Power Electronics SD70009 2X Y, SD70012 2X Y, SD70026 2X Y, SD70020 2X Y, SD70032 2X Y Hardware And Installation Manual

Variable Speed Drive

Hardware and Installation Manual

Variable Speed Drive

Hardware and Installation Manual

Edition: October 2012

SD70MTHW01CI Rev. C

SD700 SERIES

POWER ELECTRONICS

2

POWER ELECTRONICS

SD700 SERIES

3

Edition October 2012

This publication could present technical imprecision or misprints. The information here included will be periodically modified and updated, and all those modifications will be incorporated in later editions. To consult the most updated information of this product you might access through our website www.power-electronics.com where the latest version of this manual can be downloaded.

WARNING

This symbol means improper operation may results in serious personal injury or death.

CAUTION

Identifies shock hazards under certain conditions. Particular attention should be given because dangerous voltage may be present. Maintenance

operation should be done by qualified personnel.

Identifies potential hazards under certain conditions. Read the message and follow the instructions carefully.

Identifies shock hazards under certain conditions. Particular attention

should be given because dangerous voltage may be present.

SAFETY SYMBOLS

Always follow safety instructions to prevent accidents and potential hazards from occurring.

SD700 SERIES

POWER ELECTRONICS

4

Revisions

Date Revision Description

08 / 01 / 2009 A First edition 23 / 11 / 2010 B Code description updating. Ratings at 440VAC. Misprinting errors. 08 / 10 / 2012 C Transportation. EMC installation requirements. Installation

recommendations. STO board safety function. ATEX. Multipulse drive connection. CE marking.

POWER ELECTRONICS

SD700 SERIES

INDEX

5

INDEX

SAFETY INSTRUCTIONS ........................................................................................................... 7

1. INTRODUCTION .................................................................................................................. 11

2. CONFIGURATION TABLE & STANDARD RATINGS ......................................................... 12

2.1. Configuration Table ..................................................................................................... 12

2.2. Standard ratings – 230Vac ......................................................................................... 13

2.3. Standard ratings – 400Vac ......................................................................................... 13

2.4. Standard ratings – 440Vac ......................................................................................... 15

2.5. Standard ratings – 500Vac ......................................................................................... 17

2.6. Standard ratings – 525Vac ......................................................................................... 18

2.7. Standard ratings – 690Vac ......................................................................................... 20

3. TECHNICAL CHARACTERISTICS ...................................................................................... 22

4. RECEPTION, HANDLING AND TRANSPORTATION ......................................................... 25

4.1. Reception and Storage ............................................................................................... 25

4.2. Handling and Transportation ....................................................................................... 25

5. MECHANICAL INSTALLATION .......................................................................................... 27

5.1. Environmental ratings ................................................................................................. 27

5.2. Drive mounting ............................................................................................................ 28

5.3. Clearances .................................................................................................................. 29

5.4. Cooling ........................................................................................................................ 30

6. POWER CONNECTION ....................................................................................................... 32

6.1. Basic configuration ...................................................................................................... 32

6.2. Topology ..................................................................................................................... 33

6.3. Power connection and wiring ...................................................................................... 35

6.4. Ground connection ...................................................................................................... 39

6.5. Multipulse drives ......................................................................................................... 40

6.6. EMC Installation Requirements................................................................................... 43

6.7. Protections .................................................................................................................. 45

6.8. IT grids - floating earth drives...................................................................................... 47

6.9. Dynamic Braking Resistors for Equipments of Frames 1 and 2 .................................. 47

6.10. Power terminals .......................................................................................................... 49

7. CONTROL CONNECTION ................................................................................................... 60

7.1. Wiring recommendations ............................................................................................ 60

7.2. Control board terminals description ............................................................................ 61

7.3. STO - Safe torque Off ................................................................................................. 64

7.4. Connection with ATEX motors .................................................................................... 68

8. MODBUS COMMUNICATION .............................................................................................. 69

8.1. Introduction ................................................................................................................. 69

8.2. Hardware technical specifications ............................................................................... 70

8.3. RS232 connection ....................................................................................................... 71

8.4. RS485 connection ....................................................................................................... 71

9. COMMISSIONING ................................................................................................................ 72

10. DIMENSIONS ....................................................................................................................... 74

10.1. Dimensions of Frames 1 and 2 ................................................................................... 74

10.2. Dimensions of Frames 3, 4 and 5 ............................................................................... 75

10.3. Dimensions of Frames 6 and 7 ................................................................................... 76

10.4. Dimensions of Frames 8 and 9 ................................................................................... 77

10.5. Dimensions of Frames 10 and 11 ............................................................................... 78

11. MAINTENANCE ................................................................................................................... 79

11.1. Warnings ..................................................................................................................... 79

11.2. Routine Inspection ...................................................................................................... 79

SD700 SERIES

POWER ELECTRONICS

6

INDEX

12. OPTIONAL EQUIPMENT ..................................................................................................... 81

12.1. Accessories................................................................................................................. 81

12.2. Extension Box ............................................................................................................. 82

12.3. Plinths ......................................................................................................................... 82

12.4. Dynamic Braking Unit B150 ........................................................................................ 83

12.5. Touch-Graphic Display ............................................................................................... 84

12.6. Communication boards ............................................................................................... 84

13. CE MARKING ........................................................................................................................... 85

13.1. EMC Directive ................................................................................................................. 85

13.2. Low Voltage Directive ................................................................................................. ....85

MANUFACTURER’S DECLARATION OF CONFORMITY CE ................................................... 87

POWER ELECTRONICS

SD700 SERIES

SAFETY INSTRUCTIONS

7

Do not remove the metal cover while the power is applied or the unit is in operation.

Otherwise electric shock could occur.

Do not run the drive with the front cover removed.

Otherwise, you may get an electric shock due to the high voltage terminals or exposure of charged capacitors.

The drive does not remove the voltage from the input busbars of the drive. Before working on the drive, isolate the whole drive from the supply.

Do not remove the cover except for periodic inspections or wiring, even if the input power is not applied.

Otherwise, you may access to the charged circuits and may get an electric shock.

Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power. To remove the front cover check that the DC Link red LED is off, then remove the terminals metallic cover and check with a multimeter the following measures:

 Measure between the output power busbars U, V, W and the cabinet and check that the

voltage is around 0V.

 Measure that the DC link terminals +, - and chassis voltage are below 30VDC.

Otherwise, you may get an electric shock.

Operate the switches with dry hands. Otherwise, you may get an electric shock.

Do not use cables with damaged insulation. Otherwise, you may get an electric shock.

Do not subject the cables to abrasions, excessive stress, heavy loads or pinching. Otherwise, you may get an electric shock.

Do not make any insulation or voltage withstand tests on the motor with the drive connected.

SAFETY INSTRUCTIONS

IMPORTANT!

 Read this manual carefully to maximise the performance of this product and to ensure its safe use

and installation.

 Power Electronics accepts no responsibility or liability for any damage resulting from inappropriate

use of the equipment.

 In this manual, safety messages are classified as follows:

WARNING

SD700 SERIES

POWER ELECTRONICS

8

SAFETY INSTRUCTIONS

Install the drive on a non-flammable surface. Do not place flammable material nearby. Otherwise fire could occur.

Disconnect the input power if the drive is damaged. Otherwise, it could result in a secondary accident or fire.

After stopping the drive, it will remain hot for a couple of minutes. Touching hot parts may result in skin burns.

Do not apply power to a damaged drive or to a drive with parts missing even if the installation is complete. Otherwise, you may get an electric shock.

It is not permitted to weld the cabinet; this can damage the electronic sensitive equipment inside.

Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter into the drive. Otherwise fire or accident could occur.

RECEPTION

 The SD700 are carefully tested and perfectly packed before delivering.  In the event of transport damage, please ensure that you notify the transport agency and POWER

ELECTRONICS: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.

UNPACKING

 Make sure model and serial number of the variable speed drive are the same on the box, delivery

note and unit.

 Each variable speed drive is delivered with Hardware and Software technical manuals.

RECYCLING

 Packing of the equipments should be recycled. For this, it is necessary to separate different

materials included (plastic, paper, cardboard, wood ...) and deposit them on proper banks.

 Waste products of electric and electronic devices should be selectively collected for your correct

recycling company.

ELECTROMAGNETIC COMPATIBILITY (EMC)

 The drive is intended to be used in industrial environment (Second Environment), it achieve

compliance with C3 category defined in IEC/EN 61800-3 standard following the installation recommendation within this manual.

 Select communication and control system according to the drive EMC environment. Otherwise,

systems could suffer from interferences due to a low EMS level.

CAUTION

WARNINGS

POWER ELECTRONICS

SD700 SERIES

SAFETY INSTRUCTIONS

9

SAFETY

 Before operating the drive, read this manual thoroughly to gain and understanding of the unit. If

any doubt exists then please contact POWER ELECTRONICS, (902 40 20 70 / +34 96 136 65 57) or your nearest agent.

 Wear safety glasses when operating the drive with power applied or the front cover is removed.  Handle and transport the drive following the recommendations within this manual.  Install the drive according to the instructions within this manual and the local regulations.  Do not place heavy objects on the drive.  Ensure that the drive is mounted vertically and keeping the minimum clearances distances.  Do not drop the drive or subject it to impact.  The SD700 drives contain static sensitive printed circuits boards. Use static safety procedures

when handling these boards.

 Avoid installing the drive in conditions that differ from those described in the Environmental Ratings

section.

CONNECTION PRECAUTIONS

 To ensure correct operation of the drive it is recommended to use a SCREENED CABLE for the

control wiring.

 The motor cable should comply with the requirements within this manual. Due to increased

leakage capacitance between conductors, external ground fault protection threshold value should be adjusted ad hoc.

 Do not disconnect motor cables if input power supply remains connected.  The internal circuits of the SD700 Series will be damaged if the incoming power is connected and

applied to output terminals (U, V, W).

 Do not use power factor correction capacitors banks, surge suppressors, or RFI filters on the

output side of the drive. Doing so may damage these components.

 Always check whether the DC Link red LED is OFF before wiring terminals. The capacitors may

hold high-voltage even after the input power is disconnected.

TRIAL RUN

 Verify all parameters before operating the drive. Alteration of parameters may be required

depending on application and load.

 Always apply voltage and current signals to each terminal that are within levels indicated within

this manual.

OPERATION PRECAUTIONS

 When the Auto Restart function is enabled, keep clear of driven equipment, as the motor will restart

suddenly after the fault reset.

 The “STOP / RESET” key on the keypad is active only if the appropriate function setting has been

made. Pushing this button the drive will NOT perform a safe stop. It is available STO optional board, which installed with a separate EMERGENCY pushbutton, will disconnect the power and will be unable to generate torque in the motor with high reliability.

 If a fault is reset with the reference signal still active, the drive will unexpectedly restart. Verify that

it is permissible for this to happen. Otherwise, it may lead to injury to people.

 Do not modify or alter internal wiring and spare parts without Power Electronics supervision.  Before programming or operating the SD700 Series, initialise all parameters back to factory default

values.

SD700 SERIES

POWER ELECTRONICS

10

SAFETY INSTRUCTIONS

EARTH CONNECTION

 Ground the drive and adjoining cabinets to ensure a safety operation and to reduce

electromagnetic emission.

 Connect the input PE terminal only to the dedicated PE terminal of the drive. Do not use the case

or the chassis screw for grounding.

 Ground the drive chassis through the dedicated and labelled terminals. Use appropriate

conductors to comply with the local regulations. The ground conductor should be connected first and removed last.

 Motor ground cable must be connected to the PE output terminal of the drive and not to the

installation’s ground. We recommend that the section of the ground conductor (PE) should be

equal or greater than the active conductor (U, V, W).

 If the user decides to use shielded motor cable, ensure a correct 360º shield bonding in both the

drive cabinet and the motor terminal box.

HOW TO USE THIS MANUAL

Quick Guide

1- Make sure model and serial number of the drive are the same on the delivery note and unit. See

Chapter 2.

2- Read carefully the safety instructions before installation, commissioning, operation and

maintenance of the drive. See safety instructions section.

3- For reception, handling and transportation see Chapter 4.

4- Before the mechanical installation, check the environmental ratings, drive configuration mounting

and clearances. See chapter 5.

5- Follow the mechanical installation instructions. See Chapter 5.

6- Before the electrical installations, check basic configuration and wiring recommendations, see

Chapter 6 and Chapter 7.

7- Follow the electrical installation instructions in Chapter 6 and Chapter 7.

8- For Modbus Communication hardware, see Chapter 8.

9- Follow the commissioning instructions in Chapter 9.

10- For preventive maintenance instructions, follow the recommendations in Chapter 11.

POWER ELECTRONICS

SD700 SERIES

INTRODUCTION

11

1. INTRODUCTION

SD700 low voltage drives by Power Electronics is the most extensive product family with a power range from

1.5kW to 2000kW. It has been designed focused on maximum motor care, components durability and easy maintenance. SD700 portfolio is divided in 3 products series that comply with specific demands and standards in worldwide installations thanks to its own specific features: SD700, SD700KOMPAKT, SD700FREEMAQ (SD700FR & SD700FL).

SD700 SERIES is the core of the family, available from 1.5kW to 2000kW, a voltage range from 230VAC to 690VAC and available up to 24 pulses. IP20 and IP54 mechanical designs cover all general industry applications, making it the most flexible and extensive series.

The whole family integrates unique features such as low dV/dt, smart mechanical design and accurate control. It is divided in 11 frames to cover the whole power range.

Figure 1.1 SD700 Series

SD700 products provide high efficiency, maximum control, functional safety, durability, easy commissioning and easy maintenance for the whole range. Power Electronics delivers flexible integrated solutions, fully tested under the most demanding environmental and electrical conditions.

SD700 SERIES

POWER ELECTRONICS

12

CONFIGURATION TABLE & STANDARD RATINGS

SD7

0370

5 2 12 - - T -

SERIE

Output

current

[1]

Input

Voltage

Degree of

protection

Pulses

number

Cabinet

Plinths

[2]

EMC Filter

Floating

Earth

Input

Frequency

SD7

SD700

0050

50A 2 230VAC

2

IP20

-

6

Pulses

-

Standard

-

Second

Environment

-

Without

floating

earth

-

50Hz 0100

100A

5

380-

500VAC

5

IP54

12

Pulses

20

Total

Height

2000mm

F

First

Environment

[3]

T

With

floating

earth

6

60Hz

[4]

… … 7

525VAC

18

Pulses

22

Total

Height

2200mm

M

Optional

IT Filter

6

690VAC

24

Pulses

2. CONFIGURATION TABLE & STANDARD

RATINGS

2.1. Configuration table

EXAMPLE

CODE: SD703705212T

GENERAL CONSIDERATIONS:

[1] Verify the rated current of the motor nameplate to guarantee the compatibility with the selected drive. [2] SD700 frame 4 only available with 1712mm total height. [3] Floating earth drive not available with first environment filter. [4] Consult availability.

CODIFICATION EXAMPLES:

o SD718006212 SD700, 1800A, 690Vac, Degree of protection IP20, 12 pulses, Second Environment, 50Hz. o SD718006212F SD700, 1800A, 690Vac, Degree of protection IP20, 12 pulses, First environment, 50 Hz. o SD701002518M SD700, 100A, 230Vac, Degree of protection IP54, 18 pulses, IT filter, 50Hz.

The following figure shows an example of designation label:

Figure 2.1 Type designation label (located on lateral panel)

POWER ELECTRONICS

SD700 SERIES

CONFIGURATION TABLE & STANDARD RATINGS

13

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 230VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 230VAC

120%

Overload

(A)

1

SD70006 2X Y

6

1,5 9 7,5

2,2

9

SD70009 2X Y

9

2,2

14

11 3 14

SD70012 2X Y

12 3 18

15

5,5

18

SD70020 2X Y

20

5,5

30

25

7,5

30

SD70026 2X Y

26

7,5

39

33 9 39

2

SD70032 2X Y

32 9 48

40

11

48

SD70039 2X Y

39

11

59

49

15

59

SD70050 2X Y

50

15

75

63

18,5

75

3

SD70064 2X Y

64

18,5

96

80

22

96

SD70075 2X Y

75

22

113

94

25

113

SD70090 2X Y

90

25

135

113

33

135

SD70115 2X Y

115

33

173

144

45

173

4

SD70150 2X Y

150

45

225

188

51

225

SD70170 2X Y

170

51

255

213

63

255

5

SD70210 2X Y

210

63

315

263

75

315

SD70250 2X Y

250

75

375

313

86

375

SD70275 2X Y

275

86

413

344

100

413

6

SD70330 2X Y

330

100

495

413

110

495

SD70370 2X Y

370

110

555

463

140

555

SD70460 2X Y

460

140

690

575

185

690

7

SD70580 2X Y

580

185

870

725

200

870

SD70650 2X Y

650

200

975

813

220

975

SD70720 2X Y

720

220

1080

900

250

1080

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 400VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 400VAC

120%

Overload

(A)

1

SD70006 5X Y

6

2,2 9 7,5 3 9

SD70009 5X Y

9 4 14

11

5,5

14

SD70012 5X Y

12

5,5

18

15

7,5

18

SD70018 5X Y

18

7,5

27

23

11

27

SD70024 5X Y

24

11

36

30

15

36

2

SD70032 5X Y

32

15

48

40

18,5

48

SD70038 5X Y

38

18,5

57

48

22

57

SD70048 5X Y

48

22

72

60

30

72

3

SD70060 5X Y

60

30

90

75

37

90

SD70075 5X Y

75

37

113

94

45

113

SD70090 5X Y

90

45

135

113

55

135

SD70115 5X Y

115

55

173

144

75

173

4

SD70150 5X Y

150

75

225

188

90

225

SD70170 5X Y

170

90

255

213

110

255

5

SD70210 5X Y

210

110

315

263

132

315

SD70250 5X Y

250

132

375

313

160

375

SD70275 5X Y

275

150

413

344

200

413

2.2. Standard ratings – 230Vac

2.3. Standard ratings – 400Vac

SD700 SERIES

POWER ELECTRONICS

14

CONFIGURATION TABLE & STANDARD RATINGS

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 400VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 400VAC

120%

Overload

(A)

6

SD70330 5X Y

330

160

495

413

220

495

SD70370 5X Y

370

200

555

463

250

555

SD70460 5X Y

460

250

690

575

315

690

7

SD70580 5X Y

580

315

870

725

400

870

SD70650 5X Y

650

355

975

813

450

975

SD70720 5X Y

720

400

1080

900

500

1080

8

SD70840 5X Y

840

450

1260

1050

560

1260

SD70925 5X Y

925

500

1388

1156

630

1388

SD70990 5X Y

990

560

1485

1238

710

1485

9

SD71150 5X Y

1150

630

1725

1438

800

1725

SD71260 5X Y

1260

710

1890

1575

900

1890

SD71440 5X Y

1440

800

2160

1800

1000

2160

10

SD71580 5X Y

1580

900

2370

1975

1100

2370

SD71800 5X Y

1800

1000

2700

2250

1200

2700

11

SD72200 5X Y

2200

1200

3300

2750

1500

3300

SD72500 5X Y

2500

1400

3750

3100

1750

3750

12 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 400VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 400VAC

120%

Overload

(A)

6

SD70330 5X 12 Y

330

160

495

413

220

495

SD70370 5X 12 Y

370

200

555

463

250

555

SD70460 5X 12 Y

460

250

690

575

315

690

8

SD70840 5X 12 Y

840

450

1260

1050

560

1260

SD70925 5X 12 Y

925

500

1388

1156

630

1388

SD70990 5X 12 Y

990

560

1485

1238

710

1485

9

SD71150 5X 12 Y

1150

630

1725

1438

800

1725

SD71260 5X 12 Y

1260

710

1890

1575

900

1890

SD71440 5X 12 Y

1440

800

2160

1800

1000

2160

11

SD72200 5X 12 Y

2200

1200

3300

2750

1500

3300

SD72500 5X 12 Y

2500

1400

3750

3100

1750

3750

18 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 400VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 400VAC

120%

Overload

(A)

7

SD70580 5X 18 Y

580

315

870

725

400

870

SD70650 5X 18 Y

650

355

975

813

450

975

SD70720 5X 18 Y

720

400

1080

900

500

1080

9

SD71150 5X 18 Y

1150

630

1725

1438

800

1725

SD71260 5X 18 Y

1260

710

1890

1575

900

1890

SD71440 5X 18 Y

1440

800

2160

1800

1000

2160

10

SD71580 5X 18 Y

1580

900

2370

1975

1100

2370

SD71800 5X 18 Y

1800

1000

2700

2250

1200

2700

11

SD72200 5X 18 Y

2200

1200

3300

2750

1500

3300

SD72500 5X 18 Y

2500

1400

3750

3100

1750

3750

POWER ELECTRONICS

SD700 SERIES

CONFIGURATION TABLE & STANDARD RATINGS

15

24 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 400VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 400VAC

120%

Overload

(A)

8

SD70840 5X 24 Y

840

450

1260

1050

560

1260

SD70925 5X 24 Y

925

500

1388

1156

630

1388

SD70990 5X 24 Y

990

560

1485

1238

710

1485

11

SD72200 5X 24 Y

2200

1200

3300

2750

1500

3300

SD72500 5X 24 Y

2500

1400

3750

3100

1750

3750

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power at

440VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power at

440VAC

120%

Overload

(A)

kW

HP

kW

HP

1

SD70006 5X Y

5,5

2,2 3 8,2

6,8

3 4 8,2

SD70009 5X Y

8

4 5 12

10

5,5

7-1/2

12

SD70012 5X Y

11

5,5

7-1/2

16,5

13,75

7,5

10

16,5

SD70018 5X Y

16

7,5

10

24

20

11

15

24

SD70024 5X Y

22

11

15

33

27,5

15

20

33

2

SD70032 5X Y

29

15

20

43,5

36,25

18,5

25

43,5

SD70038 5X Y

34,5

18,5

25

51,7

43,1

22

30

51,7

SD70048 5X Y

43,6

22

30

65,4

54,5

30

40

65,4

3

SD70060 5X Y

54,5

30

40

81,7

68,1

37

50

81,7

SD70075 5X Y

68

37

50

102

85

45

60

102

SD70090 5X Y

82

45

60

123

102,5

55

75

123

SD70115 5X Y

104,5

55

75

156,7

130,6

75

100

156,7

4

SD70150 5X Y

136

75

100

204

170

90

125

204

SD70170 5X Y

154,5

90

125

231,6

193

110

150

231,6

5

SD70210 5X Y

191

110

150

286,5

238,7

132

180

286,5

SD70250 5X Y

227

132

180

340,5

283,7

160

240

340,5

SD70275 5X Y

250

150

200

375

312,5

200

275

375

6

SD70330 5X Y

300

160

240

450

375

220

300

450

SD70370 5X Y

336

200

275

504

420

250

340

504

SD70460 5X Y

418

250

340

627

522,5

315

400

627

7

SD70580 5X Y

527

315

400

790,5

658,7

400

500

790,5

SD70650 5X Y

591

355

450

886,5

738,7

450

600

886,5

SD70720 5X Y

654,5

400

500

981,7

818,1

500

650

981,7

8

SD70840 5X Y

764

450

600

1146

955

560

750

1146

SD70925 5X Y

841

500

650

1261,5

1051,2

630

850

1261,5

SD70990 5X Y

900

560

750

1350

1125

710

900

1350

9

SD71150 5X Y

1045,5

630

850

1568

1306,8

800

1000

1568

SD71260 5X Y

1145,5

710

900

1718

1431,8

900

1250

1718

SD71440 5X Y

1309

800

1000

1963,5

1636,2

1000

1400

1963,5

10

SD71580 5X Y

1436

900

1250

2154

1795

1100

1500

2154

SD71800 5X Y

1636

1000

1400

2454

2045

1200

1600

2454

11

SD72200 5X Y

2000

1200

1600

3000

2500

1500

2000

3000

SD72500 5X Y

2300

1400

1900

3450

2800

1750

2350

3450

2.4. Standard ratings – 440Vac

SD700 SERIES

POWER ELECTRONICS

16

CONFIGURATION TABLE & STANDARD RATINGS

12 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power at

440VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power at

440VAC

120%

Overload

(A)

kW

HP

kW

HP

6

SD70330 5X 12 Y

300

160

240

450

375

220

300

450

SD70370 5X 12 Y

336

200

275

504

420

250

340

504

SD70460 5X 12 Y

418

250

340

627

522,5

315

400

627

8

SD70840 5X 12 Y

764

450

600

1146

955

560

750

1146

SD70925 5X 12 Y

841

500

650

1261,5

1051,2

630

850

1261,5

SD70990 5X 12 Y

900

560

750

1350

1125

710

900

1350

9

SD71150 5X 12 Y

1045,5

630

850

1568

1306,8

800

1000

1568

SD71260 5X 12 Y

1145,5

710

900

1718

1431,8

900

1250

1718

SD71440 5X 12 Y

1309

800

1000

1963,5

1636,2

1000

1400

1963,5

11

SD72200 5X 12 Y

2000

1200

1600

3000

2500

1500

2000

3000

SD72500 5X 12 Y

2300

1400

1900

3450

2800

1750

2350

3450

18 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power at

440VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power at

440VAC

120%

Overload

(A)

kW

HP

kW

HP

7

SD70580 5X 18 Y

527

315

400

790,5

658,7

400

500

790,5

SD70650 5X 18 Y

591

355

450

886,5

738,7

450

600

886,5

SD70720 5X 18 Y

654,5

400

500

981,7

818,1

500

650

981,7

9

SD71150 5X 18 Y

1045,5

630

850

1568

1306,8

800

1000

1568

SD71260 5X 18 Y

1145,5

710

900

1718

1431,8

900

1250

1718

SD71440 5X 18 Y

1309

800

1000

1963,5

1636,2

1000

1400

1963,5

10

SD71580 5X 18 Y

1436

900

1250

2154

1795

1100

1500

2154

SD71800 5X 18 Y

1636

1000

1400

2454

2045

1200

1600

2454

11

SD72200 5X 18 Y

2000

1200

1600

3000

2500

1500

1800

3000

SD72500 5X 18 Y

2300

1400

1900

3450

2800

1750

2350

3450

24 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power at

440VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power at

440VAC

120%

Overload

(A)

kW

HP

kW

HP

8

SD70840 5X 24 Y

764

450

600

1146

955

560

750

1146

SD70925 5X 24 Y

841

500

650

1261,5

1051,2

630

850

1261,5

SD70990 5X 24 Y

900

560

750

1350

1125

710

900

1350

11

SD72200 5X 24 Y

2000

1200

1600

3000

2500

1500

2000

3000

SD72500 5X 24 Y

2300

1400

1900

3450

2800

1750

2350

3450

POWER ELECTRONICS

SD700 SERIES

CONFIGURATION TABLE & STANDARD RATINGS

17

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 500VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 500VAC

120%

Overload

(A)

1

SD70006 5X Y

4,8

2,2

7,2 6 4

7,2

SD70009 5X Y

7 4 10 9 5,5

10

SD70012 5X Y

9,5

5,5

14

12

7,5

14

SD70018 5X Y

14

7,5

21

18

11

21

SD70024 5X Y

19

11

28

24

15

28

2

SD70032 5X Y

25

15

38

32

18,5

38

SD70038 5X Y

30

18,5

45

38

22

45

SD70048 5X Y

38

22

57

48

30

57

3

SD70060 5X Y

48

30

72

60

37

72

SD70075 5X Y

60

37

90

75

45

90

SD70090 5X Y

72

45

108

90

55

108

SD70115 5X Y

92

55

138

115

75

138

4

SD70150 5X Y

120

75

180

150

90

180

SD70170 5X Y

136

90

204

170

110

204

5

SD70210 5X Y

168

110

252

210

132

252

SD70250 5X Y

200

132

300

250

150

300

SD70275 5X Y

212

150

318

265

160

318

6

SD70330 5X Y

264

160

396

330

200

396

SD70370 5X Y

296

200

444

370

250

444

SD70460 5X Y

368

250

552

460

315

552

7

SD70580 5X Y

464

315

696

580

355

696

SD70650 5X Y

520

355

780

650

400

780

SD70720 5X Y

576

400

864

720

450

864

8

SD70840 5X Y

672

450

1008

840

500

1008

SD70925 5X Y

740

500

1110

925

560

1110

SD70990 5X Y

767

560

1151

959

630

1151

9

SD71150 5X Y

920

630

1380

1150

710

1380

SD71260 5X Y

1008

710

1512

1260

800

1512

SD71440 5X Y

1152

800

1728

1440

900

1728

10

SD71580 5X Y

1264

900

1896

1580

1000

1896

SD71800 5X Y

1440

1000

2160

1800

1200

2160

11

SD72200 5X Y

1760

1200

2640

2200

1500

2640

SD72500 5X Y

2000

1400

3000

2500

1750

3000

12 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 500VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 500VAC

120%

Overload

(A)

6

SD70330 5X 12 Y

264

160

396

330

200

396

SD70370 5X 12 Y

296

200

444

370

250

444

SD70460 5X 12 Y

368

250

552

460

315

552

8

SD70840 5X 12 Y

672

450

1008

840

500

1008

SD70925 5X 12 Y

740

500

1110

925

560

1110

SD70990 5X 12 Y

767

560

1151

959

630

1151

9

SD71150 5X 12 Y

920

630

1380

1150

710

1380

SD71260 5X 12 Y

1008

710

1512

1260

800

1512

SD71440 5X 12 Y

1152

800

1728

1440

900

1728

11

SD72200 5X 12 Y

1760

1200

2640

2200

1500

2640

SD72500 5X 12 Y

2000

1400

3000

2500

1750

3000

2.5. Standard ratings – 500Vac

SD700 SERIES

POWER ELECTRONICS

18

CONFIGURATION TABLE & STANDARD RATINGS

18 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 500VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 500VAC

120%

Overload

(A)

7

SD70580 5X 18 Y

464

315

696

580

355

696

SD70650 5X 18 Y

520

355

780

650

400

780

SD70720 5X 18 Y

576

400

864

720

450

864

9

SD71150 5X 18 Y

920

630

1380

1150

710

1380

SD71260 5X 18 Y

1008

710

1512

1260

800

1512

SD71440 5X 18 Y

1152

800

1728

1440

900

1728

10

SD71580 5X 18 Y

1264

900

1896

1580

1000

1896

SD71800 5X 18 Y

1440

1000

2160

1800

1200

2160

11

SD72200 5X 18 Y

1760

1200

2640

2200

1500

2640

SD72500 5X 18 Y

2000

1400

3000

2500

1750

3000

24 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 500VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 500VAC

120%

Overload

(A)

8

SD70840 5X 24 Y

672

450

1008

840

500

1008

SD70925 5X 24 Y

740

500

1110

925

560

1110

SD70990 5X 24 Y

767

560

1151

959

630

1151

11

SD72200 5X 24 Y

1760

1200

2640

2200

1500

2640

SD72500 5X 24 Y

2000

1400

3000

2500

1750

3000

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Range 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 525VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 525VAC

120%

Overload

(A)

4

SD70100 7X Y

100

75

150

122

90

150

SD70120 7X Y

120

90

180

147

110

180

SD70145 7X Y

145

110

218

176

132

218

5

SD70180 7X Y

180

132

270

222

150

270

SD70205 7X Y

205

150

308

254

185

308

6

SD70270 7X Y

270

200

405

334

250

405

SD70295 7X Y

295

220

443

360

280

443

SD70340 7X Y

340

250

510

417

315

510

7

SD70425 7X Y

425

315

638

526

400

638

SD70470 7X Y

470

355

705

586

450

705

SD70535 7X Y

535

400

803

666

500

803

8

SD70660 7X Y

660

500

990

824

600

990

SD70750 7X Y

750

560

1125

936

700

1125

9

SD70845 7X Y

845

630

1268

1052

800

1268

SD70950 7X Y

950

710

1425

1157

900

1425

10

SD71070 7X Y

1070

800

1605

1337

1000

1605

SD71205 7X Y

1205

900

1808

1504

1100

1808

SD71340 7X Y

1340

1000

2010

1672

1250

2010

SD71605 7X Y

1605

1200

2408

2006

1500

2408

11

SD72005 7X Y

2005

1500

3008

2507

1900

3008

2.6. Standard ratings – 525Vac

POWER ELECTRONICS

SD700 SERIES

CONFIGURATION TABLE & STANDARD RATINGS

19

12 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 525VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 525VAC

120%

Overload

(A)

6

SD70270 7X 12 Y

270

200

405

334

250

405

SD70295 7X 12 Y

295

220

443

360

280

443

SD70340 7X 12 Y

340

250

510

417

315

510

8

SD70660 7X 12 Y

660

500

990

824

600

990

SD70750 7X 12 Y

750

560

1125

936

700

1125

9

SD70845 7X 12 Y

845

630

1268

1052

800

1268

SD70950 7X 12 Y

950

710

1425

1157

900

1425

11

SD72005 7X 12 Y

2005

1500

3008

2507

1900

3008

18 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 525VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 525VAC

120%

Overload

(A)

7

SD70425 7X 18 Y

425

315

638

526

400

638

SD70470 7X 18 Y

470

355

705

586

450

705

SD70535 7X 18 Y

535

400

803

666

500

803

9

SD70845 7X 18 Y

845

630

1268

1052

800

1268

SD70950 7X 18 Y

950

710

1425

1157

900

1425

10

SD71070 7X 18 Y

1070

800

1605

1337

1000

1605

SD71205 7X 18 Y

1205

900

1808

1504

1100

1808

SD71340 7X 18 Y

1340

1000

2010

1672

1250

2010

SD71605 7X 18 Y

1605

1200

2408

2006

1500

2408

11

SD72005 7X 18 Y

2005

1500

3008

2507

1900

3008

24 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 525VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 525VAC

120%

Overload

(A)

8

SD70660 7X 24 Y

660

500

990

824

600

990

SD70750 7X 24 Y

750

560

1125

936

700

1125

11

SD72005 7X 24 Y

2005

1500

3008

2507

1900

3008

SD700 SERIES

POWER ELECTRONICS

20

CONFIGURATION TABLE & STANDARD RATINGS

6 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 690VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 690VAC

120%

Overload

(A)

4

SD70052 6X Y

52

45

78

65

55

78

SD70062 6X Y

62

55

93

78

75

93

SD70080 6X Y

80

75

120

100

90

120

SD70105 6X Y

105

90

157

131

110

157

5

SD70130 6X Y

130

110

195

163

132

195

SD70150 6X Y

150

132

225

188

160

225

SD70170 6X Y

170

160

255

213

200

255

6

SD70210 6X Y

210

200

315

263

250

315

SD70260 6X Y

260

250

390

325

315

390

SD70320 6X Y

320

315

480

400

355

480

7

SD70385 6X Y

385

355

578

481

450

578

SD70460 6X Y

460

450

690

575

500

690

8

SD70550 6X Y

550

500

825

688

630

825

SD70660 6X Y

660

630

990

825

800

990

9

SD70750 6X Y

750

710

1125

938

900

1125

SD70840 6X Y

840

800

1260

1050

1000

1260

SD70950 6X Y

950

900

1425

1188

1100

1425

10

SD71140 6X Y

1140

1000

1710

1425

1300

1710

SD71270 6X Y

1270

1200

1905

1588

1600

1905

SD71420 6X Y

1420

1400

2130

1775

1700

2130

11

SD71500 6X Y

1500

2250

1875

1800

2250

SD71800 6X Y

1800

2700

2250

2000

2700

12 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 690VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 690VAC

120%

Overload

(A)

6

SD70210 6X 12 Y

210

200

315

263

250

315

SD70260 6X 12 Y

260

250

390

325

315

390

SD70320 6X 12 Y

320

315

480

400

355

480

8

SD70550 6X 12 Y

550

500

825

688

630

825

SD70660 6X 12 Y

660

630

990

825

800

990

9

SD70750 6X 12 Y

750

710

1125

938

900

1125

SD70840 6X 12 Y

840

800

1260

1050

1000

1260

SD70950 6X 12 Y

950

900

1425

1188

1100

1425

11

SD71500 6X 12 Y

1500

2250

1875

1800

2250

SD71800 6X 12 Y

1800

2700

2250

2000

2700

2.7. Standard ratings – 690Vac

POWER ELECTRONICS

SD700 SERIES

CONFIGURATION TABLE & STANDARD RATINGS

21

18 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 690VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 690VAC

120%

Overload

(A)

7

SD70385 6X 18 Y

385

355

578

481

450

578

SD70460 6X 18 Y

460

450

690

575

500

690

9

SD70750 6X 18 Y

750

710

1125

938

900

1125

SD70840 6X 18 Y

840

800

1260

1050

1000

1260

SD70950 6X 18 Y

950

900

1425

1188

1100

1425

10

SD71140 6X 18 Y

1140

1000

1710

1425

1300

1710

SD71270 6X 18 Y

1270

1200

1905

1588

1600

1905

SD71420 6X 18 Y

1420

1400

2130

1775

1700

2130

11

SD71500 6X 18 Y

1500

2250

1875

1800

2250

SD71800 6X 18 Y

1800

2700

2250

2000

2700

24 PULSES

FRAME

CODE

Operation Temperature 50ºC

HEAVY DUTY

Operation Temperature 40ºC

NORMAL DUTY

I(A)

Rated

Motor

Power (kW)

at 690VAC

150%

Overload

(A)

I(A)

Rated

Motor

Power (kW)

at 690VAC

120%

Overload

(A)

8

SD70550 6X 24 Y

550

500

825

680

630

825

SD70660 6X 24 Y

660

630

990

825

800

990

11

SD71500 6X 24 Y

1500

2250

1875

1800

2250

SD71800 6X 24 Y

1800

2700

2250

2000

2700

SD700 SERIES

POWER ELECTRONICS

22

TECHNICAL CHARACTERISTICS

SD700 SERIES

INPUT

POWER RANGE

[1]

1.5kW – 2000kW

VOLTAGE RANGE

230Vac, 380-500Vac, 525 Vac, 690Vac, 3 phases (±10%)

INPUT FREQUENCY

50Hz/60Hz (±6%)

INPUT RECTIFIER TECHNOLOGY

Thyristor-Diode

DISPLACEMENT POWER FACTOR (DPF = cos Φ )

≥ 0.98

POWER FACTOR (PF= I1/I

rms

· cos Φ)

≥ 0.91

MOMENTARY POWER LOSS

> 2sec (depending on the load inertia)

EMC INPUT FILTER

Second environment (Industrial): (C3 Standard) First environment (Domestic): C2 (Optional). C1 consult with Power Electronics IT filter optional

HARMONICS FILTER

Choke coils 3% impedance

CURRENT THD (%)

< 40%

REGENERATIVE

NO

OUTPUT

OUTPUT FREQUENCY

[2]

0...200Hz

OVERLOAD CAPACITY

Constant torque/heavy duty: 150% during 60 sec at 50ºC Variable torque/normal duty: 120% during 60 sec at 40ºC.

EFFICIENCY (At full load)

≥98%

CONTROL METHOD

V/Hz

VECTOR CONTROL Open Loop: PWM speed / torque control, AVC: speed / torque control Close Loop (Encoder): PWM speed / torque control, AVC: speed / torque control

CARRIER FREQUENCY

4 to 8kHz – PEWave

OUTPUT DV/DT FILTER

500 to 800V/µs

[3]

OUTPUT CABLE LENGTH

[4]

USC 300m, SC 150m

DYNAMIC BRAKE

External B150 Dynamic Brake (Frames 1 and 2 integrated)

ENVIRONMENTAL

RATINGS

OPERATION AMBIENT TEMPERATURE

Minimum: -20°C Maximum: +50°C ( Heavy Duty) Minimum: -20°C Maximum: +40°C ( Normal Duty)

STORAGE TEMPERATURE

Minimum: -40°C Maximum: +70°C

ALTITUDE

1000m

POWER ALTITUDE DERATING

>1000m, 1% PN(kW) per 100m; 4000m maximum

AMBIENT HUMIDITY

<95%, non-condensing

DEGREE OF PROTECTION

IP20, IP54, GL Marine series (IP44/IP54)

VIBRATION

Amplitude: ± 1mm ( 2Hz-13.2Hz), ± 0.075mm (13.2Hz-57Hz) Acceleration: 6.86m/s² (13.2Hz-57Hz), 9.8m/s² (57Hz-150Hz)

HEATING RESISTORS

Optionals

PROTECTIONS

MOTOR PROTECTIONS

Rotor locked, Motor overload (thermal model), Output current limit, Phase current imbalance, Phase voltage imbalance, Motor over-temperature (PTC signal), Speed limit Torque limit.

DRIVE PROTECTIONS

IGBT's overload, Input phase loss, Low input voltage, High input voltage, DC Bus voltage limit, Low DC Bus voltage, High input frequency, Low input frequency, IGBT temperature, Heat-sink over-temperature, Power supply fault, Drive thermal model, Ground fault, Software and Hardware fault, Analogue input signal loss (speed reference loss), Safe stop/Emergency Stop

3. TECHNICAL CHARACTERISTICS

[1]: Other configuration, consult Power Electronics. [2]: For operation frequencies higher than 100Hz consult Power Electronics. [3]: Depending on the rated power, the input voltage and under Power Electronics’ installation recommendations. [4]: SC: Shielded cable, USC: Unshielded Cable. Follow Power Electronics installation recommendations. For greater cable lengths, consult Power Electronics.

POWER ELECTRONICS

SD700 SERIES

TECHNICAL CHARACTERISTICS

23

SD700 SERIES

HARDWARE

DIGITAL INPUTS

6 programmable, Active high (24Vdc), Isolated power supply

1 PTC input

DIGITAL OUTPUTS

3 programmable changeover relays (250Vac, 8A or 30Vdc, 8A)

ANALOGUE INPUT

2 programmable differential inputs. 0 – 20mA, 4 – 20mA, 0 – 10Vdc and 10Vdc. (Optically isolated)

ANALOGUE OUTPUTS

2 isolated programmable outputs: 0 – 20mA, 4 – 20mA, 0 – 10Vdc and 10Vdc

ENCODER INPUTS (Optional)

Two differential encoders input. Voltages inputs from 5 to 24Vdc

USER POWER SUPPLY

+24Vdc user power supply ( Max 180mA) regulated and short-circuit protected +10Vdc user power supply (Max 2 potentiometers R= 1 k) regulated and short-circuit protected

I/O EXTENSION BOARD (Optional)

4 Digital Inputs: Programmable inputs and active high (24Vdc). Optically isolated. 1 Analogue Input: Programmable and differential input. 5 Digital Outputs: programmable multi-function relays. 1 Analogue Output: Programmable outputs in voltage / current.

EXTERNAL POWER SUPPLY (Optional)

24 V External Power Supply, Fault Relay integrated

COMMUNICATION

STANDARD HARDWARE

USB port

RS232 port

RS485 port

OPTIONAL HARDWARE

Optical fiber

Ethernet

STANDARD PROTOCOL

Modbus-RTU

OPTIONAL PROTOCOL

Profibus-DP

DeviceNet

Ethernet (Modbus TCP)

Ethernet IP

CAN Open

N2 Metasys Gateway

CONTROL PANEL

TYPE

Removable

LENGTH

3 meters and 5 meters (optional)

CONNECTION

RJ45

VISUALIZATION LEDS

LED ON: Control board is energized

LED RUN: Motor receiving power supply

LED FAULT: Flashing displays that a fault has occurred

ALPHANUMERIC DISPLAY

4 lines x 16 characters

Keypad with 6 keys to control and configure the drive, start and stop/reset

Independent memory

TOUCH AND COLOUR GRAPHIC DISPLAY (Optional)

Optional Colour touch-screen display 3.5”

4Gbytes Micro SD for register and notification of faults, events and configurations.

Quad band GSM modem / Start, Stop, reset and remote consultations with SMS.

Ethernet RJ45 dual connection, micro-USB connection

Possibility of external or battery 5Vdc power supply

DISPLAY INFORMATION

Average current and 3-phase motor current

Average voltage and 3-phase motor voltage

Average input voltage and 3-phase input voltage

3-phase input and output frequency

DC Bus Voltage

Drive Status

Speed, Torque, Power, Power factor of motor

Register of total and partial drive running time with reset function. (hours)

Register of total and partial drive energy consumption with reset function (kWh)

Relay status

Digital inputs / PTC status

Output comparator status

Analogue inputs and sensor values

Analogue output value

Motor overload and equipment status

Drive and rectifier temperature

Fault history (last 6 faults)

OTHERS

Real time clock

Perpetual calendar

SD700 SERIES

POWER ELECTRONICS

24

TECHNICAL CHARACTERISTICS

SD700 SERIES

REGULATIONS

CERTIFICATIONS

CE, cTick, UL

[5]

, cUL

[5]

, GL

[6]

ELECTROMAGNETIC COMPATIBILITY

EMC Directive (2004/108/CE)

IEC/EN 61800-3

DESIGN AND CONSTRUCTION

LVD Directive (2006/95/CE)

IEC/EN 61800-2 General requirements

IEC/EN 61800-5-1 Safety

IEC/EN 60146-1-1 Semiconductor converters

IEC60068-2-6 – Vibration

FUNCTIONAL SAFETY

IEC/EN 61800-5-2 Safety Stop (STO)

[5]: On certification process. [6]: SD700 Series from frame 5 on. For further information, please consult Power Electronics.

POWER ELECTRONICS

SD700 SERIES

RECEPTION, HANDLING AND TRANSPORTATION

25

Read carefully the following installation instructions for a correct mechanical installation. Otherwise, the equipment can be damaged and lead to injury to people.

If the maximum tonnage of cranes cannot meet the requirement, it could cause damage to the

equipment and lead to injury to people.

4. RECEPTION, HANDLING AND

TRANSPORTATION

CAUTION

4.1. Reception and Storage

The SD700 are carefully tested and perfectly packed before delivering. In the event of transport damage, please ensure that you notify the transport agency and Power Electronics: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.

Make sure model and serial number of the drive are the same on the delivery note and unit. Drive’s storage should be sun and moisture protected and with an ambient temperature between

-40°C and +70°C, < 95 RH without condensation. It is recommended not pile more than two units.

4.2. Handling and Transportation

Only the transport methods described in this document or in the delivery notes are permissible. Any other transport method or system could damage the unit.

SD700 is delivered horizontally. Frames 1 and 2 are delivered in a cardboard box and frames 3 on are delivered fastened to a wooden pallet, covered with a cardboard box in frames 3 and 4 or with a wooden box in frames 5 on. Depending on the transport method, the drive could be moisture protected with a vacuum plastic bag. Move the complete pallet as close as possible to its final installation place before unpacking, to avoid any damage during transportation.

It is mandatory to transport it with a pallet truck, forklift or crane fork, taking care about the load distribution and centre of gravity. Check the size and weight of VFD components to choose proper lifting equipment with a capacity greater than the drive weight.

Unpack the drive carefully. Do not use edge tool to protect the product from damage. After open the package, please check the goods contained. Verify the item numbers contained within the package with the packing inventory list. Please set aside and reserve, if contained, the case of spare parts shipped with the product. There should be no evident damage caused by vibration, dropping or moisture.

CAUTION

SD700 SERIES

POWER ELECTRONICS

26

RECEPTION, HANDLING AND TRANSPORTATION

Do not lift the VSD from the eyebolts place on the top part under any circumstance, it could cause damage to the equipment and lead to injury to people.

Figure 4.1 Frame 5 unpacking

To unpack, if necessary, unscrew the bolts that fix the wooden box with the pallet. Then, the drive is fixed to the pallet through the L shapes place in its four corners, unscrew all the fixation screws, otherwise if the cabinet is lifted the pallet could cause damage.

To rise to an upright position use only a crane or forklift equipped with belts or slings. Lift it carefully pulling from the top eyebolts.

CAUTION

Once it is upright positioned, reallocate the belts/slings, the forklift or crane’s fork to lift the drive pulling from the bottom part. Avoid brusque movements and shocks during transportation. At the time of placing the drive on the floor, stop lowering it just before reaching the floor and then slowly lower it on the floor to avoid any shock.

Figure 4.2 Lifting of the equipment

During handling and transportation, the goods should not be exposed to moisture, overturned, inverted, tilted or impacted. The tilting angle should be no more than 30º.

POWER ELECTRONICS

SD700 SERIES

MECHANICAL INSTALLATION

27

The installation must be done by qualified personal.

Otherwise, the equipment can be damaged and lead to injury to people.

5. MECHANICAL INSTALLATION

CAUTION

5.1. Environmental ratings

It is recommended to follow the instructions of this manual to ensure the correct operation of the drive. The installer has the responsibility of a properly indoor installation to ensure the ambient conditions of the VFD. Additionally, the installer is ultimate responsible of the local regulation fulfilment. The environmental ratings are the following ones:

 Environmental category: Indoor

 Wet locations: No

 Pollution degree: PD3

 Ingress protection rating: Clean zone: Electronics IP54 or IP20

Power connection and Input filters: IP20

 Operation Ambient temperature: -20ºC to 50ºC Heavy duty

-20ºC to 40ºC Normal Duty

 Storage Ambient temperature: -40ºC to 70ºC

 Humidity: 10 % to 95 % (non condensing)

 Heating resistors: Optionals

 Maximum altitude and power derating: 1000m 1% PN(kW) per 100m; 4000m maximum

 Vibration (IEC60068-2-6): Amplitude ± 1mm (2Hz – 13.2Hz), ±0.075 (13.2Hz –

57Hz)

Acceleration 6.86m/s² (13.2Hz-57Hz), 9.8m/s2 (57Hz 150Hz)

 Audible Noise: < 79dB

 Overvoltage category: III

 Protection class: Class 1

 Painting: Standard colour RAL 7047 in the front part and

RAL 7016 in the rear part, other under request

SD700 SERIES

POWER ELECTRONICS

28

MECHANICAL INSTALLATION

5.2. Drive mounting

This section provides guidelines to select the best mounting location to ensure the optimum performance, cautions and warnings that you should follow to avoid injury and/or equipment damage.

5.2.1. Wall mounting drives

The variable speed drives of the SD700 series from frame 1 to 4 are wall-mounting drives. Additionally frame 4 has available an optional plinth that converts it into a stand-alone cabinet.

The installation method and mounting location must be suitable for the weight and dimensions of the drive. Power electronics recommend hanging the SD700 cabinet on a solid wall or structure through the anchorages placed on the rear part of the drive, which supports the VFD’s weight and the possible forces generated by the wiring.

5.2.2. Stand alone drives

Frames 5 to 11 are designed to be placed over a technical floor, if needed there are available optional plinths that increase the height of the drive from 1710mm to 2000mm or 2200mm. The floor must guarantee a non-flammable, solid, plain and levelled surface to the drive, a minimum clearance around it and a smoothly cable access. The maximum allowed slope is 1cm in every 6 meters. The installation site should be levelled, if necessary, as the cabinet is not equipped with adjustable feet. The walls adjoining the drive must be made of a non-flammable material. Fix the SD700 cabinets to the wall or floor by using the L brackets placed in both sides of the drive. They have an Ø11 hole and can be use either in the legs or in the rear part of the drive.

Figure 5.1 SD700 wall mounted

Figure 5.2 Wall or floor fixation

POWER ELECTRONICS

SD700 SERIES

MECHANICAL INSTALLATION

29

FRAME DISTANCE (mm)

FRONT

CLEARANCE

A

B

1

200

700

2

200

800

3

200

800

4

300

820

FRAME

DISTANCE

(mm)

FRONT

CLEARANCE

A

5

400

930 6 400

940 7 400

1260 8 400

1260 9 400

940

10

400

1260

11

400

1260

It is recommended to construct a cable duct below the middle part of the cabinet. The duct width may not exceed 300 mm and the contact surface of the floor must resist the cabinet weight that lies on the legs.

5.3. Clearances

The SD700 VFD must be installed in vertical position, and firmly fastened through the dedicated anchorages placed in the rear part of the drive that avoid any movement.

If the equipment is installed inside a cabinet, ensure that the hot air expelled from the VFD is evacuated outside. This hot air can be aspirated again so the drive may suffer from overheating. To ensure a suitable cooling avoid the recirculation of air and keep the minimum clearance distances indicated below.

Figure 5.3 Minimum clearances for frames 1 to 4

Figure 5.4 Minimum clearances for frames 5 to 11

SD700 SERIES

POWER ELECTRONICS

30

MECHANICAL INSTALLATION

5.4. Cooling

The heat sources inside the equipment correspond with the inverter bridge (IGBTs), rectifier bridge, the input filter and the output dV/dt filter. SD700 series present an overall efficiency higher than 98% at rated power, so the heat dissipation approximately corresponds to 2% of the input power.

The cooling system of the drive depends on the degree of protection, the frame type and the frame size. In general terms, the drive is designed with three independent cooling areas.

Figure 5.5 Cooling airflow for SD700. Frames 4 to 11(Protection Grade IP54).

1st Area - Electronics:

IP20 cabinets are equipped with fans on the top of the cabinet that evacuates the internal heat generated in the area.

IP54 cabinets have a totally sealed electronics. The internal heat generated is evacuated through the metallic doors by an internal forced convection system (See fig. 5.5).

nd

2

Area – Rectifier bridge, Inverter bridge and DC bus cooling area:

The drive integrates axial fans that intake the air from the bottom part of the drive and evacuates it through the middle top outlet gratings. The fans propel the air through the heat sink evacuating the heat generated by the main components.

rd

3

Area – Filters:

The inlet gratings are located at both sides of the drive; additionally the drive is equipped with exhaust fans on the top part.

POWER ELECTRONICS

SD700 SERIES

MECHANICAL INSTALLATION

31

FRAMES

ID

1 2 3 4 5

6 7 8 9 10

11

AREA 2

OPERATION FLOW (m3/h) (*)

D

64-77

239-287

306-367

342-410

396-475

486-583

720-864

972-1166

1458-1750

2178-2614

2898-3478

INLET GRATING NET SECTION (m2)

A

0.081

0.016

0.025

0.031

0.034

0.064

0.101

0.123

0.192

0.303

0.369

OUTLET GRATING NET SECTION (m2)

D

0.003

0.013

0.017

0.019

0.022

0.027

0.040

0.054

0.081

0.121

0.161

AREA 3

OPERATION FLOW (m3/h)

C - - - 180

360

720

1080

1440

2160

3240

4320

INLET GRATING NET SECTION (m2)

B

0.081

0.016

0.025

0.031

0.034

0.041

0.122

The following figure identifies the gratings and fans of the different cooling areas.

Figure 5.6 SD700 gratings and fans

Heat dissipation

The heat generated by the SD700 depends on the carrier frequency (Hz), the grid frequency and the load. It could be estimated by the following equation. Rated power condition is the worst case.

P

[W] = 0,02 · P

loss

motor

[W]

(*)The air velocity, which passes through the gratings, varies between 5 and 6 m/s depending on the blocking of the gratings.

SD700 SERIES

POWER ELECTRONICS

32

POWER CONNECTION

Read carefully the following installation instructions for a correct electrical installation.

Otherwise, it could cause damage to the equipment and lead to injury to people.

Figure 6.1 Basic configuration

AC Power

Supply

Use a power supply with a voltage range compatible with the selected drive. SD700 drives are available for TN and TT grids, or IT grids (floating earth). Check the serial number to ensure the correct drive selection.

External line-

side protection

Select fuses and switches in accordance with the recommendation within this manual and the applicable national and local codes. Do not use it for the purpose of starting or stopping the drive. IT grids should be externally protected against insulation breakdowns and overvoltages.

SD700

Installation

Install the drive following the recommendation within this manual in relation with the cooling requirements, position, clearances, wiring access and ground connection.

Motor cables

Select and install the motor cables according to the recommendation within this manual and the applicable national and local codes. An incorrect motor cable selection and installation could cause EMC filtering malfunction and motor damaged.

Motor

Do not connect power factor capacitors, surge arrestors or RFI filters to the output side of the drive.

6. POWER CONNECTION

CAUTION

6.1. Basic configuration

Proper safety equipment must be selected and correct connections must be done to ensure proper operation. An incorrectly applied or installed drive can result in system malfunction or reduction in product lifetime as well as component damage. You must read and understand this manual thoroughly before proceeding.

POWER ELECTRONICS

SD700 SERIES

POWER CONNECTION

33

6.2. Topology

SD700 drive operates according to the principle of pulse-width modulation (PWM). Varying the power supply voltage and the grid frequency, it is possible to control the speed and torque of the connected induction three-phase motors by means of its main components: rectifier bridge, the DC bus, inverter bridge, and power and control board.

Figure 6.2 General Block Scheme for frames 3 to 11

SD700 integrate as standard input chokes filters. These filters significantly reduce the THDi values, and increase the impedance line protecting the drive against electrical distortions. Depending on the frame, the input choke filter is installed in the input side or in the DC bus. For frames 3 to 11 filter is installed in the input side. For frames 1 and 2 filter is installed in the DC bus (see figure 6.3).

SD700 frames 5 to 11 integrate as standard ultra fast fuses that protect the drive against downstream overcurrents. Additionally the drive integrates multiple electrical protections that protect the drive and the motor as a motor relay does.

The SD700 includes a power and a control board to control the rectifier thyristor diode’s bridge shooting, the inverter IGBT’s bridge shooting, the soft charge, the DC bus voltage and the motor performance. In

addition, control board integrates the interface terminals such as communication ports, the digital and analogue inputs and outputs, colour touch-screen display and alphanumeric display, etc.

The inverter bridge generates the PWM wave that controls the motor performance (voltage, current, torque, etc...). SD700 Series by Power Electronics, integrate as standard output dV/dt filters and a CLAMP system that reduces significantly the dV/dt rise time below 500V/μs - 800V/μs, therefore, it reduces the voltages peaks at the motor windings, the common mode currents and the EMC emissions.

SD700 SERIES

POWER ELECTRONICS

34

POWER CONNECTION

The following schemes illustrate the SD700 internal power structure.

Figure 6.3 SD700 frames 1 and 2 power electronics

Figure 6.4 SD700 frames 3 and 4 power electronics

Figure 6.5 SD700 frames 5 to 11 power electronics

POWER ELECTRONICS

SD700 SERIES

POWER CONNECTION

35

The following installation recommendations are suitable for TN and TT grids. For IT grids check the dedicated section. Otherwise, it could cause damage to the equipment and lead to injury to people.

Wiring and periodic inspections should be performed at least 10 minutes after disconnecting the input power. To remove the front cover check that the DC Link red LED is off, then remove the metallic cover and check with a multimeter the following measures:

• Measure between the output power busbars U, V, W and the cabinet and check that the voltage is around 0V.

• Measure that the DC link terminals +, - and chassis voltage are below 30VDC. Otherwise, you may get an electric shock.

6.3. Power connection and wiring

CAUTION

The user input and output busbars are labelled according to the following diagram.

Figure 6.6 Power wiring connection for frames 1 and 2

Figure 6.7 Power wiring connection for frames 3 to 11

The input terminals L1, L2, L3 and PE (drive supply), and output terminals U, V, W and PE (motor supply) must be introduced through the metallic panels situated in the bottom part of the cabinet. Do not drill or mechanize the gratings. Otherwise, the drive could reduce its cooling capacity.

The front metal panel corresponds to the motor cables and the rear metal panel to the input cables; these are not delivered drilled or pre-cut to fulfil worldwide configurations. Each cable must be equipped with its own cable gland or grommet that prevent for dust or moisture penetration.

SD700 SERIES

POWER ELECTRONICS

36

POWER CONNECTION

The number of three phase cable hose (U,V,W, PE) to the motor should be equal to the number of IGBT’s in the drive, being one cable hose by each IGBT’s Block.

As standard, the input and output terminals are made of tin plated copper. If they are oxidized prior to its installation, the connections will be poorly executed and will cause overheating. To avoid this effect is recommended to follow the next steps.

 It is recommended to use Ø11 tin plated copper terminal lugs.  Use M10 zinc bolts and nuts and apply a torque of 40Nm. Check after the first

week of operation that the torque applied is maintained.

 The number of available terminals depends on the frame size. Check the power

terminal section.

 Before connecting the cables, clean the contact surfaces with a clean cloth and

ethanol cleaner.

 Use a spring washer and a fender washer between the nuts or bolts head and

the busbar or terminal lug.

 Use copper or aluminium 600Vac conductors for up to 500Vac rated voltage.

For 525Vac and 690Vac phase to phase rated equipment use 1kV conductors.

Figure 6.8 Terminal lug connection

The recommended cable types and lengths between the drive (at factory settings) and the motor are:

 Unshielded cable: 300m. Asymmetrical 4-wire including PE conductor. It is recommended to use

a motor ground cable (PE) cross section equal or higher than active motor wires cross section (U, V, W). When single-wire cables are used in three-phase systems, the three phase conductors must be bundled symmetrically.

 Shielded cable: 150m. Ideal symmetrical 3-wire cable plus symmetrically arranged PE

conductor- with concentric shield. To implement an effective shield bonding it could be used an EMC gland in both motor terminal box and drive cabinet to ensure effective 360º ground connection and a low high frequency impedance path. Check the EMC recommendations section.

CAUTION

The following figures show the recommended cable type and bundling.

Figure 6.9 Recommended cable type and bundling

POWER ELECTRONICS

SD700 SERIES

POWER CONNECTION

37

Line voltage (input supply) must never be connected to U, V and W terminals.

Otherwise, the drive will be damaged.

It is necessary that installer guarantee the correct observance of the law and the regulations that are in force in those countries or areas where this device is going to be installed.

Do not use capacitors for power factor correction, surge suppressors, or RFI filters on the output side of the drive. Doing so may damage these components.

CAUTION

Figure 6.10 Recommended cable bundling scheme

All power conductors, such as input power cables, output motor cables, DC link cables must be routed separately from the control, signal, PTC, encoder or data cables. The recommended distances between the cables are shown in the next figure:

Figure 6.11 Cable routing distances

SD700 SERIES

POWER ELECTRONICS

38

POWER CONNECTION

FRAME

CODE

I(A)

Rated

Power (kW)

at400VAC

Recommended

Cable Section

per Phase

Recommended

Cable Section for Earth Wire

AWG /

kcmil

mm²

AWG /

kcmil

mm²

1

SD70006 5X

6

2,2

12 – 10

2,5 – 4

12 – 10

2,5 – 4

SD70009 5X

9

4

12 – 10

2,5 – 4

12 – 10

2,5 – 4

SD70012 5X

12

5,5

10 – 8

4 – 6

10 – 8

4 – 6

SD70018 5X

18

7,5

10 – 8

4 – 6

10 – 8

4 – 6

SD70024 5X

24

11

10 – 8

4 – 6

10 – 8

4 – 6

2

SD70032 5X

32

15

6 – 4

6 – 10

6 – 4

6 – 10

SD70038 5X

38

18,5

6 – 4

10 – 16

6 – 4

10 – 16

SD70048 5X

48

22

3 – 1

16 – 25

3 – 1

16 – 25

3

SD70060 5X

60

30

3 – 1

16 – 35

3 – 1

16 – 35

SD70075 5X

75

37

1 – 1/0

25 – 50

1 – 1/0

25 – 50

SD70090 5X

90

45

1/0 – 3/0

25 – 50

1/0 – 3/0

25 – 50

SD70115 5X

115

55

2/0 – 4/0

50 – 95

2/0 – 4/0

50 – 95

4

SD70150 5X

150

75

3/0 – 300

70 – 120

3/0 – 300

70 – 120

SD70170 5X

170

90

3/0 – 300

95 – 150

3/0 – 300

95 – 150

5

SD70210 5X

210

110

300 – 500

120 – 240

300 – 500

120 – 240

SD70250 5X

250

132

350 – 500

185 – 240

350 – 500

185 – 240

SD70275 5X

275

150

2 x 300

2 x 150

2 x 300

2 x 150

6

SD70330 5X

330

160

2 x 350

2 x 185

2 x 350

2 x 185

SD70370 5X

370

200

2 x 500

2 x 240

2 x 500

2 x 240

SD70460 5X

460

250

2 x 500

2 x 240

2 x 500

2 x 240

7

SD70580 5X

580

315

3 x 500

2 x 240

3 x 500

2 x 240

SD70650 5X

650

355

3 x 500

3 x 240

3 x 500

3 x 240

SD70720 5X

720

400

4 x 500

3 x 240

4 x 500

3 x 240

8

SD70840 5X

840

450

4 x 500

4 x 240

4 x 500

4 x 240

SD70925 5X

925

500

4 x 500

4 x 240

4 x 500

4 x 240

SD70990 5X

990

560

6 x 500

6 x 240

6 x 500

6 x 240

9

SD71150 5X

1150

630

6 x 500

6 x 240

6 x 500

6 x 240

SD71260 5X

1260

710

6 x 500

6 x 240

6 x 500

6 x 240

SD71440 5X

1440

800

7 x 500

7 x 240

7 x 500

7 x 240

10

SD71580 5X

1580

900

8 x 500

8 x 240

8 x 500

8 x 240

SD71800 5X

1800

1000

8 x 500

8 x 240

8 x 500

8 x 240

11

SD72200 5X

2200

1200

9 x 500

9 x 240

9 x 500

9 x 240

It is recommended to route in separately cable racks, trays or ducts, the following cable types:

 Single-wire signal or data cables with V< 60V  Single wire cable with 60V<V< 230V  Input power cables with low level of interferences 230V<V<1000V  Output motor power cables and Dynamic brake DC cables with high level of interferences

230V<V<1000V.

 Medium voltage cables with V<1000V

The power cables must have sufficient current rating to prevent important wiring overheating and voltage drops. The installer must consider the cable cross-section, cable type, routing method and the ambient conditions to select the appropriate cable. It is only permitted the use of cooper or aluminium cables. The maximum cable section and the available holes per phase could be found in the “Power connection terminals” section.

6.3.1. Recommended Cable Section for 400VAC

Note: Cable must be suitable for a permanent Tª >75ºC. Use 600V cables for up to 500Vac rated voltage. For 525Vac and 690Vac phase to phase rated equipment use 1kV cables. However, this is only a recommendation. You must follow the local regulation.

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39

FRAME

CODE

I(A)

Rated

Power (kW)

at 690VAC

Recommended

Cable Section

per Phase

Recommended

Cable Section for Earth Wire

AWG /

kcmil

mm²

AWG /

kcmil

mm²

3

SD70052 6X

52

45

3 – 1

16 – 25

3 – 1

16 – 25

SD70062 6X

62

55

3 – 1

16 – 25

3 – 1

16 – 25

4

SD70080 6X

80

75

100

95

100

95

SD70105 6X

105

90

2/0 – 4/0

50 – 95

2/0 – 4/0

50 – 95

5

SD70130 6X

130

110

3/0 – 300

70 – 120

3/0 – 300

70 – 120

SD70150 6X

150

132

3/0 – 300

70 – 120

3/0 – 300

70 – 120

SD70170 6X

170

160

3/0 – 300

95 – 150

3/0 – 300

95 – 150

6

SD70210 6X

210

200

300 – 500

120 – 240

300 – 500

120 – 240

SD70260 6X

260

250

2 x 300

2 x 150

2 x 300

2 x 150

SD70320 6X

320

315

2 x 500

2 x 185

2 x 500

2 x 185

7

SD70385 6X

385

355

2 x 500

2 x 240

2 x 500

2 x 240

SD70460 6X

460

450

2 x 500

2 x 240

2 x 500

2 x 240

8

SD70550 6X

550

500

2 x 500

2 x 240

2 x 500

2 x 240

SD70660 6X

660

630

3 x 500

3 x 240

3 x 500

3 x 240

9

SD70750 6X

750

710

4 x 500

4 x 240

4 x 500

4 x 240

SD70840 6X

840

800

4 x 500

4 x 240

4 x 500

4 x 240

SD70950 6X

950

900

4 x 500

4 x 240

4 x 500

4 x 240

10 SD71140 6X

1140

1000

6 x 500

6 x 240

6 x 500

6 x 240

SD71270 6X

1270

1200

6 x 500

6 x 240

6 x 500

6 x 240

SD71420 6X

1420

1400

7 x 500

7 x 240

7 x 500

7 x 240

11 SD71500 6X

1500

8 x 500

8 x 240

8 x 500

8 x 240

SD71800 6X

1800

8 x 500

8 x 240

8 x 500

8 x 240

For safety reasons it is determinant to measure the grounding resistance of the plant itself. This must be established before the first start up of the plant and with the drive disconnected.

It is responsibility of the installer to provide the adequate number, type and cross section grounding conductor alongside with the characteristics of the drive used and of the Plant in order to

minimize the grounding resistance, that comply with the local and national regulation.

6.3.2. Recommended Cable Section for 690VAC

Note: Cable must be suitable for a permanent Tª >75ºC. Use 600V cables for up to 500Vac rated voltage. For 525Vac and 690Vac phase to phase rated equipment use 1kV cables. However this is only a recommendation. You must follow the local regulation.

6.4. Ground connection

Before connecting the power conductors, be sure that the chassis of the drive and the adjoining cabinets are connected to ground through the dedicated (PE) terminals. They are situated at both sides of the bottom metallic walls of the drive and they are labelled with the appropriate ground connection. Check section “6.10 Power Terminals”.

Motor’s chassis grounding must be connected to the drive. In other words, connect the motor’s ground conductor to the PE output terminal of the drive and not to the installation’s ground. We recommend that the cross section of the motor’s ground conductor (PE) should have at least the cross section of the active conductor (U, V, W). Additionally, it should be installed following the recommendations indicated in section “6.3 Power Connection and wiring”.

When connecting the earth, ensure that all connected terminal lugs are securely tight and protected from mechanical forces. The tightening torque in case of M10 PE terminals is 40Nm.

CAUTION

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POWER CONNECTION

6.5. Multipulse drives

This section specifies the technical characteristics that may be considered by the installer to select the appropriate transformer for a multipulse drive. The configurations given in this section are recommendations. The user could use another configuration that may not appear in this section.

6.5.1. 12 Pulses Configuration Example

General characteristics:

 Suggested Vector Diagram: Dd0/Dy11  Nominal Secondary Windings Voltage (V): 3xVn 1  Recommended Tap Voltage on Primary Side (%): ±10%  Total Nominal Current (A): In (A)  Total Overload (A): 120% ND (60 seconds)

150% HD (60 seconds)

 Short Circuit Impedance (%): < 7%  Secondary Winding Power Factor: 0.90  Recommended Rated Power (kVA): +20% Motor Power

SD700 12 pulses connection scheme:

1

For improved performance, it is recommended to increase a 3% the nominal secondary voltage.

Figure 6.12 SD700 12 pulses

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6.5.2. 18 Pulses Configuration Example

General characteristics:

 Secondary winding phase shift (º): +20º, 0º, -20º  Nominal secondary windings voltage (V): 3xVn 1  Recommended Tap voltage on primary side (%): ±10%  Total Nominal current (A): In (A)  Total Overload (A): 120% ND (60 seconds)

150% HD (60 seconds)

 Short circuit Impedance (%): < 7%  Secondary winding power factor: 0.90  Recommended Rated Power (kVA): +20% Motor Power

SD700 18 pulses connection scheme:

1

For improved performance, it is recommended to increase a 3% the nominal secondary voltage.

Figure 6.13 SD700 18 pulses

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6.5.3. 24 Pulses Configuration Example

General characteristics:

 Suggested Vector Diagram: D(-7.5)d0/D(-7.5)y11

D(+7.5)d0/D(+7.5)y11

 Nominal secondary windings voltage (V): 3xVn 1  Recommended Tap voltage on primary side (%): ±10%  Total Nominal current (A): In (A)  Total Overload (A): 120% ND (60 seconds)

150% HD (60 seconds)

 Short circuit Impedance (%): < 7%  Secondary winding power factor: 0.90  Recommended Rated Power (kVA): +20% Motor Power

SD700 24 pulses connection scheme:

Figure 6.14 SD700 24 pulses

1

For improved performance, it is recommended to increase a 3% the nominal secondary voltage.

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43

FIRST ENVIRONMENT

SECOND ENVIRONMENT

C1

C2

C3

C4

Restricted Installation [1]

NO

YES

YES [2]

6.6. EMC Installation Requirements

6.6.1. Introduction

The European EMC Directive defines electromagnetic compatibility as follows: the capability of an apparatus, an industrial plant, or a system to work satisfactorily in the electromagnetic environment without at the same time causing electromagnetic disturbance, which would be unacceptable to apparatus, industrial plant, or systems present in this environment.

The Electromagnetic compatibility (EMC) depends of two mains characteristics of the equipment: the Electromagnetic Interference (EMI) and Electromagnetic Susceptibility (EMS). The EMC standards aims to ensure that all the electrical equipment that could operate simultaneously in the same environment are compatible. That means the interference immunity of all the devices is greater than the interference emission of all the devices within the same environment.

The EMC requirements for Power Drive System (PDS) are defined in IEC/EN 61800-3 standard that is included in the Declaration of conformity CE enclosed. In European Union, EN61800-3 standard takes precedence over all generic or previously applicable product family EMC standards. The PDS in the context of this standard comprises the drive converter, the motor cables and the motor. Therefore, the installer as the ultimate responsible must follow the installation instructions given within this manual.

Depending on the location of the drive, the standards define four categories distributed in two environments.

 First Environment: First Environment includes domestic premises. It also includes

establishments directly connected without an intermediate transformer to a low-voltage power supply network, which supplies buildings used for domestic purposes such as shopping malls, cinemas, hospitals…

 Second environment: Industrial use. Second Environment includes all establishments other

than those directly connected to a low-voltage power supply network, which supplies buildings used for domestic purposes. E.g. factories and those other premises supplied by their own dedicated transformer.

Figure 6.15 Environments definition

The two environments are divided in four categories C1 to C4 that are summarized in the following table.

Notes

[1]. “Restricted Installation” means that the installation and commissioning must be carried out by

specialist personnel. [2]. C4 category applies only for complex systems or when ratings are equal or above to 1,000 V

or 400 A. C4 category could be reached if the equipment in hoc complies with the EMC recommendations.

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POWER CONNECTION

Select communication and control system according to the drive EMC environment. Otherwise, systems could suffer from interferences due to a low EMS level.

6.6.2. SD700 compliance

SD700 variable speed drives are designed for industrial (second environment) use. The use of radio frequency interference filters (RFI filters) and dV/dt filters as standard, and the correct installation following the recommendations within this manual, permits to achieve compliance with C3 category defined in IEC/EN 61800-3.

Optionally the SD700 non-floating earth variable speed drive could be installed in residential areas (first environment) by employing optional RFI filters that permits to achieve compliance with C2 category.

SD700 is not a retail unit, which is neither a plug in device nor a movable device and it is intended to be installed and commissioned by qualified personnel. Therefore, C1 category will not be required.

SD700 with floating earth configuration can be installed in Industrial (Second Environment) IT grids. Although they do not integrate normal RFI filters, following the installation recommendation within this manual and its dV/dt filter as standard, permits to achieve compliance with C3 category defined in IEC/EN61800-3.

6.6.3. Connection

SD700 do not require the use of shielded motor cable to achieve compliance with C3 category, when a correct installation is made. Wiring and Installation recommendations are included in sections “6.3 Power Connection and wiring” and “6.4 Ground connection”.

It is recommended to implement a 360º contact that creates an effective shield bonding in both the SD700 cabinet and the motor terminal box. As an example, it could be installed EMC cable glands as shown in the next figure.

Figure 6.16 Correct output motor cables shield bonding

It is recommended for control signals to use shielded cable and to follow recommendations included in section ”7.1 Wiring recommendations”.

CAUTION

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45

FUSE CHARACTERISTICS

In (A)

Ic @ Un

(A)

I2t @ 1ms

I2tp (A²s)

I2t @ Un

(A²s)

Un (V)

Manufacturer

Model

200A

200kA

2600

13500

690VAC

WESTCODE

069UR1S0250B

250A

200kA

4700

25000

690VAC

WESTCODE

069UR1S0250B

350A

200kA

10500

55000

690VAC

WESTCODE

069UR1S0350B

525Vac

FRAME

DRIVE

FUSES PER PHASE

(nºx In)

5

SD70180 7X Y

1x350A

SD70205 7X Y

1x350A

6

SD70270 7X Y

2x350A

SD70295 7X Y

2x350A

SD70340 7X Y

2x350A

7

SD70425 7X Y

3x350A

SD70470 7X Y

3x350A

SD70535 7X Y

3x350A

8

SD70660 7X Y

4x350A

SD70750 7X Y

4x350A

9

SD70845 7X Y

6x350A

SD70950 7X Y

6x350A

10

SD71070 7X Y

9x350A

SD71205 7X Y

9x350A

SD71340 7X Y

9x350A

SD71605 7X Y

9x350A

11

SD72005 7X Y

12x350A

690 Vac

5

SD70130 6X Y

1x250A

SD70150 6X Y

1x250A

SD70170 6X Y

1x250A

6

SD70210 6X Y

2x250A

SD70260 6X Y

2x250A

SD70320 6X Y

2x250A

7

SD70385 6X Y

3x250A

SD70460 6X Y

3x250A

8

SD70550 6X Y

4x250A

SD70660 6X Y

4x250A

9

SD70750 6X Y

6x250A

SD70840 6X Y

6x250A

SD70950 6X Y

6x250A

10

SD71140 6X Y

9x250A

SD71270 6X Y

9x250A

SD71420 6X Y

9x250A

11

SD71500 6X Y

12x250A

SD71800 6X Y

12x250A

230Vac

FRAME

DRIVE

FUSES PER PHASE

(nºx In)

5

SD70210 2X Y

1x350A

SD70250 2X Y

1x350A

SD70275 2X Y

1x350A

6

SD70330 2X Y

2x350A

SD70370 2X Y

2x350A

SD70460 2X Y

2x350A

7

SD70580 2X Y

3x350A

SD70650 2X Y

3x350A

SD70720 2X Y

3x350A

380Vac- 500Vac

5

SD70210 5X Y

1x350A

SD70250 5X Y

1x350A

SD70275 5X Y

1x350A

6

SD70330 5X Y

2x350A

SD70370 5X Y

2x350A

SD70460 5X Y

2x350A

7

SD70580 5X Y

3x350A

SD70650 5X Y

3x350A

SD70720 5X Y

3x350A

8

SD70840 5X Y

4x350A

SD70925 5X Y

4x350A

SD70990 5X Y

4x350A

9

SD71150 5X Y

6x350A

SD71260 5X Y

6x350A

SD71440 5X Y

6x350A

10

SD71580 5X Y

9x350A

SD71800 5X Y

9x350A

11

SD72200 5X Y

12x350A

SD72500 5X Y

12x350A

6.7. Protections

6.7.1. Short circuit

SD700 includes from frame 5 to 11 ultra fast fuses as standard. Frame 5 includes one fuse per phase with a rated current that depends on the drive’s nominal current. Frames 6 on are constructed through the parallel connection of frame 5 so the fuses per phase in those frames correspond with the number of parallel drive modules (frame 5) interconnected. The breaking capacity of the fuses and the rated current is described in the following table.

Therefore, it is not recommended to install the drive in points where the short-circuit current available is higher than 200kA. If so, install general fuses with a greater breaking capacity and with fastest overcurrent capacity.

Acquiring frames 1 to 4, the installer must select a protection according to the characteristics mentioned previously.

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POWER CONNECTION

6.7.2. Ground fault protection

The drive is equipped with an internal software ground fault protective function to protect the drive against input and output unbalanced currents. The response threshold can be set from 0% to 30% of the rated current (G.11.3). For further information, see Programming and Software Manual.

This function is not intended to work as a personnel safety or fire protection, so an external protection must be provided to ensure that a substantial ground fault current is promptly interrupted. The SD700 drives are suitable to operate with RCD components Type B, if it is required. The EMC filters and long motor cables increase the ground leakage currents so the threshold response of the protection should be adjusted according to the relevant plant conditions. For additional information, contact with Power Electronics.

6.7.3. Motor thermal protection

The drive includes a motor thermal protection that based on the motor performance parameters mathematically calculates the thermal reservoir of the motor. When this reservoir is reduced below the limits, the drive automatically stops the motor. The thermal model sensitivity could be configured in parameter G2.7, for further information consult Software and programming manual.

The drive includes as standard a PTC connection that permits to monitor the motor temperature. Once connected and configured the drive could either stop the motor or generate a warning signal.

6.7.4. Others

The drive implements additional motor and drive protections such as power-loss ride through, automatic fly restart, high and low input and output voltage, pump overload and underload... For further information, consult Software and Programming manual.

6.7.5. Safety Stop Function

Safe Torque Off (STO) allows the drive output to be disabled so that the drive cannot provide power or generate torque in the motor. The STO safety function has been certified by Tüv Rheinland according to IEC/EN 61800-5-2. For further information, see section 7.3.

6.8. IT grids - floating earth drives

When planning an IT grid electrical installation select the drive for floating earth operation. Check the drive reference to ensure the correct drive selection.

IT grids must be equipped with an insulation monitoring system. To set the parameter settings, consider that the drive has inherent very high impedance, even when a large number of drives are working in parallel on the same IT system.

It is recommended the installation of surge arrester to ground to protect against transient overvoltages. The surge arrester must have rated voltage greater than the drive voltage range to prevent its operation during normal conditions.

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47

FRAME

CODE

I(A) Rated

Motor Power

(kW) at

400VAC

Dynamic

Braking

Resistor (Ω)

Power of

Braking

Resistor (kW)

1

SD70006 5X

6

2,2

250

2,2

SD70009 5X

9 4 140

4

SD70012 5X

12

5,5

100

5,5

SD70018 5X

18

7,5

75

7,5

SD70024 5X

24

11

50

11

2

SD70032 5X

32

15

40

15

SD70038 5X

38

18,5

30

18,5

SD70048 5X

48

22

25

22

6.9. Dynamic Braking Resistors for Equipments of Frames 1

and 2

The equipments of Frames 1 and 2 include the built-in dynamic brake as standard. The user should only connect a resistor between terminals +HVDC and B, as the following drawing shows.

Figure 6.17 Power electronics for equipments of Frames 1 and 2

6.9.1. Resistor Values for Dynamic Brake (Optional)

Note: This table is based on ED (Enable Duty) of 100%. For other ED’s different than 100%, it will be used braking

resistor with the same value in ohms and their power will be calculated by multiplying their power value at 100% (table value) by the new ED. Enable Duty means the time operated by the resistor (regeneration). Resistors for 100% of ED = continuous operation. For example, in case of ED of 30%, it will be multiplied by 0.3.

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POWER CONNECTION

TERMINAL

DESCRIPTION

B1, B2

Connection terminals to connect the resistor to the terminals of the dynamic brake built in the drive.

TH1, TH2

[1]

Thermal sensor of the resistor. The status of which will change according to the temperature.

- For normal temperature (ambient): Normally closed (NC) (TH1 – TH2 closed contact).

- In case of resistor over temperature: Normally open (NO) (TH1 – TH2 open contact). Connect this signal to a terminal of one digital input of the drive configured as ‘external fault’.

Do not touch the braking resistor during the drive operation since it could be very hot (more than 150ºC).

6.9.2. Terminals of the Resistor for Dynamic Brake

The terminals of the braking resistors are:

[1]

Terminals TH1 and TH2 will be available when the used braking resistor is equipped with thermal sensor.

Note: It is recommended to use braking resistors equipped with thermal sensors. Connect it to one digital input

of the drive and configure this input as ‘external fault’.

6.9.3. Connection Drawing

The connection between the optional external resistor for the built-in dynamic brake and the drive is shown in the following figure.

Figure 6.18 Connection drawing of the resistor for the dynamic brake in equipments of Frames 1 and 2

Notes:

 The braking resistor should be non-inductive.

 To connect the sensor to the drive, it is recommended to use shielded cable.

 The maximum cable length between the drive and the external braking resistor is 20m. For other

configurations, contact with Power Electronics.

CAUTION

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6.10. Power terminals

6.10.1. Connections for Frame 1

Figure 6.19 Location of power connections for equipments of Frame 1 [mm]

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POWER CONNECTION

6.10.2. Connections for Frame 2

Figure 6.20 Location of power connections for equipments of Frame 2 [mm]

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51

6.10.3. Connections for Frame 3

Figure 6.21 Location of power connections for equipments of Frame 3 [mm]

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POWER CONNECTION

6.10.4. Connections for Frame 4

Figure 6.22 Location of power connections for equipments of Frame 4 [mm]

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53

6.10.5. Connections for Frame 5

Figure 6.23 Location of power connections for equipments of Frame 5 [mm]

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POWER CONNECTION

6.10.6. Connections for Frame 6

Figure 6.24 Location of power connections for equipments of Frame 6 [mm]

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55

6.10.7. Connections for Frame 7

Figure 6.25 Location of power connections for equipments of Frame 7 [mm]

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56

POWER CONNECTION

6.10.8. Connections for Frame 8

Figure 6.26 Location of power connections for equipments of Frame 8 [mm]

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57

6.10.9. Connections for Frame 9

Figure 6.27 Location of power connections for equipments of Frame 9 [mm]

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POWER CONNECTION

6.10.10. Connections for Frame 10

Figure 6.28 Location of power connections for equipments of Frame 10 [mm]

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59

6.10.11. Connections for Frame 11

Figure 6.29 Location of power connections for equipments of Frame 11 [mm]

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CONTROL CONNECTION

Changes of control wiring or bridges should be performed following the safety instructions indicated before. Otherwise, it could cause damage to the equipment and lead to injury to people.

7. CONTROL CONNECTION

7.1. Wiring recommendations

Before planning the installation, follow the next recommendations. The parallel cable routing should be minimized and the distance between the control wiring and the power wiring should be maximized. It is recommended to route control cables with different voltages in separately cable racks, trays or ducts.

It is recommended to use shielded twisted cable for all the data, signal or control cables that came out from the variable speed drive, with the properly shield bonding to ground. To ensure an effective shield bonding, it is recommended to include in the SD700 front metal panel of the control board, EMC shield clamps that ensure a 360º effective shield bonding.

Figure 7.1 Shield bonding

Digital signal cables must be grounded at both ends of the cable. It is recommended to use independent shielded cables for digital and analogue signals. When using multiple analogue signals do not use common return for them. If a low-interference is experienced (hum loops) using analogue signals disconnect the shield grounding from one of the ends. The maximum section for the control cables is 2.5mm² and the recommended tightening torque is 0.4Nm.

Although the control board is insulated galvanically, for safety reasons it is recommended not to modify the wiring while the equipment is connected to the input power supply.

CAUTION

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61

Changes of control wiring or bridges should be performed at least 10 minutes after disconnecting the input power and after checking the DC Link voltage is discharged with a meter (below 30VDC). Otherwise, you may get an electric shock.

7.2. Control board terminals description

CAUTION

Figure 7.2 Control board of SD700

The user will have only access to the inverter control board that is equipped with the user interface ports and connectors. It integrate as standard PTC connection, analogue inputs and outputs, digital inputs and outputs, DC external input power supplies, RS485, RS232 and USB communication and display ports. Moreover, the board is ready for the connection of optional boards such as I/O expansion board, encoder board, communication boards, fiber optic board, etc.

Figure 7.3 Location and description of user connectors

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CONTROL CONNECTION

The following figure provides an overview of the standard wiring of control terminals through the X1 and X2 user connectors.

Figure 7.4 Example of control terminals standard wiring

Digital inputs can be configured individually or collectively. Analogue inputs can be configured as comparators. Details on varying standard configurations are available in the Software manual to assist the user. The following figure shows typical wiring configuration for a 3-wire start / stop push button system.

Figure 7.5 Wire control terminals wiring

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X1 CONNECTOR

DIGITAL INPUTS

SIGNAL

DESCRIPTION

1

+24V_USER

Power supply for digital inputs. Short circuit and overload protected. (Maximum +24VDC, 180mA)

2

DI1

Programmable Digital Input 1. Digital inputs are configured in the Input group. Their status can be displayed in the visualisation group. It is powered from terminal 1 or an external power 24VDC supply. If an external power supply is used, the common should be connected to the terminal 19 (user GND).

3

DI2

Programmable Digital Input 2. See DI1 description.

4

DI3

Programmable Digital Input 3. See DI1 description.

5

DI4

Programmable Digital Input 4. See DI1 description.

6

DI5

Programmable Digital Input 5. See DI1 description.

7

DI6

Programmable Digital Input 6. See DI1 description.

8

PTC +

Control signal of the motor temperature through the connection of a PTC.

9

PTC -

ANALOGUE

INPUTS

10

AI1 +

Voltage or current programmable Analogue Input 1 (V or mA). Configurable for 0-10VDC, ±10VDC, 0-20mA or 4-20mA. Input resistance value in voltage mode is Ri=20k. Input resistance value in current mode is Ri=250.

11

AI1 -

Common for Analogue Input 1.

12

AI2 +

Voltage or current programmable Analogue Input 2 (V or mA). See AI1 description.

13

AI2 -

Common for Analogue Input 2.

ANALOGUE

OUTPUTS

14

AO1 +

Voltage or current programmable Analogue Output 1 (V or mA). Configurable for 010VDC, ±10VDC, 0-20mA or 4-20mA.

15

AO1 -

Common for Analogue Output 1.

16

AO2 +

Voltage or current programmable Analogue Output 2 (V or mA). Configurable for 010VDC, ±10VDC, 0-20mA or 4-20mA.

17

AO2 -

Common for Analogue Output 2.

USER POWER

SUPPLY

18

+10V_POT

10VDC power supply for analogue inputs. Input power for maximum 2 potentiometers (R≥1kΩ).

19

GND_USER

Common for analogue inputs (0VDC).

20

+24V_USER

User power supply. It provides a DC supply to an external sensor. (Maximum: +24VDC, 180mA).

SERIAL

COMMUNICATION

21

RS485 A

RS485 serial communication interface for Modbus.

22

RS485 B

23

RS Common

Common for RS485 / RS232 serial communication signals.

24

RS232 Rx

RS232 serial communication interface for Modbus.

25

RS232 Tx

X2 CONNECTOR

DIGITAL OUTPUTS

26

RLY1 NO

Digital Output 1. Programmable change over relay (NO / NC). Potential free (Maximum: 250VAC, 8A; 30VDC, 8A).

27

RLY1 C

28

RLY1 NC

29

RLY2 NO

Digital Output 2. Programmable change over relay (NO / NC). Potential free (Maximum: 250VAC, 8A; 30VDC, 8A).

30

RLY2 C

31

RLY2 NC

32

RLY3 NO

Digital Output 3. Programmable change over relay (NO / NC). Potential free (Maximum: 250VAC, 8A; 30VDC, 8A).

33

RLY3 C

34

RLY3 NC

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CONTROL CONNECTION

The STO safety function does not disconnect the main input power and auxiliary power supply. The drive disconnects the output motor power supply. Therefore, active conductors may be present inside so do not carry out electric maintenance tasks without isolating the drive.

Otherwise, it could cause damage to the equipment and lead to injury and death to people.

Do not use the STO function as a normal drive stop. CON.

Terminal

Description

J1

J1.1 (STO O1)

STO output channel 1

J1.2 (STO O2)

STO output channel 2

J2

J2.1 (GND)

GND

J2.2 (STO I1)

STO input channel 1

J3

J3.1 (STO I2)

STO input channel 2

J3.2 (FB1)

Feedback 1 contact

J3.3 (FB2)

Feedback 2 contact

J6

J6.1 (+24Vdc)

24V

DC

power supply. (24 V DC, Max:2W)

J6.2 (GND)

0 V

DC

power supply

7.3. STO - Safe Torque Off

The STO function is defined as follows:

Power, that can cause rotation, is not applied to the motor. The frequency converter will not provide energy to the motor, which can generate torque.

For three-phase asynchronous motor, that means to stop supplying alternating three-phase power to the stator.

This function corresponds with an Emergency Stop Category 0 according to IEC 60204-1. When the drive is running and the STO function is applied, the motor will freely stop by its own inertia.

The SD700’s STO optional board permits to achieve two Safety Levels for the STO function. The safety integrity level SIL3 (PLe) requires the use of an external SELV/PELV 24VDC source, emergency push button, and a safety relay SIL3 certified with feedback. For safety integrity, level SIL1 (PLc) it is only required an external push button. Maximun reaction time of STO function is less than 50ms. See section

7.3.1 and 7.3.2 for additional information. By using this function, cleaning, emergencies or maintenance work on non-electrical parts of the machinery

can be performed without switching off the input power supply to the drive. Based on the study of each application and a risk assessment, the designer should define the safety

function required and each safety level. The STO safety function has been certified by Tüv Rheinland according to IEC/EN 61800-5-2.

CAUTION

Figure 7.6 Optional STO board terminals

It is recommended to use double-shielded twisted pair cable for external 24Vdc and safety channels. Shielded must be connect to ground as it is indicated in the examples.

[1]

This safety integrity level replaces the older Category 3 according to EN954-1.

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65

According to EN 60204-1 automatic restart is not allowed after an emergency stop. For this reason the machine control must prevent an automatic start after emergency stop. For SIL 3 applications the safety function has to be tested regularly (approximately once per month) in order to detect certain failures.

To ensure a correct drive response when a fault occurs, J3.1 terminal must be connected to the digital input 5 of the SD700 drive, previously set as external fault (G4.1.9 option 24 EXTERN EMERGE).

7.3.1. Safety Integrity Level SIL3- PLe

This assembly provide a highly reliable safety function. When the sensor (E-Push Button) is activated, the STO function interrupts providing energy to the motor. Therefore, it will stop the motor by its own inertia or will avoid any possible unexpected start.

The use of an external safety relay permits to monitor all the safety elements and feedbacks signals, therefore in case a relay failure or elements malfunction the motor will safely stop and a restart will be prevented. The external safety relay must be SIL3 or PLe certified, and compatible with the following features: 24Vdc power supply, 2 safety input terminals, at least 2 NO and 1 NC outputs contacts and a reset function (Ej: PILZ PNOZ X2.P8). The sensors (emergency push buttons, interlock switches, etc) must be certified as safety elements.

The total probability of a dangerous random hardware failure per hour (PFH) value of all elements, which are applied for the realization of the safety function, shall not exceed the limit of the corresponding SIL level. The installation must be performed by trained personal with experience in functional safety.

Example 1: Emergency stop (SIL3, PLe) safety function with automatic restart. The STO’s board power terminals will be connected to an external auxiliary SELV/PELV 24Vdc power supply. Both input safety channels will be connected to NO contacts of safety relay, and the monitoring channel (J3.2 and J3.3) will be connected to the terminals of the safety relay restart. To ensure a correct drive response when a fault occurs, J3.1 terminal must be connected to the digital input 5 of the SD700, previously set as external fault (G4.1.9 option 24 EXTERN EMERGE). It is mandatory to use a push button equipped with two normally close contacts that will be connected to the relay’s safety inputs.

Figure 7.7 Example 1- Emergency stop push button

CAUTION

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CONTROL CONNECTION

For SIL 3 applications the safety function has to be tested regularly (approximately once per month) in order to detect certain failures.

To ensure a correct drive response when a fault occurs, J3.1 terminal must be connected to the digital input 5 of the SD700 drive, previously set as external fault (G4.1.9 option 24 EXTERN EMERGE).

Example 2: SIL3 (PLe) Safety door opening stop for maintenance tasks with manual restart.

This function is used to prevent an unexpected restart when a maintenance task is being carried out in a risk area. In this case, the relay’s safety inputs will be connected to a safety interlock switch placed in the door. Additionally a push button is installed to force a manual restart of the safety relay and a lamp connected to the NC output contact of the external safety relay will indicate the restart. To ensure a correct drive response when a fault occurs, J3.1 terminal must be connected to the digital input 5 of the SD700, previously set as external fault (G4.1.9 option 24 EXTERN EMERGE).

Figure 7.8 Example 2- Safety door opening

CAUTION

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67

According to EN 60204-1 automatic restart is not allowed after an emergency stop. For this reason the machine control must prevent an automatic start after emergency stop.

To ensure a correct drive response when a fault occurs, J3.1 terminal must be connected to the digital input 5 of the SD700 drive, previously set as external fault (G4.1.9 option 24 EXTERN EMERGE).

7.3.2. Safety Integrity Level SIL1- PLc

This connection scheme provides an easy and cost effective solution for installations that not require the highest safety level requirements. In this case, the two NC contacts from the external push button are directly connected to the optional STO board. As the previous solutions, the operator pressing sensor will deactivates the IGBT switching of the inverter bridge through two independent channels, disconnecting the motor power supply and avoiding any possible unexpected restart. The monitoring terminals will not be connected. To ensure a correct drive response when a fault occurs, J3.1 terminal must be connected to the digital input 5 of the SD700, previously set as external fault (G4.1.9 option 24 EXTERN EMERGE).

Figure 7.9 Emergency Stop Push button connection scheme – SIL 1 -PLe

X1.19 and X1.20 terminals can be used for other purpose depending on the inverter applications (frequency reference performed by an external potentiometer, analogue feedback etc…). In order to avoid the multiple cable connection in a single terminal (X1.19, X1.20), it is recommended to add additional external terminals to distribute the power supply.

CAUTION

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CONTROL CONNECTION

7.4. Connection with ATEX motors

ATEX regulations and guidelines are related to the regulations governing the use of machinery, installations or equipment within potentially explosive atmospheres. In the European Union, the use of equipment within these areas becomes a legal requirement described in two complementary directives: Directive 1999/92/EC for the installation environment and workers protection, and Directive 94/9/EC for the ATEX equipment. These guidelines and directives are based on two basic concepts: the classification of potentially explosive areas or zones, and the branding of products that are able to be installed within a zone.

Power Electronics provides a solution for driving ATEX motors such as “Ex nA”, “Ex d” and “Ex p”, under the ATEX zone areas illustrated below. For different ATEX motor and zone combination, consult Power Electronics.

Figure 7.10: Atex motors and Zones combination

The solution is valid for motors with type of protection "Ex d" or “Ex p” installed in ATEX zone 1 and 2, or

motors with type of protection "EX nA" located in zone 2. The external PTC relay must be ATEX certified, and compatible with the following features: 24Vdc power supply, 2 safety input terminals, at least 2 NO and a reset function. As illustrated below, the SD700 drive and ATEX relay must be place in a safe area, outside the ATEX zone. (Example: ZIEHL -PTC MSR 220 Vi)

SD700 series are built-in as standard with dV/dt filter and a unique CLAMP system that reduce the dV/dt and voltage peaks at the motor windings. Therefore, it reduces the risk of winding sparks, motor overheating and bearing currents.

Additionally, the motor thermal mode protection could be adjusted to increase the protection against motor overheating. In case of self-ventilated motors, it could be required to apply a derating to the drive according to the motor manufacturer derating curves.

Figure 7.11: Connection scheme (Example with ZIEHL -PTC Thermistor Relay Type MSR 220 Vi)

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69

8. MODBUS COMMUNICATION

8.1. Introduction

To guarantee a correct operation of the drive, peripheral elements should be selected correctly and should be connected properly. A wrong installation and/or application could cause a wrong operation of the system or a reduction of the long life of the equipment, and its parts may be damaged. This manual should be read carefully and understood before proceeding.

The purpose of the Serial Communication Network of the SD700 is to integrate the drive itself into a network compatible with the Modbus communications protocol. This is possible using RS232 or RS485 physical communications port or USB port. For this, it is necessary to modify the position of the jumper of the control board JP1101 – JP1104. Communications ports are clearly indicated in that connector. Put the jumper in the desired position according to your needs.

Modbus communication system allows SD700 drives to be controlled and/or monitored as a slave by a Modbus master from a remote location.

RS485 network allows connecting up to 240 equipments in the same network. Nevertheless, RS232 network only allows connecting one unit (slave) into the network.

SD700 drives operate as a peripheral slave when connected to Modbus system. This means that the drive do not start the communication task, master will be the one that starts this task.

Practically all of the operating modes, parameters and drive characteristics are accessible through serial communications. For example, master can give start and stop order to the drive, control SD700 status, read the current used by the motor etc., in short, master can access all of the possibilities of the drive.

Figure 8.1 Jumper for communications port selection

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MODBUS COMMUNICATION

RS232

Physical level

3 cables, optically insulated, half duplex, RS232 single ending

Terminals

23  RS Common (0VDC)

24  RS232 Rx (receiving line)

25  RS232 Tx (transmitting line)

Output signal level

'1' logical ≤ 6.5V regarding to 0V

'0' logical ≥ 6.5V regarding to 0V

Input signal level

'1' logical < +0.8V

'0' logical > +2.4V

Maximum line impedance

2500pF, 3k

Insulation

± 50VDC regarding to the earth

Programmable inputs via Modbus

7 digital inputs

2 programmable analogue inputs (0 – 10V, ±10V, 0 – 20mA, 4 – 20mA)

Programmable outputs via Modbus

3 relay outputs

2 programmable analogue outputs (0 – 10V, ±10V, 0 – 20mA, 4 – 20mA)

Max. number of SD700 in network

1

Maximum cable length

15m

RS485

Physical level

2 cables, optically insulated, half duplex, RS485 differential mode

Terminals

21  RS485 A (negative)

22  RS485 B (positive)

23  RS Common (0VDC)

Output signal level

'1' logical = +5V differential

'0' logical = -5V differential

Input signal level

'1' logical = +5V differential

'0' logical = -5V differential

Insulation

± 50VDC regarding to the earth

Programmable inputs via Modbus

7 digital inputs

2 programmable analogue inputs (0 – 10V, ±10V, 0 – 20mA, 4 – 20mA)

Programmable outputs via Modbus

3 relay outputs

2 programmable analogue outputs (0 – 10V, ±10V, 0 – 20mA, 4 – 20mA)

Max. number of SD700 in network

240

Maximum cable length

1000m

USB

Connector: USB 1.1 and 2.0 type B. Controller FTDI chip Model FT232BM

For the correct operation of the USB connection, you should install the proper drivers. For this, you only need to access to the information of the proper model in: http://www.ftdichip.com/Drivers/VCP.htm From here, you can download the required files and complete their correct installation.

8.2. Hardware technical specifications

Note: Installation in the driver Host of the SD700 USB, USB device of the SD700 will be detected by operating systems

XP and 2000, it is only necessary to indicate the driver at the time of the installation. In case of operating systems before W98 / Me, execute a search of new Hardware in the device administrator, and complete the installation by indicating the drivers when the computer requires them.

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71

8.3. RS232 Connections

The following diagram shows a common wiring for a RS232 connection:

8.4. RS485 Connections

The following diagram shows a common wiring for a RS232 connection RS485:

Figure 8.2 RS232 Connection

Figure 8.3 RS485 connection

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COMMISSIONING

Only qualified personnel are allowed to commission the drive. Read and follow the safety instructions on the first pages of this manual. Neglecting the safety instructions can cause injury or

death.

Ensure that there is no voltage present in the input power terminals and no voltage can be connected to the drive inadvertently.

This chapter do not include all the tasks to be performed during commissioning, follow local and national regulations.

Check the compatibility of the upstream protections (circuit breaker, fuses,

etc...) that could cause an unexpected stop during the soft charge.

Assure that the line voltage is compatible with drive voltage range. On the

contrary, the drive could be damaged.

Connect input, PE and output power wiring, and verify that they are

correctly installed and fastened.

Check that the drive protective covers are mounted and doors are properly

closed.

Check control, and analogue and digital signals cables, functions (STO).

Potential free.

Check that the drive follows the remote and local speed commands.

9. COMMISSIONING

CAUTION

For a properly commissioning, we recommend checking the following steps:

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73

Verify that the display is turned on and set the drive control parameters

(Follow the instruction delivered in Software and Programming manual).

Check line voltages displayed.

Start the drive without motor using the display’s keyboard pushbutton

“START”.

Check that the fans rotate smoothly and there is any obstacle reducing the

cooling capacity.

Connect the motor and check its rotation direction.

Check that the drive follows the references of speed, current, etc.

Connect input power supply.

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DIMENSIONS

FRAME

INPUT VOLTAGE

EQUIPMENTS

1

230VAC (±20%)

SD70006 2X Y, SD70009 2X Y, SD70012 2X Y, SD70020 2X Y, SD70026 2X Y

380 – 500VAC (-20% to +10%)

SD70006 5X Y, SD70009 5X Y, SD70012 5X Y, SD70018 5X Y, SD70024 5X Y,

525VAC (-20% to +10%)

-

690VAC (-15% to +10%)

-

2

230VAC (±20%)

SD70032 2X Y, SD70039 2X Y, SD70050 2X Y

380 – 500VAC (-20% to +10%)

SD70032 5X Y, SD70038 5X Y, SD70048 5X Y

525VAC (-20% to +10%)

-

690VAC (-15% to +10%)

-

FRAME

DIMENSIONS (mm)

WEIGHT

(kg)

H1

H2

H3

W1

W2

D1

D2

Y1

Y2

1

507.6

473

11.1

190

120

278.6

271.1

498.4

6.8

15

2

510.3

464.7

20.6

296

212.4

328.8

315.2

493.6 7 26

10. DIMENSIONS

10.1. Dimensions of Frames 1 and 2

Figure 10.1 Dimensions of Frame 1

Figure 10.2 Dimensions of Frame 2

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75

FRAME

INPUT VOLTAGE

EQUIPMENTS

3

230VAC (±20%)

SD70064 2X Y, SD70075 2X Y, SD70090 2X Y, SD70115 2X Y

380 – 500VAC (-20% to +10%)

SD70060 5X Y, SD70075 5X Y, SD70090 5X Y, SD70115 5X Y

525VAC (-20% to +10%)

-

690VAC (-15% to +10%)

SD70052 6X Y, SD70062 6X Y

4

230VAC (±20%)

SD70150 2X Y, SD70170 2X Y

380 – 500VAC (-20% to +10%)

SD70150 5X Y, SD70170 5X Y

525VAC (-20% to +10%)

SD70100 7X Y, SD70120 7X Y, SD70145 7X Y

690VAC (-15% to +10%)

SD70080 6X Y, SD70105 6X Y

5

230VAC (±20%)

SD70210 2X Y, SD70250 2X Y, SD70275 2X Y

380 – 500VAC (-20% to +10%)

SD70210 5X Y, SD70250 5X Y, SD70275 5X Y

525VAC (-20% to +10%)

SD70180 7X Y, SD70205 7X Y

690VAC (-15% to +10%)

SD70130 6X Y, SD70150 6X Y, SD70170 6X Y

FRAME

DIMENSIONS (mm)

WEIGHT

(kg)

H1

H2

W1

W2

W3

D1

D2

Y1

Y2

Y3

Y4

3

853.5

838.5

300.5

200

140

358 - 827

15 - -

67.5

4

1245

1206

320

251 - 438.5 - 881

527.5

353.5 - 94

5

1712

1667

431

396 - 529

460

1403.5

1240.5

81.5 - 200

10.2. Dimensions of Frames 3, 4 and 5

Figure 10.3 Dimensions of Frame 3 Figure 10.4 Dimensions of Frame 4

Figure 10.5 Dimensions of Frame 5

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DIMENSIONS

FRAME

INPUT VOLTAGE

EQUIPMENTS

6

230VAC (±20%)

SD70330 2X Y, SD70370 2X Y, SD70460 2X Y

380 – 500VAC (-20% to +10%)

SD70330 5X Y, SD70370 5X Y, SD70460 5X Y, SD70330 5X 12 Y, SD70370 5X 12 Y, SD70460 5X 12 Y

525VAC (-20% to +10%)

SD70270 7X Y, SD70295 7X Y, SD70340 7X Y, SD70270 7X 12 Y, SD70295 7X 12 Y, SD70340 7X 12 Y

690VAC (-15% to +10%)

SD70210 6X Y, SD70260 6X Y, SD70320 6X Y, SD70210 6X 12 Y, SD70260 6X 12 Y, SD70320 6X 12 Y

7

230VAC (±20%)

SD70580 2X Y, SD70650 2X Y, SD70720 2X Y

380 – 500VAC (-20% to +10%)

SD70580 5X Y, SD70650 5X Y, SD70720 5X Y, SD70580 5X 18 Y, SD70650 5X 18 Y, SD70720 5X 18 Y

525VAC (-20% to +10%)

SD70425 7X Y, SD70470 7X Y, SD70535 7X Y, SD70425 7X 18 Y, SD70470 7X 18 Y, SD70535 7X 18 Y

690VAC (-15% to +10%)

SD70385 6X Y, SD70460 6X Y, SD70385 6X 18 Y, SD70460 6X 18 Y

FRAME

DIMENSIONS (mm)

WEIGHT

(kg)

H1

H2

W1

W2

W3

D1

D2

Y1

Y2

Y3

Y4

6

1712

1667

786

747 - 529

460

1602

1208.5

230.5

81.5

335 7 1712

1667

1132

1097 - 529

460

1602

1208.5

230.5

81.5

479

10.3. Dimensions of Frames 6 and 7

Figure 10.6 Dimensions of Frame 6

Figure 10.7 Dimensions of Frame 7

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77

FRAME

INPUT VOLTAGE

EQUIPMENTS

8

230VAC (±20%)

-

380 – 500VAC (-20% to +10%)

SD70840 5X Y, SD70925 5X Y, SD70990 5X Y, SD70840 5X 12 Y, SD70925 5X 12 Y, SD70990 5X 12 Y, SD70840 5X 24 Y, SD70925 5X 24 Y, SD70990 5X 24 Y

525VAC (-20% to +10%)

SD70660 7X Y, SD70750 7X Y, SD70660 7X 12 Y, SD70750 7X 12 Y, SD70660 7X 24 Y, SD70750 7X 24 Y

690VAC (-15% to +10%)

SD70550 6X Y, SD70660 6X Y, SD70550 6X 12 Y, SD70660 6X 12 Y, SD70550 6X 24 Y, SD70660 6X 24 Y

9

230VAC (±20%)

-

380 – 500VAC (-20% to +10%)

SD71150 5X Y, SD71260 5X Y, SD71440 5X Y, SD71150 5X 12 Y, SD71260 5X 12 Y, SD71440 5X 12 Y, SD71150 5X 18 Y, SD71260 5X 18 Y, SD71440 5X 18 Y

525VAC (-20% to +10%)

SD70845 7X Y, SD70950 7X Y, SD70845 7X 12 Y, SD70950 7X 12 Y, SD70845 7X 18 Y, SD70950 7X 18 Y

690VAC (-15% to +10%)

SD70750 6X Y, SD70840 6X Y, SD70950 6X Y, SD70750 6X 12 Y, SD70840 6X 12 Y, SD70950 6X 12 YSD70750 6X 18 Y, SD70840 6X 18 Y, SD70950 6X 18 Y

FRAME

DIMENSIONS (mm)

WEIGHT

(kg)

H1

H2

W1

W2

W3

D1

D2

Y1

Y2

Y3

Y4

8

1712

1667

1482

1447 - 529

460

1619

1209

247.5

81.5

585

9

1712

1667

2352

747

38

529

460

1619

1209

247.5

81.5

1005

10.4. Dimensions of Frames 8 and 9

Figure 10.8 Dimensions of Frame 8

Figure 10.9 Dimensions of Frame 9

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DIMENSIONS

FRAME

INPUT VOLTAGE

EQUIPMENTS

10

230VAC (±20%)

-

380 – 500VAC (-20% to +10%)

SD71580 5X Y, SD71800 5X Y, SD71580 5X 18 Y, SD71800 5X 18 Y

525VAC (-20% to +10%)

SD71070 7X Y, SD71205 7X Y, SD71340 7X Y, SD71605 7X Y, SD71070 7X 18 Y, SD71205 7X 18 Y, SD71340 7X 18 Y, SD71605 7X 18 Y

690VAC (-15% to +10%)

SD71140 6X Y, SD71270 6X Y, SD71420 6X Y, SD71140 6X 18 Y, SD71270 6X 18 Y, SD71420 6X 18 Y

11

230VAC (±20%)

-

380 – 500VAC (-20% to +10%)

SD72200 5X Y, SD72500 5X Y, SD72200 5X 12 Y, SD72500 5X 12 Y, SD72200 5X 18 Y, SD72500 5X 18 Y, SD72200 5X 24 Y, SD72500 5X 24 Y,

525VAC (-20% to +10%)

SD72005 7X Y, SD72005 7X 12 Y, SD72005 7X 18 Y, SD72005 7X 24 Y

690VAC (-15% to +10%)

SD71500 6X Y, SD71800 6X Y, SD71500 6X 12 Y, SD71800 6X 12 Y, SD71500 6X 18 Y, SD71800 6X 18 Y, SD71500 6X 24 Y, SD71800 6X 24 Y

FRAME

DIMENSIONS (mm)

WEIGHT

(kg)

H1

H2

W1

W2

W3

D1

D2

Y1

Y2

Y3

Y4

10

1712

1667

3402

1097

38

529

460

1619

1209

247.5

81.5

1437

11

1712

1667

4452

1447

38

529

460

1619

1209

247.5

81.5

1755

10.5. Dimensions of Frames 10 and 11

Figure 10.10 Dimensions of Frame 10

Figure 10.11 Dimensions of Frame 11

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MAINTENANCE

79

Inspection

site

Inspection

element

Inspection

Period

Inspection method

Criterion

Instrument of Measurement

Monthly

1 year

2 years

All

Ambient conditions

Are there dust particles? Are the ambient temperature and the humidity within specification?

o

Visual check

Temperature:

-30 to +50 ( or 40ºC) Humidity: below 95% noncondensing.

Thermometer, Hygrometer, Recorder.

Module

Are there any abnormal noises or oscillations?

o

Visual and audible.

There are no anomalies.

Input power

Is the input power to the main circuit correct?

o

Measure the voltage between terminals L1, L2, L3 and PE.

Digital multimeter. Tester.

Power connections

Are the Power terminals correctly fastened?

o

Measure the temperature and torque of the power connections

Fasten the bolts again one week after its start-up. Check that the temperature is homogeneous and below 70ºC

Infrared thermometer , Torque key

Main circuit

Conductor/ Cable

Is the conductor corroded? Is the sheathing of the cable damaged?

o

Visual check.

No anomaly.

Terminal

Is any damage visible?

o

Visual check.

No anomaly.

IGBT's module Diodes module and Rectifier

Check the resistance value between each one of the terminals

o

Disconnect the cables of the inverter and measure the resistance value between: L1, L2, L3,  VDC+, VDC- and U, V, W  VDC+, VDC- with a tester > 10k

Digital multimeter. Analogue tester.

11. MAINTENANCE

SD700 drives consist of advanced semiconductor devices. Temperature, humidity, vibration and deteriorated components can reduce their efficiency. To avoid any possible irregularity we recommend making periodic inspections.

11.1. Warnings

 Be sure to remove the input power while performing maintenance.  Be sure to perform maintenance after checking the DC Link capacitor has discharged. Check that the

voltage between terminals +HVDC and -HVDC is below DC 30V. The bus capacitors in the drive main circuit can still be charged even after the power is turned off.

 The correct output voltage of the drive can only be measured by using an RMS voltage meter. Others

voltage meters, including digital voltage meters, are likely to display incorrect values caused by the high frequency PWM output voltage of the drive.

11.2. Routine Inspection

Be sure to check the following points before handling the drive:

 Installation site conditions.  Drive cooling system conditions.  Excessive vibrations or noise in the motor.  Excessive overheating.  Normal output current value on the monitor.

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MAINTENANCE

Inspection

site

Inspection

element

Inspection

Period

Inspection method

Criterion

Instrument of Measurement

Monthly

1 year

2 years

Main circuit

Correct capacitor

Have fluid leakages been observed? Is the capacitor well fastened? Is any dilation or retraction sign observed? Measure the capacitance

o

Visual check. Measure the capacitance with a proper instrument.

No anomaly Capacitance higher than 85% of rated capacitance.

Instrument for measuring capacity.

Input Inductances

Is there any liquid leak? Is there any overheated point?

o

Visual check. Measure the surface and connectors’ temperature.

No anomaly. Check that the temperature is homogeneous and below 70ºC

Infrared thermometer.

Contactor

Is there any contactor chatter? Is the contact damaged?

o

Audible check.

Visual check.

No anomaly.

Control

circuit and

Protections

Operating check

Is there any imbalance between output voltage phases?

o

Measure voltage between output terminals U, V and W.

Balanced voltage between phases i.e. lower than 8V difference for 400V models.

Digital multimeter / RMS voltage meter.

Cooling

system

Cooling fans

Are there any abnormal noises or oscillations? Is the cooling fan disconnected?

o

Disconnect the power supply (OFF) and rotate the fan manually. Check the connections.

Fan should rotate effortlessly. No anomaly.

Display

Measurement

Is the displayed value correct?

o o

Check the reading instrument with an external measurement.

Check the specified values and the control values.

Voltage meter / Current meter etc.

Motor

All

Is there any noise or abnormal vibrations? Has any unusual smell been perceived?

o

Audible, sensory and visual check. Check if damages have been produced by overheating.

No anomaly.

Insulation resistance

Megger check (between terminals of output circuit and ground terminal)

o

Disconnect the cables U, V and W and join them together. Check the resistance between this join and ground.

More than 5MΩ

Megger type 500V

Note: Long life of the main components above indicated are based on a continuous operation for the stipulated load. These conditions can change according to the environment conditions.

POWER ELECTRONICS

SD700 SERIES

OPTIONAL EQUIPMENT

81

CODE

DESCRIPTION

SD7PD

Profibus Communication Board.

SD7ET

Ethernet Communication Board.

SD7DN

DeviceNet Communication Board.

SD7CO

CAN Open Communication Board.

- *

N2 Metasys Communication Gateway.

SD7EC

Encoder Board.

It allows connecting up to 2 differential Encoders (one of them for the user and the other one for vector control) working from 5 to 24VDC, according to the requirements.

SD7IO

Inputs / Outputs Expansion Board.

It allows increasing the number of inputs and outputs of the drive. It includes:

 4 Programmable Digital Inputs optically isolated  1 Programmable Analogue Input  5 Digital Outputs (Relays)  1 Programmable Analogue Output

SD7FO

Fibre Optic Board. It allows to communicate trough fiber optics multiple drive in a master slave

configuration.

SD7STO

Safe Torque Off (STO) board. Allows implementing in the drive the safe torque off function

according to IEC 61800-5-2 (SIL1 or SIL3).

SD7ES01E

External 24VDC Power Supply. For Frames 1, 2 and 3 of SD700. Exterior Assembly. Requires SD7EBI

SD7ES04I

External 24VDC Power Supply. For Frame 4 of SD700. Interior Assembly.

SD7ES05I

External 24VDC Power Supply. For Frame 5 of SD700. Interior Assembly.

SD7ES06I

External 24VDC Power Supply. For Frames 6, 7, 9 and 10 of SD700. Interior Assembly.

SD7ES08I

External 24VDC Power Supply. For Frame 8 and 11 of SD700. Interior Assembly.

SD7TD

Touch-Graphic Display.

(For further information, see section ’12.5 Touch-Graphic Display’).

V11

Kit 3 meters Extender for Display.

V12

Kit 5 meters Extender for Display.

GSM01

GSM Module.

(For Touch-Graphic Display option).

B150

Dynamic Braking Unit.

(For further information, see section ‘12.4 Dynamic Braking Unit B150’).

SD7DB

Optional Board for Slave Mode Brake.

(For Dynamic Braking Unit B150 option).

12. OPTIONAL EQUIPMENT

12.1. Accessories

 Consult availability with Power Electronics.

SD700 SERIES

POWER ELECTRONICS

82

OPTIONAL EQUIPMENT

FRAME

CODE

Dimensions (mm)

W H D

1

SD7EB1

189

122

161

2

SD7EB2

295

122

161

3

SD7EB3

300

151

168

FRAME

CODE

Dimensions (mm)

Total Drive

Height

(mm)

W H D

4

SD7PL0417

320

464

438.5

1712

5

SD7PL0520

431

413.5

529

2000

SD7PL0522

431

613.5

529

2200

6

SD7PL0620

786

413.5

529

2000

SD7PL0622

786

613.5

529

2200

7

SD7PL0720

1132

413.5

529

2000

SD7PL0722

1132

613.5

529

2200

8

SD7PL0820

1482

413.5

529

2000

SD7PL0822

1482

613.5

529

2200

9

SD7PL0920

3 x SD7PL0620

2000

SD7PL0922

3 x SD7PL0622

2200

10

SD7PL1020

3 x SD7PL0720

2000

SD7PL1022

3 x SD7PL0722

2200

11

SD7PL1120

3 x SD7PL0820

2000

SD7PL1122

3 x SD7PL0822

2200

SD7

PL05

20

SD700 Series

Plinth for Frame 5

Total Height 2000mm

12.2. Extension Box

12.3. Plinths

Figure 12.1 Dimensions for Extension Box

Code Explanation: SD7PL0520

Figure12.2 Dimensions for Plinths

POWER ELECTRONICS

SD700 SERIES

OPTIONAL EQUIPMENT

83

REFERENCE

VOLTAGE

CURRENT (A)

MINIMUM

RESISTANCE

RATING (Ω)

DIMENSIONS (MM)

WEIGHT

MAXIMUM

CONTINUOUS

W D H

B150.2

230Vac

300A

150A

2.4Ω

177

221

352

7 kg

B150

400Vac, 500Vac

300A

150A

2.4Ω

B150.6

690Vac

200A

100A

5.75Ω

12.4. Dynamic Braking Unit B150

The Dynamic brake permits to control the regenerated energy for series SD700, SD700KOMPAKT and SD700FL. B150 dynamic brake activates an IGBT to discharge the DC bus over external resistors when the DC voltage overpasses a pre-set value. This activation signal could also be delivered by the drive acquiring an optional Master- Slave mode braking board.

The B150, with reduced dimensions and high reliability, is the main power-switching device of such a dynamic braking systems.

Figure 12.3 Dynamic Braking Unit. Dimensions [mm]

12.4.1. Optional Board for Slave Mode Brake

There is the possibility for the drive to control the activation of the dynamic braking module B150. In this way, the optional board SD7DB must be used to allowi the drive to control the dynamic braking unit B150 that will operate as slave unit of the drive. This optional board is not required in case of the unit B150 operates in master mode.

Figure 12.4 Optional Board for Slave Mode Brake

(SD7DB)

SD700 SERIES

POWER ELECTRONICS

84

OPTIONAL EQUIPMENT

12.5. Touch-Graphic Display

The Touch-Graphic Display provides a much more intuitive data presentation, an easy navigation through the control parameters and allows saving thousands of customized configurations defined by the user. Some of the outstanding characteristics of the graphic display are:

 TFT-LCD Touch screen of 3,5 inches and 240x320 pixels  Customized visualization by the user  GSM and GPRS communication (SMS Service)  System help built-in  Fault Register (Logs)  Language selection  4 Gbytes Micro SD for data history storage.  Built in Quad band GSM Modem for sending SMS with Consultations or Notifications (Events,

Alarms...)

 Dual Ethernet Connection –LAN RJ45 and USB connection.  Possibility of external or battery 5Vdc power supply.

The Touch-Graphic display for the SD700 is a removable display unit for its remote installation, as the following figure shows:

There are three indicator leds integrated on the display that supply information about the drive operational status. In addition, there are a LCD screen of 3.5” and two control keys to Start / Stop the drive.

12.6. Communication boards

SD700 family is compatible with the most commonly used communication protocols (Profibus-DP, DeviceNet, Modbus TCP, Ethernet IP, N2 Metasys, CAN Open…), thanks to its optional boards.

Figure 12.5 Touch-Graphic Display Unit

Figure 12.6 Example of Profibus optional board

POWER ELECTRONICS

SD700 SERIES

CE MARKING

85

13. CE MARKING

The CE Marking is a system to identify equipment that complies with the relevant directives (EMC directive). CE marking guarantees the free movement of the product within the EEA. CE marking shows that the product complies with technical safety, compatibility issues and conformity assessment.

13.1. EMC Directive

The EMC Directive defines the requirements for immunity and emissions of electrical equipment used within the European Union. SD700 Series drives are in accordance with the directive IEC 61800-3:2004 about adjustable speed electrical power drive systems.

13.2. Low Voltage Directive

The low voltage directive defines the security requirements of low voltage electrical equipment in order to circulate freely within the European Economic Area. SD700 Series drives are in accordance with the directive IEC 61800-5-1:2007 about adjustable speed electrical power drive systems.

SD700 SERIES

POWER ELECTRONICS

86

Name:

POWER ELECTRONICS ESPAÑA, S.L.

Address:

C/ Leonardo Da Vinci, 24-26, 46980 Paterna (Valencia)

Telephone:

+34 96 136 65 57

Fax:

+34 96 131 82 01

References

Title

2006/95/CE

Electrical Material intended to be used with certain limits of voltage

2004/108/CE

Electromagnetic Compatibility

*2006/42/CE

Machinery directive

References

Title

EN 61800-5-1:2007

Adjustable speed electrical power drive systems - Part 5-1: Safety requirements Electrical, thermal and energy (IEC 61800-5-1:2007);

References

Title

IEC 61800-3:2004

Adjustable speed electrical power drive systems. Part 3: EMC requirements and specific test methods.

References

Title

IEC 61800-5-2:2007

Adjustable speed electrical power drive systems. Part 5-2: Safety requirements Functional

DECLARATION OF CONFORMITY CE

The Company:

Declares under its own responsibility, that the product:

Variable Speed Drive for A.C. motors

Brand: Power Electronics

Model name: SD700 Series

Is in conformity with the following European Directives:

*Models with optional STO card installed

References of the harmonized technical norms applied under the Low Voltage Directive:

References of the harmonized technical norms applied under the Electromagnetic Compatibility Directive:

References of the harmonized technical norms applied under the Machinery Directive:

Paterna, October 5th 2012

David Salvo Executive Director

HEADQUARTER • VALENCIA • SPAIN

C/ Leonardo da Vinci, 24 – 26 • Parque Tecnológico • 46980 – PATERNA • VALENCIA • ESPAÑA Tel. 902 40 20 70 • Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01

BRANCHES

CATALONIA

BARCELONA • Avda. de la Ferrería, 86-88 • 08110 • MONTCADA I REIXAC

Tel. (+34) 96 136 65 57 • Fax (+34) 93 564 47 52

LLEIDA • C/ Terrasa, 13 · Bajo • 25005 • LLEIDA Tel. (+34) 97 372 59 52 • Fax (+34) 97 372 59 52

CANARY ISLANDS

LAS PALMAS • C/ Juan de la Cierva, 4 • 35200 • TELDE Tel. (+34) 928 68 26 47 • Fax (+34) 928 68 26 47

LEVANT

VALENCIA • Leonardo da Vinci, 24-26 • Parque tecnológico ● 46980 ● PATERNA Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01

CASTELLÓN • C/ Juan Bautista Poeta • 2º Piso · Puerta 4 • 12006 • CASTELLÓN Tel. (+34) 96 136 65 57

MURCIA • Pol. Residencial Santa Ana • Avda. Venecia, 17 • 30319 • CARTAGENA Tel. (+34) 96 853 51 94 • Fax (+34) 96 812 66 23

NORTH

VIZCAYA • Parque de Actividades • Empresariales Asuarán • Edificio Asúa, 1º B • Ctra. Bilbao · Plencia • 48950 • ERANDIO • Tel. (+34) 96 136 65 57 • Fax (+34) 94 431 79 08

CENTRE

MADRID • Avda. Rey Juan Carlos I, 98, 4º C • 28916 • LEGANÉS Tel. (+34) 96 136 65 57 • Fax (+34) 91 687 53 84

SOUTH

SEVILLA • C/Arquitectura, Bloque 6 • Planta 5ª • Módulo 2 • Parque Empresarial Nuevo Torneo • 41015 •

SEVILLA

Tel. (+34) 95 451 57 73 • Fax (+34) 95 451 57 73

INTERNATIONAL SUBSIDIARIES

GERMANY

Power Electronics Deutschland GmbH • Dieselstrasse, 77 • D·90441 • NÜRNBERG ● GERMANY Tel. (+49) 911 99 43 99 0 • Fax (+49) 911 99 43 99 8

AUSTRALIA

Power Electronics Australia Pty Ltd • U6, 30-34 Octal St, Yatala, • BRISBANE, QUEENSLAND 4207 • P.O. Box

6022, Yatala DC, Yatala Qld 4207 • AUSTRALIA Tel. (+61) 7 3386 1993 • Fax (+61) 7 3386 1993

BRAZIL

Power Electronics Brazil Ltda • Av. Imperatriz Leopoldina, 263 – conjunto 25 • CEP 09770-271 • SÃO BERNARDO DO CAMPO - SP • BRASIL • Tel. (+55) 11 5891 9612 • Tel. (+55) 11 5891 9762

CHILE

Power Electronics Chile Ltda • Los Productores # 4439 – Huechuraba • SANTIAGO • CHILE

Tel. (+56) (2) 244 0308 · 0327 · 0335 • Fax (+56) (2) 244 0395

Oficina Petronila # 246, Casa 19 • ANTOFAGASTA • CHILE

Tel. (+56) (55) 793 965

CHINA

Power Electronics Beijing • Room 606, Yiheng Building • No 28 East Road, Beisanhuan • 100013, Chaoyang

District • BEIJING • R.P. CHINA Tel. (+86 10) 6437 9197 • Fax (+86 10) 6437 9181

Power Electronics Asia Ltd • 20/F Winbase Centre • 208 Queen’s Road Central • HONG KONG • R.P. CHINA

KOREA

Power Electronics Asia HQ Co • Room #305, SK Hub Primo Building • 953-1, Dokok-dong, Gangnam-gu • 135-

270 • SEOUL • KOREA Tel. (+82) 2 3462 4656 • Fax (+82) 2 3462 4657

INDIA

Power Electronics India • No 25/4, Palaami Center, • New Natham Road (Near Ramakrishna Mutt),• 625014 •

MADURAI

Tel. (+91) 452 452 2125• Fax (+91) 452 452 2125

ITALY

Power Electronics Italia Srl • Piazzale Cadorna, 6 • 20123 • MILANO • ITALIA Tel. (+39) 347 39 74 792

MEXICO

P.E. Internacional Mexico S de RL • Calle Cerrada de José Vasconcelos, No 9 • Colonia Tlalnepantla Centro •

Tlalnepantla de Baz • CP 54000 • ESTADO DE MEXICO Tel. (+52) 55 5390 8818 • Tel. (+52) 55 5390 8363 • Tel. (+52) 55 5390 8195

NEW ZEALAND

Power Electronics New Zealand Ltd • 12A Opawa Road, Waltham • CHRISTCHURCH 8023 • P.O. Box 1269

CHRISTCHURCH 8140 Tel. (+64 3) 379 98 26 • Fax.(+64 3) 379 98 27

UNITED KINGDOM

Power Electronics UK Pty Ltd• Wells House, 80 Upper Street, Islington, • London, N1 0NU • 147080 Islington 5 Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01

SOUTH AFRICA

Power Electronics South Africa Pty Ltd • Central Office Park Unit 5 • 257 Jean Avenue • Centurion 0157 Tel. (+34) 96 136 65 57 • Fax (+34) 96 131 82 01

www.powerelectronics.es | www.power-electronics.com

24 Hours Technical Assistance 365 days a year +34 96 136 65 57

www.power-electronics.com

Power Electronics SD70009 2X Y, SD70012 2X Y, SD70026 2X Y, SD70020 2X Y, SD70032 2X Y Hardware And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual