any

other feature that might affect the operation of the power tool. If it is damaged, the power
tool must be repaired. Many accidents are caused by using poorly maintained power tools.

 Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting

edges are less likely to jam and are easier to control.

 Use the power tool, accessories and cutting tools, etc., in accordance with these

instructions and in the manner intended for the particular type of power tool, taking into
account the working conditions and the work which needs to be done. Using a power tool
in ways for which it was not intended can lead to potentially hazardous situations.

5.5 Service

 Your power tool should be serviced by a qualified specialist using only standard spare

parts. This will ensure that it meets the required safety standards.

6 ADDITIONAL SAFETY INSTRUCTIONS FOR TILE CUTTERS

 Make sure that the cutting disc is correctly screened by the guard.
 Never remove the riving knife. The distance between the cutting disc and the riving knife

should not exceed 5 mm.

 Do not use cutting discs which are bent, deformed or otherwise damaged.
 Do not use cutting discs which do not comply with the specifications stated in this manual.
 Never start cutting tiles before the machine reaches full speed.
 Never attempt to cut extremely small workpieces.
 Do not leave the work area until the machine has been switched off and the cutting disc

has come to a complete standstill.

 Never attempt to stop the cutting disc by exerting pressure on the side of the disc.
 Always unplug the machine before performing any maintenance.
 Do not use the machine before it has been completely assembled and installed according

to the instructions.

 Do not perform any design, assembly or Construction activities on the table while the

machine is switched on.

 Unplug the machine and clean the table before leaving the work area.

6.1 Power supply

 This tile saw must be connected to an earthed 230V - 50Hz power source.
 This power source must be secured by a 16A fuse.
 Your machine is supplied with a 30mA residual current device to protect the user against

electric shock.

 It can only protect you when the power mains to which the tool is plugged is properly

grounded.

 Have the proper outlet installed by a qualified electrician.

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POW7490 EN

 Check with a qualified electrician or service personnel if the grounding instructions are not

completely understood, or if in doubt as to whether the tool is properly grounded.

6.2 Diamond blades

 Only use 180mm diameter Continuous Rim Wet Diamond blades.
 DO NOT use larger, segmented or 'turbo' blades, wood sawing blades, or any other

cutting device. Severe bodily injury, and damage to your saw can occur.

 Inspect blades daily for cracks or uneven wear. Discard cracked, chipped or bent blades!
 Ensure the blade is mounted with the rotation arrow in the proper direction and is securely

tightened with a wrench.

 Always ensure a continuous flow of water on both sides of the blade before cutting any

material.

 Do not operate the machine without all safety guards in position
 Do not force the material into the blade. Let the blade cut at its own speed.

7 ASSEMBLY

ATTENTION! Disconnect the power plug before carrying out any
adjustments or maintenance.

7.1 Mounting the riving knife (fig. 1)

 Unscrew the two (crosshead) screws and place the foot of the riving knife under the table.
 Place the small plate (2 holes with thread) under the foot of the riving knife
 Connect the riving knife with the two screws and the plate

7.2 Mounting the cutting disc (fig. 2 & 3)

 Unscrew two screws out of lower blade guard and remove the guard. (fig. 2)
 Dismount nut (counterclockwise) and outer flange
 Place blade on the inner flange
 Mount outer flange and nut (clockwise) again (fig. 3)
 Place the lower blade guard back in position and connect the two screws

7.3 Mounting the upper blade guard (10) (fig. 4)

 Slide the guard in horizontal position across the riving knife.
 Connect the guard to the riving knife with the wing nut bolt and the locknut
 Be aware that the guard is connected under the lockpin. The lock-pin prevents the guard

falling backwards.

7.4 Mounting the adjustable fence

 Connect the knob (7) with the fence (3) by using the plate (1 hole with thread); do not

tighten the knob yet.

 Slide the complete fence with (loosen) knobs onto the table; the plates on the inner side of

the table.

 Set the required distance.
 Tighten the knobs by rotating them (clockwise).
 Place the water reservoir (4) under the table

8 OPERATION

 The tile cutter may only be used as a fixed tool and should be screwed down to a level

and horizontal surface.

 Use the screw holes in the base of the machine.
 Keep water full in the tank when you operate the cutter.

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8.1 Switching on and off

To turn the machine ON, press the green push button.
To turn the machine OFF, press the red push button.

8.2 Angle adjustment of the table

 Allows to cut a tile at 45°.
 Loosen the table locking screws on the front and back of the table.
 Incline the table to the desired angle and re-tighten.

8.3 Water reservoir

 When cutting with this tool, the disc should always be in contact with water.
 When storing, remove the reservoir and clean it from sediments of cutting.

8.4 Performing straight and angle cuts

8.4.1 Straight cuts

 loosen the fixing knobs (7) at both sides of the table.
 Place the guide at the desired cutting distance.
 fix the knobs (7) at both sides of the table again.
 Push the tile forward. Don't push to hard and let the disc do the job.

8.4.2 Angle cuts at 45°

 Use the supplied plastic angle guide to cut a tile at 45°.
 Place 1 corner of the tile in the angle guide, hold the tile firmly in its position, then Push

the tile forward. Don't push to hard and let the disc do the job.

8.5 Replacing the diamond cutting blade.

See above Assembly / mounting the cutting blade.

9 CLEANING AND MAINTENANCE

Attention! Before performing any work on the equipment, pull the power
plug.

9.1 Cleaning

 Keep the ventilation slots of the machine clean to prevent overheating of the engine.
 Regularly clean the machine housing with a soft cloth, preferably after each use.
 Keep the ventilation slots free from dust and dirt.
 If the dirt does not come off use a soft cloth moistened with soapy water.

Never use solvents such as petrol, alcohol, ammonia water, etc. These
solvents may damage the plastic parts.

9.2 Maintenance

 Our machines have been designed to operate over a long period of time with a minimum

of maintenance. Continuous satisfactory operation depends upon proper machine care
and regular cleaning.

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POW7490 EN

Rated Voltage AC (Un)

230V~

Rated Frequency (fn)

50Hz

Rated Power (Pn)

600W

Rotation Speed (n)

2950min-1

Blade Size

180x22.2x2.2mm

Disc Diameter

180mm

Max. Cutting depth

35mm

Cable Length

2m

Maximum Cutting Capacity 90° - 0°

33.5mm

Maximum Cutting Capacity 45° - 0°

21mm

table size

330mm x 360mm

Acoustic pressure level LpA

63 dB(A)

Acoustic power level LwA

76 dB(A)

10 TECHNICAL DATA

11 NOISE

Noise values measured according to relevant standard. (K = 3)

ATTENTION! The sound power level may exceed 85 dB(A), in this case
individual hearing protection shall be worn.

12 SERVICE DEPARTMENT

 Damaged switches must be replaced by our after-sales service department.
 If the connecting cable (or mains plug) is damaged, it must be replaced by a special

connecting cable which is available from our service department. Replacement of the
connecting cable should only be carried out by our service department (see last page) or
by a qualified specialist (qualified electrician).

13 STORAGE

 Thoroughly clean the whole machine and its accessories.
 Store it out of the reach of children, in a stable and secure position, in a cool and dry

place, avoid too high and too low temperatures.

 Protect it from exposure to direct sunlight. Keep it in the dark, if possible.
 Don’t keep it in plastic bags to avoid humidity build-up.

14 WARRANTY

 This product is warranted as provided by law for a 24 -month period effective from the

date of purchase by the first user.

 This warranty covers all material or production flaws excluding: batteries, chargers,

defective parts subject to normal wear & tear such as bearings, brushes, cables, and
plugs, or accessories such as drills, drill bits, saw blades, etc. ; damage or defects
resulting from maltreatment, accidents or alterations; nor the cost of transportation.

 Damage and/or defects resulting from inappropriate use also do not fall under the

warranty provisions.

 We also disclaim all liability for any bodily injury resulting from inappropriate use of the

tool.

 Repairs may only be carried out by an authorised customer service centre for Powerplus

tools.

 You can always obtain more information at the number 00 32 3 292 92 90.
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 Any transportation costs shall always be borne by the customer, unless agreed otherwise

in writing.

 At the same time, no claim can be made on the warranty if the damage of the device is the

result of negligent maintenance or overload.

 Definitely excluded from the warranty is damage resulting from fluid permeation, excessive

dust penetration, intentional damage (on purpose or by gross carelessness), inappropriate
usage (use for purposes for which the device is not suitable), incompetent usage (e.g. not
following the instructions given in the manual), inexpert assembly, lightning strike,
erroneus net voltage. This list is not exhaustive.

 Acceptance of claims under warranty can never lead to the prolongation of the warranty

period nor commencement of a new warranty period in case of a device replacement.

 Devices or parts which are replaced under the warranty therefore remain the property of

Varo NV.

 We reserve the right to reject a claim whenever the purchase cannot be verified or when it

is clear that the product has not been properly maintained. (Clean ventilation slots, carbon
brushes serviced regularly, etc.).

 Your purchase receipt must be kept as proof of date of purchase.
 Your appliance must be returned undismantled to your dealer in an acceptably clean state,

(in its original blow-moulded case if applicable to the unit), accompanied by proof of
purchase.

15 ENVIRONMENT

Should your appliance need replacement after extended use, do not dispose of it
with the household refuse, but in an environmentally safe way.
Waste produced by electrical machine items should not be handled like normal
household rubbish. Please recycle where recycle facilities exist. Check with your
Local Authority or retailer for recycling advice.

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16 DECLARATION OF CONFORMITY

VARO N.V. - Joseph Van Instraat 9 - BE2500 Lier - BELGIUM, declares that,

product: TILE CUTTER 600W - 180mm
trade mark: POWERplus
model: POW7490

is in conformity with the essential requirements and other relevant provisions of the applicable
European Directives, based on the application of European harmonized standards. Any
unauthorized modification of the apparatus voids this declaration.

European Directives (including, if applicable, their amendments);

2011/65/EU
2006/42/EC
2004/108/EC

European harmonized standards (including, if applicable, their amendments);

EN61029-1 : 2009
EN55014-1 : 2006
EN55014-2 : 1997
EN61000-3-2 : 2006

EN61000-3-3 : 2013
Keeper of the Technical Documentation : Philippe Vankerkhove, VARO Vic. Van Rompuy N.V.
The undersigned acts on behalf of the company CEO,

Philippe Vankerkhove
Regulatory Affairs – Compliance Manager
14/08/14

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