Powermatic PM1500 User Manual

Operating Instructions and Parts Manual
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15-inch Woodworking Band Saw
Model PM1500
Powermatic
427 New Sanford Road LaVergne, Tennessee 37086 Part No. M-1791500 Ph.: 800-274-6848 Revision B 08/2014 www.powermati c.c om Copyright © 2014 Powerm atic

1.0 Warranty and Service

Powermatic warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.
Warranty Period The general warranty lasts for the time period specified in the literature included with your product or on the official Powermatic branded website.
Powermatic products carry a limited warranty which varies in duration based upon the product. (See chart below)
Accessories carry a limited warranty of one year from the date of receipt.
Consumable items are defined as expendable parts or accessories expected to become inoperable within a
reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects.
Who is Covered
This warranty covers only the initial purchaser of the product from the date of delivery.
What is Co vered
This warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. Powermatic woodworking machinery is designed to be used with Woo d. Us e of th ese ma chines in the pr oces sing o f metal, plast ics, or other materia ls may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning.
Warranty Limitations
Woodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.
How to Get Technical Support Please contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initia l p u rch a s e whe n calling. If a product requires further inspection, the Technical Service representative will
explain and assist with any additional action needed. Powermatic has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the Powermatic website.
More Informat io n
Powermatic is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the Powermatic website.
How S tat e Law A pplies
This warranty gives you specific legal rights, subject to applicable state law.
Limitations on This Warranty
POWERMATIC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU. POWERMATIC SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL O R CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.
Powermatic sells through distributors only. The specifications listed in Powermatic printed materials and on the official Powermatic website are given as general information and are not binding. Powermatic reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever.
Product Listing with Warranty Period
90 Days – Parts; Consumable items 1 Year – Motors, Machine Accessories 2 Year – Woodworking Machinery used for industrial or commercial purposes 5 Year – Woodworking Machinery
NOTE: Powermatic is a division of JPW Industries, Inc. References in this document to Powermatic also apply to JPW Industries, Inc., or any of its successors in interest to the Powermatic brand.
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2.0 Table of contents

Section Page
1.0 Warranty and Service ..................................................................................................................................... 2
2.0 Table of contents ............................................................................................................................................ 3
3.0 Safety warnings .............................................................................................................................................. 5
4.0 About this manual .......................................................................................................................................... 6
5.0 Features and Terminology ............................................................................................................................. 7
6.0 Specifications ................................................................................................................................................. 8
6.1 Base Hole Centers (PM1500 Band Saw) ................................................................................................... 9
7.0 Setup and assembly ..................................................................................................................................... 10
7.1 Unpacking ................................................................................................................................................ 10
7.2 Shipping contents ..................................................................................................................................... 10
7.3 Location .................................................................................................................................................... 10
7.4 Dust Collection ......................................................................................................................................... 10
7.5 Electrical Connections .............................................................................................................................. 10
7.6 Grounding Instructions ............................................................................................................................. 10
7.7 Extension Cords ....................................................................................................................................... 11
8.0 Adjustments ................................................................................................................................................. 11
8.1 Fence assembly ....................................................................................................................................... 11
8.2 Fence plate ............................................................................................................................................... 11
8.3 Fence to Table Clearance ........................................................................................................................ 12
8.4 Setting Cursor (Zero) Position .................................................................................................................. 12
8.5 Setting Table Parallel to Blade ................................................................................................................. 12
8.6 Setting Fence Parallel to Blade ................................................................................................................ 13
8.7 Fence Locking Tigh tn ess ......................................................................................................................... 13
8.8 Table Tilt ................................................................................................................................................... 14
8.9 90° Table Stop .......................................................................................................................................... 14
8.10 Installing/Changing Blades ..................................................................................................................... 14
8.11 Blade Tension ........................................................................................................................................ 15
8.12 Blade Tracking ....................................................................................................................................... 16
8.13 Upper Blade Guides ............................................................................................................................... 16
8.14 Upper Thrust Bearing .................................................................................................... ......................... 17
8.15 Lower Blade Guides ............................................................................................................................... 17
8.16 Guide Post .............................................................................................................................................. 18
8.17 Guide Post Parallelism ........................................................................................................................... 18
8.18 Resaw Pin .............................................................................................................................................. 18
8.19 Miter Gauge ............................................................................................................................................ 19
8.20 Drive Belt Replacement and Tensioning ................................................................................................ 19
8.21 Brushes .................................................................................................................................................. 20
9.0 Operating Controls ....................................................................................................................................... 20
9.1 Start/Stop ................................................................................................................................................. 20
9.2 Safety Key ................................................................................................................................................ 21
9.3 Brake Pedal .............................................................................................................................................. 21
10.0 Operation ................................................................................................................................................... 21
10.1 General Procedure ................................................................................................................................. 21
10.2 Ripping ................................................................................................................................................... 22
10.3 Crosscutting ........................................................................................................................................... 22
10.4 Resawing ................................................................................................................................................ 22
10.5 Blade Lead ............................................................................................................................................. 22
11.0 Maintenance ............................................................................................................................................... 23
11.1 Lubrication Points ................................................................................................................................... 23
12.0 Blade Selection .......................................................................................................................................... 24
13.0 Blade Selection Guide ................................................................................................................................ 26
14.0 Troubleshooting the PM1500 Band Saw .................................................................................................... 27
14.1 Operational Problems ............................................................................................................................. 27
14.2 Mechanical and Electrical Problems ...................................................................................................... 29
15.0 Replacement Parts ..................................................................................................................................... 30
15.1.1 Complete Machine with Accessories – Ex ploded View ....................................................................... 31
15.1.2 Complete Machine with Accessories – Parts List ................................................................................ 33
15.2.1 Upper Wheel Sliding Bracket & Tension Mech anism Assembly – Exploded View ........................................... 36
15.2.2 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Parts List ...................................... 36
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15.3.1 Upper Wheel Assembly – Exploded View ........................................................................................... 37
15.3.2 Upper Wheel Assembly – Parts List .................................................................................................... 37
15.4.1 Lower Wheel Assembly – Exploded View ........................................................................................... 37
15.4.2 Lower Wheel Assembly – Parts List .................................................................................................... 37
15.5.1 Trunnion Support Bracket Assembly – Exploded View .................................................................... 38
15.5.2 Trunnion Support Bracket Assembly – Parts List ............................................................................. 38
15.6.1 Guide Bar Bracket Assembly – Exploded View ................................................................................... 39
15.6.2 Guide Bar Bracket Assembly – Parts List ........................................................................................... 39
15.7.1 Upper Blade Guide Assembly – Exploded View ................................................................................. 40
15.7.2 Upper Blade Guide Assembly – Parts List .......................................................................................... 40
15.8.1 Lower Blade Guide Assembly – Exploded View ................................................................................. 41
15.8.2 Lower Blade Guide Assembly – Parts List .......................................................................................... 41
15.9.1 Fence Assembly – Exploded View ...................................................................................................... 42
15.9.2 Fence Assembly – Parts List ............................................................................................................... 42
15.10.1 Miter Gauge Assembly – Exploded View .......................................................................................... 44
15.10.2 Miter Gauge Assembly – Parts Lis t ................................................................................................... 44
16.0 Electrical Connections – 3HP 1PH 230V ................................................................................................... 45
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3.0 Safety warnings

WARNING: For your own safety read instruction manual before operating Band Saw.
- Wear eye prote cti o n.
- Do not remove jammed cutoff pieces until blade has stopped.
- Maintain proper adjustment of blade tension, blade guides, and thrust bearings.
- Adjust upper guide to just clear workpiece.
- Hold workpiece f irmly against table.
1. Read and understand entire owner's manual before attempting assembly or operation.
2. Read and understand the warnings posted on the machine and in this manual. Failure to comply with all of these warnings may cause serious injury.
3. Replace warning labels if they become obscur e d or rem ov e d.
4. This band saw is designed and intended for use by properly trained and experienced personnel only. If you are not familiar with the proper and safe operation of a band saw, do not use until proper training and knowledge have been obtained.
5. Do not use this band saw for other than its intended use. If used for other purposes, Powermatic disclaims any real or implied warranty and holds itself harmless from any injury that may result f rom that use.
6. Always wear approved safety glasses/face shield while using this machine. (Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.)
7. Before operating band saw, remove tie, rings, watches and other jewelry, and roll sleeves up past the elbows. Remove all loose clothing and confin e lo n g hair . N on- sl i p f o otw e ar or a nt i- ski d floor strips are recommended. Do not wear gloves.
8. Keep work area clean. Cluttered areas and benches invite accidents.
9. Use proper extension cord. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and over heating. T able 1 shows th e correct size to
use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavier the cord.
10. Secure work. Use clamps or a vise to hold work when practical. It’s safer than using your hand and it frees both hands to operate tool.
11. Disconnect tools before servicing; when changing accessories, such as blade, bits, cutter s an d the li ke.
12. Direction of feed: Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
13. Adjust upper blade guides to approximately 1/8” ab ov e wor k pi ec e.
14. Make sure blade tension, tracking and blade guid es are all properly adjusted.
15. Make relief cuts where possible, when cutting curved stock.
16. When feeding small work pieces into blade, alway s us e pus h sti ck, fixt ur e, or si mi lar devic e to ke ep hands at a safe distance.
17. Hold st ock fi rml y an d flat ag ai n st ta ble.
18. Wear ear protectors (plugs or muffs) during extend e d periods of op er ati o n.
19. Some dust created by power sanding, sawing, grinding, drilling and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Som e exa m ples of these chemicals are:
Lead from lead based paint.
Crystalline silica from bricks, cement and other ma s o nry pr od u cts .
Arsenic and chromium from chemically treated lumber.
Your risk of exposure varies, depending on how oft en yo u do this t ype of w ork. To r educe your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as face or dust masks that are specifically designed to filter out microscopic parti cles.
20. Do not operate this machine while tired or under the influence of drugs, alcohol or any medication.
21. Make certain switch is in OFF position before connecting machine to power supply.
22. Make cer t ai n ma c hin e is pro p erl y gr ou n d ed.
23. Do not back stock out of blade while blade is running.
24. Remove adjusting keys and wrenches. Form a habit of ch ecking to s ee that key s an d a dju sti n g
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wrenches are removed from the machine before tur ning it on.
25. Keep safety guards in place at all times when machine is in use. If removed for maintenance purposes, use extreme caution and replace the guards immediately after completion of maintenance.
26. Check damaged parts. Before further use of machine, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect it s o per ation. A gu ar d or oth er p art th at is damaged should be properly repaired or replaced.
27. Keep floor around machine clean and free of scrap material, oil and grease.
28. Keep visitors a safe di stance from wor k area. Keep c hil dr en aw a y.
29. Make your workshop child proof with padlocks, master switc hes or by removing start er keys.
30. Give your work undivided attention. Looking aroun d, c arryi n g on a c onv ers atio n an d “ho rs e­play” are careless acts that can result in serious injury.
31. Maintain a bala nced st ance at all tim es so th at you do not fal l int o blade or ot her m ovin g part s. Do not overreach or use excessive force to perform any machine operation.
32. Use the right tool at the correct speed and feed rate. Do not forc e a tool or at tachm ent to do a job for which it was not designed. The right tool will do the job better and more safely.
33. Use recommended accessories; improper accessories may be hazardous.
34. Maintain tools with care. Keep blades sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.
35. Turn off m achine befor e cle aning. Use a br ush or com pres sed air to re mov e chi ps or de bris — not your hands.
36. Do not stand on machine. Serious injury could occur if machine tips over.
37. Never leave machine running unattended. Turn power off and do not leave band saw until blade comes t o a complete stop.
38. Remove loose items and unnecessary work piec es fr om ar ea b efo r e star ting mac hine.
39. Keep h and s out of li ne of s aw bl ad e.
40. Don’t use in dangerous environment. Do not expos e machi ne to rai n or use in w et or dam p locations. Keep work area well lighted.
41. Remove safety key from switch whenever band saw is turned “OFF”, and keep safety key out of reac h of unauthorized persons or children.
Familiarize yourself with the following safety notices used in this manual:
This means that if precautions are not heeded, it may result in minor injury and/or
possible machine damage.
This means that if precautions are not heeded, it may result in serious injury or
possibly even death.

4.0 About this manual

This manual is provided by Powermatic covering the safe operation and maintenance procedures for a Powermatic model PM1500 Band Saw. This manual contains instructions on installation, saf ety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide years of trouble-free operation if used in accordance with the instructions as set forth in this document.
This manual is not intended to be an exhaustive guide to band saw operational methods, use of j igs or after­market accessories, choice of stock, etc. Additional knowledge can be obtained from e xperienced users or trade articles. Whatever accepted methods are used, always make personal safety a priority.
Retain this manual for future reference. If the machine transfers own ership, the manu al should accompan y it.
Read and understand the entire contents of this manual before attem pting assembly
or operation! Failure to comply may cause serious injury!
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5.0 Features and Terminology

Figure 1
1. Lifting ring
2. Upper wheel
3. Tire
4. Tracking window
5. Door catch
6. Guide post handwheel
7. Guide post
8. Upper bearing blade guides
9. Table insert
10. Blade and wheel brushes
11. Brake pedal
12. Lower wheel
13. Drive belt and pulley
14. Lower door
15. Guide rail
16. Rip fence
17. Aluminum f ence plat e
18. Magnetic switch with power indicator light
19. Safety key
20. Warning label
21. Blade tension window
22. Blade tension scale
23. Upper door
24. Interlock switch
25. Blade tension lever
26. Tension lever position label
27. Tracking knob
28. Tracking knob lock lever
29. Serial number/machin e identificati on plate
30. Blade tension handwheel
31. Motor lift handle
32. 3 horsepower TEFC motor
33. Dust port
34. Trunnion lock handle
35. Trunnion fine adjust knob
36. Resaw pin
37. Cast iron table
38. Miter slot
39. Guide post locking knob
The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, Powermatic reserves the right to change specifications at any time and without prior notice, without incurring obligations.
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6.0 Specifications

Model number ............................................................................................................................................ PM1500
Stock number ............................................................................................................................................ 1791500
Motor and electricals:
Motor type ....................................................................... totally enclosed fan cooled, induction, capacitor start
Horsepower ................................................................................................................................................ 3 HP
Phase ........................................................................................................................................................ single
Voltage ....................................................................................................................................................... 230V
Cycle .......................................................................................................................................................... 60Hz
Listed FLA (full load amps) .......................................................................................................................... 12A
Starting amps ............................................................................................................................................... 55A
Running amps (no load) .............................................................................................................................. 3.3A
Start capacitor ....................................................................................................................... 200MFD, 250VAC
Run capacitor ............................................................................................................................. 60µF, 300VAC
Power transfer ........................................................................................................... Poly-V 9 groove belt drive
On/off switch ..................................................................... Magnetic, with power indicator lamp and safety key
Motor speed ...................................................................................................................................... 1720 RPM
Blade speed .................................................................................................................................... 3100 SFPM
Power cord length ....................................................................................................................... 6.6 ft. (200cm)
Power plug installed ..................................................................................................................................... yes
Recommended circuit size 1 ......................................................................................................................... 20A
Sound emission...................................................................... 72 dB at 39” (1000mm) from blade, without load
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subject to local and national electrical codes.
Capacities:
Maximum cutting height/resaw capacity ....................................................................................... 14” (355mm)
Throat capacity........................................................................................................................ 14-1/2” (368mm)
Minimum blade width .................................................................................................................... 1/8” (3.2mm)
Maximum blade width .................................................................................................................... 1” (25.4mm)
Blade length 2 .................................................................................................................. 153 +/-1/2” (3886mm)
Blade provided ................................................................................................. hook type, 3/8” x 0.065” x 6 TPI
Wheel diameter ............................................................................................................................. 15” (381mm)
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blade length range is 152-1/2” to 153” for band saws with serial no. 12100002 to 12100052.
Miscellaneous:
Fence plate .................................................................................................. 19-3/4”L x 6-1/2”H (502 x 165mm)
Resaw pin .................................................................................................... 1-1/2” dia x 6-1/2”H (38 x 165mm)
Stand footprint ........................................................................................... 17-3/4”L x 25-1/4”W (450 x 641mm)
Overall dimensions, assembled .................................. 30-1/4”L x 34-3/8”W x 80-1/4”H (768 x 873 x 2038mm)
Miter gauge positive stops .................................................................................................................... 45°, 90°
Materials:
Table ........................................................................................................................................ ground cast iron
Trunnion ............................................................................................................................................... cast iron
Enclosed cabinet ........................................................................................................................................ steel
Band wheels......................................................................................................................................... cast iron
Tires .............................................................................................................................................. polyurethane
Blade guides ................................................................................................................................... ball bearing
Resaw fence ....................................................................................................................... extruded aluminum
Handwheels .................................................................................................................. cast iron, chrome finish
Paint finish...................................................................................................................................... powder coat
Table:
Table dimensions ....................................................................... 21-1/2”L x 16”W x 2”Thk (546 x 406 x 51mm)
Table tilt................................................................................................................................... 10° left, 45° right
Table height from floor at 90-degrees ......................................................................................... 40” (1016mm)
Miter T-slot ............................................................................. 7/8”W x 3/8”D; opening 3/4"W (22 x 9.5; 19mm)
Edge bevel .................................................................................................................................................. front
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Dust coll ection:
Dust port outside diameter .................................................................................................... two at 4” (100mm)
Minimum extraction volume required .................................................................................................. 600 CFM
Weights:
Net weight (fully assembled) ...................................................................................................... 394 lb (179 kg)
Shipping weight .......................................................................................................................... 502 lb (228 kg)

6.1 Base Hole Centers (PM1500 Band Saw)

Figure 2
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Read and understand all instructions before attempting assembly or operation of band saw. Failure to comply may cause serious injury.

7.0 Setup and assembly

7.1 Unpacking

1. Remove all contents from shipping carton. Do
not discard any shipping material until band saw is assembled and running satisfactorily.
2. Inspect contents for shipping damage. Report
any damage immediately to your distributor and shipping agent.
3. Compare contents of shipping carton with the
contents list in this manual. Report shortages, if any, to your distributor.
Note: Some parts may have come pre-assembled to the saw.

7.2 Shipping contents

Carton contents (see Figure 3): 1 Band saw (not shown)
1 Fence assembly with aluminum fence plate 1 Miter gauge 1 Resaw pin and handle 1 Owner’s manual (not shown) 1 Warranty card (not shown)
Tools required for set up and assembly: Hoist or forklift, with straps
Machinist square
Use a hoist or forklift with straps to remove band saw from pallet. The straps used should have a minimum 500-lb. lifting capacity. Do NOT place forks or straps directly beneath table or against handles or levers – use the lifting eye atop the band saw.
Move band saw to its permanent location, which should be dry and well lit, with a level floor and enough space on all sides to handle long stock or perform routine maintenance on the machine. Make sure floor is able to support weight of machine. If desired, band saw can be secured to floor using lag screws (not provided) through the four holes in base. See Figure 2 for hole spacing.
Exposed metal surfaces, such as table surface and blade guides, have been given a protective coating at the factory. This coating should be removed with a soft cloth moistened with solvent. Do not get solvents near plastic or rubber parts; and do not use an abrasive pad as it may scratch exposed surfaces.
The handle on the front handwheel may be in rever se posit ion for shipping. Reinst all it i n proper position on the handwheel. Use a wrench on the flat to tighten it to the handwheel.

7.4 Dust Collection

The use of a dust collection system is strongly recommended for this band saw. It will help keep the shop clean, as well as red uce potential health hazards caused by inhalation of wood dust. The collector should have a capacity sufficient for this size machine – 400 CFM is recommended. Powermatic has a line of dust collection systems available; see your dealer or visit our website listed on the cover.
Connect the hoses of your dust collection system to the saw’s dust ports (4” outside diameter). Secure tightly with hose clamps (not provided).
Figure 3

7.3 Location

Remove all crating and plastic from around machine. Remove any screws or straps holding band saw to shipping pallet.
Exercise care when removing machine from shipping pallet.

7.5 Electrical Connections

Electrical connections must be made by a qualified electrician in compliance with all relevant codes. This machine must be properly grounded to help prevent electrical shock and possible fatal in j ury.
The band saw is factory wired for 230 volts. It is recommended that the band saw be co nnected to a grounded and dedicated 20 amp c ircuit wit h a 20 amp circuit breaker or time delay fuse. Local codes take precedence over recommendations.

7.6 Grounding Instructions

1. All grounded, cord-connected tools: In the event of a malfunction or breakdown,
grounding provides a path of least resistance for electric current to reduce t he risk of electr ic shock. This tool is equipped with an electric cord having
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an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances. Do not modify the pl ug provided - if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
Improper connection of the equipment-grounding conductor can result in a risk of electric shock. The cond uctor with insulatio n having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment­grounding conductor to a live terminal.
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded. Use only 3-wire extension cords that have 3-pro ng gro unding pl ugs and 3 pole receptacles that accept the tool's plug. Repair or replace damaged or worn cord immediately.
2. Grounded, cord-connected tools intended for use on a supply circuit having a nominal rating between 150 – 250 volts, inclusive:
This tool is intended for use on a circuit that has an outlet that looks like the one illustrated in Figure 4. The tool has a grounding plug that looks like the plug illustrated in Figure 4. Make sure the tool is connected to an outlet having the same configuration as the plug. No adapter is available or should be used with this tool. If the tool must be reconnected for use on a diff erent type of electric circuit, the reconnection should be made by qualified service personnel; and after reconnection, the tool should comply with all local codes and ordinances.
Make sure the voltage of your power supply matches the specifications on the motor plate of the Band Saw.
on the machine’s motor plate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating.
Use Table 1 as a general guide in choosing the correct size cord. The smaller the gauge number, the heavier the cord. If in doubt, use the next heavier gauge.
Recommended G auges (A WG ) of E x tension Cords
Volts Total length of cord
in feet
120 25 50 100 150 Ampere rating More than 0 6 6 10 10 12 12 16
Not more than
NR: Not Recommended.
240 50 100 200 300
Table 1
Minimum gauge cord 18 16 16 14
18 16 14 12 16 16 14 12 14 12 NR NR

8.0 Adjustments

Tools required for adjustments: Machinist square
Cross point (Phillips) screwdriver Hex keys, 4mm/5mm/6mm 13mm wrench Straight edge and gauge

8.1 Fence assembly

Refer to Figure 5. Place fence body onto guide tube (as shown in
Figure 9). Raise fence lever all the way up to install or remove fence from guide rail. Midway lever position allows fence to slide along guide rail. Lowest lever position locks fence in place.
Figure 4

7.7 Extension Cords

The use of extension cords is discouraged; try to position machines within reach of power source. If an extension cord becomes necessary, make sure the cord rating is suitable for the amperage listed
Figure 5

8.2 Fence plate

Refer to Figures 6 and 7. Loosen lock bar (A) using knobs (B). Pull out on
lock b ar unt i l it pr ot rud es e no ug h o n w hic h to s lid e the aluminum fence plate from one end, as shown in Figure 6. Retighten knobs.
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Figure 8

8.4 Setting Cursor (Zero) Position

Figure 6 – vertical position
The aluminum fence plate can be installed in one of two positions; vertically (resaw position), as shown in Figure 6; or horizontally as shown in Figure 7.
Horizontal position is useful for smaller workpieces. (The zero setting of the cursor cannot be used with horizontal fence position.)
Figure 7 – horizontal position

8.3 Fence to Table Clearance

1. Check clearance between table and bottom of fence (Figure 8). The fence plate should not rub against table surface but be slightly above it. This gap should be the same at both front and back of table.
2. If clearance is not equal, use a 5mm hex key to rotate the two nylon adjustment screws (C, Figure 6) the same amount to raise or lower fence body on guide tube. Clockwise raises fence body, counterclockwise lowers.
Refer to Figure 9.
1. The fence must be set so that cursor reads zero at line of blade. The fence plate must be installed on fence body in vertical position, and blade must be installed and fully tensioned.
2. Slide fence flush against flat of blade, as shown. (Do not force fence into blade so that blade deflects.)
3. If cursor is not at zero, loosen two screws (D, Figure 9) and shift cursor as needed. Retighten screws.
Figure 9

8.5 Setting Table Parallel to Blade

Refer to Figures 10 and 11.
1. The table has been aligned by the manufacturer so that the miter slot is parallel to the blade; it should not require adjustment. However, in the future you may wish to confirm the setting is still accurate. A wide blade is recommended for the procedure.
2. Disconnect band saw from power source.
3. Blade should be fully tensioned (see section
8.11).
4. Place a long straightedge fl ush against blade, making sure it contacts both front a nd back of blade. (Do not deflect blade by pushing into it.) See Figure 10.
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Figure 10
5. Use a gauge to carefully measure distance from miter slot to straight edge. Take measurements at both front and back of table – these should be identical.
6. If m iter slot is not parallel to blade, loosen four screws (E, Figure 11) that secure table to trunnion, and shift table as needed until miter slot is parallel to blade.
7. Tighten the four scre ws.
Figure 11
Figure 12
Figure 13
The fence must also be vertically parallel to blade. Refer to Figure 14:
3. Make sure table has been set 90° to blade (see section 8.9).
4. Slide fence (with aluminum plate securely fastened) against blade; do not push into blade. Turn either of the nylon adjustment screws (C) until fence is parallel to blade along vertical leng th of fenc e.

8.6 Setting Fence Parallel to Blade

Refer to Figures 12 through 14. Fence must be parallel to flat of blade f or accurate
cutting. Since miter slot has been set parallel to blade from the manufacturer (and confirmed by user, as described in section 8.5), the miter slot can be used to set fence parallelism.
1. Slide fence to edge of miter slot, as shown in Figure 12. The fence should align with miter slot along its entire length.
2. If adjustment is needed, use one of the back adjustment screws (F, Figure 13) to t urn fence in line with miter slot (5mm hex key).
Figure 14

8.7 Fence Locking Tightness

The tightness of fence against guide rail tube can be adjusted by rotating back adjustment screws (F, Figure 13). Rotate the two screws equally (clockwise to tighten).
Because these screws are also used to align fence to blade, after adjusting fence locking tightness,
13
you should inspect fence-to-blade relationship, as explained in section 8.6.

8.8 Table Tilt

Refer to Figure 15.
1. Loosen lock handle (A).
2. For right tilt (as viewed from front or operator’s side of saw), push on table while rotating knob (B) clockwise to tilt table up to 45°. Use knob (B) for fine adjustment.
3. For left tilt (as viewed from front or operator’s side of saw), loosen lock lever (A) and rotate knob (B) clockwise a turn or two to release pressure on the 90° stop bolt (shown in Figure
16). Remove stop bolt, then rotate k nob to tilt table up to 15°.
4. Tighten lock handle (A) to secure setting. NOTE: The lock handle (A) can be pivoted to
more convenient posit ions. Simply lift straight out on handle and rotate it on the pin, then release handle making sure it seats itself on the pin.
Figure 16
4. Place a square on table and against blade to check that table is 90° to blade. See Figure 17.
Do not push square into blade.
Figure 15

8.9 90° Table Stop

Refer to Figures 16 and 17. The 90° positive stop ensures that table will always
be perpendicular to blade after table is returned to horizontal position. Check and adj ust this 90° stop as follows:
1. Disconnect machine from power source.
2. Make sure blade is under full tension.
3. Tilt table until it rests on stop bolt (C).
Figure 17
5. If table and blade are not square, use a 13mm wrenc h to loo sen lo ck nut (D, F igure 1 6) t hen rotate stop bolt. Turn stop bolt as needed until there is no longer light showing between square and blade.
6. Tighten lock nut (D) to secure table stop in position.
7. Tighten lock handle (A, Figure 15).
8. Check that scale pointer (E, Figure 15) is at zero. If necessary, loosen screw on pointer and shift pointer to zero. Re-tighten screw.

8.10 Installing/Changing Blades

Always wear gloves when
handling blades. New blades are usually packaged in coiled position; to prevent injury uncoil them slowly and carefully, while wearing work gloves and safety glasses.
The PM1800 band saw is designed for blades from 1/8” to 1” wide.
Refer to Figure 18.
1. Disconnect machine from power source.
2. Remove table insert (F, Figure 18).
3. Pull out table pi n (G).
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4. Adjust upper and lower blade guides away from blade (see sections 8.13 and 8.15).
Figure 18
5. Move quick tension lever to “Full Release (Blade Change)” position.
6. Open upper and lower doors by rotating door catches.
7. Carefully remove blade from top wheel, then from between upper and lower blade guides and lower wheel. Slide blade out t hrough slot in table.
8. Guide new blade through table slot. Place blade loosely in upper and lower blade guides. Make sure blade teeth point down toward table, and toward front of saw. (If the teeth will not point down, no matter how you orient blade, then blade is twisted inside-out. Twist it into correct position and re-install it.)
9. Position blade at center of upper and lower wheels.
10. Reinstall table insert (F) and table pin ( G).
11. Before operating band saw, the new blade must be tensioned and tracked, in that order. Find instructions for tensioning and tracking the blade in sections 8.11 and 8.12. The blade guides must also be set properly according to instructions in sections 8.13 through 8.16.
4. Open upper door.
5. Rotate tension handwheel (A, Figure 20) until scale pointer (B) indicates width of installed blade.
TIP: Use the band saw’s gauge setting initially. As yo u becom e fam iliar wit h the m achi ne and with different properties of band saw blades, you may find it necessary to change blade tension from initial setting. Keep in mind that not only changes in blade width, but also type of material being cut will have an effect on blade tension. Too little or too much blade tension can cause blade breakage a nd/or poor cutting performance.
Figure 19

8.11 Blade Tension

Refer to Figure 19.
1. Disconnect machine from power source.
2. Back off upper and lower guide bearings to eliminate any contact with blade.
3. With blade centered on wheels, move quick tension lever to “Full Tension” position, as shown in Figure 19. NOTE: You should feel tension lever settle into each of its three positions.
Figure 20
6. Make a note of the specific tension setting for a particular blade. Tension can then be re-set quickly when that blade is reinstalled.
IMPORTANT: When band saw is not being used, move quick tension lever to “Partial Tension-Idle/Tracking” position. This will prolong the life of bla de and tires, and reduce load on wheels, bearings and other components.
15

8.12 Blade Tracking

Refer to Figures 21 and 22. After proper tensioning, the blade must be tracked.
“Tracking” refers to position of blade on the wheels while machine is in operation. Tracking should be checked periodically, and is mandatory af ter every blade change. Blade tracking is done by hand wit h machine disconnected from power.
1. Disconnect machine from power source.
2. Blade must be correctly tensioned (section
8.11).
3. Make sure blade guides and other parts of machine will not interfere with blade movement. Lower guide post until you can see blade through tracking window (C).
7. If blade tends to move toward edge of wheel, set lever to “Partial Tension-Idle/T racking.”
8. Loosen lock handle (D, Figure 21) and slightly rotate tracking knob (E) with your right hand while continuing to rotate wheel with your left. Observe blade through tracking window. Rotating knob clockwise will cause blade to move toward rear edge of wheel. Rotating knob counterclockwise will cause blade to move toward front edge of wheel.
IMPORTANT: This adjustment is sensitive; perform in small increments and give blade time to react to changes.
9. When blade is tracking in center of wheel, re­tighten lock handle (D), and close upper door.
10. Move tension lever to “Full Tension” position, and connect band saw to power. Turn it on for a brief time to observe the blade in action through tracking window.
11. If further adjustments are needed, disconnect from power and repeat above procedure.
NOTE: An interlock switch in the upper housing prevents operation of saw unless tension lever is in ful l tensi o n position.
Figure 21
4. Set quick tension lever initially to “Partial Tension-Idle/Tracking” position, as shown in Figure 21.
5. Open upper door to expose wheel.
6. Rotate wheel by hand, observing position of blade through tracking window. As you rotate wheel, move lever to “Full Tension” position. The blade should continue to ride upon center of tire (Figure 22).

8.13 Upper Blade Guides

The bearing guides should be set so that contact between blade and guides will occur only when blade is under pressure from a workpiece. To adjust upper bearing guides for proper blade control, proceed as follows.
Refer to Figures 23 through 24.
1. Disconnect machine from power source.
2. Blade must already be tensioned and tracking correctly. Place quick tension lever in “Full Tension” position.
3. Lower guide post until upper guide bearings are a few inches off the table. (The reason for this will be evident la ter in section 8.17)
4. Loosen lock knob (F, Figure 23).
Figure 22
Figure 23
5. Slide entire guide bracket until front of guide bearings are about 0.015” (1/64”) behind the
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blade’s gullet (curved area at base of tooth). See Figure 24.
Figure 24
6. Tighten lock knob (F) to secure this position.
7. Loosen lock knob (G) for one of the guide bearings.
8. The guide bearing rotates on an eccentric shaft. Adjust guide bearing by rotating the knurled knob (H) with a 5mm hex key, until guide bearing is approximately 0.004” from blade. A quick way to achie ve this spac ing is by placing a single t hickness of a c risp dollar bill (a dollar bill is approximate ly 0.004” thick) between blade and guide bearing. See Figure
25. Adjust guide bearing until it just lightly grips the dollar bill.

8.14 Upper Thrust Bearing

Refer to Figures 23 and 26:
1. The thrust bearing prevents backward deflection of blade during cutting. A groove provided in the bearing surface helps stabilize the moving blade.
2. Loosen lock knob (I) and push thrust bearing (J) up to back of blade.
3. Adjust thrust bearing until space between groove bottom and back edge of blade is approximately 0.015” (1/64”). Tighten lock knob (I).
4. If lateral adjustment of bearing is needed to align groove with blade, loosen set screw (K) at front of bearing assembly, and shift bearing as needed. Retighten set screw.
5. Make sure all lock knobs on upper guide bearing assembly are tightened when adjustments are finished.
Figure 25
NOTE: Do not force guide bearing against side of blade. It should generally only make contact with blade when there is pressure from the cutting operation.
9. Tighten lock knob (G).
10. Repeat process for opposite guide bearing.
Figure 26

8.15 Lower Blade Guides

Refer to Figures 27 and 28.
1. Disconnect band saw from power source.
2. Adjust lower guide bearings and lower thrust bearing below table, using same procedure and measurements as for upper guide bearings and thrust bearing described above.
Movement summary: Loosen lock knob (L) to move guide bracket. Loosen lock knob (M) to rotate side bearing, using knurled knob (N). Loosen lock ring (O, Figure 27) and rotate knob (P) to adjust thrust beari ng in relation to blade.
3. Make sure all knobs are tightened after adjustments are complete.
17

8.17 Guide Post Parallelism

The guide post should be parallel to blade throughout vertical travel of the guide post; thus the guide bearings will maintain their relationship to blade at any height from the table and won’t require re-setting each time guide post is moved. This setting has been accurately made by the manufacturer and should not require immediate attention, but may be checked in future as follows:
1. Disconnect band saw from power source.
Figure 27
Figure 28

8.16 Guide Post

Refer to Figure 29.
1. Disconnect band saw from power sour ce.
2. Loosen lock k nob (A) a nd raise or lower guide post (B) using handwheel (C).
3. Position blade guide assembly so that bottom of guide bearings are about 1/8” above material to be cut. Or, simply lower guide post until scale pointer (D) indicates the height of your workpiece. This provides minimal clearance between workpiece and bottom of guide bearings, which will minimize blade deflection as well as enhance operator safety.
4. Tighten lock knob (A).
2. Move blade tension lever to “Full Tension” position.
3. The guide bearings in low position should already be set in relation to blade (see section
8.13). Also, the table must be square with blade (see section 8.5)
4. Loosen lock knob (A, Figure 28) and raise guide post to a high position.
5. Confirm that guide po st travels straight up and down, and guide bearings maintain their relationship to blade.
6. If guide post doe s not go stra ight up and down (blade begins deflecting when guide post is raised), slightly loosen the four screws (E, Figure 29) and adjust guide post assembly as needed.
7. When finished adjusting, securely tighten the four screws (E).
8. Verify the setting by raising and lowering guide post.

8.18 Resaw Pin

Refer to Figure 30. The resaw pin provides a single contact point while
ripping a workpiece into thinner boards. Remove aluminum plate and mount resaw pin to
slot in fence body, securing it with knob, as shown. The resaw pin is usually positioned so that its center is approximately even with the front edge of the blade.
Figure 29
Figure 30
18
See section 10.4 for further information about using resaw pin.

8.19 Miter Gauge

Refer to Figures 31 and 32. A miter gauge is provided for crosscutting
operations. Install miter gauge by sliding end of miter gauge bar into table T-slot.
The miter gauge should fit snugly within miter slot while still sliding easily. The miter gauge bar has two slots, each with a set screw (Figure 31). Rotate one or both of these set screws with a 4mm hex key as needed, to eliminate any play between miter gauge bar and miter slot.
3. Flip stop plate (C) back dow n, and loosen 90° stop he x nut. Adj ust sc rew u nti l it cont act s 90° stop plate.
4. Re- t ight en he x nut .
5. Loosen set screw at base of pointer (B) and shift pointer so that it lines up with 90° mark on scale.
6. Re-tighten set screw.
7. The 45° stops can be checked in similar fashion, using an angle gauge similar to that shown in Figure 32.
To adjust miter gauge angle for operations:
1. Loosen handle (A).
2. Rotate gauge body until pointer (B) lines up with desired angle on scale. You may have to pivot 90° stop plate (C) out of the way to allow the body to rotate.
3. Tighten handle (A).
4. There are t hree stops: at 90°, a nd 45° left and right. Each of these can be adjusted by loosening hex nut (D) and turni ng screw (E) as needed. Re-tighten hex nut (D) when adjustment is finished.
Figure 31
If table/miter slot is square to blade (see section
8.5) the miter gauge will also be square to blade.
Before operating, however, t he 90° setting of m iter gauge should be checked in relation to b lade, as follows.
1. Place a square against miter gauge face, and against flat of blade, as shown in Figure 32. (Place square against flat of blade, not against the teeth which are set wider than the blade body). A wide blade is preferred for this procedure.
8.20 Drive Belt Replacement and
Tensioning
The drive belt and pulleys are properly adjusted at the factory. However, belt tension should be occasionally checked when the band saw is new, as a new belt may stretch slightly during the breaking-in process.
If belt becomes worn, cracked, frayed or glazed, it should be replaced as follows:
Refer to Figures 33 and 34.
1. Disconnect machine from power source.
2. Open upper and lower doors and remove blade.
3. Remove screw (F, Figure 33) from lower wheel shaft with a 6mm hex key, and remove lower wheel.
Figure 32
2. Flip 90° stop plate (C) out of the way, and loosen handle (A). Shift miter gauge body until it is flush with square, then re-tighten hand le (A).
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Figure 33
4. Loosen motor lock h andle (G, Figure 34).
5. Raise motor lift handle (H) and retighten motor lock handle to hold motor in raised position.
6. Remove old belt and install new one, making sure it seats properly in pulley grooves.
7. Loosen motor lock handle (G) and allow motor to lower.

8.21 Brushes

Refer to Figure 35. Two adjustable brushes are located in lower wheel
housing. They should remain in constant contact with blade or wheel to prevent buildup of gum and debris.
Figure 35

9.0 Operating Controls

9.1 Start/Stop

Figure 34
8. The weight of the motor itself should produce proper tension for the belt. Check tension by pushing with moderate pressure on the belt halfway between the pulleys. An adequately tensioned belt will deflect about 1/2”. If tension isn’t s trong enough, push down on motor.
9. Tighten motor lock handle (G).
10. Reinstall lower wheel, and tighten screw (F) securely.
11. Install blade, and verify blade tension and tracking before operating (sections 8.11 and
8.12).
Refer to Figure 36.
Power Indicator Light – The start switch (A) has a power indicator lamp which is on whenever there is power connected to the band saw, not just when the band saw is running. Do not
assume that no light means there is no power to the machine. If the bulb is bad, t here will be
no indication. Always check before use.
Do not rely that no lig ht means no power to the machine. Always check for power first. Failure to comply may cause serious injury!
Start – Press green start switch (A).
When power is connected to machine, the green light is always on regardless of whether band saw is running or not.
Stop – Press red switch (B) to stop. Reset – If band saw stops witho ut pressing the
stop button (as result of tripped fuse or circuit breaker, etc.) proceed as follows:
1. Press red switch to reset.
2. Press green switch to restart machine.
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Figure 36
before opening guards/doors, making adj ustments, or leaving the area.

10.0 Operation

The following section contains basic information, and is not intended to cover all possible applications or techniques using the band saw. Consult pub lished sources of inform ation, acquire formal training, and/or talk to experienced band saw users to gain proficiency and knowledge of band saw operations.
(The following figures may or may not show your specific model, but procedures are the same.)

9.2 Safety Key

The start/stop switch on the Band Saw comes equipped with a magnetic safety key (C, Figure
36). When in place on the switch, the magnetic safety key trips a relay which will allow the machine to start and stop when the respective switches are pressed. Being magnetic, the lock can be removed to make the machine inoperable and can be hidden for safe storage by attaching it to another magnetic surface.
When using the band saw, place the key on the switch cover, lining up arrow on key with REMOVE arrow on cover. Then rotate key so that arrow li nes up with LOCK arrow on cover. This will prevent the safety key coming loose from vibration when machine is in use.

9.3 Brake Pedal

When the stop button is used to shut off the band saw, the blade will coast slowly to a stop. An alternate method of stopping the machine is to press and hold the brake pedal, shown in Figure
37. The blade will stop moving in approximately three to four seconds after pedal is pressed. Restart saw by pressing start switch on column.
NOTE: Unnecessary and excessive use of brake pedal may shorten life of brake pad.

10.1 General Procedure

1. Make sure blade is adjusted correctly for
tension and tracking, and that upper and lower guide bearings and thrust bearings are set in proper relation to blade.
2. Adjust guide post so that guide bearings are
just above workpiece (about 1/8”) allowing minimum exposure to blade.
3. If using the fence, move it into position and
lock it to guide rail. If using miter gauge for a crosscut, the fence should be moved safely out of the way.
4. Turn on band saw and allow a few seconds for
machine to reach full speed.
Whenever possible, use a push stick, hold-down, power feeder, jig, or similar device while feeding stock, to prevent your hands getting too close to the blade.
5. Place the straightest edge of the workpiece
against the fence for a rip cut; or against the miter gauge for a crosscut. Push workpiece slowly into blade, while also keeping it pressed against fence or held against miter gauge. Do
not force workpiece into blade. Additional operating tips: Make relief cuts whenever possible. A relief cut is
an extra cut made through the waste port ion of a workpiece up to the layout line. When that intersection is reached by the blade while following the layout line, the waste portion comes free. This helps prevent pinching of the back edge of the blade in the cut.
Figure 37
After machine is shut off, allow
wheels and blade to come to a complete stop
When cutting, do not overfeed blade; overfeeding will reduce blade life, and may cause blade to break.
When cutting long stock, the operator should use roller stands, support tables, or an assistant to help stabilize the workpiece.
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10.2 Ripping

Ripping is cutting lengthwise down the workpiece, along the grain of wood. See Figure 38. Always
use a push stick or similar device when ripping narrow pieces.
Figure 38 (ripping)

10.3 Crosscutting

Crosscutting is cutting across the grain of the workpiece, while using the m iter gauge to feed t he workpiece into the blade.
The right hand should hold workpiece steady against miter gauge, while left hand pushes miter gauge past blade, as shown in Figure 39.
Do not use fence in conjunction wit h miter gauge. The offcut of the workpiece must not be constrained during or after the cutting process.
The ideal blade for resawing is the widest one the machine can handle, as the wider the blade the better it can hold a straight line.
Resawing can be performed using the aluminum fence plate or the resaw pin. When using the plate, use a push block, push stick, or similar device to keep your hands away from the blade. The resaw pin o ff ers a pivo t po int b y w hic h you c an c aref ull y follow your layout line; it is especially useful for sawing curves, when the fence cannot be used and it is difficult to control the cut freehand.
Figure 40 demonstrates resawing with the aluminum plate; Figure 41, with the resaw pin.
Figure 40 (resawing)
Using the fence in conjunction with miter gauge can cause binding and possible damage to blade.
Figure 39 (crosscut)

10.4 Resawing

Resawing is the process of slic ing stock to reduce its thickness, or to prod uce boards t hat are thinner than the original workpiece, such as veneers.
Figure 41 (resaw pin)

10.5 Blade Lead

Blade lead, or drift, is when the blade begins to wander off the cutting line even when the band saw fence is being used. Figure 42 shows an example of blade lead. It is more common with small, narrow blades, and is almost always attributable to poor blade quality, or lack of proper adjustments. Inspect the band saw for the following:
Fence not parallel to miter slot and blade.
Blade not tensioned correctly.
Blade is dull.
Teeth have excessive “set” on one side of
blade.
Workpiece being fed too quickly.
22
Figure 42
If the blade is suspect, but replacing it is not currently an option, the blade lead can be temporarily compensated for by skewing the fence:
1. Cut a scrap piece of wood about the same
length as the band saw table, and joint one edge along its length, or rip it on a table saw to give it a straight edge.
2. Draw a line on the board parallel with the
jointed, or straight edge of the board.
3. Move the band saw fence out of the way, and
carefully make a freehand cut along your drawn line on the board. Stop about midway on the board, and shut off the band saw (allow blade to come to a complete stop) but do not allow the board to move.
4. Clamp the board to the table.
5. Slide the band saw fence over against the
board until it contacts t he straight edge of the board at some point. Lock the fence down.
6. Use the back adjustment screws (F, Figure 13)
to line up fence against board.
NOTE: Skewing the fence to correct b lade lead is effective for that particular blade; when a new blade is installed, the fence will need re-adjustment and re-squaring to miter slot. See appropriate sections in this manual.

11.0 Maintenance

Before doing maintenance on the machine, disconnect it from electrical supply by pulling out plug or switching off main switch! Failure to comply may cause serious injury.
Clean band saw regularly to rem ove any resinous deposits and sawdust.
Keep miter slot, and guide bearings, clean and free of resin.
Keep blade clean and sharp. Check it periodically for cracks or other signs of wear.
The drive belt should be c hecked periodically. If it looks worn, frayed, glazed or otherw ise damaged, replace it.
Remove any deposits from band wheels to avoid vibration and potential blade breakage.
Vacuum or blow out dust from inside cabinet. (Use proper dust mask equipment).
The table surface must be kept clean and free of rust for best results. If rust appears, it can often be removed with a mixture of household ammonia, good commercial detergent and #000 steel wool. Alternatively, commercial rust removers can be found at many hardware stores.
Apply a light coat of paste wax to table. There are also products in aerosol form available in major hardware stores and supply catalogs. Whatever method is chosen, the coating should protect the metal and provide a smooth surface, without staining workpieces.
If the power cord is worn, c ut, or damaged in any way, have it replaced immediately.

11.1 Lubrication Points

1. Periodically apply a light, non-hardening
grease to rack and pinion system of guide post (Figure 43).
Figure 43
2. Grease the sliding surfaces of the table
trunnions (Figure 44).
23
Figure 44
3. Grease blade tension screw (Figure 45).
Figure 45
4. Oil any pins, shafts, and j oints. (Do not get oil on pulleys or belts.)
Note: Bearings on the band saw are pre-lubricated and sealed, and do not require attention.
Width
Band saw blades come in different standard widths, measured from back edge of blade to tip of tooth. Generally, wider blades are used for ripping or making straight cuts, such as resawing. Narrower blades are often used when the part being cut has curves with small radii. When cutting straight lines with a narrow blade, the blade may have a tendency to drift (see section 10.5).
Pitch
Pitch is measured in “teeth per inch” (TPI) and can be constant or variable. Figure 46 shows blades with different pitches.
A fine pitch (more teeth per inch) will cut slowly but more smoothly. A coarse pitch (fewer teeth per inch) will cut faster but more roughly.
As a rule of thumb, the thicker the workpiece, the coarser will be the blade pitch. If you have to cut a hard or very brittle materia l, you will probab ly want to use a blade with a finer pitch in order to get clean cu ts .
Using a blade with too few teeth may cause vibration and a rough cut, while too many teeth may cause the gullets to fill with sawdust and overheat the blade.
As a general rule, use a blade that will have from 6 to 12 teeth in the workpiece at any given time.

12.0 Blade Selection

Using the proper blade for t he job will increase t he operating efficiency of your band saw, help reduce necessary saw maintenance, and improve your productivity. Thus, it is important to follow certain guidelines when selecting a saw blade.
Here are factors to consider during selection:
Type of material you will be cutting.
Thickness of workpiece.
Features of workpiece, such as bends or
curves with small radii.
These factors are important because they involve basic concepts of saw blade desig n. There are f ive (5) blade features that are normally changed to meet certain kinds of sawing requirements. They are:
1. width
2. pitch (number of teeth per inch)
3. tooth form (or shape)
4. “set” of the teeth
5. the blade material itself
Figure 46 – Blade Pitch
Shape
Figure 47 shows common types of tooth shape, or form. Tooth shape has an effect on cutting rate.
The Regular, or standard blade, has evenly spaced teeth that are the same size as the gullets, and a zero-degree rake (i.e. cutting angle). These offer precise, clean cuts at slower rates. It is usually a good choice for cutting curves and making crosscuts.
The Skip type has fewer teeth and larger gullets with a zero rake. It allow s faster cutting rates t han the Regular type, with a s lightly coarser fi nish. It is useful for resawing and ripping thick stock, as well as cutting softwoods.
24
The Hook type blade has larger teeth and gullets and a positive rake angle for more aggressive, faster cutting when resawing or rippi ng thick stock, especially hardwoods.
Variable-tooth blades combine features of the other shapes, with tooth style and spacing varying on the same blade. This produces smooth cuts while dampening vibration.
Figure 47 – Blade Tooth Shape
Set
The term “set” refers to the way in which the saw teeth are bent or positioned. Bending the teeth creates a kerf that is wider than the back of the blade. This helps the operator m ore easily pivot a workpiece through curve cuts, and decreases friction between blade and workpiece on straight cuts.
Set patterns are usually selected depending upon the type of material that needs to be cut. Three common set patterns are shown in Figure 48.
Generally, the Raker set is used for cutting metal workpieces; the Wavy set, when the thickness of the workpiece changes, such as cutting hollow tub ing or s tr uc t ur a ls. The Straight, or Alternate, set is the one most used f or woodworking b lades, and is also used to cut plastics.
Material
Band saw blades can be made from different types of metals. The most common include spring steel, carbon steel, bimetal (alloy steel equipped with a high speed cobalt steel edge welded to it), or carbide tips .
Because of the importance of blade selection, it is recommended that you use the blade selection guide (section 13.0). Also, listening to experienced band saw users will produce valuable information as to blade types currently on the market along with their pros and cons.
Blade Breakage
Band sa w blad es are subje ct to hig h stre sses a nd breakage may sometimes be unavoidable. However, many factors can be controlled to help prevent most blade breakage. Here are some common causes for breakage:
1. Misalignment of blade guides.
2. Feeding workpiece too quickly.
3. Using a wide bl ade to cut a tight radius curve.
4. Excessive tension.
5. Teeth are dull or improperly set.
6. Upper guides set too high off workpiece.
7. Faulty weld on blade. Although not essential, some users round or
“stone” the back edge of their blade. This is done by placing a sharpening stone on the table and in light contact with the back corners of the blade as the blade is running. Rounding can help the back blade edge move more smoothly through the kerf, smooths the weld, and helps prevent cracks from starting at the back corners.
Figure 48 – Blade Set
25

13.0 Blade Selection Guide

Identify the material and thick ness of your workpiece. T he chart will show recommended PITCH, blade TYPE , and FEED RATE.
Key: H – Hook L – Low S – Skip M – Medium R – Regular H – High
Example: 10/H/M means 10 teeth per inch / Hook Type Blade / Medium Feed
Tables 3 and 4
For Radius Cutting
Study the part drawing or prototype, or actually measure the smallest cutting radius required, and locate this radi us (in inches) on the chart at the right. Follow the curve to where the approximate blade width is specified. If a radius falls between two of the curves, select the widest blade that will saw this radius.
This procedure should be used for making initial blade selections. These recommendations can, of course, be adj usted to meet specific requirements of a cutting job. Compromises may be necessary if you cannot find all needed specifications in a single blade.
26

14.0 Troubleshooting the PM1500 Band Saw

14.1 Operational Problems

Table 5
Trouble Probable Cause Remedy Table tilt does not hold
position under load.
Table will not tilt. Trunnion not lubricated. Lubricate trunnion.
Table vibration while sawing.
Surface finish on workpiece is rough.
Blade cutting inaccurately. Cuts not straight.
Lock handle not tight. Tighten lock handle. Trunnion locking mechanism is broken
or worn.
Trunnion jammed. Disassemble and replace jammed
Drive belt too slack. Increase tension on drive belt (sect.
Incorrect choice of saw blade pitch. Check blade selection chart and use
Saw dust or debris on band wheel. Or tire is worn/damaged.
Blade pitch too coarse. Change to finer pitch blade. Workpiece being fed too strongly. Reduce feed force. Gum or pitch on blade. Clean blade. Worn blade teeth or damaged blade. Replace blade. Fence not parallel to blade. Align fence properly (sect. 8.6).
Replace trunnion locking mechanism.
parts.
8.20). Replace belt if worn.
correct blade (sect. 13.0). Keep band wheels clean. Replace tires
if necessa ry.
Blade cannot be tensioned properly.
Blade binds in workpiece.
Blade forms cracks at base of teeth.
Incorrect adjustment of blade guides. Adjust blade guides properly (sect. 8.13
thru 8.15). Workpiece being fed too strongly. Reduce feed force. Upper blade guides not located close
enough to workpiece. Incorrect choice of saw blade for that
particular operation. Blade tension too light. Increase tension (sect. 8.11). Tension spring is fatigued. Replace tension spring (contact Walter
Incorrect blade tension or damaged blade.
Blade too wide for desired radius. Select narrower blade (sect. 13.0). Teeth not suitable for operation, or
incorrectly set.
Blade thickness not suitable for band wheel diameter.
Position guides about 1/8” above
workpiece.
Install correct blade.
Meier service representative).
Correct accordingly.
Replace with proper blade.
Replace with proper thickness blade.
27
Trouble Probable Cause Remedy
Cracks on back edge of blade.
Blade breaks prematurely.
Blade sharpened incorrectly, becomes overheated.
Band wheels have become misaligned. Contact service representative.
Workpiece being fed too quickly.
Welding on blade not perfectly aligned.
Thrust bearing is worn; caused by constant contact with back of blade.
Feed force too great. Reduce feed force.
Blade pitch too coarse.
Guide bearings not properly supporting blade.
Sharpen blade properly or replace.
Reduce feed speed to lessen strain on
blade.
Eliminate welded part, and re-weld
properly; or acquire a new blade. Round
the back edge of a new blade.
Replace thrust bearing. Adjust new
bearing according to instructions (sect.
8.14).
Refer to blade selection chart; use finer
pitch blade.
Check guide bearings for correct
position and signs of wear. Adjust or
replace as needed.
Blade breaks close to weld.
Premature dulling of saw teeth.
Blade tensioned too tightly. Reduce tension.
Blade overheated during welding.
Blade cooled too rapidly after welding.
Blade pitch too fine.
Feed pressure too light. Increase feed pressure. Cutting rate too low. Increase feed pressure and cutting rate.
Incorrect choice of blade.
Chipped tooth or foreign object lodged in cut.
Have blade annealed, or eliminate
brittle part and weld correctly.
Have blade annealed, or eliminate
brittle part and weld correctly.
Refer to blade selection chart (sect.
13.0). Use blade with coarser pitch.
Re-examine material. Select proper
blade from chart (sect. 13.0).
Stop saw and remove lodged particle.
Replace blade if damaged.
28

14.2 Mechanical and Electrical Problems

Table 6
Trouble Probable Cause Remedy Machine will not
start/restart or repeatedly trips circuit breaker or blows fuses.
Verify machine is connected to power No incoming power.
Cord damaged. Replace cord.
Overload automatic reset has not been reset.
Band Saw frequently trips.
Building circuit breaker trips or fuse blows.
Switch or motor failure (how to distinguish).
Motor overheated.
Motor failure.
Miswiring of unit.
source, and safety key is installed on
switch.
Reset overload by pushing in
completely the OFF (red) button on the
magnetic switch. Allow a few minutes
for machine to cool. If problem persists,
check amp setting on motor star ter.
One cause of overloading trips which
are not electrical in nature is too heavy
a cut. The solution is to reduce feed
pressure into the blade. If too heavy a
cut is not the problem, then check the
amp setting on the overload relay.
Match the full load amps on the motor
as noted on the motor plate. If amp
setting is correct, there is probably a
loose electrical lead.
Verify that band saw is on a circuit of
correct size. If circuit size is correct,
there is probably a loose electrical lead.
Check amp setting on motor starter.
If yo u have acce ss to a volt meter, you
can separate a starter failure from a
motor failure by first, verifying incoming
voltage at 230+/-10% and second,
checking the voltage between starter
and motor at 230+/-10%. If incoming
voltage is incorrect, you have a power
supply problem. If voltage between
starter and motor is incorrect, you have
a starter problem. If voltage between
starter and motor is correct, you have a
motor problem.
Clean motor of dust or debris to allow
proper air circulation. Allow motor to
cool down before restarting.
If electric motor is suspect, you have
two options: Have a qualified electrician
test the motor for function or remove the
motor and take it to a q ualified electric
motor repair shop for testing.
Double check to confirm all electrical
connections are correct. Refer to wiring
diagram to make any needed
corrections.
29
Trouble Probable Cause Remedy
Machine will not start/restart or repeatedly trips circuit breaker or blows fuses.
(continued)
Switch failure.
If the start/stop switch is suspect, you
have two options: Have a qualified
electrician test the switch for function, or
purchase a new start/stop switch and
establish if that was the problem on
change-out.
Band Saw does not attain full speed.
Extension cord too light or too long.
Low current. Contact a qualified electrician.
Replace with adequate size and length
cord.

15.0 Replacement Parts

Replacement parts are listed on the followi ng pages. To order parts or reach our service departm ent, call 1­800-274-6848 Monday through Friday (see our website for business hours, www.powermatic.com). Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.
30

15.1.1 Complete Machine with Accessories – Exploded View

31
32

15.1.2 Complete Machine with Accessories – Parts List

Index No Part No Description Size Qty
1 ................ PM2000-105.............. Powermatic Nameplate, Large ................................ . ..................................... 1
2 ................ TS-0254011 .............. Socket Head Button Screw ...................................... 1/4"-20UNCx3/8"L......... 2
3 ................ TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ...................... 2
4 ................ PM1500-004.............. Lifting Eye ................................................................ M10 ............................... 1
5 ................ PM1500-005.............. Machine Main Body Frame ...................................... ...................................... 1
6 ................ PM1500-006.............. Switch Bracket ......................................................... ...................................... 1
7 ................ TS-2246082 .............. Socket Head Button Screw ...................................... M6x8 ............................. 6
8 ................ TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ...................... 2
9 ................ PM1500-009.............. Power Cord .............................................................. 14AWGx3Cx3.4M ......... 1
10 .............. PM1500-010.............. Upper Wheel Sliding Bracket Assembly .................. ...................................... 1
11 .............. PM1500-011.............. Tension Pointer........................................................ ...................................... 1
12 .............. PM1500-012.............. Step Screw .............................................................. ...................................... 1
13 .............. TS-2248202 .............. Socket Head Button Screw ...................................... M8x20 ........................... 4
14 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 4
15 .............. PM1500-015.............. Motor Bracket Lock Handle ..................................... M10x33 ......................... 1
16 .............. PM1500-016.............. Motor Mount Plate ................................................... . ..................................... 1
17 .............. TS-1524011 .............. Set Screw ................................................................ M8x8 ............................. 2
18 .............. TS-2248202 .............. Socket Head Button Screw ...................................... M8x20 ........................... 4
19 .............. PM1500-019.............. Upper Wheel Assembly ........................................... Ø15” .............................. 1
20 .............. PM1500-020.............. Lower Wheel Assembly ........................................... Ø15” .............................. 1
21 .............. PM1500-021.............. Saw Blade…………………… …………...153"L / 3/8"W / 0.65mm Thk ........... 1
22 .............. TS-1504041 .............. Hex Socket Screw ................................................... M8x20 ...................... 2
23 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 2
24 .............. TS-1550061 .............. Flat Washer ............................................................. M8 x Ø30 ...................... 2
25 .............. PM1500-025.............. Motor Pulley ............................................................. ...................................... 1
26 .............. PM1500-026.............. Poly-V Belt ............................................................... 290J9 ............................ 1
27 .............. PM1500-027.............. Upper Cabinet Door ................................................. ...................................... 1
28 .............. TS-1505031 .............. Socket Head Cap Screw ......................................... M10x25 ......................... 1
29 .............. TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 3
30 .............. TS-1550071 .............. Flat Washer ............................................................. M10 x Ø20 .................... 2
31 .............. PM1500-031.............. Motor Cord ............................................................... 14AWGx3Cx1.7M ......... 1
32 .............. TS-2246082 .............. Socket Head Button Screw ...................................... M6x8 ............................. 2
33 .............. TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 1
34 .............. TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ...................... 2
35 .............. PM1500-035.............. Support Plate .......................................................... ...................................... 1
36 .............. PM1500-036.............. Magnetic Switch Assembly ...................................... 230V/60Hz/1PH ............ 1
............... PM2000-298.............. Safety Key for Magnetic Switch ............................... ...................................... 1
37 .............. PM1500-037.............. Handwheel ............................................................... 6” ................................... 1
38 .............. PM1500-038.............. Locating Block ......................................................... ...................................... 1
39 .............. PM1500-039.............. Tapping Screw ......................................................... M4x8 ............................. 2
40 .............. PM1500-040.............. Wire Connector ........................................................ 224-201 ......................... 1
41 .............. TS-1523041 .............. Socket Set Screw .................................................... M6x12 ........................... 2
42 .............. TS-1523051 .............. Socket Set Screw .................................................... M6x16 ........................... 4
43 .............. PM1500-043.............. Face Plate................................................................ ...................................... 1
44 .............. TS-1504041 .............. Socket Head Cap Screw.......................................... M8x20 ........................... 1
45 .............. PM1500-045.............. Table Insert (Aluminum) .......................................... ...................................... 1
46 .............. PM1500-046.............. Roll Pin .................................................................... Ø4x8 ............................. 2
47 .............. PM1500-047.............. Table Pin Assembly ................................................. ...................................... 1
48 .............. TS-1534032 .............. Pan Head Bolt w/Flange .......................................... M6x10 ........................... 1
49 .............. TS-1503021 .............. Socket Head Cap Screw.......................................... M6x10 ........................... 2
50 .............. PM1500-050.............. Viewing Window ...................................................... ...................................... 2
51 .............. PM1500-051.............. Limit Switch.............................................................. AZD-1112...................... 1
52 .............. TS-2284302 .............. Phillips Pan Head Machine Screw ........................... M4x30 ........................... 2
53 .............. TS-1521031 .............. Socket Set Screw .................................................... M4x8 ............................. 8
54 .............. PM1500-054.............. Switch Cord ............................................................. 18AWGx2Cx1.2M ......... 1
55 .............. PM1500-055.............. Lock Knob ................................................................ M10x30 ......................... 1
56 .............. TS-1482051 .............. Hex Cap Screw ........................................................ M6x25 ........................... 2
57 .............. TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ...................... 4
58 .............. PM1500-058.............. Brush ....................................................................... ...................................... 2
59 .............. TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ........................... 1
33
Index No Part No Description Size Qty
60 .............. PM1500-060.............. Door Lock Knob ....................................................... ...................................... 2
61 .............. TS-1541021 .............. Nylon Lock Hex Nut ................................................. M6 ................................. 6
62 .............. PM1500-062.............. Strain Relief ............................................................. PG13.5 .......................... 2
63 .............. PM1500-063.............. Pointer ..................................................................... ...................................... 1
64 .............. TS-2311101 .............. Hex Nut .................................................................... M10 ............................... 1
65 .............. TS-1491151 .............. Hex Cap Screw ........................................................ M10x90 ......................... 1
66 .............. TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ........................... 2
67 .............. PM1500-067.............. Blade Tracking Adjustment Knob ............................ M10x50 ......................... 1
68 .............. PM1500-068.............. Lock Handle ............................................................. M10 ............................... 1
69 .............. PM1500-069.............. Cam ......................................................................... ...................................... 1
70 .............. PM1500-070.............. Shaft Fixed Block ..................................................... ...................................... 1
71 .............. PM1500-071.............. Tension Quick release Handle................................. ...................................... 1
72 .............. PM1500-072.............. Tension Quick release Lever ................................... ...................................... 1
73 .............. TS-1540081 .............. Hex Nut .................................................................... M12 ............................... 1
74 .............. PM1500-074.............. Tension Quick release Lever Shaft.......................... ...................................... 1
75 .............. TS-2248202 .............. Socket Head Button Screw ...................................... M8x20 ........................... 4
76 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 4
77 .............. PM1500-077.............. Washer .................................................................... ...................................... 1
78 .............. TS-1524051 .............. Socket Set Screw .................................................... M8x20 ........................... 4
79 .............. TS-1540061 .............. Hex Nut .................................................................... M8 ................................. 4
80 .............. PM1500-080.............. Lower Wheel Shaft .................................................. ...................................... 1
81 .............. PM1500-081.............. Motor........................................................................ 3HP, 1PH, 230V............ 1
.............. PM1500-081-01 ........ Motor Fan (not shown)............................................. ...................................... 1
.............. PM1500-081-02 ........ Motor Fan Cover (not shown) .................................. ...................................... 1
.............. PM1500-081-03 ........ Start Capacitor (not shown) ..................................... 200MFD, 250VAC ......... 1
.............. PM1500-081-04 ........ Running Capacitor (not shown) ............................... 60µF, 300VAC .............. 1
.............. PM1500-081-05 ........ Junction Box (not shown) ........................................ ...................................... 1
.............. PM1500-081-06 ........ Junction Box Cover (not shown) .............................. ...................................... 1
.............. PM1500-081-07 ........ Centrifugal Switch (not shown) ............................... ...................................... 1
82 .............. PM1500-082.............. Lower Cabinet Door ................................................. ...................................... 1
83 .............. PM1500-083.............. Strain Relief Fixed Plate .......................................... ...................................... 1
84 .............. JMS12SCMS-81 ....... Pan Head Bolt w/Flange .......................................... M5x8 ............................. 1
85 .............. PM1500-085.............. Trunnion Support Bracket Assembly ....................... ...................................... 1
86 .............. TS-1505051 .............. Socket Head Cap Screw ......................................... M10x35 ......................... 2
87 .............. TS-2361101 .............. Lock Washer ............................................................ M10 ............................... 2
88 .............. TS-1550071 .............. Flat Washer ............................................................. M10 x Ø23 .................... 2
89 .............. 3520B-126................. Handle ..................................................................... ...................................... 2
90 .............. PM1500-090.............. Handwheel ............................................................... ...................................... 1
91 .............. PM1500-091.............. Guide Bar Bracket Assembly ................................... ...................................... 1
92 .............. TS-2248202 .............. Socket Head Button Screw ..................................... M8x20 ........................... 4
93 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 4
94 .............. TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ...................... 4
95 .............. PM1500-095.............. Upper Blade Guide Support Assembly .................... ...................................... 1
96 .............. PM1500-096.............. Lower Blade Guide Support Assembly .................... ...................................... 1
97 .............. TS-2246082 .............. Socket Head Button Screw ...................................... M6x8 ............................. 2
98 .............. TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ...................... 2
99 .............. PM1500-099.............. Blade Guard Cover ................................................. ...................................... 1
100 ............ PM1500-012.............. Shoulder bolt............................................................ ...................................... 1
101 ............ PM1500-101.............. Plastic Washer ......................................................... M6xØ13, Thk 1.5mm .... 1
102 ............ PM1500-102.............. Sliding Plate ............................................................. ...................................... 1
103 ............ TS-1541011 .............. Nylon Lock Hex Nut ................................................. M5 ................................. 2
104 ............ PM1500-104.............. Protect Cover ........................................................... ...................................... 1
105 ............ PM1500-101.............. Plastic Washer ......................................................... M6xØ13,Thk 1.5mm. .... 2
106 ............ TS-1533032 .............. Phillips Pan Head M achine Screw ........................... M5x10 ........................... 2
107 ............ PM1500-107.............. Fence Assembly ...................................................... ...................................... 1
108 ............ PM1500-108.............. Table ........................................................................ 21½"x16"....................... 1
109 ............ PM1500-109.............. Miter Gauge Assembly ............................................ ...................................... 1
110 ............ PM1500-110.............. Limit Switch.............................................................. KL7141.......................... 1
111 ............ TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 2
112 ............ PM1500-112.............. Limit Switch Cord ..................................................... 18AWGx2Cx2 .2m ......... 1
113 ............ PM1500-113.............. Wire Jacket .............................................................. ½"x1100mm(L) ............. 1
114 ............ PM1500-114.............. Wire Bushing ........................................................... ...................................... 1
34
Index No Part No Description Size Qty
115 ............ JWTS10-217 ............. Tapping Screw ......................................................... M4x8 ............................. 2
116 ............ PM1500-116.............. Wire Fixed Clamp .................................................... 5/8” ................................ 2
117 ............ TS-2284302 .............. Phillips Pan Head Machine Screw ........................... M4x30 ........................... 2
118 ............ TS-1550021 .............. Flat Washer ............................................................. M4xØ8 .......................... 2
119 ............ PM1500-119.............. Plastic Bumper......................................................... 9mmx10mm .................. 1
120 ............ PM1500-120.............. Foot Brake Lever ..................................................... ...................................... 1
121 ............ TS-1503041 .............. Socket Head Cap Screw.......................................... M6x16 ........................... 4
122 ............ PM1500-122.............. Spring ...................................................................... ...................................... 1
123 ............ TS-2311061 .............. Hex Nut .................................................................... M6 ................................. 2
124 ............ PM1500-124.............. Nylon Set Screw ...................................................... M7x10 ........................... 1
125 ............ PM1500-125.............. Foot Brake Pedal ..................................................... ...................................... 1
126 ............ TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 4
127 ............ PM1500-127.............. Bushing .................................................................... ...................................... 2
128 ............ PM1500-128.............. Brake Pad ................................................................ ...................................... 1
129 ............ TS-1503061 .............. Socket Head Cap Screw.......................................... M6x25 ........................... 2
130 ............ TS-1504051 .............. Socket Head Cap Screw.......................................... M8x25 ........................... 1
131 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 1
132 ............ TS-1550061 .............. Flat Washer ............................................................. M8 x Ø30 ...................... 1
133 ............ PM1500-133.............. Bushing .................................................................... ...................................... 1
134 ............ TS-1490041 .............. Hex Cap Screw ........................................................ M8x25 ........................... 4
135 ............ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 4
136 ............ TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ...................... 4
137 ............ PM1500-137.............. Plate......................................................................... ...................................... 1
138 ............ PM1500-138.............. Lower Blade Guard .................................................. ...................................... 1
139 ............ TS-2246082 .............. Socket Head Button Screw ...................................... M6 x 8 ........................... 2
140 ............ TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 2
141 ............ TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ...................... 2
.................. 3520B-157................. Upper (Narrow) Stripe, 50”L (not shown)................. ...................................... 4
.................. 3520B-158................. Lower (Wide) Stripe, 50”L (not shown) .................... ...................................... 2
.................. PM1500-WL .............. Warnin g Label (not shown) ...................................... 4”H x 5-1/4”W................ 1
.................. PM1500-ID ................ I.D. Label (not shown).............................................. ...................................... 1
.................. PM1500-GS .............. Guide Post Scale (not shown) ................................. ...................................... 1
.................. PM1500-TLL ............. Tension Lever Label (not shown) ............................ ...................................... 1
.................. PM1500-BTL ............. Blade Tension Label (not shown) ............................ ...................................... 1
35

15.2.1 Upper Wh eel Sli ding Brac ket & Tensio n Mech anism A ssembly – E xploded Vi ew

Part Assembly No.: PM1500-010

15.2.2 Upper Wheel Sliding Bracket & Tension Mechanism Assembly – Parts List

Index No Part No Description Size Qty
1 ................ PM1500-010-01 ........ Spring ...................................................................... . ..................................... 1
2 ................ PM1500-010-02 ........ Bushing .................................................................... ...................................... 1
3 ................ PM1500-010-03 ........ Plate......................................................................... ...................................... 1
4 ................ TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 1
5 ................ A077 .......................... Socket Set Screw .................................................... M4x25 ........................... 1
6 ................ BB-51201 .................. Thrust Bearing ......................................................... ...................................... 1
7 ................ PM1500-010-07 ........ Adjustment Screw Rod ............................................ ...................................... 1
8 ................ PM1500-010-08 ........ Adjustment Plate...................................................... ...................................... 1
9 ................ PM1500-010-09 ........ Screw Bushing ......................................................... ...................................... 1
10 .............. TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ...................... 4
11 .............. TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 5
12 .............. TS-2248202 .............. Socket Head Button Screw ...................................... M8x20 ........................... 3
13 .............. PM1500-010-13 ........ Limit Switch Plate .................................................... ...................................... 1
14 .............. PM1500-010-14 ........ Fixed Position Block ................................................ ...................................... 1
15 .............. TS-1524011 .............. Hex Socket Screw ................................................... M8x6 ............................. 5
16 .............. PM1500-010-16 ........ Wheel Shaft ............................................................. . ..................................... 1
17 .............. TS-2248302 .............. Socket Head Button Screw ...................................... M8x30 ........................... 2
18 .............. PM1500-010-18 ........ Locating Block ......................................................... ...................................... 1
19 .............. TS-1523031 .............. Socket Set Screw .................................................... M6x10 ........................... 2
20 .............. PM1500-010-20 ........ Fixed Block .............................................................. ...................................... 2
21 .............. PM1500-010-21 ........ Socket Set Screw .................................................... M10x50 ......................... 2
22 .............. TS-1541041 .............. Nylon Lock Hex Nut ................................................. M10 ............................... 2
23 .............. TS-1550071 .............. Flat Washer ............................................................. M10 ............................... 2
24 .............. PM1500-010-24 ........ Guide Post ............................................................... ...................................... 2
25 .............. PM1500-010-25 ........ Collar ....................................................................... ...................................... 2
26 .............. TS-1550061 .............. Flat Washer ............................................................. M8 x Ø30 ...................... 1
27 .............. PM1500-010-27 ........ Upper Wheel Sliding Bracket ................................... ...................................... 1
28 .............. PM1500-010-28 ........ Bushing .................................................................... DU1610 ......................... 4
36

15.3.1 Upper Wheel Assembly – Exploded View

Part Assembly No.: PM1500-019

15.3.2 Upper Wheel Assembly – Parts List

Index No Part No Descripti on Size Qt y
1 ................ PM1500-019-01 ........ Upper Wheel ............................................................ Dia.15 inches. ............... 1
2 ................ PM1500-019-02 ........ Spacer ..................................................................... ...................................... 1
3 ................ JWBS20QT-504 ........ Retaining Ring ......................................................... R52 ............................... 2
4 ................ BB-6205LLU.............. Ball Bearing ............................................................. 6205LLU. ...................... 2
5 ................ PM1500-019-05 ........ Tire........................................................................... ...................................... 1

15.4.1 Lower Wheel Assembly – Exploded View

Part Assembly No.: PM1500-020

15.4.2 Lower Wheel Assembly – Parts List

Index No Part No Descripti on Size Qt y
1 ................ PM1500-020-01 ........ Lower Wheel ............................................................ Dia.15 inches. ............... 1
2 ................ PM1500-019-02 ........ Spacer ..................................................................... ...................................... 1
3 ................ JWBS20QT-504 ........ Retaining Ring ......................................................... R52 ............................... 2
4 ................ BB-6205LLU.............. Ball Bearing ............................................................. 6205LLU. ...................... 2
5 ................ PM1500-019-05 ........ Tire........................................................................... ...................................... 1
6 ................ PM1500-020-06 ........ Drive Pulley.............................................................. . ..................................... 1
7 ................ TS-1504031 .............. Socket Head Cap Screw.......................................... M8x16 ........................... 4
37

15.5.1 Trunnion Support Bracket Assembly – Exploded View

Part Assembly No.: PM1500-085

15.5.2 Trunnion Support Bracket Assembly – Parts List

Index No Part No Descripti on Size Qt y
1 ................ TS-1550061 .............. Flat Washer ............................................................. M8 x Ø18 ...................... 4
2 ................ TS-2361081 .............. Lock Washer ............................................................ M8 ...... ........................... 1
3 ................ TS-1541031 .............. Nylon Lock Hex Nut ................................................. M8 ................................. 2
4 ................ TS-2284062 .............. Phillips Pan Head Machine Screw ........................... M4x6 ............................. 2
5 ................ PM1500-085-05 ........ Gear Rack................................................................ ...................................... 1
6 ................ TS-2284061 .............. Phillips Flat Head Machine Screw ........................... M4x6 ............................. 1
7 ................ PM1500-085-07 ........ Carriage Bolt ............................................................ M8x85 ........................... 1
8 ................ PM1500-085-08 ........ Trunnion Block ......................................................... ...................................... 1
9 ................ PM1500-085-09 ........ Carriage Bolt ............................................................ M8x80 ........................... 1
10 .............. PM1500-085-10 ........ Lock Handle ............................................................. ...................................... 1
11 .............. PM1500-085-11 ........ Tilt Scale .................................................................. ...................................... 1
12 .............. PM1500-085-12 ........ Adjustment Knob Bolt .............................................. ...................................... 1
13 .............. TS-1550021 .............. Flat Washer ............................................................. M4 x Ø8 ........................ 2
14 .............. PM1500-085-14 ........ Angle Pointer ........................................................... ...................................... 1
15 .............. TS-1524011 .............. Adjustment Knob Bolt .............................................. M6 ................................. 1
16 .............. PM1500-085-16 ........ Locking Ring ............................................................ . ..................................... 1
17 .............. TS-1540041 .............. Hex Nut .................................................................... M6 ................................. 2
18 .............. PM1500-085-18 ........ Adjustment Plate...................................................... ...................................... 1
19 .............. TS-1533032 .............. Phillips Pan Head Machine Screw ........................... M5x8 ............................. 2
20 .............. PM1500-085-20 ........ Set Screw ................................................................ ...................................... 1
21 .............. PM1500-085-21 ........ Lock Knob ................................................................ ...................................... 1
22 .............. PM1500-085-22 ........ Trunnion Support Bracket ........................................ ...................................... 1
23 .............. PM1500-085-23 ........ Gear ......................................................................... ...................................... 1
24 .............. TS-2235061 .............. Socket Head Cap Screw.......................................... M5x6 ............................. 6
25 .............. PM1500-085-25 ........ Adjustment Shaft ..................................................... ...................................... 1
26 .............. PM1500-085-26 ........ Retaining Ring ......................................................... R22 ............................... 1
27 .............. BB-608ZZ .................. Ball Bearing ............................................................. 608ZZ............................ 1
28 .............. PM1500-085-28 ........ Thrust Bearing Holder.............................................. ...................................... 1
29 .............. PM1500-085-29 ........ Retaining Ring ......................................................... S8.................................. 1
30 .............. PM1500-085-30 ........ Adjustment Bar ........................................................ ...................................... 1
31 .............. TS-1523011 .............. Socket Set Screw .................................................... M6x 6 ............................. 1
38

15.6.1 Guide Bar Bracket Assembly – Exploded View

Part Assembly No.: PM1500-091

15.6.2 Guide Bar Bracket Assembly – Parts List

Index No Part No Description Size Qty
1 ................ PM1500-091-01 ........ Guide Bar................................................................. . ..................................... 1
2 ................ TS-1540031 .............. Hex Nut .................................................................... M5 ................................. 2
3 ................ TS-1533032 .............. Phillips Pan Head Machine Screw ........................... M5x 10 ........................... 2
4 ................ PM1500-091-04 ........ Cover ....................................................................... ...................................... 1
5 ................ TS-2361081 .............. Lock Washer ............................................................ M8 ................................. 4
6 ................ TS-1504031 .............. Hex Socket Screw ................................................... M8x16 ........................... 4
7 ................ 6286927 .................... Phillips Flat Head Machine Screw ........................... M4x10 ........................... 1
8 ................ PM1500-091-08 ........ Guide Bar Rack (short) ............................................ ...................................... 1
9 ................ PM1500-091-09 ........ Cover ....................................................................... ...................................... 1
10 .............. PM1500-091-10 ........ Fixed Pin .................................................................. ...................................... 1
11 .............. PM1500-091-11 ........ Gear ......................................................................... ...................................... 1
12 .............. PM1500-091-12 ........ Fixed Plate ............................................................... ...................................... 1
13 .............. PM1500-091-13 ........ Worm Shaft .............................................................. ...................................... 1
14 .............. TS-154010 ................ Hex Nut .................................................................... M16 ............................... 1
15 .............. PM1500-091-15 ........ Guide Bracket .......................................................... ...................................... 1
18 .............. PM1500-091-18 ........ Bushing .................................................................... ...................................... 1
19 .............. PM1500-091-19 ........ Collar ....................................................................... ...................................... 1
20 .............. PM1500-091-20 ........ Guide Bar Rack (long) ............................................. ...................................... 1
21 .............. TS-1523021 .............. Socket Set Screw .................................................... M6x8 ............................. 2
22 .............. TS-1540021 .............. Hex Nut .................................................................... M4 ................................. 1
23 .............. TS-1532032 .............. Phillips Pan Head Machine Screw ........................... M4x10 ........................... 1
24 .............. TS-1522011 .............. Socket Set Screw .................................................... M5x5 ............................. 1
25 .............. PM1500-091-25 ........ Plastic Washer ......................................................... ...................................... 2
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15.7.1 Upper Blade Guide Assembly – Exploded View

Part Assembly No.: PM1500-095

15.7.2 Upper Blade Guide Assembly – Parts List

Index No Part No Description Size Qty
1 ................ PM1500-095-01 ........ Upper Blade Guide Support..................................... ...................................... 1
2 ................ PM1500-095-02 ........ Eccentric Shaft......................................................... ...................................... 2
3 ................ 6286478 .................... Retaining Ring ......................................................... S12................................ 2
4 ................ BB-6201ZZ ................ Ball Bearing ............................................................. 6201ZZ.......................... 4
5 ................ PM1500-095-05 ........ Knurled Knob ........................................................... ...................................... 2
6 ................ TS-1503081 .............. Socket Head Cap Screw.......................................... M6x35 ........................... 2
7 ................ PM1500-095-07 ........ Upper Spacing Sleeve ............................................. ...................................... 1
8 ................ TS-1523011 .............. Socket Set Screw .................................................... M6x6 ............................. 2
9 ................ PM1500-085-29 ........ Retaining Ring ......................................................... S8.................................. 1
10 .............. PM1500-085-28 ........ Thrust Bearing Holder.............................................. ...................................... 1
11 .............. BB-608ZZ .................. Ball Bearing ............................................................. 608ZZ............................ 1
12 .............. PM1500-085-26 ........ Retaining Ring ......................................................... R22 ............................... 1
13 .............. PM1500-085-25 ........ Adjustment Shaft ..................................................... ...................................... 1
14 .............. PM1500-095-14 ........ Hex Post .................................................................. ...................................... 1
15 .............. PM1500-095-15 ........ Upper Blade Guide Support Block ........................... ...................................... 1
16 .............. PM1500-095-16 ........ Lock Knob ................................................................ . ......... ............................ 4
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15.8.1 Lower Blade Guide Assembly – Exploded View

Part Assembly No.: PM1500-096

15.8.2 Lower Blade Guide Assembly – Parts List

Index No Part No Description Size Qty
1 ................ PM1500-096-01 ........ Lower Blade Guide Support..................................... ...................................... 1
2 ................ PM1500-096-02 ........ Eccentric Shaft......................................................... ...................................... 2
3 ................ PM1500-095-03 ........ Retaining Ring ......................................................... S12................................ 2
4 ................ BB-6201ZZ ................ Ball Bearing ............................................................. 6201ZZ.......................... 4
5 ................ PM1500-095-05 ........ Knurled Knob ........................................................... ...................................... 2
6 ................ TS-1503081 .............. Hex Socket Screw (Black) ....................................... M6x35 ........................... 2
7 ................ PM1500-095-16 ........ Lock Knob ............................................................... ...................................... 1
8 ................ PM1500-096-08 ........ Lock Knob ................................................................ ......... ............................. 2
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15.9.1 Fence Assembly – Exploded View

Part Assembly No.: PM1500-107

15.9.2 Fence Assembly – Parts List

Index No Part No Description Size Qty
1 ................ PM1500-107-01 ........ Fence Body.............................................................. ........... ........................... 1
2 ................ PM1500-107-02 ........ Lock Knob ............................................................... M8x52 ........................... 2
3 ................ PM1500-107-03 ........ Resaw Lock Knob ................................................... M10x 50 ......................... 1
4 ................ PM1500-107-04 ........ Nylon Set Screw ...................................................... M10x12 ......................... 2
5 ................ TS-1541021 .............. Nylon Lock Hex Nut ................................................. M6 ................................. 1
6 ................ TS-1541031 .............. Nylon Hex Nut (Black) ............................................. M8 ................................. 1
7 ................ 992322 ...................... Roll Pin .................................................................... Ø5x26 ........................... 1
8 ................ PM1500-107-08 ........ Resaw Pin................................................................ 1½ “x 6½ “(Dia.xH)........ 1
9 ................ PM1500-107-09 ........ Lock Bar................................................................... ...................................... 1
10 .............. PM1500-107-10 ........ Nylon Pad ................................................................ ...................................... 3
11 .............. PM1500-107-11 ........ Tube Plug ................................................................ 40x80mm ...................... 1
12 .............. TS-1525011 .............. Socket Set Screw .................................................... M10x10 ......................... 2
13 .............. TS-2246352 .............. Socket Head Button Screw ...................................... M6x35 ........................... 1
14 .............. TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 1
15 ............. TS-1550041 .............. Flat Washer ............................................................. M6 x Ø13 ...................... 1
16 .............. 9180-56 ..................... Socket Head Button Screw ...................................... M8x35 ........................... 1
17 .............. PM1500-107-16 ........ Spring ...................................................................... . ..................................... 1
18 .............. PM1500-107-17 ........ Handle Lock Bracket................................................ ...................................... 1
19 .............. PM1500-107-18 ........ Lock Handle ............................................................. ...................................... 1
20 .............. PM1500-107-19 ........ Knob ........................................................................ M8x21 .. ......................... 1
21 .............. PM1500-107-20 ........ Fence Plate.............................................................. 19½ “x 6½ “(Lx W) ......... 1
22 .............. PM1500-107-22 ........ Hex Flange Nut ........................................................ M5 ................................. 2
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Index No Part No Description Size Qty
23 .............. PM1900-108-6 .......... Phillips Pan Head Machine Screw ........................... M5x8 ............................. 2
24 .............. TS-1550031 .............. Flat Washer ............................................................. M5 x Ø12 ...................... 2
25 .............. PM1500-107-25 ........ Cursor Bracket ......................................................... ...................................... 1
26 .............. PM1500-107-26 ........ Convex Cursor ......................................................... ...................................... 1
27 .............. TS-2285121 .............. Phillips Flat Head Machine Screw ........................... M5x12 ........................... 2
28 .............. PM1500-107-28 ........ Scale Label .............................................................. ...................................... 1
29 .............. PM1500-107-29 ........ Guide Rail Tube ....................................................... ...................................... 1
30 .............. PM1500-107-30 ........ Tube Plug ................................................................ 30x60mm ...................... 2
31 .............. PM1500-107-31 ........ Guide Rail ................................................................ ...................................... 1
32 .............. TS-1482031 .............. Hex Cap Screw ........................................................ M6x16 ........................... 5
33 .............. TS-2361061 .............. Lock Washer ............................................................ M6 ................................. 5
34 .............. TS-1550041 .............. Flat Washer ............................................................. M6 x Ø16 ...................... 5
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15.10.1 Miter Gauge Assembly – Exploded View

Part Assembly No.: PM1500-109

15.10.2 Miter Gauge Assembly – Parts List

Index No Part No Description Size Qty
1 ................ 6295167 .................... Miter Gauge Body .................................................... ...................................... 1
2 ................ TS-1533062 .............. Pan Head Screw ..................................................... M5x20 ........................... 3
3 ................ TS-1540031 .............. Hex Nut ................................................................... M5 ................................. 3
4 ................ 6295168 .................... Steel Pin .................................................................. ...................................... 1
5 ................ PM1500-109-05 ........ Guide Bar................................................................. ...................................... 1
6 ................ 6295163 .................... Guide Disc ............................................................... ...................................... 1
7 ................ PM1800-461.............. Flat Head Screw ...................................................... M6x8 ............................. 1
8 ................ 6295171 .................... Stop Tab .................................................................. ...................................... 1
9 ................ PM1800-462.............. Spring Pin ................................................................ 3x6mm .......................... 1
10 .............. 6295169 .................... Pointer ..................................................................... ...................................... 1
11 .............. SS050100 ................. Socket Set Screw .................................................... M5x5 ............................. 1
12 .............. PM1800-451.............. Handle ..................................................................... M8x 20 ........................... 1
13 .............. PM2000-343.............. Socket Set Screw .................................................... M8x6 ............................. 2
14 .............. TS-0680031 .............. Flat Washer ............................................................. M8x Ø18 ....................... 1
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16.0 Electrical Connections – 3HP 1PH 230V

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427 New Sanford Road
LaVergne, Tennessee 37086
Phone: 800-274-6848 www.powermatic.com
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