Powermate PMD5000s, PMD5050s Owner's Manual

OWNER’S MANUAL

AIR-COOLED DIESEL SILENT GENERATORS

MANUALE D’ISTRUZIONI

GENERATORE DIESEL SILENZIOSO RAFFREDDATO AD ARIA

MANUAL DEL USUARIO

GENERADORES DIESEL SILENCIOSOS REFRIGERADOS POR AIRE

MODE D’EMPLOI DE L’USAGER

GROUPES ELECTROGENES SILENCIEUX REFROIDIS A AIR

PMD5000s / PMD5050s

PREFACE

Thank you for purchasing products from our company.

The manuals will help you to operate and maintain the machines rightly. Please make sure to read the manuals carefully before the operating the machines. Then the generators can work in the best condition and prolong the life.

.Consumers should notice that this manual might differ slightly from

the actual product as more improvements are made to our products. Some of the pictures in this manual may differ slightly from the actual product as

well. The manufacturer reserves the right to make changes

at any time without notice and without incurring any obligation.

Please notice the following

warning. If you will not operate the machines according to the manuals, there may be body injury and dead.

So you MUST operate the machines after the fully understanding of the manuals.

PR INDUSTRIAL s.r.l. Loc. Il Piano CAP 53031, Casole D’Elsa (SI) ITALIA

TABLE OF CONTENTS

Chapter 1 Technical Specifications and Data………………….1

1-1 Technical specifications and data……………………………………1 1-2 Basic operating parameters…………………………………………..2 1-3 General dimensions and overview of the generators………………2

1-4 Parts name and control panel………………………………………….3

Chapter 2 Operating the Diesel Generator……………………….....4

2-1 Main points of safety during operation of the generator…………..4 2-2 Preparation before operation…………………………………………5 2-3 Checking the operation of the diesel engine………………………..8 2-4 Starting the generator set……………………………………………..8 2-5 Proper operation of the generator set………………………………..9 2-6 Loading…………………………………………………………………10 2-7 Stopping the generator………………………………………………11

Chapter 3 Maintenance……………………………………………………..12

3-1 Maintenance schedules……………………………………………...12

3-2 Storing for long periods of time……………………………………...13

Chapter 4 Troubleshooting……………………………………………….14

4-1 Troubleshooting procedures………………………………………...14 4-2 Questions and doubts…………………………………………….….14

Chapter 5 Circuit diagram………………………………………………….15

Appendix ⅠType of socket……………………………………………………..18 Appendix ⅡGeneral power list of appliance…………………………………20

TECHNICAL SPECIFICATIONS AND DATA

CHAPTER 1 TECHNICAL

SPECIFICATIONS AND DATA

1-1 Technical specifications and data

Type Item

PMD 5000s

Generator

Kind

Single phase

Three phase

Frequency(Hz)

Rated power (KVA)

4.2

4.5

4.2

4.5

Voltage (A.C)(V)

220V,230V,240V,110/220V,120/240V,

115/230V

400/230V,420/240V,380/220V,

127/200V

Excitation mode

Self-excitation brushless or

Self-excitation constant voltage(AVR)

Self-excitation constant

voltage(AVR)

Revolution (r/min)

3000

3600

3000

3600

Voltage (D.C)(V)

Current (D.C)(A)

Noise level dB(A)/7m (0-100%load)

70-74

Power factor cosφ

0.8

Insulation grade F B

Diesel engine

Model of power

CF186F (E)

Kind

4-stroke single-cylinder air cooled direct injection

Max power (kW/rpm)

6.5

8.6

6.5

8.6

Bore × stroke (mm)

86×70

Cylinder displacement (ml)

406

Cooling system

Force air-cooled

Lubricating system

Pressure splash, duplex type lubrication

Volume of lube oil (L)

1.65

Start system

Electric start

Fuel

Diesel fuel

Set

Fuel tank volume (L)

14.5

Low oil pressure protection

Have

Total weight (kg)

186

Overall dimensions (mm)

920×520×700

Note: Get this power only after 30 hours’ initial run.

TECHNICAL SPECIFICATIONS AND DATA

1-2 Basic operating parameters

1-2.1 Under the given conditions, the generator will output

the specified power in the table listed below.

Table 1

Height above sea level (ft)

Ambient temperature

+60°F (+20°C)

60%

<3280.8 ft (<1000 m)

41~104°F (5-40°C)

90%

1-3 General dimensions and overview of the

generators

Please refer to the specification for the right dimension for different models.

TECHNICAL SPECIFICATIONS AND DATA

1-4 Parts name and control panel

1-4.1 Parts Name

Cover of fuel tank

Label

Muffler (inside)

Battery (inside)

Door

Wheel

Engine (inside)

Control Panel

OPERATING THE DIESEL GENERATOR

1-4.2 control panel

Single phase Control Panel

Three Phase Control Panel

Low oil protection indicating lamp (12V)

Voltmeter 99T1-300V

2P support for breaker Fuse10 A

Red wire holder (107)

Black wire holder (107)

Bolt to the grounded

Socket SCHUKO

230V 16A

Socket 2P+T CEE 230V 16A

Electric start switch

Connector 7 contacts

Low oil protection indicating lamp (12V)

Voltmeter 99T1-300V

2P support for breaker Fuse10 A

Red wire holder (107)

Black wire holder (107)

Bolt to the grounded

Socket 2P+T

400V 16A

Socket 2P+T CEE 230V 16A

Electric start switch

Connector 7 contacts

OPERATING THE DIESEL GENERATOR

CHAPTER 2 OPERATING THE DIESEL

GENERATOR

2-1 General main points of safety during operation of the generator set.

In order to operate the generator set safely, please follow all the instructions provided in this manual carefully. Doing so otherwise may lead to accidents and or equipment damage.

2-1.1 Fire prevention

 Do not use gasoline, kerosene or other fuels other than light diesel fuel.  Keep all flammable fuels away from the generator as the generator may

spark and ignite these gases.

 Keep the diesel generator at least 1.5 meters away from buildings and or

other equipment.

 Always operate your diesel generator on a level site.

2-1.2 Prevention from inhaling exhaust gases.

Never inhales exhaust gases emitted by the engine. The exhaust gases contain toxic carbon monoxide.

Never operate your generator in places with poor ventilation. In order to operate this machinery indoors, a suitable ventilation system for the building is required to draw the poisonous exhaust gases out.

2-1.3 Prevention from accidental burns

 Never touch the muffler and its cover when the diesel engine is running.  Never touch the muffler and cover after the diesel engine has been used,

as the muffler remains hot for a good period of time.

2-1.4 Electric shock and short circuits

 Never touch the generator if the generator is wet. Also never touch the

generator if your hand is wet.

 Never operate your generator if the weather conditions call for any type of

precipitation such as rain, snow, or fog.

 To prevent electrical shocks, the generator should be grounded. Please

refer to Fig. 2-1 before beginning to use the electric generator.

Fig. 2-1

OPERATING THE DIESEL GENERATOR

NOTE

When connecting devices to the generator, make sure all other devices are rated lower than the generators output. Any generator socket should not be overloaded over its regulated limit.

2-1.5 Other safety points

Before operating this generator, all operators should have a good knowledge of how to break the circuit if any accidents occur. Also, all operators should be familiar with all the switches and functions of the generator before using this machine. While operating the generator, wear safe shoes and suitable clothes during operation. Always keep children and animals away from the generator.

2-1.6 Battery

Wear protective gear when working with the battery to protect your eyes, skin, and clothing,. If you come in contact with the electrolytic liquid, wash it immediately with clean water. Also, if the electrolytic liquid comes in contact with your eyes, see a doctor immediately.

2-2 Preparation before operation

2-2.1 Fuel choices and fuel treatment

 Use only light diesel fuel. Otherwise it will be difficult to start the generator.  The fuel should be filtered clean. Never let dust and water mix with fuel in

the fuel tank. Otherwise it will clog the fuel lines and oil nozzles. It may also damage your pressure pump.

Note

It is dangerous to overfill the fuel tank. Never exceed the red piston in the filter.

Type

PMD 5000s

The effective volume of fuel tank:

14.5L

a. After purchasing fuel, put it into a drum and let it sit for 3-4 days. Otherwise it contains granule, which will result to clog the fuel lines.

b. 3-4 days later, insert half of the fuel sucker into the drum, (water and impurities stay in the lower portion of the drum) .Otherwise they will be taken in. Contaminated fuel will cause accelerated wear to fuel system part.

NOTE

Never smoke near the opening of the fuel tank. Do not let sparks get near the fuel or fuel tank and do not overfill tank. After filling, tighten the fuel cap.

OPERATING THE DIESEL GENERATOR

2-2.2 Check and fill engine oil

 Make sure the generator is on level ground and

remove the dipstick from the engines. if not, the oil level of the engine which show us are wrong.

 Check if the oil level is between the high limit

and low limit. If the engine is new or oil is not enough, fill the engine with the right engine oil(10W30).

 Put the dipstick back into the hole to check the

engine oil level.

Choose the right engine oil

Engine oil is the most important factor in determining the life of your generator engine. If you use poor engine oil or if you don’t change the oil regularly, the piston and cylinder will wear easily or seize up. Also, the life of the other parts in your engine such as bearings, and other rotating parts will shorten considerably.

NOTE

Although there is an alarm system to check for low oil pressure, it is always a good idea to check the amount of oil inside the engine. If the oil level is low, fill it before starting the engine.

A good time to drain the oil from the engine is when the diesel engine is still hot. If the engine is fully cooled, it is more difficult to drain all the oil out or some impurities will remain in the engine.

WARNING

Oil dipstick

OPERATING THE DIESEL GENERATOR

DO NOT fill engine oil when the machines are running.

2-2.3 Checking the air filter

(1) Open the cover of generators, you will see the air filter assembly.

(2) Loosen the butterfly nut of air filter, take the cover of the air filter off and take the air filter element out.

NOTE

 Do not use detergent to wash the air filter element.  When the performance of the engine decreases or when the color of the

exhaust gases is bad, exchange the filter element.

 Never start the engine without the air filter as foreign objects may enter the

intake and damage the engine.

(3) After replacing the air filter element, replace the cover and tighten the butterfly nut firmly. If not replace the air filter immediately, the dust in the air will not be adsorbed. In that case, it stands a good chance to block the air way.

2-2.4 Check the oil way

The fuel and oil in a new engine is drained before sold. Before you start the engine, please fill the fuel tank and engine oil first. Then, check to see if there are air bubbles in the engine. If there are, follow these procedures. Loosen the connecting nut between the oil injection pump and oil pipe. Bleed the air from the system until there are no more bubbles. Then replace the connecting nut and tighten it.

2-2.5 Check the generators

(1) Close the power switch and disconnect from any load. Otherwise it may

cause electric shock. Even make injures or death.

WARNING

Make sure to close the power switch. Make sure to ground the generators.

(2) How to use double voltage generators Push the voltage switch to the right voltage you will use.

WARNING

Make sure to disconnect any load before starting the generators. It is very dangerous if not.

Air filter cover

OPERATING THE DIESEL GENERATOR

Knob handle

2-3 Checking the operation of the diesel engine

2-3.1 Low-pressure alarm system.

Diesel engines have a low-pressure sensor system where if the oil pressure drops too low, the sensor will shut the engine off. The purpose of having this system is to ensure that the engine does not seize up. If there is not enough oil in the engine, the temperature of the oil will be raised too high. On the contrary, if there is too much oil in the engine, the engine oil can slow the engine down considerably.

2-3.2 How to open the case door/cover

(1) Open the case door: Pull the handle outward and open the door. Do these checks daily.

(2) Loosen the outer cover bolt of the air filter and outer cover of the oil nozzle, and then check the air filter.

(3) Check the outer cover of the oil nozzle. Loosen the butterfly nut and open the outer cover.

2-3.3 Engine break in

When you purchase a brand new engine, the engine must be properly broken in. The break in period is about 20 hours.

(1) Avoid overloading the engine when brand new (2) Change the engine oil according to specifications. An oil change for a brand

new engine is about 20 hours or every month, an older engine, the oil change is about 100 hours or three months.

If not breaking in, it will reduce the serving life, reliability and cost performance of the engine. At last, the life of the generator also be shortened.

2-4 Starting the generator set

2-4.1 Starting.

(1) Make certain the generator is on a " FLAT " or " LEVEL SURFACE ". If the engine is tilled, fuel spillage may result.

(2) Disconnect all electrical loads from the generator. Never start and stop the generator with electrical devices plugged in or turned on. Otherwise it will result to short circuit, even break down the starter motor.

(3) Turn the Fuel Valve to the " ON " position. Otherwise fuel will be not enough to start the generator.

(4). Push the speed level to " run " Position. If do not so, the start of generator will be fail.

(5) Insert the ignition key to the “ off ” position. (6) Electric Start: Turn the ignition key to the " Start " position and hold until

OPERATING THE DIESEL GENERATOR

engine starts. Otherwise it will be abnormal to electrify. ( If the engine fails to start within five seconds, release the key and wait at least ten seconds before attempting to start the engine again. If holding on starting, it will heat up motor.)

(7) As engine warms up, move the ignition key to " on " position. Otherwise the fuel way will cause serious trouble.

2-4.2 Battery

NOTE

If you crank the starter too long, the battery may be drained too much to provide enough energy for proper engine ignition.

Also, when the diesel engine is operating, let the key retain in the “ON”

position.

IMPORTANT NOTE

All of our units come with a maintenance free battery. You do not need to add any battery acid.

2-5 Proper operation of the generator set

2-5.1 Operating the diesel engine

1. Pre-heat the diesel engine for 3 minutes under no load conditions.

2. First check the low oil pressure indication light in the panel. If the light is red, please fill into enough oil.

3. Do not adjust the speed limit regulation bolt or the fuel adjustment bolt. These bolts have been set by the factory already, changing them will affect the properties of the engine performance.

2-5.2 Checks during engine operation

1. Check to see if there are abnormal noises. Check the joint of oil passages, fuel passages, water passages and air passages frequently to find out whether there is any leakage. If any, remove at once. Otherwise serious troubles may be caused.

2. Check to see if the performance is good or bad.

3. Check the color of the exhaust gases (whether it is too black or too white). If any of these conditions exist, stop the engine and find the cause of the

problem. If no problems are found, please contact your local dealer or our nearest company branch.

OPERATING THE DIESEL GENERATOR

2-6 Loading

2-6.1 Connecting Electrical Loads:

1. Let the engine stably and warm up for a few minutes after starting.

2. Plug in and turn on the desired VOLTAGE AC Output with electrical loads.

IMPORTANT NOTE

DO NOT connect 3-phase loads to SINGLE PHASE Diesel Generator. DO NOT overload this generator.

To prolong the life of your generator and properly connect your appliances, please follow these steps to add electrical load:

3. Start the generator with NO ELECTRICAL LOAD ATTACHED.

4. Allow the engine to run for several minutes to STABILIZE.

5. Plug in and turn on the first item. It is best to attached the item with the LARGEST LOAD first.

6. Allow the engine to stabilize.

7. Plug in and turn on the next item.

8. Allow the engine to STABILIZE.

9. Repeat step 4-5 for each capacity when adding loads.

2-6.2 Output of electricity

1. Raise the revolutions per minute (turn the speed handle to the max setting)

of the generator to get the maximum power out of the generator. If not, the automatic voltage regulator device will excite and doing this for long periods of time will cause the AVR to burn. For the rated speed of the generator, please refer to Chapter 1, item 1-1 technical specification and data.

2. Observe the pointer of the voltmeter, it should point to the voltage you need

5%. Meanwhile put the switch in the GEN (generator) position. The AC voltage from the socket of the power supply can be output.

2-6.3 Charging the battery

1. For the electric starter on the generator sets, the 12V battery is automatically

charged through the regulator on the side of the engine when it is running.

2. If the generator is not used for long periods of time, the battery should be

disconnected to avoid energy loss from the battery.

3. Do not connect the negative and positive terminals of the battery together at

any time. Doing so will damage the battery and cause serious injuries.

4. Do not reverse the polarities when attaching the battery cables to the battery.

NOTE

Do not start more than two devices simultaneously. Each device should be started one by one to prevent overloading the generator. The generator should be running at 3600 revolutions per minute in order to achieve the (60 Hz) frequency. The speed of the engine can be adjusted from the speed governor.

OPERATING THE DIESEL GENERATOR

Doing so will damage both the battery and the electric starter.

5. When charging the battery, the battery produces flammable gases. Do not

smoke, let flames, and sparks get near the battery while it is charging as this may cause a fire.

To avoid sparking while connecting the cables to the battery, first, connect the cables to the battery then to the motor. To disconnect battery cables, first disconnect the motor end of the cable.

2-7 Stopping the generator

1. Take the electrical load off the generator, when you want to stop the generators.

2. Move the air switch to “off” position. If not, the short circuit will appear.

3. Put the speed handle in the “RUN” position and let the engine run for 3 minutes after unloading. Do not stop the diesel engine immediately let it warm down. Stopping the diesel engine suddenly may raise the temperature of the engine abnormally and lock the nozzle and damage the diesel engine.

NOTE

1. If you cannot stop the engine with a load on it, then remove the load first than stop the engine.

2. Press down on the brake handle.

3. If equipped with an electric starter, turn the key to the “Off” position.

4. Put the fuel handle to the “S” position.

4. Put the ignition key to “off” position. Then the generators will stop.

5. Move the speed level to “stop” position, which make sure to cut off the fuel way.

6. Close the fuel valve. But don’t stall the generator by turning off the cock of the fuel tank in case air enters fuel passages to cause difficult starting next time.

Speed handle

MAINTENANCE

CHAPTER 3 MAINTENANCE

3-1 Maintenance schedules

Keeping your generator well maintained will prolong the life of your generator. Everything needs to be checked including the diesel engine, generator, control cabinet, and frame. For overhauling procedures, please refer to the instruction manual of the relative subassembly. If you need these manuals, please call our company and we will send you one.

Before starting the maintenance, make sure the diesel engine is off. Please refer to the Table 3-1 for the proper maintenance schedule.

Table 3-1. Maintenance schedule for diesel generator set

Time Item

Everyday

After 1 month or 50hours

Every 3 month or 200 hours

Every 6 month or 400 hours

Every 1year or 1000 hours

Check the fuel level and refill

○Before

starting

Drain the fuel tank

○

Check and fill enough engine oil

○

Clean the fuel filter

○

Check fuel oil leakage

○after

every operating

Check and screw each fastened part

○

●screw the bolt of

cylinder head firmly

Check injector

●

Check injection pump

●

Check fuel pipe

●If necessary

exchange it

Check the lube. oil level in the oil pan and refill

○before

starting

Replace the lube. oil

○the first

time

○the second time

and afterward

Clean lube. Oil filter

○the first

time

○the second time

and afterward

Check the air cleaner element

○the first

time

○the second time

and afterward

Change the core of air filter

If damaged or smeary , change it in time

Check the battery liquid level and refill

○

Adjusting the intake and exhaust valve clearance

●the first

time

●the second

time and afterward

Grind air intake and air exhausted gate

●

Exchange piston ring

●

Check electric brush and slide ring

●

Check insulation resistance

The time of stop is over 10 days ○

Note: the quality period of the injector and injection pump is 1500 hours

or two years. There into,● means it should operate with special tools, or can be checked by dealer.

MAINTENANCE

Dipstick

Oil drain bolt

3-1.1 Changing the engine oil (every 100 hours)

Take the oil cover off. Remove the oil drain plug when the diesel engine is still hot. Be careful of hot oil and hot engine as you may get burned. The bolt is located at the bottom of the cylinder. After draining the oil, put the bolt back and tighten it. Then fill with the proper engine oil to the proper level.

3-1.2 Air filter maintenance schedule

1. Clean air-filter every 6 months or 500 hours of operation.

2. If necessary, exchange it.

3. Do not use detergent to clean air filter element.

NOTE

Never start the engine without the air filter. This can cause serious damage to the engine if foreign objects enter the intake system. Always change the air filter on time.

3-1.3 Fuel filter maintenance

1. The fuel filter should be cleaned often to keep the engine running at maximum performance.

2. The recommended time period for cleaning the fuel filter is 6 months or 500 hours of operation.

a. To do this, first drain the fuel from the fuel tank. b. Loosen the small screws on the fuel switch and remove the fuel filter form

the port. Use diesel fuel to clean the fuel filter. Also, remove the fuel injector and clean the carbon deposit around it. The recommended time period for this is 3 months or 100 hours.

3-1.4 Cylinder head bolt tensions

The cylinder head bolts should be tightened to specifications please refer to the diesel engine manual for specifications and the special tools required to do this.

3-1.5 Battery check

Make sure the battery acid is full. The engine uses a 12V battery. Due to numerous starting cycles, the battery acid may be used up. Also, before filling, verify that the battery is not damaged in any way. Add distilled water to the battery when filling. Perform checks on the battery once a month.

3-2 Storing for long periods of time

If your generator needs to be stored for long periods of time, the following preparations should be made.

1. Start the diesel engine for 3 minutes then stop it.

2. When the engine is still hot, change the engine oil with new engine oil of the proper grade.

3. For electric started generator, press the decompression handle down and crank the engine for 2-3 seconds. To do this, put the starter switch in the “Start” position. (Do not start the diesel engine)

4. Clean the engine and store it in a dry place.

TROUBLESHOOTING

CHAPTER 4 TROUBLESHOOTING

4-1 Troubleshooting procedures

Causes of malfunction

Remedy

Diesel cannot be started.

Not enough fuel

Add enough fuel

The switch of fuel is not at

“OPEN” position.

Turn the switch of fuel to “OPEN”

position.

High-pressure pump and nozzle do not inject fuel or the injected amount is less.

Disassemble the nozzle and adjust it at test table.

Speed control lever is not at

“RUN” position.

Turn speed control lever to “RUN”

position.

Check level of lubrication oil.

The standard oil amount of lubricating oil should be between high graduation “H” and low graduation “L”.

It is not quick and powerful to pull reactive starter.

Start diesel engine in accordance with the requirements of “start operation procedures”.

Nozzle exist dirt.

Clean the nozzle.

Accumulator has not electricity.

Charge the accumulator or exchange it.

Generator cannot generate electricity

and has not welding voltage

Master switch (NFB) is not be switched on.

Turn master switch handle to “ON”

position.

Carbon brush of generator was worn. The contact is bad.

Exchange the carbon brush. The contact of socket is bad.

Adjust the contact feet of socket.

The rated revolution of engine cannot be reached.

Make it reach to the rated revolution in accordance with the requirements.

AVR automatic governor is damaged.

Exchange it.

The potentiometer of current regulation for electric welding is damaged.

Exchange it.

If you are still having trouble, please contact with your nearest dealer or with our company directly if necessary.

4-2 Questions and doubts

1. Model of diesel engine generator and engine model number.

2. State of residency.

3. Number of hours of operating equipment along with the problem that occurred.

4. A detailed condition and time when the problem occurred, in other words, climate and atmosphere.

CIRCUIT DIAGRAM

CHAPTER 5 CIRCUIT DIAGRAM

Figure 5-1 single-phase double voltage circuit diagram

CIRCUIT DIAGRAM

Figure 5-2 single-phase single voltage circuit diagram

CALIFORNIA EMISSIONS CONTROL WARRANTY STATEMENT

Figure 5-3 three-phase circuit diagram

Appendix Ⅰ ：Types of sockets

Code

Description

Specification

Picture

S01

S.A socket

25A, 250V

S02

British socket

32A, 240V

S03

British socket

16A, 240V

S04

Square American

type-socket

20A, 120V

S05

Germany socket

16A, 250V

S06

Three-phase five

holes socket

16A, 415V

S07

French socket

16A, 250V

S08

Three-phase four

holes socket

16A, 215V

S09

American type

4-hole unit loose

socket

30A, 250V

Code

Description

Specification

Picture

S10

American double

socket

20A, 125V

S11

3-hole unit loose

socket

(UL-authentication

optional)

30A, 250V

S12

Australian socket

16A, 250V

S13

Swiss socket

10A, 250V

Appendix Ⅱ ：General power list of appliance

To select the correct size generator for your needs you should make a list of which tools and/or appliances you intend to operate with your generator. The chart below contains approximate wattages and should give you an idea of the size generator you will need. After you make your list of devices to be used, (be sure to consider starting wattages) you will add the total watts and select the generator that can supply that amount of power.

House Hold

Running Wattage

Requirements

Starting Wattage

Requirements

Coffee Maker

1750

Dishwasher

1450

1800

Electric Fry Pan

1300

Electric Range

6 Inch Elements

1500

8 Inch Elements

2100

Microwave Oven 625

watts

625

800

Refrigerator or Freezer

700

2200

Toaster 2-slice

1050

Toaster 4- Slice

1650

Automatic Clothes

Washer

1150

2300

Clothes Dryer Gas

700

1800

Dehumidifier

650

800

Electric Blanket (queen

size)

650

800

Garage Door Opener

¼hp

550

1100

Garage Door Opener

1/3 hp

725

1400

Furnace Fan 1/8 hp

500

1000

Furnace Fan 1/6 hp

750

1500

Furnace Fan ¼ hp

900

1800

Furnace Fan 1/3 hp

1000

1800

Furnace Fan½hp

1200

1500

Hair Dryer

300 - 1500

Clothes Iron

1200

Lights

As Indicated

Radio

50 - 200

Well or Sump Pump

1/3 hp

750

1500

Well or Sump Pump

1/2 hp

1000

2000

Well or Sump Pump 1

2300

4500

Color Television 13 to

300

House Hold

Running Wattage

Requirements

Starting Wattage

Requirements

VCR

Computer

150

Modem

Printer

100

Vacuum Cleaner

Upright

800

1100

Vacuum Cleaner

Canister

1100

1500

Central Air Conditioner

10.000 BTU

1500

2200

20.000 BTU

2500

3300

24.000 BTU

3800

4950

40.000 BTU

6000

7800

Air Compressor

½ hp

1000

2000

1 hp

1500

4500

1½hp

2200

6000

2 hp

2800

7700

Bench Grinder 6-inch

720

1000

Bench Grinder 8-inch

1400

2500

Bench Grinder 10-inch

1600

3600

Electric Cultivator 1/3

700

1400

Electric Grass Trimmer

500

650

Drum Mixer ¼hp

700

1400

Mercury/Halogen

1000

Floor Polisher

16-inch,¾hp

1400

3100

20-inch, 1hp

1600

4500

Hand Drill¼inch

350

Hand Drill 3/8 inch

400

Hand Drill½inch

600

Submersible

Water Pump 400gp

200

400

Water Pump

Centrifugal Type

500

650

Wet And Dry Vacuum

1.7 hp

900

2.5 hp

1300

Saws

Worm Drive (chop saw)

1800

2600

Circular Saw 6½inch

800

1200

Circular Saw 7¼inch

1400

2300

House Hold

Running Wattage

Requirements

Starting Wattage

Requirements

Circular Saw 8 ¼ inch

1800

3000

Electric Chain Saw

1100

1400

Table Saw 9 inch

1500

3000

Table Saw 10 inch

1800

4500

Electric Welder 70 amp

2800

Band Saw

1100

1400

Electric Fence, 25

miles

250

Stock Tank De-Icer

1000

Grain Cleaner

650

1000

Portable Conveyer½hp

1000

2400

Grain Elevator¾hp

1000

2400

Milk Cooler

1100

2300

Mixer 3½Cubic Feet

¾hp

2800

7700

Milking Machine, 2 hp

1100

2300

PREFAZIONE

La ringraziamo per aver scelto i prodotti della nostra azienda.

I manuali la aiuteranno ad azionare e manutenzionare correttamente i prodotti. La invitiamo a leggere attentamente i manuali prima di azionare i prodotti, in questo modo i generatori potranno lavorare nelle condizioni migliori e godere di una lunga vita operativa.

I consumatori noteranno che questo manuale potrebbe differire leggermente dal prodotto reale, questo perché abbiamo realizzato dei miglioramenti sui nostri prodotti. Anche

alcune immagini nel manuale potrebbero differire leggermente dal prodotto reale. Il produttore si riserva il diritto di effettuare delle modifiche in qualunque momento senza preavviso e senza incorrere in obblighi.

La pregiamo di notare il seguente

avviso. Qualora l’uso dei prodotti non sia conforme con i manuali, sussiste il rischio di lesioni personali e decesso.

È pertanto OBBLIGATORIO azionare i prodotti solo dopo aver letto attentamente i manuali.

PR INDUSTRIAL s.r.l. Loc. Il Piano CAP 53031, Casole D’Elsa (SI) ITALIA

TAVOLA DEI CONTENUTI

Capitolo 1 Specifiche Te cniche e Dati… … … ….4

1-1 Specifiche tecniche e dati………………… …… ……………4 1-2 Parametri operativi di base…………………………………………..6 1-3 Ingombro e informazioni generali dei generatori ………………6

1-4 Nome delle parti e pannello di controllo .…………………………….7

Capitolo 2 Azionare il generatore diesel ……………………….....4

2-1 Regole di sicurezza generale per l’azionamento del generatore 8 2-2 Preparazione prima della messa in funzione………………………9 2-3 Controllare la messa in funzione del motore diesel ……………..13 2-4 Avviamento del gruppo generatore ………………………………..13 2-5 Messa in funzione corretta del gruppo generatore ………………..14 2-6 Caricare………………………………………………………………15 2-7 Arresto del generatore ………………………………………………16

Capitolo 3 Manutenzione…………………………………………………..17

3-1Programma di manutenzione .........................................................17

3-2 Conservazione per lunghi periodi di tempo ……………………...19

Capitolo 4 Risoluzione dei problemi ………………………………….21

4-1 Procedure di risoluzione dei problemi ……………………………...21 4-2 Domande e dubbi ………………………………………….….21

Capitolo 5 Diagramma di circuito …………………………………….23

Appendice ⅠTipi di prese……………………………………………………..26 Appendice ⅡElenco generale delle applicazioni ...…………………………28

SPECIFICHE TECNICHE E DATI

CAPITOLO1 SPECIFICHE TECNICHE

E DATI

1-1 Specifiche tecniche e dati

Tipo Articolo

PMD 5000s

Generatore

Genere

monofase

trifase

Frequenza(Hz)

Potenza erogata (KVA)

4.2

4.5

4.2

4.5

Voltaggio (A.C)(V)

220V,230V,240V,110/220V,120/240V,

115/230V

400/230V,420/240V,380/220V,

127/200V

Modalità di eccitazione

Autoeccitazione di tipo brushless o

Regolatore automatico di tensione

(AVR)

Regolatore automatico di

tensione (AVR)

Rivoluzione (r/min)

3000

3600

3000

3600

Voltaggio (D.C)(V)

Corrente (D.C)(A)

Livello di emissioni acustiche dB(A)/7m (0-100%load)

70-74

Fattore di potenza cosφ

0.8

Gradi d’isolamento F B

Motore Diesel

Modello di potenza

CF186F (E)

Genere

A 4 tempi monocilindro raffreddato ad aria a iniezione diretta

Potenza max. (kW/rpm)

6.5

8.6

6.5

8.6

Alesaggio x corsa

(mm)

86×70

Dislocamento del cilindro (ml)

406

Sistema di raffreddamento

Raffreddato ad aria

Sistema di lubrificazione

Spruzzata a pressione, lubrificazione di tipo duplex

Volume di olio lubrificante (L)

1.65

Sistema d’avviamento

Avviamento elettrico

Carburante

Diesel

Gruppo

Volume di carburante nella tanica (L)

14.5

Protezione di bassa pressione dell’olio

Presente

Peso totale (kg)

186

Ingombro complessivo (mm)

920×520×700

Nota: la potenza indicata è raggiunta solo dopo 30 ore di avviamento iniziale.

SPECIFICHE TECNICHE E DATI

1-2 Parametri operativi di base

1-2.1 Alle condizioni date, il generatore produrrà la potenza

specificata nella tabella in basso.

Tabella 1

Altezza sul livello del mare (m)

Temperatura ambiente

+60°F (+20 oC)

60%

<3280.8ft (<1000 m)

41 – 104°F (5-40°C)

90%

cyriellemillion

1-3 Ingombro e informazioni generali dei

generatori

Si prega di fare riferimento alle specifiche per la corretta dimensione dei diversi modelli.

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Powermate PMD5000s, PMD5050s Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual