Powermatic PM2020 User Manual

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Operating Instructions and Parts Manual
Woodturning Lathe 20 X 20
Model PM2020
Powermatic
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-1792020 Ph.: 800-274-6848 Revision A 09/2014 www.powermati c.c om Copyright © 2014 Powerm atic

1.0 Warranty and Service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.
Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with Woo d. Us e of th ese ma chines in the pr oces sing o f metal, plast ics, or other materia ls may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.
More Informat io n
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.
How S tat e Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.
POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL O R CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
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2.0 Table of Contents

Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of Contents ........................................................................................................................................... 3
3.0 Safety warnings .............................................................................................................................................. 4
4.0 Introduction .................................................................................................................................................... 5
5.0 Specifications ................................................................................................................................................. 6
6.0 Unpacking ...................................................................................................................................................... 7
6.1 Contents of shipping container ................................................................................................................... 7
7.0 Assembly ........................................................................................................................................................ 8
7.1 Tool caddy .................................................................................................................................................. 8
7.2 Guard ......................................................................................................................................................... 8
7.3 Bed extension (optional accessory)
7.4 Shelf assemblies (optional) ...................................................................................................................... 10
8.0 Electrical connections .................................................................................................................................. 11
8.1 Single Phase Operation ........................................................................................................................... 11
8.2 Three Phase Operation ............................................................................................................................ 11
8.3 Extension cords ........................................................................................................................................ 11
9.0 Adjustments ................................................................................................................................................. 12
9.1 Headstock and tailstock movement .......................................................................................................... 12
9.2 Cam tightness ............................................................................................................ .............................. 12
9.3 Tool support ............................................................................................................................................. 12
9.4 Locking handles ....................................................................................................................................... 12
9.5 Live center and cone ................................................................................................................................ 13
9.6 Indexer ..................................................................................................................................................... 13
9.7 Centers: installing/removing ..................................................................................................................... 13
9.8 Face plate: installing/removing ................................................................................................................. 14
9.9 Speed change .......................................................................................................................................... 14
9.10 Sheave and belt alignment ..................................................................................................................... 14
9.11 Checking spindle play ............................................................................................................................ 15
9.12 Sheave/drive belt replacement ............................................................................................................... 15
10.0 Operating controls ...................................................................................................................................... 16
11.0 Operation ................................................................................................................................................... 16
11.1 Inspection ............................................................................................................................................... 16
11.2 Turning tools ........................................................................................................................................... 16
11.3 Spindle turning ....................................................................................................................................... 17
11.4 Face plate and bowl turning ................................................................................................................... 20
12.0 Maintenance ............................................................................................................................................... 22
13.0 Indexer positions ........................................................................................................................................ 23
14.0 Troubleshooting the PM2020 Lathe ........................................................................................................... 24
15.0 Recommended lathe speeds (per diameter of workpiece) ......................................................................... 25
16.0 Replacement parts ..................................................................................................................................... 25
16.1.1 PM2020 Headstock Assembly – Exploded View ................................................................................. 26
16.1.2 PM2020 Headstock Assembly – Parts List ......................................................................................... 27
16.2.1 PM2020 Stand and Bed Assembly – Exploded View .......................................................................... 29
16.2.2 PM2020 Stand and Bed Assembly – Parts List ................................................................................... 30
16.3.1 Bed Extensions – Exploded View (optional accessory) ...................................................................... 31
16.3.2 Bed Extensions – Parts List (optional accessory) ............................................................................... 31
16.4.1 Outboard Turning Stand – Exploded View (optional accessory) ......................................................... 32
16.4.2 Outboard Turning Stand – Parts List (optional accessory) .................................................................. 32
16.5 Optional Accessories: Face Plates, T o ol Supports and Misc. ................................................................ 33
17.0 Electrical connections ................................................................................................................................ 34
18.0 Electrical: Remote On/Off Switch ( optional accessory) .............................................................................. 35
............................................................................................................. 9
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3.0 Safety warnings

1. Read and understand the entire owner’s manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace the warning labels if they become obscured or removed.
4. This Lathe is designed and intended f or use by properly trained and experienced personnel only. If yo u ar e not f a miliar wit h the pr op er a nd safe operation of a Lathe, do not use until proper training and knowledge have been obtained.
5. Do not use this Lathe for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use.
6. Always wear approved safety glasses/face shields while using this machine. Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.
7. Before operating this Lathe, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confine long hair. Non-slip footwear or anti-skid floor strips are recomm ended. Do not wear gloves.
8. Wear ear protectors (plugs or muffs) during extended periods of operation.
9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and
other masonry products.
Arsenic and chromium from chemically
treated lumber.
Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.
10. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
11. Do not expose this machine to rain, or operate machine in damp locations.
12. Make certain the switch is in the OFF position before connecting the machine to the power supply.
13. Make certain the machine is properly grounded.
14. Make all machine adjustments or maintenance with the machine unplugged from the power source.
15. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on.
16. Keep the safety guard in place at all times when the machine is in use. If removed for maintenance purposes or for turning procedures which do not permit its use, exercise extreme caution and replace the guard immediately after the operation is complete.
17. Check damaged parts. Before further use of the machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
18. Provide for adequate space surrounding work area and non-glare, overhead lighting.
19. Keep the floor around the machine clean and free of scrap material, oil and grease.
20. Keep visitors a safe distance from the work area. Keep children away.
21. Make your workshop child proof w ith padlocks, master switches or by removing starter keys.
22. Give your work undivided attention. Looking around, carrying on a conversation and “horse­play” are careless acts that can result in serious injury.
23. Maintain a balanced stance at all times so that you do not fall or lean against the centers, workpiece or other moving parts. Do not overreach or use excessive force to perform any machine operation.
24. Use the right tool at the correct speed and feed rate. Do not force a tool or attachment to do a job for which it was not designed. The right tool will do the job better and sa fer.
25. Use recommended accessories; improper accessories may be hazardous.
26. Keep turning tools sharp and clean for the best and safest performance, and position the tools properly in relation to the workpiece.
27. Turn off the machine before cleaning. Use a brush or compressed air to remove chips or debris — do not use your hands.
28. Do not stand on the machine. Serious injury could occur if the machine tips over.
29. Never leave the Lathe running unattended. Turn the power off and do not leave the machine until it comes to a complete stop.
30. Remove loose items and unnecessary work pieces from the area before starting the machine.
Familiarize yourself with the following safety notices used in this manual:
31. Check the workpiece carefully for sp lits, knots or other obstructions which may cause a safety risk while turning.
32. Adjust the tool support to the proper height and position for the work. Rotate the workpiece by hand to check clearance with the tool support.
33. Select the appropriate speed for the turning job at hand. Start at low speed and allow the Lathe to ramp up to operating speed.
34. Never stop a rotating workpiece with your hand.
35. If gluing up a workpiece, always use a high­quality glue of the type necessary for that particular workpiece.
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or possibly
even death.

4.0 Introduction

This manual is provided by Powermatic covering the safe operation and maintenance procedures for a Model PM2020 Lathe. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts b reakdown. This m achine has been designed and constructed to provide consistent, long-term operation if used in accordance with instructions set forth in this manual. If there are any questions or comments, please contact either your local supplier or Powermatic. Powermatic can also be re ached at our web site: www.powermatic.com.
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5.0 Specifications

Model Number ............................................................................................................................................ PM2020
Stock Number ........................................................................................................................................... 1792020
Capacities:
Working distance between centers .................................................................................................................... 20”
Working distance between centers, 18” bed extension mounted ....................................................................... 38”
Maximum distance between spindle face and tails tock quill ........................................................................ 23-3/4”
Swing over bed .................................................................................................................................................. 20”
Swing over toolrest base .................................................................................................................................... 17”
Motor and Electricals:
Motor type ............................................................................................. totally enclosed fan cooled, induction
Horsepower ................................................................................................................................ 2HP (1.5 kW)
Voltage .................................................................................................................................................... 220 V
Cycle ........................................................................................................................................................ 60Hz
Motor FLA (full load amperage) ................................................................................................................... 6.2
Power requirements ............................................................................................................. 220V, 3Ph or 1Ph
Drive system ............................................................................................................. Poly V belt, inverter drive
VFD input amperage ................................................................................................ 15.7A (1PH), 8.4A (3PH)
VFD output to motor ....................................................................................................................... 7.5A (3PH)
Recommended circuit* .............................................................................................................................. 20 A
* subject to local and national electrical codes Headstock and Spindle:
Spindle speeds (RPM) ........................................................................................ high 125-3200; low 50-1200
Spindle thread size ..................................................................................................................... 1-1/4” x 8 T PI
Spindle direction ...................................................................................................................... forward/reverse
Headstock spindl e taper .................................................................................................................... #2 Morse
Hole through headstock spindle, diameter ................................................................................................. 5/8”
Outboard external threads ...................................................................................................... 1-3/16”–18 UNC
Indexing positions ......................................................................................................................................... 48
Tailstock:
Tailstock quill taper ............................................................................................................................ #2 Morse
Hole through tailstock s pindle, diameter .................................................................................................... 3/8”
Tailstock quill travel ................................................................................................................ 4-1/2” (114 mm)
Measurements:
Maximum overall length ..................................................................................................... 62-1/4” (1581 mm)
Overall height to top of headstock ..................................................................................... 49-1/2” (1257 mm)
Distance from floor to centerline of spindle ............................................................. 44” (1118 mm) adjustable
Footprint of stand ............................................................................................... 35”L x 24”W (890 x 610 mm)
Tool support post diameter ........................................................................................................... 1” (25.4mm)
Materials:
Headstock body .................................................................................................................................. cast iron
Tailstock body .................................................................................................................................... cast iron
Bed ..................................................................................................................................................... cast iron
Legs .................................................................................................................................................... cast iron
Tool support and base ........................................................................................................................ cast iron
Weights:
Net ........................................................................................................................................... 559 lb (254 kg)
Shipping ................................................................................................................................... 609 lb (277 kg)
The above specifications were current at the time this manual was published, but because of our policy of continuous improvement, Powermatic reserves the right to c hange specificati ons at any time and without prior notice, without incurring obligations.
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6.0 Unpacking

Open shipping container and check for shipping damage. Report any damage immediately to your distributor and shipping agent. Do not discard any shipping material until the Lathe is assembled a nd running properly.
Compare the contents of your container with the following parts list to make sure all parts are intact. Some parts can be found in separate boxes packed around the Lathe. Missing parts, if any, should be reported to your distributor. Read the instruction manual thoroughly for assembly, maintenance and safety instructions.

6.1 Contents of shipping container

1 Lathe Bed, with Headstock, Tailstock, & Tool
Support Base – (A)
2 Leg Assemblies – (B) 1 Guard – (C) 1 Tool Support, 14” – (D) 1 Face Plate, 3” – (E) 1 Live Center – (F) 1 Spur Center, 1” – (G) 1 Index Pin – (H) 1 Live Center Pin – (J) 1 Knockout Rod – (K) 1 Face Plate Wrench – (L) 1 Tool Caddy – (M) 4 Levelers – (N) 10 Socket Hd. Cap Screws, 3/8” x 1-1/4” – (O) 10 Lock Washers, 3/8” – (P) 8 Flat Washers, 3/8” – (R) 1 Owner's Manual (not shown) 1 Warranty Card (not shown)
Read and understand the e ntire contents of this m anual before attempti ng set-up or
operation! Failure to comply may cause serious injury.
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7.0 Assembly

Tools required for assembly
14mm wrench 4mm and 8mm hex wrenches
The Lathe should be
disconnected from power during assembly.
1. Remove any screws or straps that hold the Lathe parts to the pallet, and remove protective wrapping. Set all the boxes containing legs and accessories to the side.
2. Before assembling the legs, decrease the weight on the Lathe bed: Remove the stop bolt at each end of the bed, and slide off the headstock, tailstock and tool support base (Refer to sect. 9.1, Headstock and Tailstock Movement, for any clarification on removing these).
The headstock is heavy; use
caution when removing it from th e lathe bed .
3. Turn the lathe bed upside down on the shipping pallet (make sure there is nothing beneath that would scratch the bed ways).
4. Install the legs to the bed using eight socket head cap screws with eight lock washers and eight flat washers (Figure 1). Tighten the screws firmly with an 8mm hex wrench.
8. Exposed metal areas of the Lathe, such as the bed and spindles, have been factory coated with a protectant. This should be removed with a soft cloth and a cleaner-degreaser. Clean the bed areas under the headstock, tailstock and tool support base. Do not use an abrasive pad, and do not allow solvents to contact painted or plastic areas.
9. Re-install headstock, tool support base, tailstock and stop bolts.

7.1 Tool caddy

The tool caddy, shown in Figure 3, can be mounted to the left end or right end of the Lathe. The left end, near the headstock area, is generally preferred for convenience. Use two socket head cap screws and two lock washers wi th an 8mm hex wrench to secure the tool caddy to the threaded holes in the Lathe.
Figure 3
Figure 1
5. Screw the levelers into the threaded holes of the legs (Figure 1). Tighten the hex nuts against the bottom of the legs with a 14mm wrench. The levelers can be adjusted at any time to ensure the Lathe is stable and level.
6. Use an assistant to help stand the Lathe right side up on its legs.
7. The Lathe should be located in a dry area, on a sturdy floor, and with sufficient lighting. Leave plenty of space around the machine for operations and routine maintenance work.
The tool caddy has holes for placing the knockout rod, spur center, live center, live center pin, comparator centers, and faceplate wrench.
Acc essor ies c an a lso b e st ored in t he t ail stoc k, a s shown in Figure 4.
Figure 4

7.2 Guard

The guard must always be
used in operations that will allow its use.
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1. On the guard, loosen the set screw on the outer collar (shown in Figure 5) with a 4mm hex wrench. Slide the outer collar off the guard support rod.
Figure 5
2. Insert the guard support rod i nto the mounting bracket at the rear of the headstock, as shown in Figure 5. You will have to lift up on the spring pin, as shown, to slide the guard support rod into the mounting bracket. Release the spring pin and it will snap into position as you slide the support rod farther in.
3. Install the outer collar and tighten the set screw.
4. The guard can be pivoted to one of two positions: Operating mode (shown on front cover) or tilted back for stock loading (shown in Figure 6).
5. Pull up on the spring pin, and begin tilting the guard, then release the spring pin. When the guard reaches either of the two positions, the spring pin will engage.
2. Have an assistant hold the bed extension flush to the end of the Lathe bed, and insert three 3/8 x 1-3/4 socket head cap screws, three 3/8 lock washers and three 3/8 flat washers, thro ug h t he ho le s i n t he be d e xt e ns io n i nto t he threaded holes on the Lathe. See Figure 7.
Figure 7 (optional 18” bed extension shown)
1. Adj ust extension bed to lathe bed, aligning the surface and the inside ways as closely as possible.
IMPORTANT: Top surface of bed extension must be flush with surface of lathe bed, and
inside ways must be aligned, to allow smooth movement of tailstock across joint.
2. Slide tailstock over joint where beds meet, so that clamping nut is centered over joint (Figure
8). Lock tailstock clamping handle; this will align the beds.
Figure 6
7.3
Bed extension
An optional 18” bed extension assembly, stock number 6294727B, is available for the Lathe (see your Powermatic dealer). To mount the bed extension to the Lathe:
1. Slide the tailstock away from the edge of the bed.
(optional accessory)
Figure 8
3. Tighten screws in extension bed.
4. Unlock tailstock and slide it back and forth to test smoothness of joint.
5. Unscrew the stop bolt from the Lathe bed (Figure 7), and screw it into the hole at the end of the bed extension.
9
For outboard turning, where the headstock is moved to the opposite end of the Lathe to accommodate large bowl blanks, you can (1) mount the 18” bed extension to the three lower holes on the Lathe frame, and (2) mount a vertical extension post [included with the optional bed extension] to the tool rest base. See Figure 9.
For large outboard work, an optional outboard turning stand (# 6294732) is available – see sect.
16.4.1.
Figure 10
Figure 9
(shown with optional accessories)

7.4 Shelf assemblies (optional)

The double ledges on the inside of the Lathe legs will provide support for a shelf (not provided), which is convenient for storing larger items while keeping them easily accessible.
Figures 10-11-12 illustrate three methods of creating a shelf, using common lumber and basic tools.
IMPO RT ANT T IP : It is unlikely that a full-size shelf can be completely built and then inserted between the Lathe legs. Therefore, construct the shelf in pieces and insert screws only after the shelf has been established beneath the Lathe.
Shelf Style 1 (Figure 10) Lay two 2x6 boards flat upon the inner ledges.
Boards of 33” length are suitable, although 33-1/2” is optimal.
Shelf Style 2 (Figure 11) Lay two 2x4’s (or 2x6’s) on edge into the outer
ledges. Boards of 33” length are suitable, 33-1/2” optimal.
Cut two pieces from a plywood board, and screw them to the top edges of the 2x4’s. (One 33” plywood piece will not fit through the legs of the Lathe; use at least two pieces.) Make the plywood pieces flush with the outside edge of the 2x4’s.
Figure 11
Shelf Style 3: (Figure 12) This is a basket-style shelf consisting of two 2x6’s
and dowel rods. The advantage of this design is that most wood chips will fall through the shelf instead of accumulating on it. The instructions below are for building the shelf shown in Figure 12.
Materials used:
2 – 2x6’s (33” suitable, 33-1/2” optimal). 8 – wood dowels, 4’ length, 5/8” diameter.
1. Mark your ho le centers (2” centers) along the length of a 2x6. Place the holes so that the tops of the dowels will be even with the tops of the ledges on the Lathe. Also, adj ust your hole centers as necessary so that the first and last dowel will begin at approximately the same distance from the ledge at both ends of the Lathe.
2. Use a 5/8” spade bit chucked in a drill press or in a portable drill. Bore t he holes through one 2x6; this will be the rear piece.
3. On the other 2x6, do not bore t hrough b ut onl y deep enough to securely hold the ends of the dowel rods. This will be the front piece and will provide a pleasing appearance at the front of your Lathe.
10
4. When all holes have been bored, place the 2x6’s on edge in the outer ledges of the Lathe.
5. Cut the dowel rods to length with a miter saw or hand saw, so that after insertion the rods will be flush with the back of the rear 2x6.
6. Insert the dowel rods through the holes in the rear 2x6, as shown in Figure 12.
7. A strip of wood can be screwed to the rear 2x6 to cover the dowel holes and prevent the dowels from working out.
Figure 12

8.0 Electrical connections

Electr ical connections must be
made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal injury.
This machine must be grounded. In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The cond uctor , wit h ins ulat ion ha ving a n oute r surf ace that is green with or without yellow stripes, is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.
Repair or replace a damaged or worn cord immediately.
The Lathe will operate on single phase or three phase, 230 volt power supply. Make sure the characteristics of your power supply match the specifications on the motor plate of the Lathe. It i s recommended that the lathe be connected to a 20 Amp circuit with circuit breaker or time delay fuse.
Local codes take precede nce over r ecomm end­dations.

8.1 Single Phase Operation

A three wire pigtail for use on 230 volt single phase power is attached to the inverter and may be “hard­wired” to the power source, or connected to a UL/CSA listed receptacle plug.
Connect the 230 volt supply to the black and white leads and ground the green lead.
If you are hard-wiring t he Lat he to a panel, m ake sure a disconnect is available for the operator. During hard-wiring of the Lathe, make sure the fuses have been removed or the breakers have been tripped in the circuit to which the Lathe will be connected. Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired.

8.2 Three Phase Operation

If three phase power is used, it will be necessary to replace the pigtail wire attached to the inverter with a 12/4 wire and connect the three hot leads to the inverter at R, S, T as shown in the wiring diagram in sect. 17.0. Always connect the ground lead.

8.3 Extension cords

The use of extension cords is discouraged. Try to position machines within reach of the power source. If an extension cord becomes necessary, make sure the cord rating is suitable for the amperage listed on the machine’s motor plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Use the chart in Table 1 as a general guide in choosing the correct size cord. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.
Recommended Gauges (AWG) of Extension Cords
Extension Cord Length *
25
50
75
100
150
200
Amps
< 5 16 16 16 14 12 12
5 to 8 16 16 14 12 10 NR
8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR
*based on li miting th e lin e voltag e drop t o 5V at 150% of the rated amp eres.
NR: Not Recommended.
feet
feet
Table 1
feet
feet
feet
feet
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