POWEREX 201 User Manual

1. INTRODUCTION
The "SPC-201" is a Power Supply designed to be used "MICRO-ATX" from factor
personal computers.
1.1 SCOPE
The scope of this document is limited to the requirements of "MICRO-ATX" PC form
factor switching Power Supply. Especially, It is applied to the line input capability,
remote ON/OFF, cooling, standby voltage("VSB") and electrical characteristics.
Form-factor
POWER
Efficiency
Output voltage
+12VDC
+5VDC
+3.3VDC
-12VDC
+5VSB
2. ELECTRICAL SPECIFICATION
2.1 AC INPUT LINE REQUIREMENTS
Requla
-tion
±5%
±5%
±5%
±10%
±5%
Parameter
207.4 Watt max peak
180.4 Watt max Continuous
68% at Full load
1.0A
2.0A
1.0A
0.0A
0.0A
MIN
NOM
Max load(Amps)
5.0A
15.0A
10.0A
0.2A
2.0A
MAX
Peak current(Amps)Min load(Amps)
6.0A
18.0A
UNIT
VIN(115VAC)
VIN(230VAC)
VIN frequency
VIN(115VAC)
VIN(230VAC)
* The load is half load at cold start from 90VAC(60Hz).
MODEL NO: SPC-201 REV.0
POWERREX SPECIFICATION
90
180
47
110
220
132
264
63
4.0
2.0
DATE: 2002. 2. 20
PAGE: 1/10
VAC rms
VAC rms
Hz
A rms
A rms
PRF404-06(REV.0) POWERREX CO., LTD.
2.1.1 INRUSH CURRENT
VIN(110VAC) ~ 4.0A, VIN(220VAC) ~ 2.0A
2.2 DC OUTPUT REQUIREMENTS
2.2.1 OUTPUT REQUIREMENTS
TEST POINT : OUTPUT CONNECTOR LOAD TERMINALS.
Parameter MIN NOMRange MAX
±5%
+5VDC
+3.3VDC
+5VSB
* The load regulation of +3.3V and +5V operate MIN or MAX at the same time.
* All outputs regulation do not apply at no load (+3.3V)
2.2.2 DC output CURRENT
1) Maximum continuous total DC output power shall not exceed 180.4Watts.
2) Maximum +5V and +3.3V output power shall not exceed 110Watts.
3) Maximum Peak Total DC output power shall not exceed 207.4Watts.
4) It shall not exceed 12 seconds in duration at peak +12VDC out put power, 72Watts.
5) Output voltage of +5VSB shall be maintained within the power shut down.
±5%
±5% +3.30
±5% +5.00+4.75
+11.40
+4.75 +5.00
+3.14
+12.00+12VDC
-12.00-10.80
+12.60 Volts
+5.25 Volts
+3.47
-13.20
+5.25
UNIT
Volts
Volts-12VDC ±10%
Volts
Range
Range 1
(Normal
Load)
Range 2
(High
Load)
MODEL NO: SPC-201 REV.0
POWERREX SPECIFICATION
Parameter
+5VDC -2.0
+3.3VDC
-12VDC
+3.3VDC
-12VDC
+5VSB
1.0+12VDC
2.0
0.0
0.0+5VSB
1.0+12VDC
2.0+5VDC
NOMMIN PEAK
-
-
MAX
2.0-
6.0
6.0-
6.0-
DATE: 2002. 2. 20
PAGE: 2/10
-
-
-0.2-0.0
UNIT
Amps
"
"-
"-0.2
"-0.72
Amps3.02.0-
"8.06.0-
"-2.0
"
"-0.72-0.0
PRF404-06(REV.0) POWERREX CO., LTD.
2.2.3 EFFICIENCY
1) The power supply at full load provide DC conversion efficiency 68% minimum.
(EX = +5V:15.0A +3.3V:10.0A +12V:5.0A -12V:0.2A +5VSB:2.0A)
2.2.4 OUTPUT RIPPLE/NOISE
. The measurements should be made by crossing a 10 electrolytic capacitor and
a 0.1 Ceramic capacitors at each output with measuring band width from DC to
20MHz.
AC INPUT
Parameter Range MIN
+12VDC
-
+3.35VDC ±1.5%
-12VDC
±1.0% -
+5VSB ±1.0%
AC LIVE
PSU
AC NEUTRAL
-
-
V OUT
V return
AC GROUND
NOR
MAX
50+5VDC ±1.0% "
50
120
50 "
10 0.1
SCOPE
UNIT
mVp-p±1.0% - 120
"
"
LOAD
2.2.5 OUTPUT TRANSIENT RESPONESE & OVERSHOOT AT TURN ON/OFF
. Load Slew Rate : 0.2A/
Parameter
MAX step
Voltage range
Shoot range
MODEL NO: SPC-201 REV.0
POWERREX SPECIFICATION
+12V
+5VDC +3.3VDC
1.5A 3.0A 1.8A 0.1A -
±5% ±5%
±5% ±10%
±5%
±10% ±10%
DATE: 2002. 2. 20
PAGE: 3/10
-12VDC +5VSB
±10% -
-
PRF404-06(REV.0) POWERREX CO., LTD.
2.3 TIMING / HOUSE KEEPING
ON
OFF
DC Enable
95%
10%
PW-OK
T2 T3
* PW-OK sense level : 95% of nominal
2.3.1 REMOTE ON/OFF CONTROL
The power supply DC outputs (with the exception of +5VSB) shall be enabled with
an active-low, TTL-compatible signal("PS-ON"). The +5VSB is on whenever the
AC power is present.
. When PS-ON is pulled to TTL low, the DC outputs are to be enabled.
. When PS-ON is pulled to TTL high or open circuited, the DC outputs are
to be disabled. Turn ON/OFF delay 1000mS
2.3.2 POWER UP DELAY
The output voltages shall rise from <10% of nominal to within the regulation ranges
specified in sec 2.2.1 within 0.1 to 30ms.
T4
2ms T2 30ms.
MODEL NO: SPC-201 REV.0 DATE: 2002. 2. 20
POWERREX SPECIFICATION
PAGE: 4/10
PRF404-06(REV.0) POWERREX CO., LTD.
2.3.3 POWER GOOD SIGNAL, POK
. Signal Type : Open Collector +5VDC, TTL compatible.
. Logic level Low : <0.4V 4mA
. Logic level High :Between 2.4VDC and 5VDC output while sourcing current, 200
. POK Delay : 100mS<T3<500ms
. Power Down Warning : T4>1ms
2.3.4 VOLTAGE HOLE-UP TIME
The power supply shall maintain output regulation per section 2.2.1 despite
a loss of input power at the low-end nominal range at maximum continuous
output load as specified in section 1.1 for a minimum 16ms.
2.4 OUTPUT PROTECTION
2.4.1. OVER VOLTAGE PROTECTION
Nom MaxMin
*Change latch mode at above voltage in power supply unit.
2.4.2. SHORT CIRCUIT PROTECTION
. Shutdown or latch at short +3.3, +5V and +12V.
. No damage in compenents, PCB trace connector at continous shout.
. The maximum short circuit current shall not exceed 240VA.
2.4.3. OVER POWER PROTECTION
. +5V : 20A ~ 40A Test Condition : Output Full Load
. +3.3V : 16A ~ 44A
. +12V : 6A ~ 16A
UnitParameter
V+5VDC 5.6 6.3 7.0
V+3.3VDC 3.76 4.2 4.8
MODEL NO: SPC-201 REV.0 DATE: 2002. 2. 20
PAGE: 5/10POWERREX SPECIFICATION
PRF404-06(REV.0) POWERREX CO., LTD.
2.4.4 AC INPUT PROTECTION
. Use proper fuse for AC input over current protection.
. For export : Use UL or VDE approval Fuse(50T)
2.4.5. BURN-IN
Primary lot is output full load at 45 24HR
2.4.6. MEAN TIME BETWEEN FAILURES
. Operating Time
. 25 30,000HR
2.4.7. This power supply shall comply with the followings.
. UL1950(File No : E145461)
. CSA C22.2 NO220 & CSA Bulletin 1402c, Level3
. VDE 0806, EN60950 A3
. IEC950
2.4.8. EMI
. FCC Part 15 Sub Part J, Class B
. VDE 0871/6.78 Class B
2.4.9. POWER SWITCH On/Off TEST
Control Signal
Logic " Low"
Logic " High"
2.4.10. INSULATION VOLTAGE WITHSTAND
. Primary to Secondary : 500VDC 100
. Primary to FG : 500VDC 100
2.4.11. LEAKAGE CURRENT
. The Maximum Leakage Current Following The Frame / AC Sine Conductor
Shall be 1.0mA Maximum at 220VAC Input
Output Status
On
Off
MODEL NO: SPC-201 REV.0
POWERREX SPECIFICATION PAGE: 6/10
DATE: 2002. 2. 20
PRF404-06(REV.0) POWERREX CO., LTD.
2.4.12. DIELECTRIC STRENGTH
. Between Input and Output : 1500VAC 10mA 1min or 1800VAC 10mA 3sec
. Between Input and FG : 1500VAC 10mA 1min or 1800VAC 10mA 3sec
Production 1800V 10mA 1sec
2.4.13. TEMPRATURE RANGE
. Operating : 0 ~ 40
. Storage : -20 ~ 85
2.4.14. HUMIDITY RANGE
. Operating : 20% ~ 80%
. Storage : 10% ~ 95%
2.4.15. VIBRATION TEST
. Non Operation : Sweep Test
. Frequency : 5 20 500 5Hz
. Acceleration :0.02G
. Airection : X, Y, Z
. Period : 6 Minutes
. Cycie : 10
2.4.16. ACOUSTIC NOISE
. The power Supply Must not generate Acoustic Noise in excess of 30dB at a
Distance of 1 Meter from any Point on The requirments Surface.
2.4.17. AC LINE NOISE
. The Power Supply Shall Operate Normally When AC Line Noise is Applied
. Noise Crest Value : 1000VAC
. Polarity : +, -
. Pulse Width : 1
. Phase : 0 - 360˚
. Mode : Common, Normal
. Time : 3Minutes
MODEL NO: SPC-201 REV.0 DATE: 2002. 2. 20
POWERREX SPECIFICATION PAGE: 7/10
PRF404-06(REV.0) POWERREX CO., LTD.
2.5. DC CONNECTOR REQUIVEMENTS
2.5.1 BASE BOARD CONNECTOR
PS1 Connector : MOLEX 39-01-2200 or equivalent
Wire Color Signal
Orange +3.3VDC
Blue -12VDC 12
Black COM 13 3
Green PS-ON
Black COM 15 5
Black COM 16 6 +5VDC Red
Black COM
-- NC
Red +5VDC
Red +5VDC 20 10 +12VDC
. PS-2 Connector : AMP 39-01-2040 or chd1140-20 GEO YOUNG
Pin Pin
11 1
2
14 4
17
18 8
19
7
Signal Wire Color
+3.3VDC Orange
+3.3VDC Orange
COM Black
+5VDC
COM Black
COM Black
POK
Red
Gray
Violet+5VSB9
Yellow
Pin Signal
1 +12VDC Yellow
2 +12VDC Yellow
3 COM Black
4 COM Black
MODEL NO: SPC-201 REV.0
POWERREX SPECIFICATION PAGE: 8/10
Wire Color
DATE: 2002. 2. 20
PRF404-06(REV.0) POWERREX CO., LTD.
2.5.2. PERIPHERAL CONNECTORS
. PA, PB, PC, PD
. Connector : AMP 1-480424-0 or Molex 8981-04P or equivalent.
. Contacts : AMP 61314-1 terminals or equivalent.
Pin Signal Wire Color
1 +12VDC Yellow
2 COM Black
3 COM Black
4 +5VDC
. PE
. Connector : AMP 171822-4 or equivalent.
Pin Signal Wire Color
1 +5VDC Red
2 COM Black
3 COM Black
4 +12VDC Yellow
Red
MODEL NO: SPC-201 REV.0 DATE: 2002. 2. 20
POWERREX SPECIFICATION PAGE: 9/10
PRF404-06(REV.0) POWERREX CO., LTD.
3. MECHANICAL
3.1. PHYSICAL DIMENSION
Dimension : L * W * H
125mm * 100mm * 63.5mm
INFORMATION TO THE USER
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one more of the following measures:
-. Reorient or relocate the receiving antenna.
-. Increase the separation between the equipment and receiver.
-. Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
-. Consult the dealer or an experienced radio/TV technician for help.
WARNING
Changes or modifications not expressly approved by the manufacturer could void the user’s authority to operate the equipment.
MODEL NO: SPC-201 REV.0 DATE: 2002. 2. 20
POWERREX SPECIFICATION PAGE: 10/10
PRF404-06(REV.0) POWERREX CO., LTD.
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