Powerplus POW63753 User Manual

1 INTRODUCTION ............................................................................. 3

2 SAFETY MESSAGES ..................................................................... 3

3 SAFETY INFORMATION ................................................................ 3

4 COMPONENT & CONTROL LOCATION ....................................... 3

5 PRE OPERATION CHECKS ........................................................... 4

6 OPERATION.................................................................................... 4

6.1 Safe operating precautions ..................................................................................... 4

6.2 Starting the engine .................................................................................................. 4

6.3 Stopping the engine ................................................................................................ 6

7 SPECIFICATIONS ........................................................................... 6

8 TUNE-UP SPECIFICATIONS.......................................................... 6

9 SERVICING YOUR ENGINE ........................................................... 6

9.1 The importance of maintenance ............................................................................. 6

9.2 Maintenance safety ................................................................................................. 7

9.3 Safety precautions .................................................................................................. 7

9.4 Maintenance schedule ............................................................................................ 7

9.5 Refuelling ................................................................................................................. 8

9.5.1 Adding Fuel ............................................................................................................... 8

9.6 Engine oil ................................................................................................................. 9

9.6.1 Recommended Oil .................................................................................................... 9

9.6.2 Oil Level Check ......................................................................................................... 9

9.6.3 Oil Change .............................................................................................................. 10

9.7 Air cleaner ............................................................................................................. 10

9.7.1 Inspection ............................................................................................................... 11

9.7.2 Cleaning.................................................................................................................. 11

9.8 Spark plug ............................................................................................................. 11

9.9 Flywheel brake inspection (a types only) ............................................................. 12

10 ENGINE ADJUSTMENTS ............................................................. 13

11 HELPFUL TIPS & SUGGESTIONS .............................................. 13

11.1 Storing your engine ............................................................................................... 13

11.1.1 Storage Preparation ........................................................................................... 13

11.1.2 Cleaning ............................................................................................................. 13

11.1.3 Fuel .................................................................................................................... 14

11.1.4 Adding a gasoline stabilizer to extend fuel storage life ........................................ 14

11.1.5 Draining the fuel tank and carburettor ................................................................. 14

11.1.6 Engine Oil .......................................................................................................... 15

11.1.7 Clean fuel strainer .............................................................................................. 15

11.1.8 Storage precautions ........................................................................................... 15

11.2 Removal from storage ........................................................................................... 16

11.3 Transporting .......................................................................................................... 16

12 TROUBLE SHOOTING CHART.................................................... 16

13 TECHNICAL & CONSUMER INFORMATION .............................. 17

13.1 Serial Number Location ........................................................................................ 17

13.2 Carburettor Modifications for High Al titude Operation ........................................ 17

ENGINE DYM 1 P60FA, DYM 1 P64FA, DG 600

1 INTRODUCTION

§ Thank you for purchasing our engine. We want to help you to get the best results from your new engine and operate it safely. This manual contains information on how to do that; please read it carefully before operating the engine.

§ This manual should be considered as a permanent part of the engine and should remain with the engine if resold.

§ Review the instructions provided with the equipment powered by this engine for any additional information regarding engine start-up, shutdown, operation, adjustments or any special maintenance instructions.

2 SAFETY MESSAGES

§ Your safety and the safety of others are very important. We have provided important safety messages in this manual and on the engine. Please read these messages carefully.

§ A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol and one of three words, DANGER, WARNING, or CAUTION.

DANGER WARNING

CAUTION

Each message tells you what the hazard is, what can happen, and what you can do to avoid or reduce injury.

3 SAFETY INFORMATION

§ Understand the operation of all controls and learn how to stop the engine quickly in case of emergency. Make sure the operator receives adequate instruction before operating the equipment.

§ Your engine's exhaust contains poisonous carbon monoxide. Do not run the engine without adequate ventilation, and never run the engine indoors.

§ The engine and exhaust become very hot during operation. Keep the engine at least 3 feet (1 meter) away from buildings and other equipment during operation. Keep flammable materials away, and do not place anything on the engine while it is running.

You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions. You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions

You CAN be HURT if you don't follow instructions.

4 COMPO NENT & CONTROL LOCATION

1. starter grip

2. Fuel cap

3. air filter

4. carburettor

5. spark plug

6. Muffler

7. Oil filler cap /dipstick

8. Fuel tank

5 PRE OP ERATION CHECKS

For your safety, and to maximize the service life of your equipment, it is very important to take a few moments to check the engine condition before operating Be sure to take care of any problem you find, or hav e your servicing dealer to c orrect it, before you operate the engine.

WARNING

Improper maintenance to this engine, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed. Always perform a preoperation inspection before each operation, and correct any problem.

Always check the following items before you start the engine:

1. Fuel level.

2. Oil level.

3. Air cleaner.

4. General inspection: Check for fluid leaks and loose or damaged parts.

5. Check the equipment powered by this engine

Review the instructions provided with the equipment powered by this engine for any precautions and pro ced ures that should be followed before engine start-up.

6 OPERATION

6.1 Safe operating precautions

Before operating the engine for the first time, please review the SAFETY INFORMATION section and the PRE OPERATION CHECKS above.

WARNING

Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you. Avoid any areas or actions that expose you to carbon monoxide

Review the instructions provided with the equipment powered by this engine for any safety precautions that should be observed. With engine start-up, shutdown, or operation

6.2 Starting the engine

§ Turn the fuel valve switch to the ON position

A1. FOR STARTING A COLD ENGINE:

§ Move the throttle control to the choke position.

§ close safety brake control handle

§ Grasp rope handle and pull slowly until resistance is felt

§ pull cord rapidly to overcome compression (prevent kickback),

§ repeat if necessary

§ After engine starts, move handle to RUN position.

A : Fuel valve lever

A : cable hole

A2. FOR RESTARTING A WARM ENGINE:

§ Do not use the choke when the engine is warm.

§ Move the throttle control slightly past the RUN position.

B1. FLYWHEEL BRAKE MOD ELS:

§ Move the starter control handle (located on equipment) to release the flywheel brake.

NOTICE

Engine will stop if you release the starter control handle.

Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter

1. starter grip handle

B2. FLYWHEEL BRAKE MOD ELS:

§ Continue to hold the starter control handle. The engine will stop if you release the starter control handle

Type DYM1P60FA

DYM1P64FA

DG600

6.3 Stopping the engine

1. Turn the fuel valve to the OFF position

2. FLYWHEEL BRAKE MODELS :

3. Release the starter control handle (located on equipment) to stop the engine.

4. Turn the control lever to the STOP position(located on equipment

1. brake cable

7 SPECIFICATIONS

Dry weight(kg) 12 12 14.5 Engine type 4-stro ke, ove rhe ad valv e, sin gle cy lind er Displacement[Bore x

Stroke] Max. torque 6.5 Nm at 2600 rpm 7 Nm at 2600 rpm 9.5Nm at 2800rpm Cooling system Forced air PTO shaft rotation Counter clockwise

118cm³ - 60X42 135cm³ - 64x42mm 173cm³ - 70x45mm

8 TUNE-UP SPECIFICATIONS

ITEM SPECIFICATION MAINTENANCE Spark plug gap 0.028-0.031 inch

(0.7-0.8 mm)

Valve clearance (cold) IN:0.06+0.02mm

EX:0.08+0.02mm

Other specifications No other adjustments needed

Refer to 8.8

See your authorized dealer

9 SERVICING YOUR ENGINE

9.1 The importance of maintenance

Good mainten ance is essential for safe, economical and trouble -free operation. It will also help reduce pollution.

WARNING

Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seriously hurt or killed.

Always follow the inspection and maintenance recommendations and schedules in this owner's manual.

To help you properly care for your engine, the following pages include a maintenance schedule, routine inspection proced ures, and simple maintenance procedures using basic hand tool s .

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Powerplus POW63753 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual