Powermate PFTT142 Operator's Manual

Operator’s Manual

Front Tine Rotary Tiller

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Page

Safety Definitions 2 Important Safety Information 3-5 Product Specifications 6 Parts & Features 6 Safety Decals 7 Assembly 8-11 Engine Preparation 12 Operation 13-16 Maintenance 17-19 Technical Service 19 Troubleshooting 20 Warranty 21

MODEL No. PFTT142

IMPORTANT:

Thank you for purchasing this Powermate® Tiller. This manual provides complete instructions for safely operating and maintaining your Tiller. Read and save these instructions. Refer to this manual each time before using your Tiller.

Record the following for future reference: Mfg. Date Code: ____________________ Date of Purchase: Attach a copy of your sales receipt. Consumer Toll Free Number: 1-800-737-2112

Refer to the website for electronic manual and parts book.

www.powermateoutdoor.com

WARNING

Engine exhaust, some of its constituents, and certain product components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

If you have a question or problem...

CALIFORNIA PROPOSITION 65 WARNING

CALL TOLL FREE: 1-800-737-2112

KEEP THIS MANUAL FOR FUTURE REFERENCE

06/10/2016 Printed in China A203399

Safety Definitions

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Safety Alert Symbols

Important Safety Information

The following symbols are used on the product and in this manual to alert the operator of potential safety hazards. Read them carefully, and understand their meaning.

DANGER

WARNING

CAUTION

NOTICE

The following symbols may be found on your tiller. Carefully read and understand their meaning.

Safety Warning Symbols

Indicates WARNING, DANGER, or CAUTION.

Read operator’s manual before operating

this machine. Failure to follow directions could result in serious injury.

Do not use if children or bystanders are present.

Rotating parts can cause serious injury. Keep hands, feet and clothing away.

Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor/moderate injury.

Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Disconnect spark plug wire when not in use or before servicing, cleaning, or performing maintenance on the unit.

Engine exhaust contains carbon monoxide, an odorless and deadly gas. NEVER run unit indoors or in a poorly ventilated area.

Do NOT touch hot muffler or cylinder. These parts are extremely hot from operation and may remain hot for a short time after operation.

To reduce risk of fire, clean spilled gas and oil and keep unit free from debris. Gasoline is extremely flammable. Allow machine to cool before refueling

Wear eye protection complying with ANSI Z87.1 and hearing protection.

Control and Operating Symbols

Oil Fill Location

Do Not Overfill. Add engine oil and check quantity at this location

CLUTCH

CONTROL

ENGAGE

DISENGAGE

Clutch Lever

Lifting the lever engages the tines.

Do not use gasoline containing more than 10% ethanol.

Push primer 3 times before starting a cold engine.

starting a hot engine, push only once.

Ignition Switch

Move switch position to start/stop engine.

Place free hand on handle bar before pulling recoil starter handle with other hand.

Important: For

Important Safety Information

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RESPONSIBILITY OF OPERATOR

1. Carefully read and follow these safety instructions. Failure to do so can result in serious injury.

Know your product. Read and understand this manual before use. Compare the illustrations to unit. Learn location

and function of all controls. Thoroughly understanding the unit before use will result in the best performance and safety.

3. Follow all instructions when assembling the unit. If the unit was purchased in assembled condition, the operator must check the unit carefully to make sure it was assembled according the instructions in the manual before use.

4. Regularly inspect the tiller. Make sure parts are not bent, damaged, or loose.

5. Use this equipment for its intended purpose only.

6. Operate the unit only with guards, shields, and other safety items in place and working correctly.

7. Service the unit only with authorized or approved replacement parts.

8. Complete all unit maintenance and adjustments according to the instructions in this manual.

Look for this symbol to point out important safety precautions. It means: “ Attention! Become Alert! Your Safety Is

Involved.”

WARNING

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

WARNING

To prevent accidental starting when setting up, transporting, adjusting or making repairs, always disconnect spark plug wire and put wire where it cannot contact the spark plug.

Important Safety Information

PREPARATION SAFETY

WARNING

• Read, understand, and follow all instructions on the machine and in this manual. Be thoroughly familiar with the controls and the proper use of the tiller before starting. Know how to stop the engine quickly.

• Familiarize yourself with all the safety and operating decals on this equipment.

• Thoroughly inspect the area where the tiller is to be used and remove all foreign objects. Your equipment can propel small objects at high speed causing personal injury or property damage. Stay away from breakable objects, such as house windows, auto glass, greenhouses, etc.

• Check that all nuts and bolts are tight and equipment is in good condition before each use.

OPERATION SAFETY

• Never allow children or young teenagers to operate the tiller.

WARNING

• Keep area of operation clear of all bystanders, particularly small children and pets.

• Only allow responsible individuals, who are familiar with the instructions, to operate the tiller.

• Do not operate the tiller while under the influence of alcohol, drugs, or other medication which can cause drowsiness or affect your ability to operate this machine safely.

• Do not use this machine if you are mentally or physically unable to operate the machine safely.

• Always wear ANSI compliant safety goggles or safety glasses with side shields when operating tiller to protect your eyes from foreign objects, which can be thrown from the unit.

• Wear appropriate clothing such as a long sleeved shirt or jacket. Also wear long trousers or slacks. Do NOT wear shorts. Do NOT wear loose clothing, which could get caught in this equipment.

• Always wear work gloves and sturdy footwear such as leather work shoes or short boots. These will protect ankles and shins from small sticks, splinters, and other flying debris, and improve traction.

• It is advisable to wear protective headgear to protect against being struck by small flying particles, or being struck by low hanging branches, twigs, or other objects, which may be unnoticed by the operator.

Important Safety Information (Continued)

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Important Safety Information

WARNING

• Do not put hands or feet near or under rotating parts.

• Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden hazards or traffic.

• Exercise caution to avoid slipping or falling. Always be sure of your footing; keep a firm hold on the handle and walk; never run. Never operate the tiller at high transport speeds on slippery surfaces.

• Never operate the tiller without good visibility or light.

DANGER

• Do not run the engine indoors or inside a closed area. The exhaust fumes are dangerous, containing CARBON MONOXIDE, an ODORLESS AND DEADLY GAS.

• Never leave the tiller unattended when the engine is running. Stop the engine and make sure all moving parts have stopped. Remove the wire from the spark plug.

• Watch for holes, ruts, bumps, or other rough ground. Tall grass can hide obstacles.

• Always look behind and down and use caution when using reverse or pulling the tiller towards you.

• Never attempt to start the tiller unless both wheels are in the locked position. This acts as a brake for the tiller. Always start the tiller on the level surface.

WARNING

• Disengage clutch lever and stop engine before leaving the tiller in operating position. Wait until the tines come to a complete stop before removing debris or making any adjustments to the tiller.

• Do not attempt to till hard soil, till too deep or till at too fast a rate that can overload the tiller.

• If the tiller should start to vibrate abnormally, stop the engine, disconnect the spark plug wire and prevent it from touching the spark plug. Check immediately for the cause. Vibration is generally a warning of trouble.

FUEL SAFETY

WARNING

• Gasoline is extremely flammable, and gasoline vapors can explode if ignited. Handle with care.

• Use an approved container.

• Check fuel supply before each use, allowing space for expansion as the heat of the engine and/or sun can cause fuel to expand.

• Fill fuel tank outdoors with extreme care. Never fill fuel tank indoors.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool a minimum of 2 minutes before refueling.

• Do not smoke while refueling.

• After refueling, replace fuel tank cap securely and wipe up spilled fuel.

• Never store fuel or tiller with fuel in the tank inside a building where fumes may reach an open flame.

• Never fill gasoline containers or the tiller fuel tank inside of a vehicle or in a truck bed. Accidental electrical static dis charge can ignite fuel vapors which could result in serious injury or death.

STORAGE SAFETY

•

Always refer to the operator’s manual instructions for important details if the tiller is to be stored for an extended period.

• Never store the tiller with fuel in the fuel tank inside a building where ignition sources are present such as water heaters, space heaters, clothes dryers, etc.

• To reduce fire hazard, keep tiller free of grass, leaves, or other debris build-up.

• Allow the engine to cool before storing in any enclosure.

REPAIR, MAINTENANCE, AND ADJUSTMENT SAFETY

• After striking a foreign object, stop the engine. Remove the wire from the spark plug and keep the wire away from the plug to prevent accidental starting. Thoroughly inspect the tiller for any damage. If damaged, have the equipment repaired by a trained technician before restarting and operating.

Important Safety Information (Continued)

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WARNING

• Stop the engine before cleaning, repairing, or inspecting the unit. Make sure all moving parts have stopped. Let the engine cool, disconnect the spark plug wire and move it away from the spark plug.

• Never attempt to make any adjustments while the engine is running except when specifically recommended by the manufacturer.

• Keep the tiller in safe working condition. Check all fasteners at frequent intervals for proper tightness.

• When servicing or repairing the tiller, do not tip the machine over or up unless specifically instructed to do so in this manual. Service and repair procedures can be done with the tiller in an upright position. Some procedures will be easier if the machine is lifted on a raised platform or working surface.

• Use only original equipment or authorized replacement parts.

• Never tamper with safety devices. Check their proper operation regularly.

• Do not change the engine governor setting or over-speed engine.

• Clean and replace safety and instruction decals as necessary.

• To guard against engine over-heating, always have engine debris filter mounted and clean.

CHILDREN SAFETY

WARNING

• Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the tiller and the tilling activity.

• Keep children out of the tilling area and under the watchful care of a responsible adult.

• Never assume that children will remain where you last saw them.

• Be alert and turn tiller off if children enter the area.

• Before and while moving backwards, look behind and down for small children.

• Never allow children to operate the tiller.

• Use extra care when operating near blind corners, shrubs, trees, or other objects that may obstruct vision.

Important Safety Information

Product Specifications

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Unit Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . .89 lb (40 kg)

Tilling Width . . . . . . . . . . . . . . . . . . . . up to 21 in (53.3 cm)

Tilling Depths . . . . . . . . . . . . . . . . . . . . . . up to 8” (20.3 cm)

Tine Diameter . . . . . . . . . . . . . . . . . . . . . . . .11 in (27.9 cm)

Gasoline Type .......Regular Unleaded/87 Octane (min.)

Gasoline Capacity . . . . . . . . . . . . . . . . . . . . 1.0 US qt. (1 L)

Engine Oil Type (API SG-SL) . . . . . . . . . . . . . . . . . . . . . . . .

10W-30 is recommended for all service temperatures.

See page (11) for additional information.

Engine Oil Capacity . . . . . . . . . . . . . 15-1/2 US oz (450 ml)

Engine Type . . . . . . . . . . . . . . . . . . . . . . . . . . OHV 4-stroke

REFER TO ENGINE MANUAL FOR DETAILED ENGINE SPECS.

Parts & Features

1. Tines

2. Swing Plate

3. Wheels

4. Muffler

5. Air Filter

6. Recoil Starter Handle

7. Spark Plug / Spark Plug Wire

8. Drag Bar

9. Primer Bulb

10. Fuel Tank Cap

11. Oil Dipstick

12. Clutch Lever

13. Tine Shield

14. Outside Tine Shield

Engine Displacement . . . . . . . . . . . . . . . . . . . . . . . . . 150cc

Engine Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3400 rpm

Torque Rating .... 5.75 ft-lbs gross torque per SAE J1940

Intake Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.006-0.008 in. (0.15-0.20 mm)

Exhaust Valve Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . .

0.006-0.008 in. (0.15-0.20 mm)

Spark Plug Gap ............0.020-0.028 in. (0.5-0.7 mm)

Spark Plug Type . . . . . . Torch K7RTC (Champion C7YCC)

Wheel Size . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5” (16.5 cm)

Figure 1

Safety Decals

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This tiller has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.

Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively, we have placed several safety labels on the tiller to remind you of this important information while you are operating the unit.

These important safety labels are illustrated and are shown here to help familiarize you with the location and content to the safety messages you will see as you perform normal tilling operations. Please review these labels now. If you have any questions regarding their meaning or how to comply with these instructions, reread the complete safety instruction text on the preceding pages, or contact your local dealer.

Should any of the safety labels become unreadable because of being worn, faded, or otherwise damaged during the use of your tiller, please contact your local authorized dealer to order replacement labels.

The safety labels are easily applied, and will act as a constant visual reminder to you and others who may use the equipment. Following the safety instructions is necessary for safe, effective operation of your tiller.

• Gasoline is flammable. Allow engine to cool at least 2 minutes before refueling.

• Operation of this equipment may create sparks that can start fires around dry vegetation. A spark arrestor may be required. The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements.

Assembly

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Read and follow the assembly instructions. Do not discard any parts or materials until the unit is assembled.

References to the right or left side of the tiller are from the viewpoint of the operator’s position behind the tiller.

WARNING

Do not operate tiller if it is damaged or not completely and correctly assembled.

WARNING

Before doing any assembly or maintenance to the unit, remove the wire from the spark plug.

WARNING

Always wear ANSI compliant safety glasses with side shields while assembling the tiller.

The following components will be found in the carton. Quantities shown in ( ).

1. (1) Tiller

2. (1) Upper Handle Assembly

3. (1) Lower Handle

4. (4) Tines

5. (1) Wheel Assembly

6. (1) Drag bar

7. (2) Outside Tine Shields

8. (1) Tiller Operator’s Manual

9. (1) Engine Manual

10. (1) Bottle of Engine Oil

11. (1) Parts bag containing the following a. (4) M10 x 25 mm bolts, flat washers and lock washers for assembling lower handle. b. (4) M8 x 25 mm saddle bolts and flat washers for assembling upper handle to lower handle. c. (4) Handle knobs, for upper handle to lower handle. d. (2) M8 x 50 mm bolts, (4) flat washers and (2) lock nuts for assembling outer tines. e. (2) M10 x 50 mm bolts, (4) flat washers and (2) M10 locknuts for assembling inner tines. f. (1) Pin, flat washer and hairpin cotter for drag bar. g. (6) M6 x 16 bolts, lock nuts, and flat washers for installing outside tine shields. h. (1) Rope guide with nylock nut. i. (1) Cable Ties.

If you need assistance or find any parts missing, CALL TOLL FREE: 1-800-737-2112.

How to Remove Tiller from Carton

1. Remove all parts and packaging components.

2. Use a utility knife to cut all 4 vertical edges and lay the side panels flat around the tiller.

3. Remove any remaining packaging.

Assembly (Continued)

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Assembly Instructions

The tiller comes assembled except for a few parts. The following instructions will help you complete the tiller assembly.

ATTACH THE WHEEL ASSEMBLY TO THE FRAME

1. Install the wheel assembly to the

frame by removing a hairpin

cotter and at washer from

one end of pivot rod. Remove rod. Align pivot holes in wheel assembly to pivot holes in frame. Install pivot rod and secure by

reinstalling at washer and

hairpin. (See Figure 2)

If you need assistance or find any parts missing, CALL TOLL FREE: 1-800-737-2112.

Figure 2

Sharp edge of tine should face down to the ground.

INSTALL THE DRAG BAR

1. Insert the drag bar into the bottom of the wheel bracket assembly. (See Figure 4)

2. Insert the pin through the bracket and the middle hole of drag bar and secure with flat washer and hairpin cotter. (See Figure 4)

Figure 3

INSTALL THE TINES (See Figure 3)

1. Slide the tines onto the tine axle. Install the internal tines first. Sharp edge of the front and top tines should face down and forward to till the ground. Insert the M10 x 50 bolt with lock nut provided to secure the inside tines. Use one flat washer under the head of the bolt and one under the locknut. Tighten securely.

2. For wide 21” tilling, install the outside tines in the way that the long half of the tine tube faces towards the inside tines. For narrow 16” tilling, install the outside tines in a way that the short half tine tube faces towards the inside tines.

3. Insert the M8 x 50 bolt with the locknut provided to secure the outside tines. Use one flat washer under the head of the bolt and one under the locknut. Tighten securely.

Figure 4

Assembly (Continued)

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TOLL FREE: 1-800-737-2112.

INSTALL LOWER HANDLE (See Figure 5)

1. Orient lower handle with upper square holes as shown. Align lower handle holes with respective holes in the frame and loosely install two M10 x 25 mm bolts, lock washers and flat washers on each side.

2. Using a wrench, tighten bolts securely on each side.

Figure 5

ATTACH UPPER HANDLE (See Figure 6,7)

1. Slide the upper handle down over the lower handle and align the holes. Orient upper handle so clutch lever is below handle.

2. Insert the saddle bolts into the holes as shown

and secure with at washers and handle knobs.

3. Tighten the handle knobs securely.

4. Using one cable tie, secure the control cable to the handle as shown.

INSTALL THE OUTSIDE TINE SHIELDS (See Figure 8)

1. Each outside tine shield can be installed on either side of the main tine shield.

2. Place the outside tine shield underneath the main tine shield and align the holes.

3. Secure each outside tine shield to the main tine shield with (3) M6 x 16 bolts washers and lock nuts.

Figure 2

Figure 8

Figure 6

Figure 7

Assembly (Continued)

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INSTALL THE ROPE GUIDE (See Figure 9)

1. Install the rope guide into the right hand section of the upper handle as shown. Install locknut and tighten securely. Pull engine rope and route through the guide.

If you need assistance or find any parts missing, CALL TOLL FREE: 1-800-737-2112.

Figure 9

Engine Preparation

Ambient Service Temperature

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Engine Oil

NOTICE

Engine shipped without oil. Failure to add oil will result in serious engine damage.

A bottle of engine oil is included with your tiller. Refer to the chart on the right for alternative oil types to use at different temperatures. Always use a high quality detergent oil classified “For Service, SG, SH, SJ” or higher. Do not use special additives.

CAUTION

Always use recommended oil type. Using dirty oil or incorrect oil type such as 2-stroke engine oil will damage the engine.

NOTE: Engine Oil Capacity is 450 ml (15 1/2 US oz).

HOW TO CHECK OIL LEVEL AND FILL TO PROPER LEVEL

WARNING

Before checking oil, make sure engine is off, and spark plug wire has been disconnected from spark plug.

SAE

TEMP

-20

-20-30 -10

Fuel Tank Cap

SAE 10W-30

*10W-30

SAE 30

60 80

2010

Oil Fill Cap/Dipstick

100° F

40° C

1. Place the tiller on a level surface and make sure the drag bar is set. (See Figure 10)

2. Remove the oil ll cap/dipstick and wipe with clean cloth.

3. Insert dipstick into ll spout but do NOT screw in.

Remove dipstick and check oil level.

4. When oil level is full, the oil will be at upper limit on dip stick. If oil level is near or below the lower limit, oil must be added. (See Figure 11)

5. Add oil slowly until the oil level reaches the upper limit of the dipstick. Use a funnel or nozzle to reduce spillage.

NOTICE

Frequently check oil level while filling. DO NOT OVERFILL. DO NOT UNDERFILL. Running engine at improper oil level may seriously damage engine.

6. Replace and tighten dipstick.

7. Clean up any spilled oil.

NOTE: The transmission case comes from the factory with the proper amount and type of lubricant.

Upper Limit

Lower Limit

Drag bar

Figure 10

Oil Fill Cap/

Dipstick

Figure 11

Operation

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Pre-Start Inspection

1. Make sure all safety guards are in place and all nuts and bolts are secure.

2. Check oil level in engine crankcase. See your engine

manual for procedure and specications.

3. Inspect air cleaner for cleanliness. See your engine manual for procedure.

4. Check the fuel supply. Fill the fuel tank no closer than 1 inch from top of tank to provide space for expansion. See your engine manual for fuel recommendations.

5. Be sure spark plug wire is attached and spark plug is tightened securely.

6. Examine underneath and around engine for signs of oil or fuel leaks.

7. Inspect fuel hoses for tightness and fuel seepage.

8. Look for signs of engine damage.

9. Remove excessive debris from mufer area and recoil starter.

10. Remove any debris from tines and tine shafts.

11. Move the tiller to the area of operation.

12. Check position of wheels swing plate should be in the tilling mode position.

13. Check drag bar position.

CAUTION

Please do not start your tiller until you have read the manual that came with your engine, and the sections in this manual title controls, adjustments and safety. If you have read these, follow the steps below to start your tiller. Always perform this pre-start checklist before starting the engine.

WARNING

Gasoline is highly ammable and must be handled with care. Never ll the tank when the engine is hot or running. Always move outdoors to ll tank.

WARNING

Always keep hands and feet clear of rotating machine parts.

IMPORTANT: Engine is shipped from factory without oil. YOU MUST ADD ENGINE OIL BEFORE STARTING ENGINE.

Start the Engine

1. Press ON/OFF switch to ON position. (See Figure 12)

2. Push primer bulb 3 times. Wait 2 seconds between each push.

3. Place left hand on upper handle. (See Figure 13)

4. Grasp starter handle and pull out slowly, until you feel tension in the starter rope. (See Figure 13)

5. Pull rope with a rapid full arm stroke until engine starts.

6. Do not allow the starter rope to snap back. Let the starter rope slowly rewind.

Figure 12

Figure 13

Operation (Continued)

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Stop the Engine

1. Press ON/OFF switch to OFF position.

Figure 14

Operating Speed

This tiller is equipped with a fixed throttle that is set for optimum tilling performance.

Shutting Down

To stop the engine at any time, release the clutch lever and press ON/OFF switch to OFF position. To stop tines at any time, release clutch lever.

WARNING

Temperature of mufer and nearby areas may exceed 150˚F. Avoid these areas.

Engine, transmission and surrounding parts become extremely hot during normal use and CAN cause serious burn injuries if touched before the engine has cooled. Allow engine to cool completely before touching these surfaces.

To stop tines at any time, release CLUTCH LEVER to neutral position. Always release CLUTCH LEVER to neutral position AND STOP THE ENGINE before adjusting the depth of the drag bar.

If you do not know how to do these things, read the controls, adjustments and safety sections before proceeding

DANGER

IMPORTANT: Practice operating the controls and tiller with tines out of ground before beginning to till. It is important that you know how to use the tiller properly, keep control at all times, stop the tines, and stop the engine if necessary. If you do not know how to do these things, read the controls, adjustments and safety sections before proceeding.

Transport Mode and Tilling Mode (See Figure 15 and 16)

Transport Mode

Fold the wheel under the engine for convenient transport.

NOTE: The drag bar must be in the middle or bottom hole for transporting.

Tilling Mode

Unfold the wheel back for tilling operation.

Tilling

1. Adjust the drag bar to desired tilling depth.

WARNING

Lower the drag bar one hole at a time testing tiller operation after each adjustment. Lowering drag bar down too low can result in loss of control of tiller.

2. Pulling the clutch lever to the handle will engage the tines.

Figure 15

Figure 16

Operation (Continued)

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Clutch Lever

NOTICE

When tilling, always pull lever completely to the handle. Failure to do so may result in excessive drive belt wear and premature drive belt failure.

CAUTION

This information is provided here only to introduce the controls. Do not start the engine at this time. Starting and operating instructions are given on page 11. Please read this section and all operating and safety instructions before starting your tiller.

WARNING

Do not x the clutch lever in drive position by any other

means than manually using your hand. DO NOT tie or otherwise secure the lever in drive position.

• To stop the tines at any time release the clutch lever.

Adjustments

CLUTCH LEVER (See Figure 17)

Engage tines by pulling the clutch lever to the handle. Releasing the lever stops the tines and brings the tiller to a complete stop.

Lever Engaged

Figure 17

Engine should be off before adjusting any controls.

DRAG BAR (See Figure 2)

Tilling depth is controlled by the height of the drag bar. To adjust tilling depth:

1. Remove pin.

2. Adjust the drag bar to position tines at chosen tilling depth.

3. Align hole in drag bar with hole in swing plate bracket and replace pin.

Drag Bar Up = Shallower tilling. Place the pin in the bottom hole of the drag bar for shallowest tilling.

Drag Bar Down = Deeper tilling. Place the pin in the top hole of the drag bar for deepest tilling.

NOTE: The drag bar must be in the middle or bottom hole for transporting.

WARNING

Do not adjust tilling depth unless clutch lever is released and engine is turned off.

Operation (Continued)

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Tilling Tips

• Tilling depth will vary with ground conditions.

• When beginning to till in unbroken ground or in extremely hard soil, set the pin in the highest hole of the drag bar (follow instructions under Tilling section). This will allow for shallow tilling. With the drag stake in this position, make several light passes over the area to be tilled. Reset for deeper depths with successive passes.

• If tiller jumps or skids uncontrollably, lower the drag stake by placing the pin in a higher hole. This will allow for shallower tilling. Hold firmly to the handlebars to control sudden lurches.

• If weeds, tall grasses, vines, or other materials clog or jam the tines, reverse the tiller to unwind vegetation.

WARNING

Immediately release the clutch lever if the tines jam or you strike a foreign object. With clutch lever in neutral position, stop the engine. Disengage the spark plug wire. When tines have stopped, remove foreign objects and check for damage.

WARNING

Caution must be taken in selecting tilling depth. If you attempt to till too deeply for soil conditions, that is, with the drag bar in too high a position, loss of control could result.

When removing material from the tines, stop engine and

remove spark plug wire rst.

Cultivating Tips

If you plan to use your tiller for cultivating:

• Plant rows on 20" - 22" centers for ease of turning.

• Set the drag bar with the pin in one of the higher holes. This will allow for shallow cultivation necessary to turn over weeds, and break up and aerate the soil.

Maintenance

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Maintenance Schedule

WARNING

Before performing any maintenance, turn engine off and remove the wire from the spark plug to prevent accidental starting and serious injury.

IMPORTANT: The warranty on this tiller does not cover items that have been subjected to operator abuse or negligence. To receive full value from the warranty, the operator must maintain the tiller as instructed in this manual, and only use genuine replacement parts. The following table lists required periodic maintenance.

PERIODIC MAINTENANCE SCHEDULE TABLE

Service Records- Fill in dates as you complete regular service

Check Engine Oil Level, Fill to Proper Level

Clean Debris From Unit √ √ √ Lubricate All Pivot Points √ √ √ Check Fasteners for Tightness √ √ Check Drive Belts

Replace if Necessary

Check Tines for Wear or Damage

Replace if Necessary

Check Fuel Line

Replace if Necessary

Lubricate Wheel Axles Check Spark Plug

Replace if Necessary

Change Engine Oil √ √ √ √

Clean Air Filter Replace if Necessary

Before

Each Use

√ √

After

Every

10 Hours

of Use

√ √

After

Every

25 Hours of

Use

√ √

√ √ √

√ √

After Every 50 Hours of

Use

After

Every

100 Hour

of Use

Before

Each

Season

Before

Storage

See

Note

Below

2,3

Replace Spark Plug √ √

Clean Combustion Deposits from Cylinder, Piston, and Valves

CAUTION

IMPORTANT NOTES about Maintenance schedule

1. Re-check tightness of all fasteners after first 2 hours of initial use

2. Change engine oil after first 5-8 hours of initial use

3. Change oil every 25 hours

4. Clean air filter every 10 hours if operating under dusty conditions.

WARNING

Use only GENUINE replacement parts. Other parts may damage the unit or result in injury.

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Maintenance (Continued)

wire

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Servicing the Tiller

The following information will help you make the necessary checks and perform the procedures required to follow the normal care recommendations made for your tiller unit. If you prefer, your local authorized dealer can make these checks and perform the required procedures for you.

WARNING

To prevent accidental starting: Engine must be turned off and cool, and spark plug wire must be removed and secured from spark plug before checking and adjusting engine or equipment.

CHANGE BELTS

1. Turn off engine. Engine must be cool completely before proceeding.

2. Remove spark plug wire and secure from spark plug.

3. Remove the front belt cover.

• Remove the belt from the engine pulley:

- Remove the four engine plate-to-frame bolts.

- Slightly lift the engine and engine plate as an assembly.

- Slide the belt free of the engine pulley.

- Remove the belt from the front pulley.

• Install new belt:

- Place belt around transmission pulley in groove.

- Place belt onto engine pulley in groove.

- Place backside of belt around idler pulley and belt guides.

- Reinstall and tighten four engine plate bolts.

- Slowly pull engine rope and observe belt movement to verify correct routing of belt.

- Reinstall front belt cover.

4. Attach spark plug wire.

5. Follow Operating Instructions- start the engine and operate the clutch lever.

WARNING

The tines should not rotate with the engine running and the drive lever not engaged.

Engine Maintenance

ENGINE MAINTENANCE

Refer to the engine manual included in your parts packet for information on engine maintenance. Your engine manual provides detailed information and a maintenance schedule for performing the following tasks:

1. Check oil level before each use or after every 8 hours

of operation.

2. Change oil after first 5-8 hours of operation. Change oil

while engine is warm. Refill with new oil of recommended grade.

3. Check spark plug yearly or every 25 hours of operation.

4. Service air cleaner.

5. Keep engine and parts clean.

6. Check engine and equipment often for loose nuts and

bolts, keep these items tightened.

CHECK OR FILL ENGINE CRANKCASE

IMPORTANT: Engine is shipped from factory without oil. You

must add engine oil before starting engine.

1. Add oil according to engine manual. Do not overfill.

Use a clean, high quality detergent oil. Do not mix oil with gasoline. Oil level must be full. Check the oil level by removing oil fill plug.

2. Always check oil level before starting engine. Refer to

engine manual for capacity and type of oil to use.

Maintenance

LUBRICATION

Proper lubrication of moving mechanical parts is critical for proper care and maintenance. Oil the moving parts at 10 hour intervals using 30 weight oil.

CLEAN TINE AXLE SHAFT

1. Turn off engine. Engine must be cool.

2. Remove spark plug wire and secure from spark plug.

3. Tip the tiller backward. Block the tiller in position so that it rests on the upper handle and the tines are exposed.

4. Remove all vegetation, string, wire, and other material that may have accumulated on the axle between the inside set of tines and the seal cover on the transmission housing.

5. Tip the tiller back to a level position.

6. Replace spark plug wire.

Maintenance (Continued)

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How to Prepare for Storage

WARNING

Never store the tiller indoors with fuel in the fuel tank. Never store in an enclosed, poorly ventilated area where

fumes could reach an open ame, a spark or a pilot light as

on a furnace, water heater or clothes dryer. Allow engine to cool before storing unit.

WARNING

Do not remove gasoline while inside a building, near a re,

or while you smoke. Gasoline fumes can cause an explo-

sion or a re.

NOTE: A yearly checkup or tune-up at an authorized service center will make sure that the tiller will provide maximum performance for the next season.

When the tiller is put in storage for thirty days or more, the following steps should be followed to make sure the tiller is in good condition the next season.

1. Let the engine run until it is out of gasoline. Remove

carburetor screw from bowl and drain fuel. Tilt unit slightly to remove all fuel. Replace screw. (Figure 18)

2. Change the oil by following instructions under “How to

Change the Oil.”

3. Remove the spark plug from the cylinder. Pour one

ounce (1 oz liq. US / 30 ml) of oil into the cylinder. Slowly pull the recoil-start handle so that the oil will protect the cylinder. Install a new spark plug in the cylinder. Pull starter handle slowly a few times to distribute oil. Pull recoil handle slowly until resistance is felt. This will close the cylinder valves.

WARNING

DO NOT attach spark plug wire to spark plug when storing unit.

4. Clean tiller. Remove all dirt, leaves, debris, grease, etc. from the tiller - including cylinder cooling fans, recoil

starter cover holes, under fuel tank, and under mufer.

5. Check the tiller for worn or damaged parts. Have damaged parts replaced if necessary.

6. Tighten any loose hardware.

7. Apply lubrication as directed in Maintenance section.

8. Put the unit in a building that has good ventilation.

9. Cover the tiller with a breathing material.

Remove carburetor screw from

bowl and drain fuel. Replace screw.

Figure 18

Technical Service

You may have further questions about assembling, operating, or maintaining this TILLER. If so, you can contact our Technical Service Department at 1-800-737-2112 (English only). You may also write to:

METL Corporate Office - CORRESPONDENCE ONLY ATTN: Technical Service – METL 6700 Wildlife Way Long Grove, IL 60047

When contacting the Technical Service Department, have ready:

• Your Name

• Your Address

• Date Code on Product

• Your Phone Number

If you need assistance or have any questions, CALL TOLL FREE: 1-800-737-2112.

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