Powermatic PM2800B User Manual

Operating Instructions and Parts Manual

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18-inch Variable Speed Drill Press

Model PM2800B

Powermatic

1.0 Warranty and Service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.

• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with Woo d. Us e of th ese machi nes in t he pr oces sing of met al, plast ics, or other materia ls may void the w arranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.

More Informa t io n

Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.

How State Law Appli es

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

Product Listing with Warranty Period

90 Days – Parts; Consumable items 1 Year – Motors, Machine Accessories 2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery

NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.

2.0 Table of contents

Section Page

1.0 Warranty and Service ..................................................................................................................................... 2

2.0 Table of contents ............................................................................................................................................ 3

3.0 Safety warnings .............................................................................................................................................. 4

4.0 About this manual .......................................................................................................................................... 5

5.0 Specifications ................................................................................................................................................. 6

5.1 Base Hole Centers for PM2800B ............................................................................................................... 7

6.0 Setup and assembly ....................................................................................................................................... 8

6.1 Shipping contents ....................................................................................................................................... 8

6.2 Tools required for setup: ............................................................................................................................ 8

6.3 Unpacking and cleanup .............................................................................................................................. 8

6.4 Assembly .................................................................................................................................................... 8

6.5 Table insert leveling ................................................................................................................................. 10

7.0 Electrical connections .................................................................................................................................. 11

7.1 Grounding instructions ................................................................................................... .......................... 11

7.2 Voltage conversion ................................................................................................................................... 12

7.3 Extension cords ........................................................................................................................................ 12

8.0 Adjustments ................................................................................................................................................. 12

8.1 Table movement ....................................................................................................................................... 12

8.2 Chuck and arbor removal ......................................................................................................................... 13

8.3 Changing spindle speeds ......................................................................................................................... 13

8.4 Depth stop ................................................................................................................................................ 13

8.5 Work stop ................................................................................................................................................. 13

8.6 Return spring ............................................................................................................................................ 13

8.7 Laser adjustment ...................................................................................................................................... 14

9.0 Operating controls ........................................................................................................................................ 15

10.0 Operation ................................................................................................................................................... 15

10.1 Installing bits ........................................................................................................................................... 15

10.2 Positioning work piece ............................................................................................................................ 15

10.3 General Inspection ................................................................................................................................. 16

10.4 Setting rotation speed ............................................................................................................................ 16

11.0 Maintenance ............................................................................................................................................... 16

11.1 Belt replacement .................................................................................................................................... 16

11.2 Lamp replacement .................................................................................................................................. 17

12.0 Troubleshooting the PM2800B Drill Press ................................................................................................. 18

13.0 Replacement Parts ..................................................................................................................................... 18

13.1.1 Exploded View for PM2800B ............................................................................................................... 19

13.1.2 Part List for PM2800B ......................................................................................................................... 20

14.0 Electrical Connections for PM2800B Drill Press ........................................................................................ 24

3.0 Safety warnings

1. Read and understand the entire owner's manual before attempting assembly or operation.

2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.

3. Replace the warning labels if they become obscured or removed.

4. This drill press is designed and intended for use by properly trained and experienced perso nnel on ly. If you are no t fam iliar w ith the proper and safe operation of a drill press, do not use until proper training and knowledge have been obtained.

5. Do not use this drill press for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.

6. Always wear approved safety glasses/face shields while using machine. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.

7. Before operating this drill press, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recommended. Do not wear gloves.

8. Wear ear protectors (plugs or muffs) during extended periods of operation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead based paint.

•

Crystalline silica from bricks, cement and other masonry products.

•

Arsenic and chromium from chemically treated lumber.

10. Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

11. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.

12. Make certain the switch is in the OFF po sition before connecting the machine to the power supply.

13. Make certain the machine is properly grounded.

14. Make all machine adjustments or maintenance with the machine unplugged from the power source.

15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.

16. Keep safety guards in place at all times when the machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.

17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

18. Provide for adequate space surrounding work area and non-glare, overhead lighting.

19. Keep the floor around the machine clean and free of scrap material, oil and grease.

20. Keep visitors a safe distance from the work area. Keep children away.

21. Make your workshop child proof w ith padlocks, master switches or by removing starter keys.

22. Give your work undivided attention. Looking around, carrying on a conversation and “horseplay” are careless acts that can result in serious injury.

23. Maintain a balanced stance at all times so that you do not fall into the blade or other moving parts. Do not overreach or use excessive force to perform any machine operation.

24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and more safely.

25. Use recommended accessories; improper accessories may be hazardous.

26. Maintain tools with care. Keep drill bits sharp and clean for the best and safest performance.

Follow instructions for lubricating and changing accessories.

27. Turn off machine and disconnect from power before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hand s .

28. Do not stand on the machine. Serious injury could occur if the machine tips over.

29. Never leave machine running unattended. Turn the power off and do not leave the

Familiarize yourself with the following safety notices used in this manual:

This means that if precautions are not heeded, it may result in minor injury and/or possible

machine damage.

This means that if precautions are not heeded, it may result in serious injury or possibly even

death.

machine until spindle comes to a complete stop.

30. Remove loose items and unnecessary work pieces from the area before starting the machine.

31. Don’t use in dangerous environment. Don’t use power tools in damp or wet location, or expose them to rain. Keep work area well lighted.

4.0 About this manual

This manual is provided by Powermatic covering the safe operation and maintenance procedures for a Powermatic Model PM2800B Drill Press. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide years of trouble-free operation if used in accordance with the instructions as set forth in this document.

If there are questions or comments, please contact your local supplier or Powermatic. Powermatic can also be reached at our web site: www.powermatic.com.

Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it.

Read and understand the entire contents of this manual before attem pting assembly

or operation! Failure to comply may cause serious injury!

Record your purchase information here for quick reference:

Stock no.: Model no.: Date of purchase: Place of purchase:

5.0 Specifications

Model number ........................................................................................................................................... PM2800B

Stock number ............................................................................................................................................1792800B

Mot or an d electricals:

Motor type ............................................................................ totally enclosed fan cooled, induction, capacitor start

Horsepower ..................................................................................................................................................1 HP

Phase......................................................................................................................................................... sing le

Voltage ........................................................................................................................ 115/230V (prew ired 115V)

Cycle ........................................................................................................................................................... 6 0Hz

Listed FLA (full l oad am ps) ...................................................................................................................... 15/7 .5 A

Starting amps .......................................................................................................................................... 6 2/3 1 A

Running amps (no load) ............................................................................................................................. 12.3 A

Start capacitor ............................................................................................................................. 300μF, 250VAC

Power transfer ................................................................................................................................................ belt

On/off switch .......................................................................... push/pull, with safety key and power ind ic ator lamp

Motor speed ........................................................................................................................................ 1725 RPM

Power cord .................................................................................................................. 14 AWG, 6-1/2 ft. (198cm)

Power plug installed ........................................................................................................................................ yes

Recommended circuit size

Sound emission ...................................................................................................... 90 dB at 40”(1m) without load

Laser ........................................................................................................................................................ Class II

Head and Capacities:

Swing ...............................................................................................................................................18” (460mm)

Chuck style and shank capacity ........................................................................................... key less , 5/8” (16mm)

Chuck arbor taper ......................................................................................................................................... JT-3

Spindle taper ....................................................................................................................................... JT-3 /MT -2

Spindle travel..................................................................................................................................... 6” (1 5 2mm)

Quill diameter ....................................................................................................................................2.6” (66mm)

Maximum speed range...............................................................................................................250 to 3000 RPM

Maximum spindle to table distance .............................................................................................. 26-5/8” (676mm)

Maximum chuck to table distance ................................................................................................ 22-3/8” (568mm)

Maximum spindle to base distance ............................................................................................ 44-3/4” (1136mm)

Maximum chuck to base distance .............................................................................................. 40-1/2” (1029mm)

Materials:

Head ...................................................................................................................................................... cast iron

Table ...................................................................................................................................................... ca st iron

Column ........................................................................................................................................................ stee l

Base ...................................................................................................................................................... cast iron

Fence ................................................................................................................................................... alu minu m

Table:

Table size .......................................................................................................... 20-1/2” L x 14” W (521 x 355mm)

Table miter slots (2) ............................................................................................... 11/32”W x 3/4“H (8.7 x 19mm)

Table T-slots (2) ................................................................................................... 7/32” W x 3/8” H ( 5.6 x 9.5mm)

Distance between table slots (centers) .......................................................................................... 7-5/8” (194mm)

Table tilt ............................................................................................................................... 0 to 90 deg. L and R

Table insert ................................................................................................................ 3-3/4” x 3-3/4” (95 x 95mm)

Fen c e size ............................................................................................................. 20” L x 2-3/4” H (508 x 70mm)

Base and Column:

Base size .................................................................................................... 13-1/2” L x 20-1/2” W (343 x 521mm)

Base working surface ............................................................................................... 10” L x 12” W (254 x 305mm)

Base slots (2) ....................................................................................................... 5/8” W x 4-5/8” L (16 x 118mm)

Distance between base slots (centers) ..........................................................................................5-1/8” (130mm)

Column diameter ........................................................................................................................... 3-1/8 ” (80mm)

Dimensions and Weights:

Overall dimensions, assembled ................................................... 18” L x 20-1/4” W x 71” H (457 x 514 x 1803mm)

Net weight ..................................................................................................................................... 246 lb (112kg)

Shipping weight ............................................................................................................................. 266 lb (120kg)

subject to local/national electrical codes.

........................................................................................ 20A for 115V; 15A for 230V

5.1 Base Hole Centers for PM2800B

Figure 1

The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without incurring obligations.

6.0 Setup and assembly

6.1 Shipping contents

See Figure 2.

1 Drill press head 1 Column assembly 1 Base 1 Table and bracket – A 1 Rack – B 1 Column ring – C 1 Handle, table elevating – D 1 Fence with adjustable work stop – E 1 Drift key – F 4 Socket head cap screws, M10x40 – G 1 Handle, table locking – H 3 Downfeed handles – J 1 Handwheel – K 1 Handle – L 1 Worm – M 4 Hex wrenches, 3/5/6/8mm – N 1 Keyless chuck – O 1 Chuck arbor – P 1 Owner’s manual 1 Warranty card

6.2 Tools required for setup:

(not provided)

Rubber mallet (or hammer and wood block) Wrenches: 24,19,17,14 and 10mm 2, 3 and 5mm hex wrenches

An adjustable wrench may be used in place of open end wrenches.

6.3 Unpacking and cleanup

Rem ove all co ntent s from shippi ng cart on. In spect contents for shipping damage – if any damage, report it to your distributor and shipping agent. Do not discard carton or packing material until drill press is assembled and running satisfactorily.

If any parts are missing, contact your distributor or Powermatic. (Check machine first to see if any parts were pre-assembled.)

Exposed metal surfaces on the drill press have been factory-coated with a protectant. Remove this with a soft rag moistened with a light solvent, such as mineral spirits, or WD-40®. Do not use an abrasive pad, and do not use gasoline, paint thinner or acetone, as these will damage plastic components and painted surfaces.

The drill press should be placed in a dry area, with a level floor and good lighting. Provide enough space around drill press to allow for operations and any adjustments or servicing.

Figure 2

(items not to scale)

6.4 Assembly

NOTE: Use an assistant to help assemble the drill

press.

1. Place base upon a level floor. It may be secured to floor with lag screws (not provided) thro ug h f o ur ho le s i n the ba se . Re f e r t o Figure 1 for ho le spacing.

2. If you do not wish permanent attachment to the floor, the drill press can be bolted to a plywood panel which will serve as an expanded base and further stabilize the machine. Use a high grade of plywood at least 3/4" thick. It should be large enough to prevent vibration, sliding or moving of drill press during operation. Do not use a mobile ba se with this machine.

3. Attach column assembly to base with four M10x40 socket head cap screws (A, Figure 3). Tighten firmly.

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