Powermatic PM1900TX User Manual

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Instructions and Parts Manual

PM1900TX Dust Collector

Now with

PM1900TX with Filt er B ag Kit ( 1792071K ) PM1900TX wit h Canis ter Kit (1792072K)

Powermatic

Warranty and Service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.

Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.

• Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)

• Accessories carry a limited warranty of one year from the date of receipt.

• Consumable items are defined as expendable parts or accessories expected to become inoperable within a

reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.

Who is Covered

This warranty covers only the initial purchaser of the product from the date of delivery.

What is Co vered

This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance.

Warranty Limitations

Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.

How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provid e pr o of of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will

explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.

More Information

Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.

How S tate Law Applies

This warranty gives you specific legal rights, subject to applicable state law.

Limitations on This Warranty

POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.

POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.

Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.

Product Listing with Warranty Period

90 Days – Parts; Consumable items 1 Year – Motors, Machine Accessories 2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery

NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.

Warranty and Servic e .............................................................................................................................. 2

Table of Contents .................................................................................................................................... 3

Warning ................................................................................................................................................... 4

Introduction ............................................................................................................................................. 6

Specifica tions ................................................................................................................ .......................... 6

Unpac king ............................................................................................................................................... 7

Contents of Shipping Carton ................................................................................................................ 7

Base Machine Assembly.......................................................................................................................... 8

Base and Base Extensions................................................................................................................... 8

Caste rs ................................................................................................................................................ 8

Motor and Impeller A ssembly ............................................................................................................... 8

Connector Tube and Switch Box .......................................................................................................... 8

Collector Housi ngs ............................................................................................................................... 8

Support Bars ........................................................................................................................................ 8

Handles ............................................................................................................................................... 9

Cone Installation .................................................................................................................................. 9

Filter System ........................................................................................................................................ 9

Filter Bag System Assembly .................................................................................................................. 10

Canister System Assembly .................................................................................................................... 11

Electri c al Connec tions ........................................................................................................................... 12

Extension Cords................................................................................................................................. 12

Operating the Mach ine .......................................................................................................................... 12

Setting the Timer ( 1-Phase Model s) ................................................................................................... 13

Connecting the Dust Collector to a Machine ....................................................................................... 13

Maintenance .......................................................................................................................................... 13

Cleaning the Filter Bags ..................................................................................................................... 13

Removing the Collector Bags ............................................................................................................. 13

Cleaning the Canist er Filters .............................................................................................................. 13

Motor ................................................................................................................................................. 13

Replacement Parts ................................................................................................................................ 14

Breakdown for PM 1900TX Dust Collector (Base Machine) ................................................................. 14

Parts List for PM1900TX Dust Collector (Base Machine) .................................................................... 15 

Parts List and Break down for PM1900TX Filter Bag System ............................................................... 17

Breakdown for PM 1900TX Canister Filter System .............................................................................. 1 8

Parts List for PM1900TX Canister Filter System ................................................................................. 19

Electri c al Connec tions ........................................................................................................................... 20



Warning

1. Read and understand the ent ire owner’s manual befor e att em pting assembly or operation.

2. Read and understand the warnings po sted on the m achine and i n thi s manual. Fail ure to comply wit h

all of these warnings m ay cause seriou s i njury.

3. Replace the warning labels if they become obscured or removed.

4. This dust coll ector is de signed and intended f or use b y properly tr ained and experi enced personnel

only. If you are not familiar wit h the proper and safe operation of a dust coll ector, do not use until proper trai ning and k nowledge have been obtained.

5. Do not use this du st coll ector for other t han its intended use. If used for ot her purposes, Powermat ic

disclaim s any real or i mplied warrant y and h olds itsel f harml ess from any injury t hat may r esult f rom that use.

6. Always wear approved safety glasses/face shields while using this dust collector. Everyday

eyeglasses only have impact resistant lenses; t hey ar e not safety glasses.

7. Keep hair, loose clothing, fingers, and all par ts of body away from opening and moving parts.

8. Wear ear protector s (plugs or muffs) during ext ended peri ods of oper ation.

9. Some dust created by power sanding, sawing, grinding, drilling and other construction activities

contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemic als are:

• Lead from lead based paint.

• Crystalli ne sil ic a from bricks, cement and other m asonry pr oduc ts.

• Arsenic and chromium from chemically treated lumber .

Your risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic particles.

10. Do not operate this machi ne while tired or under the influence of drugs, alcohol or any medication.

11. Make cer tain the switch is in the OFF position bef ore connecting the machine t o the power supply.

Turn off all contr ols before unplugging.

12. M ak e c er tain the machine is properl y grounded. Connec t to a properly grounded outl et only.

13. M ak e all machine adjustments or maintenance with the machine unplugged from the power source.

14. Remove adjusting keys and wrenches. Form a habit of checking to see that keys and adjusting

wrenches are removed from the machine before turning it on.

15. Keep safety guards in place at all times when the machi ne is in use. If removed for maintenance

purposes, use extreme caution and replace the guards immediately after mai ntenance is complete.

16. Check damaged parts. Before further use of the machine, a guard or other part that is damaged

should be carefully checked to determine that it will operate properly and perform its intended function. Chec k for alignment of moving par ts, binding of moving parts, breakage of parts, mounting and any other condi ti ons that m ay affect its operati on. A guard or ot her part that i s damaged should be properly repaired or replaced.

17. P r ov ide for adequate space surroundi ng work ar ea and non-glare, ov er head lighting.

18. K eep the floor around the machi ne cl ean and free of scrap material, oil and grease.

19. K eep v isitors a safe distance from the work area. Keep children away.

20. M ak e y our workshop child proof wit h padloc k s, m aster swit c hes or by r em ov ing starter keys.

21. Giv e your work undivi ded attention. Looki ng around, carryi ng on a conversati on and “horse-play” ar e

careless acts that can r esul t in serious injury.

22. To reduce the risk of electric shock , do not use outdoors or on wet surfaces.

23. Do not use the dust collector for anything except wood dust. Materials such as liquids, metal

shavings, met al dust, screws, glass, plastic or r ock can cause sparks and/or damage when coming into contact wi th any part of the dust collector.

24. Do not pick up anything that is burni ng or smok ing, such as cigarettes, matches or hot ashes.

25. Do not use to pi ck up fl ammable or combust ible liqui ds such as gasoli ne or use in area s where they

may be present.

26. Do not pull or c arry by cord, use c ord as a handle, close a door on cord, or pul l cord around sharp

edges or corners. Do not r un dust c ollector over cord. Keep cord away from heated surfaces.

27. Do not use this dust collect or with a dam aged c or d or pl ug.

28. Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

29. Do not use without dust bag and/or filters in place.

30. Do not handle plug or machine wit h wet hands.

31. Do not put any objects into the openings. Do not use with any opening bloc k ed; keep free of dust, li nt,

hair, and anything that may reduce air flow.

32. Do not operat e without hose con nected to the inl et. Hazardous movi ng parts inside. Unplug bef ore

removing inlet or inlet guard.

33. Use recom mended accessories; improper accessories may be hazardous.

34. M aintain tools with care. F ollow instructions for lubricating and changing accessori es.

35. Turn of f the m achine and discon nect f rom power bef ore cleani ng. Use a bru sh or com pressed air to

remove chips or debris — do not use your hands.

36. Do not leave the machine when it is plugged in. Unplug from outlet when not in use and before

servicing.

37. Do not stand on the machine. Seri ous i njur y could occur if the machine tips over.

Familiariz e you rself with the following safety no tices used in this manual:

This means that if precautions are not heeded, it may result i n mi nor injury and/or

possible machine damage.

This means that if precautions are not heeded, it may result i n serious injury or possibly

even death.

- - SAVE THESE INSTRUCTIONS - -

Introduction

This manual is provided by Powermati c covering the safe operat ion and maintenance pr ocedures for a Powermatic Model PM1900TX Dust Collector. This manual contains instructions on installation, safety precautions, gener al oper ati ng procedur es, mai ntenance i nstructi ons and parts breakdo wn. Thi s mac hine has been designed and con structed t o provide year s of troubl e free operation if used in accordanc e with instructi ons set forth in thi s manual. If there are any questions or comm ents, please contact your local supplier or Powermatic; or visit our web site: www.powermatic.com.

Specifications

Model ....................................................................................................................................... PM1900TX

Stock Numbers: .........................................................................................................................................

PM1900TX (Base Machi ne A ) , includes 3HP, 1PH Motor, Remote Cont r ol and Mag. Star ter .....1792071

PM1900TX (Base Machi ne B ) , includes 3HP, 3PH Motor, 230V/460V , (Pre-wired 230V) ...........1792073

PM1900TX (Base Machi ne A ) with Filter Bag System ............................................................. 1792071K

PM1900TX (Base Machi ne A ) with Canister Filter System ...................................................... 1792072K

PM1900TX (Base Machi ne B ) with Filter Bag System ............................................................. 1792073K

PM1900TX (Base Machi ne B ) with Canister Filter System ...................................................... 1792074K

Filter Bag System only ............................................................................................................ 1791075B

Canister Filter System only ........................................................................................................1791086

Blower Wheel Diameter ........................................................................................................................ 14"

Sound Rating at 3 feet ................................................................................................................. 86-92 db

Inlet Port Diamete r (in. ) ........................................................................................... three at 4” or one at 8”

Air Flow at 8” – Base Machine A and B (CFM) ................................................................................... 1891

Velocity at 8” – Base Machine A and B (FPM) ................................................................................. 5393.7

Static Pressure (inch of water) .......................................................................................................... 12 .15

Bags and Canister Diameter (in.) ........................................................................................................... 20

Filter Bag Lengt h (i n.) ............................................................................................................................ 48

Filter Bag Effici ency .......................................................................................... 96% of 30 micron particles

Canister Length (in.) .............................................................................................................................. 26

Canister Efficiency ..................................................... 86% of 1 micron particles; 98% of 2 micron particles

Collector B ag Capaci ty (cu. ft.) .............................................................................................................. 10

Remote Control Ty pe (1PH unit only) ............................................................................................. infrare d

Overall Dimensions with Filter Bag System (LxWxH)(in.) ........................................................ 61 x 30 x 94

Overall Dimensions with Canister System (LxWxH)(in.) .......................................................... 61 x 30 x 72

Motor (TEFC) ............................................................................................................ 3 HP, 1Ph 230V only

................................................................................................ or 3 HP, 3Ph, 230V/460V, Pre-wired 230V

Approximate Weight (net/shipping):

PM1900TX with Filter Bag System (lbs.) ................................................................................. 211/215

PM1900TX with Canister System (lbs.) ................................................................................... 268/272

The above specifications were current at the time this manual was publi shed, but because of our policy of continuous im provement, Powerm atic reserves the right t o change specific ations at any time and without prior notic e, wit hout incurring obligati ons.

Unpacking

Remove all contents from the shipping carton and check against the Contents of Shipping Carton below to verify that all items have been received.

Report any damage to y our di stri butor. Do not discard any shippi ng material until after the

dust collector has been assembled and is running properly.

You will also require eit her the F ilter Bag System or Canister Filter System. These items are packaged separately and are not listed here.

Contents of Shipping Carton

Refer to Figure 3 to identif y items K–Z.

K Base (1) L Base Extension ( 2) M Caster (4) N Motor/Im peller A ssembly ( 1) O Inlet Guard (1) P Inlet Port w/ Cap (1) Q Lower G asket (1) R Connector Tube (1) S Control Box (1) T Upper Gasket (2) U Left Housing (1) V Right Housing (1) W Support Bar (2) X Handle (2) Y Plate (2) Z Socket Head Cap Screw, M8x12 (4)

-- Remote Control w/ batteries (single phase machine only) (not sho wn)

-- Owner's Manual (not shown)

-- Warranty Card (not shown)

Figure 1: Main Hardwar e B ag c ontent s

* A through G comprise PM1900-B M HP

Base Machine Hardware Package

Main Hardware Bag contents (Figure 1):

A – M8 x 20 Hex Cap Screws (34)* B – M6 x 12 Pan Head Flange Screws (8)* C – 3/16” x 1/2” Pan Head Flange Screw (1)* D – M8 Flat Washers (60)* E – M10 Flat Washers (6)* F – M8 Hex Nuts (30)* G – M8 Lock Washers (4)* H – 3/8" Hex Nuts (4) – on casters J – M10 Lock Washers (4) – on casters

Cone Assembly and Hardware ( Figure 2):

AA – Support Bracket BB – Cone CC – M8 x 16 Hex Cap Screws (2) DD – M8 Flat Washers (2) EE – M8 Hex Nuts (2) FF – M 6 x 12 Hex Cap Screws (8) GG – M6 Hex Nuts (8)

Figure 2: Cone Ass embly and Hardware

CC through GG compris e DC1100- HP 2

Cone Assembly Hardw are Package

Tools Required for Assembl y

– 13mm Wrenches or Sockets – 14mm Wrench

#2 Cross Point Screw Driver 6mm hex (“Allen”) wrench

Base Machine A ssembly

The dust collector must not be connected to the power source

during assembl y.

All instructions on this page refer to Figure 3.

Base and Base Extensions

1. Attach the base extensions (L) to the base (K) by inserting M8x20 hex head screws (A) through the m ounti ng hol es of the extension (L) and base (K).

2. Place M8 flat washers ( D) and M 8 lock washers (G) on the ends of the screws (A) and fasten with M8 hex nuts (F), using 13mm wrenches.

Casters

1. The 3/8” hex nut (H) and M10 lock washer (J) are pre-assembled to each caster (M). For shipping purposes, the lock washer has been placed beneath the hex nut. Remove hex nut and lock washer from the caster shaf t, re-i nstall the hex nut, then instal l the lock washer above the hex nut, as shown.

2. Install the four casters (M) to the undersi de of the base (K) as follows:

3. Thread the caster shaft into the threaded hole on the underside of the base (K), turn until snug. Tighten t he hex nut (H) against t he base with a 14mm wrench.

Motor and Impeller Assembly

1. Place the base with casters down on the ground.

2. Attach the motor and impeller as s em bly (N) to the base (K) using six M8x20 hex cap screws (A), and six M10 flat w ashers (E). Hand tighten only until all screws and washers are in place, then tighten all six screws with a 13mm wrench.

3. Attach the inlet guard (O) to impeller housing (N) using eight M6x 12 pan head flange screws (B).

4. Press the inlet port (P) onto the inlet guard (O) until it snaps into place. Secure in place with 3/16” x 1/2” pan head flange scr ew (C).

To reduce the risk of injury from

moving part s, always keep inlet po rt (P) covered with the cap s provided, if they are not con nected to a hose.

Connector Tube and Switch Box

1. Place the lower gasket (Q) on the impeller housing (N). Line up the rubber pegs on the

gasket (fac e down) with the holes in the housing.

2. Place the connector tube (R) on the impeller housing (N), making sure that the holes of the mating fl anges are aligned.

Note: Refer to Figure 3 to make sure that the connector tube is facing the proper direction.

3. Insert an M 8x20 hex cap screw (A), through the M8 washer (D) and flanges of the connect or tube (R) and impeller housing (N).

4. Place another washer (D) and a hex nut (F) on the protruding end of the screw (A) and handtighten only .

5. Mount the control box (S ) to the two holes at the front of the connec tor tube flange (R).

6. Repeat steps 3 and 4 for the remaining screw locations, hand t ightening only.

7. Tighten all hex nuts with a 13mm wrench.

Collector Housings

Mount the right collector housing (V) as follows:

1. Place an upper gasket (T) bet ween the collector housing (V) and connector t ube (R). Line up the pegs on the gasket (T) with the holes in the housing (V).

2. Place the collector housing (V) on the connector tube (R). Make sure to properly orient the collector housing – the internal baff le must slope downwards toward the center .

3. Insert a screw (A) through the washer (D),

connector tube flange (R), and collector-housing flange (V).

4. Place another washer (D) and a hex nut (F) on the protruding end of the screw (A) and handtighten.

5. Repeat steps 1 t hrough 4 f or the sev en remaining screw locations.

6. Tighten all screws and hex nuts with a 13mm wrench.

7. Repeat steps 1 through 6 for the left collector housing (U).

Support Bars

1. Align t he bottom slots of a support bar (W ) wi t h the holes in t he base (K). Insert two screws (A) with two flat washers ( D) and hand tighten only.

Note: If you are using the Canister Filter System, proceed wit h steps 2 through 5 below. If you are using the Filter Bag System, leave the support bar (W ) as is, for further assembly later, and proceed to “Handles”.

2. Ali gn the top holes of the support bar (W) with the holes at the rear of the collector ho us ing (V) and insert two screws (A) and two flat w ashers (D).

3. Place a washer (D) and a hex nut (F) on the protruding end of each screw (A) inside the collector housi ng, and hand-tighten only.

4. Adjust the l ower part of the s upport bar (W ) as needed using it s slots, unti l it is straight. Then tighten all four screws on the support bar (W).

5. Repeat for the other support bar .

Handles

1. Remove the plate (Y) from the handle (X) by loosening the t wo socket head cap screws (Z) with a 6mm hex wrench.

2. Install handle (X) to the holes in the collector housing (U) by inserting the socket head cap

screws through the handle, the collector housing, and int o the plate on the opposite side. Tighten the screws.

Note: Make sure the plate (Y) is oriented properly, as shown in t he Detail in Figure 3: The protrusions on the pl ate should face away from the handle.

3. Install the other three handles in like manner. (Two handles for eac h housi ng.)

Cone Installation

Install the cone assem bly as shown in Figure 3a.

1. Mount the cone support bracket (AA) to the housing with four M6x12 hex cap screws (FF) and tighten f r om beneat h with f our M6 hex nuts (GG).

2. Install the cone (BB) from beneath using the M8x16 hex cap screw (CC), M8 flat washer (DD) and M8 hex nut (EE).

Filter System

If your PM1900TX Dust Collection system includes filter bags, proceed t o Filt er Bag System Ass embly on page 10.

If your PM1900TX Dust Collection system includes the canister ki t, pr oc eed to Canister System Assembly on page 11.

Figure 3: Assembly and par t identification

Filter Bag System Assembly

Note: If y our dust col l ecti on system i ncludes the

canister kit, proceed to Canister System Assembly on page 11.

1. Insert a hanger br acket between support bar and collector housi ng ( Figure 4).

2. Align holes and s ecure with t wo M8x20 hex cap screws and two M8 f l at washers outside the housing, and two M8 flat washers and two M8 hex nuts inside the housing. Hand tighten only .

9. Thread the retainer strap (Figure 6) through the loops on the f ilter bag, and fasten i t to the collect or housing, as shown in Figure 7.

Figure 5

Figure 4

3. Make any needed adjustments to the support bar, t hen tighten the two upper and two lower screws on the support bar with 13mm wrenches.

4. Insert the ring (Figure 5) of t he collec tor bag into the bot tom of the housing at an angle. Pull down on the collec tor bag to make sure it “seats” on the inner lip of t he housi ng.

5. Position the plastic window in front so that you can easily see when collector bag is full.

6. Connect the upper hanger to the hanger support bar (Fi gur e 6).

7. Slide t he loop of the f ilter bag ov er the hook on the upper hanger and m ount the hanger assembly onto the hanger bracket (Figure

4). Rotate the hanger so that the hook at t he top points toward the front of the machine.

8. Unroll the retainer straps (Figure 6). CAUTION: Retai ner straps are coiled under tension. Maintain a firm grip on each one while unrolling it.

Figure 6

Figure 7

Retainer strap

connection

The retainer strap should be tight enough to provide a good seal.

Canister System Assembly

(17mm wrench required)

1. Place the snap ring over the top of the plastic collector bag, and fold ov er the bag

approxim ately three inches (Figure 8).

Figure 8

2. Insert the snap ring of the collector bag into the bottom of the housing at an angle (Figure 9).

Figure 9

3. Pull down on the sn ap ring to make sure it “seats” on the inner lip of the housing.

Note: Make sure the snap ri ng “snaps” i nto place in the housing, and also that the plastic bag hangs down approximately 3 inches so that there ar e no air leak s.

4. Remove the handle (Figure 10) f rom inside the canis ter filt er. M ount t he handle ont o the canister filt er wit h two M10 hex nuts (A), two M10 flat washers (B), and an M10 lock washer (C). Arrange these fasteners according t o Figure 10. Tighten with a 17mm wrench.

5. Place the cani ster on top of the housing, and push down to en sure the canister i s seated on the housing.

6. Insert and tighten the four knobs into the threaded holes on the canister (Figure 10).

Note: The Powerm at ic® l abel on the f ront of the canister shoul d hav e a negli gible eff ect upon air flow. Howev er, if zero effect i s desired, the label can always be peeled off.

Figure 10

Electrical Connections

Electrical connections must

be made by a qualified electrician in compliance with all relevant codes. This machine must be properly ground ed to help prevent electrical shock and possible fatal injury.

The PM1900TX is equi pped with eit her a single phase, 230 volt only motor; or a three phase,

230/460V mot or (pre-wired 230V ). Keep i n mind that a circuit being used by other machines (tools, li ghts, heaters, et c.) at the sam e tim e will add to the electrical load. Thus, it is recommended that the single phase machine be connected to a dedi cated 40 amp cir cuit, wit h a 40 amp circuit breaker or fuse. It is recommended that the three phase machine be connected to a dedi cated 20 am p circ uit with a 20 amp circuit breaker or fuse. Local codes take precedence over recommendations.

The three p hase dust coll ector can be re- wired for 460V operation as follows:

To convert from 230 to 460 volt operat ion:

1. Disconnect fr om power source; unplug!

2. Connect the motor leads as shown in the diagram i nside the motor junction box; this diagram is also shown on page 20 of this manual.

3. Replace the plug on t he power cord with an appropriate UL/CSA listed 460V plug.

4. W hen finished wiring, re-install junction box cover.

Grounding Instructions

This machi ne must be grounded. In the ev ent of a malfuncti on or breakdown, grounding prov ides a path of l east resistance for elect ric current to reduce the ri sk of el ectri c shock .

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes, is the equipmentgrounding conduct or. If repai r or replac ement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor t o a live terminal.

The hose or ductwork you use to connect the tool to the dust collec tor must also be grounded.

Make sure the voltage of your power supply matches the specif ications on the m otor pl ate of the dust collector.

Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.

Repair or replace a damaged or worn cord immediately.

Extens ion Cords

If an extension cord is needed, make sure the cord rati ng is suitabl e for t he amper age listed on the machine’s motor plate. An undersize cord will cause a drop in line voltage resulting i n loss of power and overheating.

Use the chart in Fi gure 11 as a general gui de in choosing the correct size cord. If in doubt, use the next heav ier gauge. The smaller the gauge number, the heavier the cord.

Recomm end ed Ga ug es (A WG ) of Extensi on Co rd s

Extension Cord Length *

100

150

200

Amps

< 5 16 16 16 14 12 12

5 to 8 16 16 14 12 10 NR

8 to 12 14 14 12 10 NR NR 12 to 15 12 12 10 10 NR NR 15 to 20 10 10 10 NR NR NR 21 to 30 10 NR NR NR NR NR

*based on li miting th e lin e vol tage drop to 5V at 15 0% of the rated amp eres.

NR: Not Recommended.

feet

Figure 11

Operating the Machine

3 Phase model s: Connect the dust collect or to

the power source, and use the industrial-style push-button switch to operate the machine.

1 Phase models: If power is flowing, a green indicator will light on the face of the control panel. To oper ate the machi ne, use the butt ons on the control panel , or use the pr ov i ded rem ote control. To star t t he dust col lec tor , press t he ON button. If the remote control is used, ai m it at t he control panel. The machine will remain running until the OFF button is pressed. The digital readout will always display 00 while runni ng.

The remote control operates on two AAA batteries. The se will need replaci ng peri odically.

NOTE: The infrared sen sor on the dust coll ector has a 120° line-of-sight angle. See Figure 12. Outside of this angle, the remote control m ay not be effective.

Cleaning the Filter Bags

Wearing a particle mask or

respirator for protection against fine dust particles during cleaning is highly recommended.

During first use an d after cleaning, the filter bags may allow some dust t o escape. This is norm al and will stop after a short period of time.

Clean both the filter and collector bags frequently to keep the collector's perf ormance at its optimum. To clean:

Figure 12

Setting the Timer (1-Phase Models)

While the machine is running, press the TIME button to activate the timer. Each time the button is pressed and released, the run time is increment ed on the digit al displ ay by one minut e and can be set up to 99 minutes.

If the TIM E button i s pressed and hel d, the t ime will scroll up to 99 minutes, then start again at

00. Release the button when the desired set time is reached. The dust collector will run for the amount of time displayed on the digital display. If you scroll past 99 and release the button at 10, for example, the machine will run for ten minut es, not 110 minutes.

If the OFF button is pressed while machine is running with the timer engaged, the machine turns off and the tim er is disengaged; i.e., when the machine is restarted, the timer must be reset.

Connecting the Dust Collector to a Machine

Use the proper type hose to connect the dust collector to the machine being oper ated. Dryer vent hose is not acceptable for this purpose. Contact your near est Powermatic distr ibutor for a full line of Dust Collector hoses and accessories. You can customize your installation and obtain maximum performance with dust hoods, hoses, cl am ps, fit tings, and blast gates.

Maintenance

1. Disconnect machine from the power source.

2. Unhook the filter bag from the hanger. Shake the bag so that the majority of the dust fall s into the collector bag.

3. Loosen the ret aining strap, and remove the filter bag fr om the housi ng.

4. Turn the bag inside-out and clean.

5. Turn the bag outsi de-in and re-att ach to the housing using the r etainer strap to secure.

Removing the Collector Bags

1. Disconnect machine from the power source.

2. Remove the collector bag by pushing the ring of the c oll ector bag upwards and pulling the bag out at an angle.

3. Empty the contents into an appropriate container.

4. Turn the bag inside-out and clean.

5. Turn the bag outside-in and insert into the housing.

Cleaning the Canister Filters

Clean the cani ster f ilters frequently t o keep the collector 's perform ance at its optim um. T o clean the filter, turn the handle a couple of rotati ons so the dust fall s into the clear plasti c bag. Properly discard the pl astic bag.

Motor

Make fr equent inspections of the m otor fan and blow out (with l ow pressure air hose) or v acuum any accumulati on of foreign materi al in order to maintain normal motor ventilation.

Never perform maintenance

on this machine before turning it OFF and removing plug from power source. Failure to comply may cause seriou s injury!

Replacement Parts

Replacement Parts are listed on the following pages. To order parts or reach our service department, call 1-800-2746848, Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.

Breakdown for PM1900TX Dust Collector (Base Machine)

Parts List for PM1900TX Dust Collector (Base Machine)

Index No. Part No. Description Size Qty

1 ............... PM1900-101 ............Impeller Housing ................................................................................... 1

2 ............... PM1900-102 ............Impeller Housing Bracket ....................................................................... 1

3 ............... PM1900-103-1 .........Motor Bracket .....................................................1Ph ............................ 1

................. PM1900-103-3 .........Motor Bracket .....................................................3Ph ............................ 1

4 ............... PM1300-151 ............Inlet Guard ............................................................................................ 3

5 ............... PM1900-105-1 .........Motor ..................................................................3HP, 230V, 1Ph .......... 1

................. PM1900-105-1MF ....Motor Fan (not shown) ........................................................................... 1

................. PM1900-105-1MFC..Motor Fan Cover (not shown) ................................................................ 1

................. PM1900-105-1SC ....Starting Capacitor (not shown) ............................600MFD, 125VAC ...... 1

................. PM1900-105-1RC ....Running Capac itor (not shown) ...........................50µF, 250VAC ............ 2

................. PM1900-105-1CS ....Centrifugal Switch (not shown) .............................................................. 1

................. PM1900-105-3 .........Motor ..................................................................3HP, 230/460V, 3Ph ... 1

................. PM1900-105-1MF ....Motor Fan (not shown) ........................................................................... 1

................. PM1900-105-1MFC..Motor Fan Cover (not shown) ................................................................ 1

6 ............... 998630 ....................Strain Relief ........................................................7P-2 ........................... 1

................. 709421 ....................Strain Relief ........................................................M20 (for 3PH type) ..... 1

7 ............... PM1900-107 ............Mount Plate ........................................................................................... 1

8 ............... PM1900-108 ............Remote Control Switch Assembly .......................For 3HP, 230V, 1Ph ... 1

8-1............ DCRC-108 ...............Switch Box ............................................................................................ 1

8-2............ PM1900-108-2 .........Circuit Bo a rd ......................................................................................... 1

8-3............ PM1900-108-3 .........Digital Switch ......................................................................................... 1

8-4............ DCRC-104 ...............Seal ....................................................................................................... 1

8-5............ DCRC-103 ...............Switch Plate .......................................................................................... 1

8-6............ PM1900-108-6 .........Pan Head Screw

8-7............ DCRC-102 ...............Flat Head Screw .................................................1/8” x 1/4” ................... 3

8-8............ ST039304 ................Tapping Screw ...................................................M3 .5x12( AB) .............. 6

8-9............ DCRC-111 ...............Tappi ng S c r ew ...................................................M4x10 ........................ 1

................. PM1900-108-10 .......Display Label (not shown) ...................................................................... 1

9 ............... 420051 ....................Motor Gas ke t ......................................................................................... 1

10 ............. 431006 ....................Impeller ..............................................................Dia.14” ....................... 1

11 ............. PM1900-111 ............Inlet Guard .........................................................8” ............................... 1

12 ............. 499025 ....................Inlet Port .............................................................3 @ 4” ........................ 1

13 ............. 420203 ....................Inlet Cap ................................................................................................ 2

14 ............. 431034 ....................Rubber Gasket ...................................................................................... 1

15 ............. PM1900-115 ............Base ...................................................................................................... 1

16 ............. 402036 ....................Caste r ................................................................................................... 4

17 ............. PM1900-117 ............Connector Tube ..................................................................................... 1

18 ............. 430035 ....................Rubber Gasket ...................................................................................... 1

19 ............. 430036 ....................Rubber Gasket ...................................................................................... 2

20 ............. PM1900-120 ............Left Housing .......................................................................................... 1

21 ............. PM1900-121 ............Right Housing ........................................................................................ 1

22 ............. PM1900-122 ............Support B ar ........................................................................................... 2

23 ............. PWBS14-254SN ......POWERMATIC Nameplate, Small ......................................................... 1

24 ............. TS-2361061 .............Lock Washer ......................................................M6 .............................. 2

25 ............. TS-1550041 .............Flat Washer ........................................................M6 .............................. 2

26 ............. 6715154...................Hex Cap Screw ..................................................1/4-20 x 3/8 ................ 2

27 ............. PM1900-127 ............Handle................................................................................................... 4

28 ............. PM1900-128 ............Fastening Plate ..................................................................................... 4

29 ............. PM1900-129 ............Remote Control ..................................................................................... 1

................. PM1900-129-1 .........Remote Control Label (not shown) ......................................................... 1

30 ............. 990855 ....................Pan Head Flange Screw .....................................3/16 x 1/2 ................... 1

31 ............. 992021 ....................Key.....................................................................7x7 x20 ....................... 1

32 ............. ................................Battery ( loc al pur c has e) ......................................AAA ............................ 2

33 ............. TS-1540061 .............Hex Nut ..............................................................M8 ............................ 30

34 ............. TS-0561031 .............Hex Nut ..............................................................3/8-16 ......................... 4

35 ............. TS-0561072 .............Hex Nut ..............................................................5/8-18 UNF ................. 1

36 ............. TS-1490011 .............Hex Cap Screw ..................................................M8 x12 ...................... 10

................................................M5x8 .......................... 4

Index No. Part No. Description Size Qty

37 ............. TS-1490031 .............Hex Cap Screw ..................................................M8 x20 ...................... 36

38 ............. TS-1490041 .............Hex Cap Screw ..................................................M8 x25 ........................ 4

39 ............. PM1900-139 ............Magnetic Switch .................................................for 3HP, 230V, 1Ph ..... 1

39-1 .......... PM1900-139-1 .........Power Cord ........................................................14AWG x 3C .............. 1

39-2 .......... PM1900-139-2 .........Motor Cord .........................................................14AWG x 3C .............. 1

39-3 .......... PM1900-139-3 .........Switch Cord ........................................................14AWG x 3C .............. 1

40 ............. PM1900-140 ............Fastening Plate ..................................................................................... 1

41 ............. SF069300 ................Pan Head Flange Screw .....................................M6x12 ...................... 10

42 ............. TS-1550061 .............Flat Washer ........................................................M8 ............................ 64

43 ............. TS-1550071 .............Flat Washer ........................................................M10 ............................ 6

44 ............. TS-155010 ...............Flat Washer ........................................................M16 ............................ 1

45 ............. TS-2361081 .............Lock Washer ......................................................M8 ............................ 14

46 ............. TS-2361101 .............Lock Washer ......................................................M10 ............................ 4

47 ............. TS-1550031 .............Flat Washer ........................................................M5 .............................. 2

48 ............. PM1900-148 ............Base Extension ..................................................................................... 2

49 ............. TS-1490031 .............Hex Cap Screw ..................................................M8 x20 ........................ 4

50 ............. TS-1550061 .............Flat Washer ........................................................M8 .............................. 4

51 ............. TS-2361081 .............Lock Washer ......................................................M8 .............................. 4

52 ............. TS-1540061 .............Hex Nut ..............................................................M8 .............................. 4

53 ............. TS-1540031 .............Hex Nut ..............................................................M5 .............................. 2

54 ............. TS-1533042 .............Pan Head Screw ................................................M5x12 ........................ 2

55 ............. PM1900-108-6 .........Tapping S c r ew ...................................................M5x8 .......................... 2

56 ............. TS-1504021 .............Socket Head Cap Screw .....................................M8x12 ........................ 8

61 ............. 990855 ....................Pan Head Flange Screw .....................................3/16 x 1/2 ................... 1

62 ............. 709421 ....................Strain Relief ........................................................M20 ............................ 1

63 ............. DCRC-111 ...............Tappi ng S c r ew ...................................................M3.5 x10(AB) .............. 6

64 ............. IC411007 .................Power Cord.................................14AWG x 4C

65 ............. IM411007 .................Motor Cord..................................14AWG x 4C 600V (for 3HP, 3Ph) ....... 1

66 ............. 709421 ....................Strain Relief ........................................................M20 ............................ 1

67 ............. PM1900-160 ............Switch Assembly..............................For 3HP, 230/460V, 3Ph................. 1

67-1 .......... PM1900-160-1 .........Switch Box ............................................................................................ 1

67-2 .......... PM1900-411057 ......Switch Plate .......................................................................................... 1

67-3 .......... PM1900-994507 ......Push Button Switch ............................................3HP, 230/460V, 3Ph ... 1

67-4 .......... ST039304 ................Tapping Sc r ew ...................................................M3.5 x12 ..................... 6

67-5 .......... JJ6HH-348 ...............Pan Head Screw ................................................M4x25 ........................ 2

68 ............. PM1300-155 ............Cone ..................................................................................................... 2

69 ............. DC1100-47-1 ...........Support Bracket ..................................................................................... 2

70 ............. TS-1490021 .............Hex Cap Screw ..................................................M8 x16 ........................ 2

71 ............. TS-1550061 .............Flat Washer ........................................................M8 .............................. 2

72 ............. TS-1540061 .............Hex Nut ..............................................................M8 .............................. 2

73 ............. TS-1482021 .............Hex Head Bolt ....................................................M6x12 ........................ 8

74 ............. TS-2311061 .............Hex Nut ..............................................................M6 .............................. 8

................. PM1300-162 ............Powermatic Turbocone Decal (not shown) ..........2-3/4 x 8” .................... 1

................. PM1900-BMHP ........Base Machine Hardware Package (not shown)* ..................................... 1

................. PM1900-BEHP.........Base Extension Hardware Package (not shown)** ................................. 1

................. DC1100-HP2 ...........Hardware Package for Cone Assembly (index # 70 thru 74)……….. ...... 2

* Base Machine Hardware Package includes index # 30, 33, 37, 41, 42 and 43. ** Base Extension Har dware Pack age includes index # 49 thru 52.

600V (for 3HP, 3Ph) ....... 1

Parts List and Breakdown for PM1900TX Filter Bag System

Index No. Part No. Description Size Qty

................. 1791075B ................Collection and Filter Bag System (i ncl udes #1 thr u 6) ............................ 1

1 ............... 1791075F ................Filter Bag ............................................................30 micron ................... 2

2 ............... 430005 ....................Retainer Strap ....................................................................................... 2

3 ............... 708699A ..................C ollection Bag ....................................................................................... 2

4 ............... 430039 ....................Upper Hanger ........................................................................................ 2

5 ............... 430037 ....................Support Bar ........................................................................................... 2

6 ............... 523011 ....................Hanger Bracket ..................................................................................... 2

Breakdown for PM1900TX Canister Filter System

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