Power Electronics SD5024 2 2, SD5008 2 2, SD5005 2 2, SD5016 2 2, SD5012 2 2 Hardware And Installation Manual

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SD500

LOW VOLTAGE VARIABLE SPEED DRIVE

HARDWARE AND INSTALLATION MANUAL

www.power-electronics.com

Variable Speed Drive

Hardware and Installation Manual

Edition: October 2017

SD50MTHW01DI Rev. D

POWER ELECTRONICS

SD500

REVISIONS

REVISIONS CONTROL

DATE

REVISION

DESCRIPTION

27 / 09/ 2010

First Edition

13 / 11 / 2014

Transportation. Heat losses. Commissioning. Mechanical Installation. Preventive Maintenance.

17 / 10 / 2017

Safety Instructions, Mechanical Installation, Power Connection, Maintenance, Declaration of Conformity CE, Contact Information.

17 / 10 / 2017

Settings for printing.

The equipment and technical documentation are periodically updated. Power Electronics reserves the right to modify all or part of the contents of this manual without previous notice. To consult the most updated information of this product, you may access through our website www.power-electronics.com where the latest version of this manual can be downloaded. Reproduction or distribution of this manual is prohibited without the express authorization of Power Electronics.

SD500

POWER ELECTRONICS

TABLE OF CONTENTS

SAFETY SYMBOLS ..................................................................................................................................... 6

SAFETY INSTRUCTIONS ............................................................................................................................ 7

INTRODUCTION ................................................................................................................................... 11

CONFIGURATION TABLE & STANDARD RATINGS ......................................................................... 12

Configuration Table ............................................................................................................................ 12

Standard Ratings at 200Vac – 230Vac (-15% to +10%) ..................................................................... 13

Power Range at 380Vac – 480Vac (-15% to +10%) ........................................................................... 13

TECHNICAL CHARACTERISTICS ...................................................................................................... 14

RECEPTION, HANDLING AND TRANSPORTATION ......................................................................... 16

Reception and Storage ....................................................................................................................... 16

Handling and Transportation .............................................................................................................. 16

MECHANICAL INSTALLATION ........................................................................................................... 18

Environmental Ratings ....................................................................................................................... 18

Drive Mounting ................................................................................................................................... 19

Clearances ......................................................................................................................................... 20

Cooling ............................................................................................................................................... 20

POWER CONNECTION ........................................................................................................................ 24

Basic Configuration ............................................................................................................................ 24

Topology ............................................................................................................................................. 25

Power Terminals Access .................................................................................................................... 27

Power Terminals Description .............................................................................................................. 28

Power Connection and Wiring ............................................................................................................ 29

Power terminal wiring for Frames 1 to 4 (230Vac & 400Vac) .......................................................... 29

Power wiring for Frames 5 and 6 (400Vac) ..................................................................................... 29

Wiring and Terminal section ............................................................................................................ 30

Supply and Motor Connection ............................................................................................................ 30

EMC Installation Requirements ................................................................................................ .......... 31

Introduction ...................................................................................................................................... 31

SD500 compliance........................................................................................................................... 33

EMC filter Connection ...................................................................................................................... 33

Motor Cable Connection .................................................................................................................. 35

dV/dt Filter (Optional) ......................................................................................................................... 36

Protections ......................................................................................................................................... 37

Recommended Circuit Breaker ........................................................................................................ 37

Recommended Magnetic Contactor ................................................................................................ 38

CONTROL CONNECTION ................................................................................................................... 39

NPN / PNP Configuration Selector ..................................................................................................... 39

TR Jumper Configuration ................................................................................................................... 41

I / PTC Configuration Selector ............................................................................................................ 42

POWER ELECTRONICS

SD500

TABLE OF CONTENTS

Control Terminal Description .............................................................................................................. 45

Control Terminal Connection Diagram ............................................................................................... 46

Wiring Recommendations .................................................................................................................. 50

RS485 COMMUNICATION .................................................................................................................. 51

Introduction ......................................................................................................................................... 51

Specifications ..................................................................................................................................... 52

Installation .......................................................................................................................................... 52

Communication cable connection .................................................................................................... 52

Starting the drive on the communication network ............................................................................ 53

COMMISSIONING ................................................................................................................................ 54

DIMENSIONS........................................................................................................................................ 56

Dimensions of Frames 1 and 2 ........................................................................................................... 56

Dimensions of Frames 3 and 4 ........................................................................................................... 57

Dimensions of Frames 5 and 6 ........................................................................................................... 58

MAINTENANCE .................................................................................................................................... 59

Warnings ............................................................................................................................................ 59

Routine Inspection .............................................................................................................................. 59

OPTIONAL EQUIPMENT ..................................................................................................................... 61

Accessories ........................................................................................................................................ 61

Dynamic Braking Unit ......................................................................................................................... 62

Type of dynamic braking unit ........................................................................................................... 62

Terminal setting ................................................................ ............................................................... 62

Dimensions ...................................................................................................................................... 63

LED description ............................................................................................................................... 64

Braking Resistance Terminals ......................................................................................................... 65

Wiring Diagram ................................................................................................................................ 66

Dynamic Braking Resistor ............................................................................................................... 67

External Braking Resistor Selection (Drives with internal brake) ..................................................... 67

Selecting the External Braking Resistor (Drives with external brake) .............................................. 68

dV/dt Filters ........................................................................................................................................ 68

230VAC Power Supply .................................................................................................................... 68

400VAC Power Supply .................................................................................................................... 69

Extension Box..................................................................................................................................... 70

Freemaq Harmonic Filter .................................................................................................................... 70

DECLARATION OF CONFORMITY CE ..................................................................................................... 71

SD500

POWER ELECTRONICS

SAFETY SYMBOLS

Always follow safety instructions to prevent accidents and potential hazards from occurring.

In this manual, safety messages are classified as follows:

The following CAUTION symbols are used in this manual and they symbolise:

WARNING

Identifies potentially hazardous situations where dangerous voltage may be present, which if not avoided, could result in minor personal injury, serious injury or death.

Be extremely careful and follow the instructions to avoid the risk of electrical shocks.

CAUTION

Identifies potentially hazardous situations, which if not avoided, could result in product damage, or minor or moderate personal injury.

Read the message and follow the instructions carefully.

NOTICE

Identifies important measures to take in order to prevent damage equipment and warranty lost, as well as encouraging good use and environmental practices.

Hot surface. Be careful and follow the instructions to avoid burns and personal injuries.

Risk of fire. Be careful and follow the instructions to prevent causing an unintentional fire.

Caution, risk of electric shock. Energy storage timed discharge. Wait for the indicated time to avoid electrical hazards.

Caution, risk of hearing damage. Wear hearing protection.

POWER ELECTRONICS

SD500

SAFETY INSTRUCTIONS

IMPORTANT!

Read carefully this manual to maximize the performance of the product and to ensure its safe use. In order to appropriately use the soft starter, please, follow all instructions described in the installation

manual which refer to transportation, installation, electrical connection and commissioning of the equipment.

Power Electronics accepts no responsibility or liability for partial or total damages resulting from incorrect use of equipment.

Please, pay careful attention to the following recommendations:

WARNING

Do not remove the cover while the drive is powered or running.

Doing so may cause an electric shock.

Do not operate the equipment with the front cover removed.

If you omit this safety recommendation, you may suffer an electric shock due to the high voltage at the terminals or due to the exposure of charged capacitors.

Both wiring and periodic inspections must be carried out at least 10 minutes after the input power is switched off and after checking that the bus voltage has been reduced to less than 30VDC. Failure to follow this safety recommendation may result in an electric shock.

Handle switches with dry hands.

Failure to follow this safety recommendation may result in an electric shock.

Do not use cable with damaged insulation. Failure to follow this safety recommendation may result in an electric shock.

Do not subject the cables to abrasion, mechanical stress, strain or pickling.

Failure to follow this safety recommendation may result in an electric shock.

The equipment contains internal capacitors in the rectification stage. Always check that the capacitors are discharged before performing any maintenance.

SD500

POWER ELECTRONICS

SAFETY INSTRUCTIONS

CAUTION

Install the drive on a non-flammable surface. Do not place flammable materials nearby.

Otherwise, a fire could occur.

Disconnect the input power if the drive gets damaged.

Otherwise, it could result in an accident or fire.

After the input power is applied or removed, the drive will remain hot for a couple of minutes. Touching hot parts may result in skin burns.

Do not apply power to a damaged drive or to a drive with parts missing even if the installation is complete.

Otherwise, you could get an electric shock.

Do not allow lint, paper, wood chips, dust, metallic chips or other foreign matter into the drive. Otherwise, a fire or accident could occur.

NOTICE

RECEPTION

• The SD500 is carefully tested and completely packaged before leaving the factory.

• In the event of transport damage, please ensure that you notify the transport agency and

POWER ELECTRONICS: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.

UNPACKING

• Make sure the model and serial number of the variable speed drive are the same on the box, delivery note and unit.

• Each variable speed drive is supplied with the Hardware and Installation Manual.

RECYCLING

Packaging equipment must be recycled. Separate all different materials (plastic, paper, cardboard,

wood…) and place them in the corresponding containers. Ensure waste collection is properly managed

with a Non-Hazardous Waste Agent.

To guarantee health and natural environmental sources protection, the European Union has adopted the WEEE directive concerning discarded electric and electronic equipment (SEEA).

Waste of electrical and electronic equipment (WEEE) must be collected selectively for proper environmental management.

Our products contain electronic cards, capacitors and other electronic devices that should be separated when they are no longer functional. These WEEEs should be managed accordingly with a Hazardous Waste Agent.

Power Electronics promotes good environmental practices and recommends that all its products sold outside of the European Union, once they reach the end of their life, are separated and the WEEE managed according to the particular country applicable legislation (especially: electronic cards, capacitors and other electronic devices).

If you have any questions about the electric and electronic equipment waste, please contact Power Electronics.

POWER ELECTRONICS

SD500

SAFETY INSTRUCTIONS

EMC

• According to EN 61800-3, the frequency inverter is not intended to be used in low voltage public network which supplies in domestic premises. Radio frequency interference is expected in such a network.

• With additional activities (e.g. EMC-Filter), it is possible to use these devices in the “First environment” according to EN 61800-3 Category C2.

CAPACITORS DEPLETION

If the drive has not been operated for a long time, capacitors lose their charging characteristics and are depleted. To prevent depletion, once a year run the device under no-load conditions during 30-60 minutes.

SAFETY

Before operating the drive, read this manual thoroughly to gain an understanding of the unit. If any doubt exists, please contact POWER ELECTRONICS (902 40 20 70 / +34 96 136 65 57) or your nearest agent.

• Wear safety glasses when operating the drive when power is applied and the front cover is removed.

• Handle the drive with care according to its weight.

• Install the drive according to the instructions within this manual.

• Do not place heavy objects on the drive.

• Ensure that the mounting orientation is correct.

• Do not drop the drive or subject it to impact.

• The SD500 drives contain static sensitive printed circuits boards. Use static safety

procedures when handling these boards.

• Avoid installing the drive under conditions that differ from those described in the Technical Characteristics section of this manual.

CONNECTION PRECAUTIONS

• To ensure correct operation of the drive, it is recommended to use a SCREENED CABLE for the control wiring.

• For EMERGENCY STOP, make sure supply circuitry is open.

• Do not disconnect motor cables if the input power supply remains connected. If the incoming

power is connected and applied to the output terminals (U, V, W), the internal circuits of the SD500 Series will be damaged.

• It is not recommended to use a 3-wire cable for long distances. Due to increased leakage capacitance between conductors, over-current protective feature may not operate correctly.

• Do not use power factor correction capacitors, surge suppressors, or RFI filters on the output side of the drive. Otherwise, these components could be damaged.

• Always check whether the DC Link LED is OFF before wiring the terminals. The capacitors may hold high-voltage even after the input power is disconnected. Use it with caution to prevent the possibility of personal injury.

The cable that connects the drive with the motor must be shorter than 100m if the cable is unshielded and 50m if the cable is shielded while the carrier frequency is below 2.5kHz. For drives below 11kW, this distance is reduced by half. For longer distances, consult Power Electronics.

TRIAL RUN

Verify all parameters before operating the drive. Alteration of parameters may be required depending on the application and load.

Always apply voltage and current signals to each terminal that are within levels indicated within this manual. Otherwise, damage to the drive may result.

SD500

POWER ELECTRONICS

SAFETY INSTRUCTIONS

OPERATION PRECAUTIONS

• When the Auto Restart function is enabled, keep clear of driven equipment, as the motor will restart suddenly after the fault is reset.

• The “STOP / RESET” key on the keypad is only active if the appropriate function setting has been made. For this reason, install a separate EMERGENCY STOP push button that can be operated at the equipment.

• If a fault reset is made with the reference signal still present, then a restart will occur. Verify that it is permissible for this to happen, otherwise an accident could occur.

• Do not modify or alter anything within the drive.

• Before programming or operating the SD500 Series, initialise all parameters back to their

factory default values.

GROUND CONNECTION

• The drive is a high frequency switching device; therefore, leakage current may flow. Ground the drive to avoid electric shock. Use caution to prevent the possibility of personal injury.

• Connect only to the dedicated ground terminal of the drive. Do not use the case or the chassis screw for grounding.

• When installing, grounding wire should be connected first and removed last.

• The ground cable must have a minimal cross sectional area that meets local country

electrical regulations.

• Motor ground must be connected to the drive ground terminal and not to the installation’s ground. We recommend that the section of the ground connection cable should be equal or higher than the active conductor.

• Installation ground must be connected to the drive ground terminal:

Frame

Grounding Cable Section (mm2)

Class 200V

Class 400V

3.5

5.5

3.5

14 5 -

22 6 -

CYBER SECURITY DISCLAIMER

This product is designed to be connected to and to communicate information and data via a network interface. The customer is the sole responsible for providing and continuously ensuring a secure connection between the product and customer network or any other network (as the case may be). Customer shall establish and maintain any appropriate measures (such as but not limited to the installation of firewalls, application of authentication measures, encryption of data, installation of antivirus programs, etc) to protect the product, the network, its system and the interface against any kind of security breaches, unauthorized access, interference, intrusion, leakage and/or theft of data or information.

Power Electronics and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

POWER ELECTRONICS

SD500

INTRODUCTION

The SD500 low voltage drives by Power Electronics are the ideal frequency converters for the drive of motors from 0.75kW to 90kW. The equipment offers high precision and multiple communication protocols, maximum efficiency and motor care. The SD500 series is an affordable solution for all budget sizes and industry applications.

The SD500 products provide high efficiency, maximum control, functional safety, durability, straightforward commissioning and simple maintenance for the whole range. They are available in six frames to optimize the usable space.

SD500

POWER ELECTRONICS

CONFIGURATION TABLE & STANDARD RATINGS

CONFIGURATION TABLE &

STANDARD RATINGS

Configuration Table

EXAMPLE

Code: SD5032 2 2

SD5

032

Series SD500

Output Current

Rated Current

Protection Degree

SD5

002

230VAC

IP21

005

400VAC

… …

150

150A

CODIFICATION EXAMPLES:

o SD501222 SD500, 12A, 230Vac, Degree of protection IP21. o SD511042 SD500, 110A, 400Vac, Degree of protection IP21.

The following figure shows an example of a designation label:

POWER ELECTRONICS

SD500

CONFIGURATION TABLE & STANDARD RATINGS

Standard Ratings at 200Vac – 230Vac (-15% to +10%)

FRAME

CODE

Operation Temperature 50ºC

HEAVY LOAD

Operation Temperature 40ºC

NORMAL LOAD

Rated

Current

(A)

Motor Power at

230Vac

Overload at

150% during

60s

Rated

Current

(A)

Motor Power

at 230Vac

Overload at 110%

during 60s

SD5005 2 2

0.75 1 7.5

6.8

1.5 2 7.5

SD5008 2 2

1.5 2 12

2.2 3 12

SD5012 2 2

2.2 3 18

3.7 5 18

SD5016 2 2

3.7 5 24

5.5

7.5

SD5024 2 2

5.5

7.5

SD5045 2 2

SD5060 2 2

18.5

SD5075 2 2

18.5

111

SD5090 2 2

132

120

132

Power ranges for standard 4-pole AC motors (1500rpm) For other configurations, please contact Power Electronics. Check the rated current of the motor plate to ensure compatibility with the chosen frequency inverter.

Power Range at 380Vac – 480Vac (-15% to +10%)

FRAME

CODE

Operation Temperature 50ºC

HEAVY LOAD

Operation Temperature 40ºC

NORMAL LOAD

Rated

Current

(A)

Motor Power at

400Vac

Overload at

150%

during 60s

Rated

Current

(A)

Motor Power at

400Vac

Overload at

110% during

60s

SD5002 4 2

2.8

0.75 1 4.4

1.5 2 4.4

SD5004 4 2

1.5 2 6

5.4

2.2 3 6

SD5006 4 2

2.2 3 9

3.7 5 9

SD5008 4 2

8.5

3.7 5 13.2

5.5

7.5

13.2

SD5012 4 2

5.5

7.5

SD5018 4 2

16.5

7.5

SD5024 4 2

SD5030 4 2

18.5

SD5039 4 2

18.5

SD5045 4 2

SD5060 4 2

SD5075 4 2

112

100

112

SD5090 4 2

136

115

136

SD5110 4 2

110

165

150

100

165

SD5150 4 2

152

100

228

180

125

228

SD500

POWER ELECTRONICS

TECHNICAL CHARACTERISTICS

INPUT

Power Range

0.75kW – 90kW

Power Supply

200 - 230 Vac (-15% to +10%), 380 - 480Vac (-15% to +10%) Three phase

Input Frequency

50 - 60 Hz  5%

Input Power Factor

>96%

Input EMC Filter

C2 classification 0,75 to 22kW Classification C3 from 30kW onwards

[1]

Rectifier Technology

Diode

Harmonic Filter

DC Reactance

Current THDi (%)

<37%

OUTPUT

Overload current capacity

Constant Torque: 150% during 60 sec. Variable Torque: 110% during 60 sec.

Output Frequency

0 to 400Hz

[2]

Resolution of the Frequency set

Operation with digital signals: 0.01Hz Operation with analogue signals: 0.06Hz (maximum frequency: 60Hz)

Modulation Frequency

Maximum15kHz

[3]

Control Method

V/F Control, Slip compensation, Open Loop Vector Control (sensorless), Closed Loop Vector Control

Motor Cable Length

100m unshielded cable

[4]

50m shielded cable

dV/dt Filter (optional)

500-800V/µs - 300m unshielded cable, 150m shielded cable

Dynamic Brake

Integrated in frames 1 to 4. Optional in frames 5 and 6.

ENVIRONMENTAL

CONDITIONS

Degree of protection

IP21, Display IP54

Working temperature

-20ºC to +50ºC

Storage temperature

-20ºC to +70ºC

Relative humidity

<90%, without condensation

Altitude

1000m

Altitude derating (> 1000)

1% for every 100m; maximum of 3000m

Vibration

5.9m/sec² (=0,6G)

Ventilation

Air forced refrigeration

PROTECTIONS

Overvoltage

Low Voltage

Overcurrent

Overcurrent detection

Overheating of the inverter

Motor thermal Protection

Phase loss protection

Overload Protection

Communication Error

Reference Signal Loss

Hardware Failure

Cooling Fan Fault

Pre-PID failure

Absence of motor trip

External brake failure

Current limitation

Overload

Underload

Encoder error

Fan fault

Keypad commands loss

Speed reference loss

INPUTS /

OUTPUTS

Analogue Inputs

1 input 0-10Vdc, 10Vdc / 1 input 4-20mA / 0-20mA

Digital Inputs

8 configurable inputs

PTC Connection

Yes. With analogue or digital specific setup for PTC.

Analogue Outputs

1 0-10V output (Max. Output Voltage 10V, Max. Output Current 10mA) 1 0-20mA / 4-20mA Output (Max. Output Current 20mA).

Relay Output

1 Switched programmable relay (250VAC, 5A; 30VDC, 5A) 1 Programmable normally open relay (250VAC, 5A) 1 Programmable open collector transistor output (24VDC, 50mA)

Optional I/O expansion module

3 Programmable digital inputs; 2 Programmable analogue inputs; 3 Programmable digital outputs; 2 Programmable analogue outputs

PLC module

6 Programmable digital inputs; 4 relay outputs expandable up to 14

Encoder module

Line controller or opened collector, stream of bits reference. 5/12/15V isolated power supply

COMMUNICATION

Standard Hardware

RS485 Port

Standard Protocol

Modbus-RTU

Optional Hardware

Profibus-DP, Ethernet, LonWorks, DeviceNet/CANopen, Profinet boards

POWER ELECTRONICS

SD500

TECHNICAL CHARACTERISTICS

Optional Protocols

Profibus, Modbus TCP, Ethernet IP, LonWorks, CANopen, DeviceNet, Profinet

CONTROL PANEL

Alphanumeric Display

4 Lines of 16 characters. Parameter setting with arrows Independent memory

Removable

1m, 2m and 3m optional

Connection

RJ45

Status Leds

ON LED: Power on the control board RUN LED: Power on, the motor is powered by the SD500 FAULT LED: Flashing indicates that the equipment is in fault

Membrane Keyboard

VFD status, DC Bus voltage, Motor current, Output motor speed, Motor torque, Drive temperature, Input/Output status, PID reference and feedback, Number of operating pumps

CERTIFICATION

CE, cTick

[1] For other EMC categories, an optional external filter will be used. For additional information ask Power Electronics.

[2] The maximum frequency is 300Hz when selecting the open loop control in the programming parameters. [3] The maximum allowable depends directly on the power of the drive. Consult the SD500 Software and Programming manual for additional information. [4] The carrier frequency must be below 2.5kHz. For drives below 11kW, this distance is reduced by half. Reinforced insulation motors allow higher motor cables length. Consult Power Electronics.

SD500

POWER ELECTRONICS

RECEPTION, HANDLING AND TRANSPORTATION

RECEPTION, HANDLING AND

TRANSPORTATION

CAUTION

Read the following installation instructions carefully to install the equipment correctly. Otherwise, the equipment can be damaged and/or lead to injury.

Reception and Storage

The SD500 has been carefully tested and packed before delivery. In the event of transport damage, please ensure that you notify the transport agency and Power Electronics: 902 40 20 70 (International +34 96 136 65 57) or your nearest agent, within 24hrs from receipt of the goods.

Make sure the model and serial number of the drive is the same on the delivery note and unit. The drive’s storage should be sun and moisture protected and with an ambient temperature between

-40°C and +70°C, < 95 RH without condensation. It is recommended to not pile more than two units on top of each other.

Handling and Transportation

Only the transport methods described in this document or in the delivery notes are permissible. Any other transport method or system could damage the unit.

The SD500 is delivered horizontally in a cardboard box. Move the complete box as close as possible to its final installation place before unpacking to avoid any damage during transportation.

Frames 1 to 4 drives can be transported by a person taking into account their weight. It is not recommended for persons suffering from back problems to try carrying the drives.

Frames 5 and 6 drive’s discharge must be done by two persons using the side handles in order to avoid drive’s overturning or dropping the drive. They must be transported with a pallet truck or with a forklift,

keeping in mind the load distribution and centre of gravity. Check the size and weight of the VFD components to choose proper lifting equipment with a capacity greater than the drive’s weight.

Unpack the drive carefully. To protect the product from damage, do not use edge tools. After opening the package, please check the goods contained. Verify the items contained within the package with the packing inventory list. Please set aside and reserve, if contained, the case of spare parts shipped with the product. There should be no evident damage caused by vibration, dropping or moisture.

POWER ELECTRONICS

SD500

RECEPTION, HANDLING AND TRANSPORTATION

CAUTION

Do not load the drives if you suffer from back problems, it could cause damage to the equipment

and lead to injury to people.

To unpack, open the top part of the box and pull it up to release it. To rise to an upright position take the drive from its top part and lift it carefully pulling it out. Avoid brusque movements and shocks during transportation. At the time of placing the drive on the floor

or another surface, stop lowering it just before reaching the surface and then slowly lower it on the surface to avoid shock.

During handling and transportation, the goods should not be overturned, inverted, tilted, impacted or exposed to moisture.

SD500

POWER ELECTRONICS

MECHANICAL INSTALLATION

CAUTION

The installation must be done by trained personnel.

Otherwise, the equipment can be damaged and/or lead to injury to people.

Do not install the drive on a flammable surface during operation.

Environmental Ratings

It is recommended to follow the instructions of this manual to ensure the correct operation of the drive. The installer has the responsibility to properly install the equipment indoors to ensure the ambient conditions of the VFD. Additionally, the installer is ultimately responsible for following local regulations. The environmental ratings are as followed:

Environmental category: Indoor

Wet locations: No

Pollution degree: PD3

Ingress protection rating: Drive: IP21

Display: IP54

Operation Ambient temperature: -30ºC to 50ºC Storage Ambient temperature: -40ºC to 70ºC Humidity: <90 % (no condensation)

Maximum altitude and power derating: 1000m 1% PN(kW) per 100m; 3000m maximum

Vibration (IEC60068-2-6): 5.9m/sec² (=0.6G)

Overvoltage category: III

Protection class: Class 1

Audible Noise:

FRAME

1 2 3 4 5

MAX. NOISE

LEVEL (dB)

62.5

POWER ELECTRONICS

SD500

MECHANICAL INSTALLATION

Drive Mounting

The variable speed drives of the SD500 series are wall-mounting drives. The installation method and mounting location must be suitable for the weight and dimensions of the

drive. Power Electronics recommends hanging the SD500 cabinet on a solid wall or structure through the anchorages placed on the rear part of the drive, which supports the VFD’s weight and the possible forces generated by the wiring.

First, the installer must allocate the screws in the wall or structure according to the dimensions section, hang the drive, then tighten the screws. The next table shows the recommended screws depending on the drive’s frame.

FRAME

1 2 3 4 5

SCREW

If you wish to install two or more drives in a technical room or cabinet, install them in a horizontal way and respect the minimum clearances in order to avoid that the hot air generated could be inspired again.

SD500

POWER ELECTRONICS

MECHANICAL INSTALLATION

Clearances

The drive should be mounted vertically. Leave enough space (vertically and horizontally) between adjacent drives.

Cooling

The heat sources inside the equipment correspond with the inverter bridge (IGBTs), rectifier bridge and the input filter.

The cooling system of the drive depends on the frame.

DISTANCE

DRIVES’ POWER

<30kW

≥30kW

100mm

500mm

50mm

200mm

POWER ELECTRONICS

SD500

MECHANICAL INSTALLATION

The installer must ensure that the air flows inside the technical room or cabinet, taking into account that hot air cannot be inspired again by the drive.

Frame 1 SD500 drives integrate a cooling fan in their bottom part. To replace this fan, push the brackets on the bottom in the direction of the arrow, pull it forward and detach the connector.

Frame 2 drives present the same extracting system but using two fans in their bottom part.

SD500

POWER ELECTRONICS

MECHANICAL INSTALLATION

Frame 3 and 4 drives integrate a cooling fan in their bottom part. To replace this fan, the user has to unscrew the four screws located in its corners and disconnect the connector.

Frame 5 and 6 drives integrate two cooling fans in their top part. To replace these fans, the user has to unscrew the eight screws located in their four corners and disconnect the connectors.

POWER ELECTRONICS

SD500

MECHANICAL INSTALLATION

The following tables contain information about efficiency, losses and air flow for all SD500 series drives:

Frame

Code

Efficiency

(%)

Power losses

(W)

Calorie

losses

(kcal)

Fans

Flow rate

SD5005 2 2

96.00

58,8mᶟ/h

34,6cfm

SD5008 2 2

96.00

SD5012 2 2

95.00

SD5016 2 2

95.00

170

146

SD5024 2 2

96.50

178

153

117,6mᶟ/h

69,2cfm

SD5045 2 2

96.80

422

363

294mᶟ/h

173cfm

SD5060 2 2

96.00

560

482

SD5075 2 2

96.50

608

522

588mᶟ/h

346cfm

SD5090 2 2

97.00

620

533

Frame

Code

Efficiency

(%)

Power losses

(W)

Calorie

losses

(kcal)

Fans

Flow rate

SD5002 4 2

96.50

58,8mᶟ/h

34,6cfm

SD5006 4 2

98.00

SD5006 4 2

96.70

SD5008 4 2

96.70

107

SD5012 4 2

97.00

150

129

117,6mᶟ/h

69,2cfm

SD5024 4 2

97.50

235

202

294mᶟ/h

173cfm

SD5030 4 2

97.50

335

288

SD5039 4 2

97.90

348

300

SD5045 4 2

97.90

422

363

SD5060 4 2

97.00

786

676

588mᶟ/h

346cfm

SD5075 4 2

97.00

996

857

SD5090 4 2

97.00

1236

1063

SD5110 4 2

97.50

1261

1084

856,68mᶟ/h

504,22cfm

SD5150 4 2

97.50

1761

1514

SD500

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POWER CONNECTION

Basic Configuration

To install the drive, the additional tools described below may be required. To ensure proper operation of the drive, the supplementary devices must be properly selected and used accordingly. An improper installation or misapplication of the drive can result in a system malfunction, a reduction of the equipment’s life or damage to the equipment’s components. This manual should be carefully read and understood before proceeding.

The standard equipment in the SD500 includes DC reactance and RFI filters in all models up to 30kW.

AC Power

Supply

Use a power source with a voltage within the permissible range of the drive’s input power rating.

Mounted Case Circuit Breaker

(MCCB)

Select circuit breakers or fuses in accordance with applicable national and local codes. We recommend using specified circuit breakers or fuses to operate with the drive.

Inline Magnetic

Contactor

Install if necessary. When installed, do not use it for the purpose of starting or stopping the drive.

Installation and

Wiring

To operate the drive, install the drive in the proper orientation and with proper clearness. Incorrect terminal wiring may result in damage of the equipment. Make sure that the grounded terminal is properly connected to the ground of the installation.

Motor

Do not connect power factor capacitors, surge arrestors or radio noise filters to the output of the drive. Connect the earth to the motor properly.

POWER ELECTRONICS

SD500

POWER CONNECTION

Topology

The SD500 drive operates according to the principle of pulse-width modulation (PWM). By varying the power supply voltage and the grid frequency, it is possible to control the speed and torque of the connected three-phase induction motors by means of its main components: the rectifier bridge, the DC bus, the inverter bridge, and the power and control board.

The SD500 includes an electromagnetic compatibility filter (EMC) in order to reduce the noise produced by the electromagnetic waves that can be enabled or disabled. For more information, see section 6.5. The SD500 Series rectifier bridge is built in diodes for frames 1 to 4 and in thyristor diodes for frames 5 and 6. In addition, the drives include as standard a harmonic filter that reduces harmonics and improves the power factor by using a DC reactance integrated in the DC bus. Check the following schematics for more information.

The SD500 includes a power and a control board to control the inverter IGBT’s bridge shooting, the soft

charge, the DC bus voltage and the motor performance in all frames, and the rectifier thyristor diode’s bridge shooting in frames 5 and 6. In addition, the control board integrates the interface terminals such as communication ports, the digital and analogue inputs and outputs, the alphanumeric display, etc. The inverter bridge generates the PWM wave that controls the motor performance (voltage, current, torque, etc...).

The dynamic braking unit is integrated in frames 1 to 4 and external in frames 5 and 6. For more information see section 12

SD500

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POWER CONNECTION

The SD500 Series by Power Electronics optionally integrates output dV/dt filters that reduce the dV/dt rise time significantly below 500V/μs - 800V/μs. Furthermore, it reduces the voltage peaks at the motor windings, the common mode currents and the EMC emissions. For more information see sections 6 and

12. The following schematics illustrate the internal structure of the SD500:

POWER ELECTRONICS

SD500

POWER CONNECTION

Power Terminals Access

To access the power terminals of the supply of the drive and the output of the motor, remove the front cover as shown in the next figure. First, remove the display, unscrew the bottom screw, and then unclip the four claps located on both sides of the plastic cover.

SD500

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POWER CONNECTION

Power Terminals Description

The power terminals are distributed according to the data shown in the table and figures below.

Terminal

Description

R(L1)

Input Supply Voltage Connection Three-phase 200 – 230VAC Three-phase 380 – 480VAC

S(L2)

T(L3)

Ground terminal

P(+)

Positive Terminal DC BUS – Frames 1 to 4

P1(+)

DC BUS Positive Terminal – Frames 5 and 6 – 400Vac

N(-)

DC BUS Negative Terminal

Connection terminal for the brake resistance – Frames 1 to 4

Connection terminal for the brake resistance – Frames 5 and 6

Output voltage terminals to the motor.

Ground terminal

POWER ELECTRONICS

SD500

POWER CONNECTION

Power Connection and Wiring

Power terminal wiring for Frames 1 to 4 (230Vac & 400Vac)

This configuration is valid for the next models: SD500522 to SD509022 (for voltage supply of 230Vac) and SD500242 to SD504542 (for 400Vac)

These drives have a built-in braking unit, so it is only necessary to connect the external braking resistor required by the application and depending on the required braking effort.

Power wiring for Frames 5 and 6 (400Vac)

This setting is valid for SD507542 to SD515042 models for voltage supply of 400Vac. The breaking capacity depends directly on the effort required. The corresponding dynamic breaking

unit must be connected. The equipment mentioned above needs the external Dynamic Breaking Unit, where the external breaking resistance will be connected.

SD500

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POWER CONNECTION

Wiring and Terminal section

Refer to the following table for the wiring terminal sections and screws in the connection of the power input (R, S, T) and output to the motor (U, V, W).

Rated Power of the Drive

Size of the

terminal screw

Torque* (Kg·cm)

Cable**(mm²)

R,S,T

U,V,W

Voltage 230Vac

0.75kW

7.1 ~ 12

2.5

1.5kW

7.1 ~ 12

2.5

2.2kW

7.1 ~ 12

2.5

3.7kW

7.1 ~ 12

4 4 5.5kW

24.5 ~ 31.8

6 6 7.5kW

24.5 ~ 31.8

11kW

30.6 ~ 38.2

15kW

30.6 ~ 38.2

18.5kW

61.2 ~ 91.8

22kW

61.2 ~ 91.8

Voltage 400Vac

0.75 ~ 1.5kW

7.1 ~ 12

2.5

2.2kW

7.1 ~ 12

2.5

3.7kW

7.1 ~ 12

2.5

5.5kW

24.5 ~ 31.8

2.5

7.5kW

24.5 ~ 31.8

4 4 11kW

24.5 ~ 31.8

6 6 15kW

24.5 ~ 31.8

18.5kW

30.6 ~ 38.2

22kW

30.6 ~ 38.2

30 ~ 37kW

61.2 ~ 91.8

45kW

61.2 ~ 91.8

55kW

61.2 ~ 91.8

75kW

61.2 ~ 91.8

Supply and Motor Connection

The supply should be connected to the R (L1), S (L2) and T (L3) terminals. If the supply is connected to the U, V and W terminals, the drive may be damaged. It is not necessary to order the sequence of the phases.

The motor should be connected to the U, V and W terminals. If the digital control input “forward” [FX] is connected, the motor should rotate clockwise (seen from the load part of the motor). If the motor rotates in the opposite direction, switch the connection of the U and V terminals.

Apply the prescribed torque for the terminal screws. If the screws are loose, it might cause a short circuit or a failure. If

the applied torque is too much, it can damage the terminals and cause a malfunction.

Use 600V, 75ºC copper wire.

When connecting a motor, the total length should not exceed 100m for unshielded cables or 50m for shielded cables while the carrier frequency is below 2.5kHz. For drives below 11kW, this distance is reduced by half. An optional dV/dt filter is available for longer distances.

POWER ELECTRONICS

SD500

POWER CONNECTION

EMC Installation Requirements

Introduction

The European EMC Directive defines electromagnetic compatibility as follows: the capability of an apparatus, an industrial plant, or a system to work satisfactorily in the electromagnetic environment without at the same time causing electromagnetic disturbance, which would be unacceptable to apparatus, industrial plant, or systems present in this environment.

The Electromagnetic compatibility (EMC) depends of two mains characteristics of the equipment: the Electromagnetic Interference (EMI) and Electromagnetic Susceptibility (EMS). The EMC standards aims to ensure that all the electrical equipment that could operate simultaneously in the same environment are compatible. That means the interference immunity of all the devices is greater than the interference emission of all the devices within the same environment.

The EMC requirements for Power Drive System (PDS) are defined in IEC/EN 61800-3 standard that is included in the Declaration of conformity CE enclosed. In European Union, EN61800-3 standard takes

SD500

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POWER CONNECTION

precedence over all generic or previously applicable product family EMC standards. The PDS in the context of this standard comprises the drive converter, the motor cables and the motor. Therefore, the installer as the ultimate responsible must follow the installation instructions given within this manual.

Depending on the location of the drive, the standards define four categories distributed in two environments.

• First Environment: First Environment includes domestic premises. It also includes establishments directly connected without an intermediate transformer to a low-voltage power supply network, which supplies buildings used for domestic purposes such as shopping malls, cinemas, hospitals…

• Second environment: Industrial use. Second Environment includes all establishments other than those directly connected to a low-voltage power supply network, which supplies buildings used for domestic purposes. E.g. factories and those other premises supplied by their own dedicated transformer.

The two environments are divided in four categories C1 to C4 that are summarized in the following table.

FIRST ENVIRONMENT

SECOND ENVIRONMENT

Restricted Installation [1]

YES

YES [2]

Notes:

[1]. “Restricted Installation” means that the installation and commissioning must be carried out by

specialist personnel. [2]. C4 category applies only for complex systems or when ratings are equal or above to 1,000 V or 400 A. C4 category could be reached if the equipment in hoc complies with the EMC recommendations.

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SD500

POWER CONNECTION

SD500 compliance

SD500 variable speed drives are designed for industrial (second environment) use. The use of radio frequency interference filters (RFI filters) and dV/dt filters as standard, and the correct installation following the recommendations within this manual, permits to achieve compliance with C3 category defined in IEC/EN 61800-3 in all frames with a filter integrated. For equipment with no filter included, an external filter must be installed in order to comply with category C3.

Additionally, in frames 1 to 4, the SD500 includes a filter for electromagnetic compatibility (EMC) in order to reduce the noise produced by the electromagnetic waves that provides a C2 classification.

Frames 5 and 6 with filter are always classified as type C3. If another type of classification is required, optional external filters may be used. For additional information, ask Power Electronics.

SD500 is not a retail unit, which is neither a plug in device nor a movable device, therefore it must be installed and commissioned by qualified personnel. For this reason, C1 category will not be required.

SD500 with floating earth configuration can be installed in Industrial (Second Environment) IT grids. The installation recommendations within this manual and the integration of the optional dV/dt filter permits to achieve compliance with C3 category defined in IEC/EN61800-3.

EMC filter Connection

To activate the built-in filter, set its initial value to OFF and plug in the EMC filter as shown in the figure below. The location and access to the connector varies depending on the frame of the drive.

Frames 1 and 2

a) Activation of the EMC filter:

First, remove the cover of the drive. After this, break the plastic piece shown in the figure below to expose the filter.

After removing the plastic piece, you can see that the connection filter has been activated. The two positions that it can take (ON / OFF) are shown in the following figure. To enable the EMC filter, the SW1 connector has to be connected (bridge between the two pins).

SD500

POWER ELECTRONICS

POWER CONNECTION

b) Deactivation of the EMC filter:

As a security measure, check the voltage with a tester 10 minutes after disconnecting the power supply.

Remove the connector withdrawing it while holding down the tab. In order to reinstall the connector, make sure that you reinsert the connector with the bridge between the two pins.

Frames 3 and 4

The EMC filter is situated on frames 3 and 4, in the lower part of the driver. The filter is set to OFF by default.

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SD500

POWER CONNECTION

Activation of the EMC filter

In order to activate the EMC filter, the cable must be connected to the upper terminal. When this cable is connected to the lower terminal, the EMC filter will be disarmed. The upper terminal will be a metallic conductor, while the lower one will be isolated.

Motor Cable Connection

SD500 requires the use of shielded motor cable to achieve compliance with C3 category, when a correct installation is made. Wiring and Installation recommendations are included in the section “6.5 Power Connection and wiring”.

It is recommended to implement a 360º contact that creates an effective shield bonding in both the SD500 cabinet and the motor terminal box. As an example, it could be installed EMC cable glands as shown in the next figure..

It is recommended for control signals to use shielded cable and to follow recommendations included in

section “7.6 Wiring recommendations”.

CAUTION

Select communication and control system according to the drive EMC environment. Otherwise,

systems could suffer from interferences due to a low EMS level.

SD500

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POWER CONNECTION

dV/dt Filter (Optional)

dV/dt filters, installed in the variable speed drives, provide a slower voltage rise time on the motor terminal phase-to-phase voltage, improving the useful life of the motor and avoiding the premature ageing of the motor winding. Additionally, these filters improve the distance restriction in the motor wires.

Main advantages of their use:

• Increase motor cable length up to 300 m using unshielded cable or up to 150 m using shielded cable.

• Greater motor longevity through less dV/dt stress.

• Reduced transmission of electromagnetic interference due to surrounding cables and

equipment.

• Improvement of the motor heating.

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SD500

POWER CONNECTION

Protections

Recommended Circuit Breaker

DRIVE

Current data for the circuit breaker (A)

Thermal

Protection

Magnetic

Protection

AC3 Category

SD5005 2 2

6,25

11,5 – 13,0

SD5008 2 2

18,4 – 20, 8

SD5012 2 2

27,6 – 31,2

SD5016 2 2

36,8 – 41,6

SD5024 2 2

55,2 – 62,4

SD5030 2 2

73,6 – 83,2

SD5045 2 2

57,5

105,8 – 119,6

SD5060 2 2

138,0 – 156,0

105

SD5075 2 2

92,5

170,2 – 192,4

125

SD5090 2 2

110

202,4 – 228,8

150

SD5002 4 2

3,5

6,44 – 7,28

SD5004 4 2

9,20 – 10,40

SD5006 4 2

7,5

13,80 – 15,60

SD5008 4 2

10,63

19,55 – 22,10

SD5012 4 2

27,60 – 31,20

SD5018 4 2

20,63

37,95 – 42,90

SD5024 4 2

55,20 – 62,40

SD5030 4 2

37,5

69,00 – 78,00

SD5039 4 2

48,75

89,70 – 101,40

SD5045 4 2

56,25

103,50 – 117,00

SD5060 4 2

76,25

140,30 – 158,60

105

SD5075 4 2

93,75

172,50 – 195,00

120

SD5090 4 2

113,75

209,30 – 236,60

150

SD5110 4 2

137,5

253,00 – 286,00

180

SD5150 4 2

190

349,60 – 395,20

250

SD500

POWER ELECTRONICS

POWER CONNECTION

Recommended Magnetic Contactor

Drive

Power (kW)

Current (A)

SD5005 2 2

2.5

SD5008 2 2

3.5

SD5012 2 2

4.5

SD5016 2 2

7.5

SD5024 2 2

SD5030 2 2

SD5045 2 2

18.5

SD5060 2 2

105

SD5075 2 2

125

SD5090 2 2

150

SD5002 4 2

2.5

SD5004 4 2

2.5

SD5006 4 2

3.5

SD5008 4 2

4.5

SD5012 4 2

5.5

SD5018 4 2

7.5

SD5024 4 2

SD5030 4 2

SD5039 4 2

18.5

SD5045 4 2

18.5

SD5060 4 2

105

SD5075 4 2

125

SD5090 4 2

150

SD5110 4 2

180

SD5150 4 2

250

POWER ELECTRONICS

SD500

CONTROL CONNECTION

The next figure shows the control terminals of the SD500. Here, we can find the terminals and jumpers that the user needs to manipulate the different options, including: the connection of the inputs / outputs, the RS485 communication serial port, etc. The drive has different configurations of its control terminals, so that it is possible to adjust the type of connection of the digital inputs (NPN/PNP), the connection for the thermistor (PTC) and the termination resistor for communications (TR). In the following sections, they are described thoroughly.

To make the connections and to connect the control circuit, use shielded twisted cables, separating the cables from the main power supply.

NPN / PNP Configuration Selector

The SD500 Series provides two operating modes for the connection of input signals: NPN or PNP. The corresponding connection methods are shown below:

SD500

POWER ELECTRONICS

CONTROL CONNECTION

a) NPN mode

The drive is configured in this mode when the switch is set to NPN (right position). In this mode, the input terminals are activated using the internal power of the drive. Terminal CM (24Vdc GND) is the common terminal for the input contact signals.

b) PNP mode

The drive is configured in this mode when the mode switch is set to PNP (left position). In this mode, the input terminals are activated using the internal power of the drive. Terminal 24 (24Vdc) is the common terminal of the contact input signals.

POWER ELECTRONICS

SD500

CONTROL CONNECTION

c) PNP Mode (external supply)

The drive is configured in this mode when the selector is adjusted to PNP (left position). In this mode, the input terminals will activate using a 24Vdc supply, external to the driver, but with the reference terminal attached to the CM terminal of the driver. The terminal 24 (24Vdc) of this supply is the common terminal for contact input signals.

TR Jumper Configuration

For every frame, the TR terminal corresponds to the resistor of the RS485 communication terminal

(120Ω). Whenever is necessary to connect the network resistor (120Ω), place the jumper inside the TR

connection. This jumper is located next to the RS485 connector on the image below.

SD500

POWER ELECTRONICS

CONTROL CONNECTION

I / PTC Configuration Selector

The SD500 drive uses one of the control terminal inputs as a PTC thermistor input. To configure the analogue current input (AI2 – Terminal I1) as a PTC input, the selector shown in the next figure must be adjusted to the PTC position:

There are three possible configurations for the connection of the PTC thermistor depending on how it’s used the analogue input V1, AI1, or any of the digital inputs (P1 to P8).

a) PTC connection using the voltage analogue input (AI 1 – V1Terminal)

To connect the PTC to the voltage analogue input (EA1 - Terminal V1) first of all, the corresponding parameter must be adjusted in the drives software.

Group 11 - G11: Protections*

Screen

Name / Description

Adjust

Start

adjust

23 OvrHtSen=

Overheat Sensor

G11.23 / Selection of the

motor overheating sensor.

OPC.

DESCRIPTION

FUNTION

EA1

Used in the analogue input 1, setting the voltage using the PTC thermistor.

*For more information, consult the Software and Programming Manual of the SD500.

b) PTC connection using the current analogue input (AI2 – I1 Terminal)

To connect the PTC to the current analogue input (EA2 - Terminal I1) first of all the corresponding parameter has to be adjusted in the drives software and the I / PTC switch must be in the PTC position.

POWER ELECTRONICS

SD500

CONTROL CONNECTION

Group 11 - G11: Protections

Screen

Name / Description

Adjust

Start

adjust

23 OvrHtSen=

Overheat Sensor

G11.23 / Selection of the

motor overtemperature sensor.

OPC.

DESCRIPTION

FUNTION

EA2

Used in the analogue input 2, setting by current the PTC thermistor

*For more information, consult the Software and Programming Manual of the SD500.

c) PTC connection using the digital input terminals (ED1 to ED8 – P1 to P8 terminals)

To connect the PTC to one of the digital inputs, the corresponding parameters must be configured in the drives software.

First, the digital input that is going to be used as a PTC input must be adjusted. To do this, adjust any of the following parameters:

Group 4 – G4: Inputs* ➔Subgroup 4.1 – S4.1: Digital Inputs

Screen

Name / Description

Adjust

Start

adjust

3 DI1=

Digital Input I/P1

G4.1.3 / Setting

Multifunction Digital Input

OPC.

DESCRIPTION

FUNTION

ThermalIn

Assigns the trip due to overheating when connecting a PTC sensor to the digital input.

… … …

10 DI8=

Digital I/p8

G4.1.10 / Setting

Multifunction Digital Input

* For more information, consult the Software and Programming Manual of the SD500.

In addition, the digital input for the PTC input type NC must be configured. To do this, the following parameter must be adjusted:

SD500

POWER ELECTRONICS

CONTROL CONNECTION

Group 4 – G4: Inputs* ➔ Subgroup 4.1 – S4.1: Digital Inputs

Screen

Name / Description

Adjust

Start

adjust

16 DCTy= 0000 0000

DiContactType

G4.1.16 / Selection of

the type of contact of the Digital Input.

Sets the digital input as normally open (NO) or normally closed (NC)

OPTION

FUNCTION

Normally Open Switch (NO)

Normally Closed Contact (NC)

The order of allocation is DI1, DI2,…, DI8 starting with the bit in the right.

* For more information, consult the Software and Programming Manual of the SD500.

POWER ELECTRONICS

SD500

CONTROL CONNECTION

Control Terminal Description

TYPE

SYMBOL

DESCRIPTION

RECOMMENDED

CABLE SELECTION

Input Signals

Digital Inputs

P1 ~ P8

Digital Inputs DI1 to DI8. Function configurable by the user.

Shielded 0.33 to

1.25mm²

Common terminal of the digital inputs (Note: In the set of I / O terminals, CM is different than the common 5G terminal).

Analogue

Inputs

VR+

(+)Terminal of the power supply for the analogue input voltage V1. Max output: +12V, 100mA

VR-

(-)Terminal of the power supply of the analogue input voltage V1. Max output: -12V, 100mA

Terminal of the analogue input voltage AI1 for the speed reference. Single-pole (0~+10V), Bipolar (±10V) Input Resistor 20kΩ

Current analogue Input Terminal AI2 for the speed reference. Input Range: 0/4 ~ 20mA Input Resistor: 249Ω

Common terminal of the analogue input voltage V1 and current I1. (Note: In the set of basic I / O terminals, the common 5G terminal is different than the common CM terminal).

Shielded 0.33 to

2.0mm²

Output signals

Analogue

Outputs

A01

Output Analogue Voltage Terminal SA1. It can be configured as a proportional signal to the output frequency, DC Bus Voltage, etc… Output Voltage: 0~10V Maximum Output Voltage: 10V Maximum Output Current: 10mA

Shielded 0.33 to

2.0mm²

A02

SA2 Output Analogue Current Terminal. It can be configured as a proportional signal to the output frequency, output current, DC Bus voltage, etc... Output Current: 4~20mA (0~20mA) Maximum Output Current: 20mA

Output signals

Digital

Outputs

SD1 Digital Output terminal configurable in the Open Collector. Maximum Output: 26V DC, 100mA

Common Ground terminal for external supply of the digital open collector output.

Shielded 0.33 to

1.25mm²

24Vdc External power. Maximum output current:150mA

A1, B1, C1

1 Multifunction relay terminal, switched (1NO + 1NC). Maximum Output: 250Vac, 1A, 30Vdc, 1A.

Shielded 0.33 to

2.0mm²

A2, C2

2 Multifunction relay terminals, 2 switched (1NO). Maximum Output: 250VAC, 5A ; 30VDC, 5A

Comms

Terminals

S+, S-, CM

RS485 Communication Terminals.

Shielded twisted

cable 0.75mm²

SD500

POWER ELECTRONICS

CONTROL CONNECTION

Control Terminal Connection Diagram

The SD500 drive has two groups of connection terminals, which depend on the frame of the drive. There is a set of basic I / O terminals for devices with up to 22kW of capacity (frames 1 to 4) and another set of I / O isolated terminals for devices with a capacity of more than 22kW (frames 5 and 6).

In addition, there are two different configurations for connecting the analogue input voltage to the desired input range, 0-10Vdc (single-pole) or ± 10Vdc (bipolar). For more information about analogue and digital inputs and outputs, refer to the “Programming and Software manual”.

a) Diagram of terminal connections for the basic set of analogue I / O with an analogue

bipolar voltage input (±10Vdc):

Note: The control cables must be shielded and grounded.

The 5G terminal is different than the CM terminal for frames 1 to 4.

POWER ELECTRONICS

SD500

CONTROL CONNECTION

Diagram of terminal connections for the basic set of analogue I / O with an analogue bipolar voltage input (0-10Vdc):

Note: The control cables must be shielded and grounded.

The 5G terminal is different than the CM terminal for frames 1 to 4.

SD500

POWER ELECTRONICS

CONTROL CONNECTION

b) Connection diagram for I / O set of isolated terminals with bipolar voltage analogue input

(±10Vdc):

Note: The control cables must be shielded and grounded.

The 5G terminal will be CM for frames 5 and 6.

POWER ELECTRONICS

SD500

CONTROL CONNECTION

c) Connection diagram for I / O set of isolated terminals with analogue input voltage.

Note: The control cables must be shielded and grounded.

The 5G terminal will be CM for frames 5 and 6.

SD500

POWER ELECTRONICS

CONTROL CONNECTION

Wiring Recommendations

Before planning the installation, follow the next recommendations. The parallel cable routing should be minimized and the distance between the control wiring and the power wiring should be maximized. It is recommended to route control cables with different voltages in separately cable racks, trays or ducts. It is recommended to use shielded twisted cable for all the data, signal or control cables that came out from the variable speed drive, with the properly shield bonding to ground. To ensure an effective shield bonding, it is recommended to include in the SD500 front metal panel of the control board, EMC shield clamps that ensure a 360º effective shield bonding.

Digital signal cables must be grounded at both ends of the cable. It is recommended to use independent shielded cables for digital and analogue signals. When using multiple analogue signals do not use common return for them. If a low-interference is experienced (hum loops) using analogue signals disconnect the shield grounding from one of the ends. The maximum section for the control cables is

2.5mm² and the recommended tightening torque is 0.4Nm. Although the control board is insulated galvanically, for safety reasons it is recommended not to modify the wiring while the equipment is connected to the input power supply.

CAUTION

Changes of control wiring or bridges should be performed following the safety instructions indicated before. Otherwise, it could cause damage to the equipment and lead to injury to people.

POWER ELECTRONICS

SD500

RS485 COMMUNICATION

Introduction

The drive can be controlled and monitored through a sequence program of a PLC or other master device. Various drives or other slave devices can be connected on an RS485 communication network to be

controlled by a PLC or a PC. Like this, the setting of the parameters and its monitoring can be done from a PC via a user program.

In this communication, the user can operate with any type of RS232/485 converter. Its characteristics will depend on each manufacturer.

Note: It is recommended to install a repeater to increase the communication speed, or in the event that the length of the communication cable is longer than 1,200m. It’s also necessary to improve the quality of the communication in noisy environments.

SD500

POWER ELECTRONICS

RS485 COMMUNICATION

Specifications

General specifications:

• Communication Method: RS485.

• Transmission Type: Bus Method, Multi-drop Link system.

• Applicable to: SD500.

• Converter: RS232.

• Number of drives: Max. 16

• Transmission distance: Maximum 1,200m (recommended up to 700m).

Installation specifications:

• Recommended Cable: 0.75mm², shielded twisted pair.

• Installation: S+, S-, CM terminals of the control terminals.

• Supply: Isolated power supply of the drive.

Communication Specifications:

• Communication Speed: 1200/2400/9600/19200/38400bps. Adjustable.

• Control Procedure: Asynchronous communication system.

• Communication system: Half duplex.

• Stop bit length: 1 bit/2bits.

• Cyclic Redundancy code: 2 bytes.

• Parity: None/Odd/Even

Installation

Communication cable connection

In order to connect the high RS485 signal use terminal S+, and to connect the low signal, use terminal S-.

If more than one drive is going to be connected, connect the CM terminal between the two terminals to establish the communication.

Install a repeater to increase the communication speed, or in the event that the length of the communication cable is longer than 1,200m. It is also necessary to improve the quality of the communication in noisy environments.

If it is necessary to connect the end of network resistance (120), place the jumper in the TR connection. This jumper is located above the RS485 connector of the image.

Once the connections are made, supply voltage to the drive and set the communication parameters as follows.

POWER ELECTRONICS

SD500

RS485 COMMUNICATION

Parameter

Description

Setting

G20.1.1

Communication Address

0 to 250

Use different numbers in case of installing more than one drive.

G20.1.2

Rs-485 Communication Protocol

MODBUS

Communication protocol MODBUS-RTU

G20.1.3

Communication Speed

9600bps

(Default setting).

G20.1.4

Communication Pattern

D8 / PN / S1

(Default setting).

G20.1.5

Transmission delay after reception

5ms

(Default setting).

G4.1.1

Main Control Mode

2 MODBUS

Communication RS485.

G3.1

Source of Speed reference 1

MDBUS

Communication RS485.

G11.2

Action in case of loss of speed reference

LostPrst

The drive will work at the defined frequency in the parameter

G11.4

G11.3

Trip time for lack of speed reference

1.0s

(Default setting)

G11.4

Speed in case of lost of reference

0.00Hz

(Default setting)

Starting the drive on the communication network

After carrying out the physical installation of the equipment in the communications network, and adjusting the related parameters, the steps for setting up the network drive are:

• Check that the master and the drive are connected properly.

• Supply voltage to the drive, but do not connect the load unless it is verified that the communication

between the master and the drive is correct.

• Run the user application to work with the drive from the master port.

• Using the application program from the master port, verify that the drive works correctly.

SD500

POWER ELECTRONICS

COMMISSIONING

CAUTION

Only qualified personnel are allowed to commission the drive. Read and follow the safety instructions on the first pages of this manual. Neglecting the safety instructions can cause injury or

death.

Ensure that there is no voltage present in the input power terminals. No voltage should be connected to the drive inadvertently.

This chapter does not include all the tasks to be performed during commissioning. Always follow local and national regulations.

For a proper commissioning, we recommend checking the following steps:

Check the compatibility of the upstream protectors (circuit breaker, fuses,

etc...) that could cause an unexpected stop during the soft charge.

Assure that the line voltage is compatible with the drive voltage range. If

not, the drive could be damaged.

Connect the input, PE and output power wiring, and verify that they are

correctly installed and fastened.

Check that the drive protective covers are mounted.

Check control, and analog and digital signal cables, functions. Potential

free.

Check that the drive follows the remote and local speed commands.

POWER ELECTRONICS

SD500

COMMISSIONING

Verify that the display is turned on and set the drive control parameters

Check line voltages with the display.

Start the drive without the motor using the display’s keyboard

pushbutton “START”.

Check that the fans rotate smoothly and that there is no obstacle

reducing the cooling capacity.

Connect the motor and check its rotational direction.

Check that the drive follows the references of speed, current, etc.

Connect input power supply.

SD500

POWER ELECTRONICS

DIMENSIONS

Dimensions of Frames 1 and 2

FRAME

INPUT VOLTAGE

DRIVES

WEIGHT (kg)

200 - 230VAC (-15% to +10%)

SD5005 2 2, SD5008 2 2, SD5012 2 2, SD5016 2 2

5.5

380 – 480VAC (-15% to +10%)

SD5002 4 2, SD5004 4 2, SD5006 4 2, SD5008 4 2

5.5

200 - 230VAC (-15% to +10%)

SD5024 2 2, SD5030 2 2

380 – 480VAC (-15% to +10%)

SD5012 4 2, SD5018 4 2

POWER ELECTRONICS

SD500

DIMENSIONS

Dimensions of Frames 3 and 4

FRAME

INPUT VOLTAGE

DRIVES

WEIGHT (Kg)

200 - 230VAC (-15% to +10%)

SD5045 2 2, SD5060 2 2

380 – 480VAC (-15% to +10%)

SD5024 4 2, SD5030 4 2

200 - 230VAC (-15% to +10%)

SD5075 2 2, SD5090 2 2

380 – 480VAC (-15% to +10%)

SD5039 4 2, SD5045 4 2

SD500

POWER ELECTRONICS

DIMENSIONS

Dimensions of Frames 5 and 6

FRAME

INPUT VOLTAGE

DRIVES

WEIGHT (Kg)

200 - 230VAC (-15% to +10%)

380 – 480VAC (-15% to +10%)

SD5060 4 2, SD5075 4 2, SD5090 4 2

200 - 230VAC (-15% to +10%)

380 – 480VAC (-15% to +10%)

SD5110 4 2, SD5150 4 2

POWER ELECTRONICS

SD500

MAINTENANCE

The SD500 drives consist of advanced semiconductor devices. Temperature, humidity, vibration and deteriorated components can reduce their efficiency. To avoid any possible irregularity, we recommend making periodic inspections.

Warnings

Be sure to remove the input power when performing maintenance. Be sure to perform maintenance after checking that the DC Link capacitor has been discharged. Check

that the voltage between terminals +HVDC and -HVDC is below 30V DC. The bus capacitors in the drive’s main circuit can still be charged even after the power is turned off.

The correct output voltage of the drive can only be measured by using an RMS voltage meter. Other voltage meters, including digital voltage meters, are likely to display incorrect values caused by the high frequency PWM output voltage of the drive.

Routine Inspection

Be sure to check the following before handling the drive:

• Installation site conditions.

• Drive cooling system conditions.

• Excessive vibrations or noise in the motor.

• Excessive overheating.

• Normal output current value on the monitor.

SD500

POWER ELECTRONICS

MAINTENANCE

Note: Longevity of the main components indicated above is based on a continuous operation of the stipulated load. These conditions can change based on the environmental conditions.

Inspection

site

Inspection element

Inspection

Period

Inspection method

Criterion

Instrument of Measurement

Monthly

1 year

2 years

All

Ambient conditions

Are there dust particles? Are the ambient temperature and the humidity within specification?

Visual check

Temperature:

-20 to +50 ( or 40ºC) Humidity: below 90% noncondensation.

Thermometer, Hygrometer, Recorder.

Module

Are there any abnormal noises or oscillations?

Visual and audible.

There are no anomalies.

Input power

Is the input power to the main circuit correct?

Measure the voltage between terminals L1, L2, L3 and PE.

Digital multimeter. Tester.

Power connections

Are the Power terminals correctly fastened?

Measure the temperature and torque of the power connections

Fasten the bolts again one week after its start-up. Check that the temperature is homogeneous and below 70ºC

Infrared thermometer Torque key

Main circuit

Conductor/ Cable

Is the conductor corroded? Is the sheathing of the cable damaged?

Visual check.

No anomaly. Terminal

Is any damage visible?

Visual check.

No anomaly.

IGBT's module Diodes module and Rectifier

Check the resistance value between each one of the terminals

Disconnect the cables of the inverter and measure the resistance value between: L1, L2, L3,  VDC+, VDC- and U, V, W  VDC+, VDC- with a tester > 10k

Digital multimeter. Analogue tester.

Main circuit

Correct capacitor

Have fluid leakages been observed? Is the capacitor well fastened? Is any dilation or retraction sign observed? Measure the capacitance

Visual check. Measure the capacitance with a proper instrument.

No anomaly Capacitance higher than 85% of rated capacitance.

Instrument for measuring capacitance.

Resistance

Is the insulation of the resistance damaged? Is the wiring of the resistance damaged (open)?

Visual check. Disconnect one of the connections and measure with a tester.

There are no anomalies. The resistance value

variation does not exceed

±10%.

Digital multimeter. Analogue tester.

Contactor

Is there any contactor chatter during operation? Is the contact damaged?

o o

Audible check. Visual check.

No anomaly.

Control

circuit and

Protections

Operating check

Is there any imbalance between output voltage phases?

Measure voltage between output terminals U, V and W.

Balanced voltage between phases i.e. lower than 4V or 8V difference for 200V or 400V models.

Digital multimeter / RMS voltage meter.

Cooling

system

Cooling fans

Are there any abnormal noises or oscillations? Is the cooling fan disconnected?

Disconnect the power supply (OFF) and rotate the fan manually. Check the connections.

Fan should rotate effortlessly. No anomaly.

Display

Measurement

Is the displayed value correct?

o o

Check the reading instrument with an external measurement.

Check the specified values and the control values.

Voltage meter / Current meter etc.

Motor

All

Is there any noise or abnormal vibrations? Unusual smell?

Audible, sensory and visual check. Check if damages have been produced by overheating.

No anomaly.

Insulation resistance

Megger check (between terminals of output circuit and ground terminal)

Disconnect the cables U, V and W and join them together. Check the resistance between this join and ground.

More than 5MΩ

Megger type 500V

POWER ELECTRONICS

SD500

OPTIONAL EQUIPMENT

Accessories

The SD500 Series drive has a wide range of options for different applications. In the image below it can be seen where the additional accessories are connected to the speed drive:

CODE

ACCESORY

DESCRIPTION

SD5EC

Encoder Module

Closed Loop Control Pulse Train Reference Isolated power supply of 5/12/15 V Line driver or open collector Maximum input frequency 200kHz Signal loss detection

SD5IO

Expansion module

input / output

3 digital outputs (250Vac/30Vdc, 5A) 3 digital inputs (selection PNP/NPN, 0~25V) 1 analogue voltage input (-10~+10V) 1 analogue current input (0~20mA) 1 analogue voltage output (-10~+10V, 10mA, 11 bits of resolution) 1 analogue current output (0~20mA, 12 bits of resolution)

SD5RC2

Connection Cable

Connection cable for keyboard of 2m.

SD5RC3

Connection Cable

Connection cable for keyboard of 3m.

SD5PLC

Control module

PLC

Master Platform-K 120S 6 Normal Inputs (Sink/ Source Selectable), Maximum input with 14 points with expansion Normal output of 4 points (NO relay), maximum output of 7 points with expansion RTC (Real time clock) Operating System KGL WIN

SD5DP

Profibus

Communication

Module- DP

Profibus Connection Maximum speed of communication:12Mbps Maximum of 32 stations per segment Bus topology Improved online diagnosis

SD5ET

Ethernet

Communication

Module

100M BASE-TX, 10M BASE-T support Half duplex, full duplex support Auto negotiation Maximum Transmission Distance: 100m Star topology

SD5CO

CANopen

Communication

Module

Communication speed of 125kbps, 250kbps, 500kbps Bus Topology Maximum 64 nodes of connecting points Maximum transmission distance of 500m for 25kbps

SD500

POWER ELECTRONICS

OPTIONAL EQUIPMENT

CODE

ACCESORY

DESCRIPTION

SD5DN

DeviceNet

communication

module

Communication speed of 125kbps, 250kbps, 500kbps Bus Topology Maximum 64 nodes of connecting points Maximum transmission distance of 500m for 25kbps

SD5LW

LonWorks

communication

module

Communication speed of 78kbps Free/bus Topology Integrated Resistor by topology Maximum connection distance of 2,700m (bus topology)

SD5PN

ProfiNet

communication

module

Communication speed 100Mbps Full duplex support Maximum 64 stations per segment Bus and star topology

Dynamic Braking Unit

The SD500 drives feature optional dynamic braking circuits for frames 5 and 6 (integrated in other sizes). A Dynamic Braking Unit (DBU) will be installed to redirect the regenerated energy with optional dynamic braking resistors.

Information about the braking units is included below. For further information, refer to the corresponding manual.

Type of dynamic braking unit

Dimensions

Voltage

Drive Capacity

DBU

Type

Group 1

380 to 480Vac

30 ~37kW (Frame 5)

DBSD4075

No UL

45~55kW (Frames 5 and 6)

DBSD4145 75kW (Frame 6)

Group 2

30 ~37kW (Frame 5)

DBSD4075U

45~55kW (Frames 5 and 6)

DBSD4145U 75kW (Frame 6)

Terminal setting

The terminals for the dynamic braking unit are the ones described in the table below:

Group

Terminal

Description

Group 1

Ground Terminal.

Connection for the N terminal of the DC Bus of the drive.

Connection for the B2 terminal of the dynamic braking resistor.

P/B1

Connection for the B1 terminal of the dynamic braking unit. Connection for the P terminal of the DC bus of the drive.

Group 2

Connection for the P terminal of the DC bus of the drive.

Connection for the N terminal of the DC bus of the drive.

Ground Terminal.

Connection for the B1 terminal of the dynamic braking unit.

Connection for the B2 terminal of the dynamic braking resistor.

POWER ELECTRONICS

SD500

OPTIONAL EQUIPMENT

Dimensions

The dynamic braking units correspond with the groups indicated below:

Group 1:

SD500

POWER ELECTRONICS

OPTIONAL EQUIPMENT

Group 2:

LED description

Group 1:

LED

Description

RESET

Press the switch to release the OCT failure (overcurrent). Pressing this switch turns off the OCT LED.

POWER (Green)

Light son when the braking unit is powered, as it is normally connected to the drive.

RUN (Green)

Flashes when the brake unit is operating properly (due to the regenerated energy by the motor).

OHT (Red)

When the exchanger is overheated and the level exceeds the limit set, the overheating protection is activated and this LED turns on after the signal is closed.

OCT (Red)

Overcurrent failure signal. When an overcurrent is produced in the IGBT, this protection function cuts the function signal and the OCT LED turns on.

POWER ELECTRONICS

SD500

OPTIONAL EQUIPMENT

Group 2:

LED

Description

POWER (Red)

Lights on when the brake unit is powered (normally connected to the drive).

RUN (Green)

Lights on when the brake unit is operating properly (due to the regenerated energy by the motor).

OHT (Red)

When the exchanger is overheated and the level exceeds the limit set, the overheating protection is activated and this LED turns on after the signal is closed.

OCT (Red)

Overcurrent failure signal. When an overcurrent is produced in the IGBT, this protection function cuts the function signal and the OCT LED turns on.

FOT (Red)

Lights on when the fuse of internal protection opens.

Braking Resistance Terminals

Note: It is recommended to use of braking resistors equipped with thermal sensors. Connect it to one of the digital input terminals of the drive (P1 to P8) after selecting the [FLL EXTERN] option in the corresponding digital input parameter.

Braking Resistor Terminals

Description

B1, B2

Connection terminals for connecting the dynamic braking unit. Wiring must be done as shown in the diagram above. Connect the terminals of the dynamic braking resistor to terminals B1 and B2 of the dynamic braking unit.

TH1, TH2

[1]

Temperature sensor resistor. Normal Temperature (ambient): Normally Closed (TH1 – TH2 Closed). Over-temperature resistance: Normally Open (TH1 – TH2 Open). Wire this signal to an input terminal configured as “External Failure”.

[1]

The TH1 and TH2 terminals are available when the brake resistor used is equipped with a

temperature sensor.

SD500

POWER ELECTRONICS

OPTIONAL EQUIPMENT

Wiring Diagram

The following figure shows the wiring between the drive, the DBU and the braking resistor.

* Notes:

• In the dynamic braking units of Group 1, the B1 and P terminals are the same. Therefore, the terminal will be connected to the B1 terminal of the braking resistor and to the positive terminal of the drive’s bus.

• Maximum lengths of cables:

o Drive ➔ Braking Unit: max. 10m. o Braking Unit ➔ Braking Resistor: max. 10m

POWER ELECTRONICS

SD500

OPTIONAL EQUIPMENT

Dynamic Braking Resistor

This section includes the necessary external braking resistors for drives of frames 1 to 4, which include a built-in brake. And for the rest of drives (frames 5 and 6) that need an external Dynamic Braking Unit.

External Braking Resistor Selection (Drives with internal brake)

SUPPLY VOLTAGE

DRIVE

SD500

POWER

(kW)

BRAKING RESISTANCE

(150% of Braking Torque)

Resistor

(Ω)

Light Duty Cycle

(5%)

Watts (W)

230Vac

SD5005 2 2

0.75

150

SD5008 2 2

1.5

300

SD5012 2 2

2.2

400

SD5016 2 2

3.7

600

SD5024 2 2

5.5

800

SD5030 2 2

7.5

1200

SD5045 2 2

2400

SD5060 2 2

15 8 2400

SD5075 2 2

18.5 5 3600

SD5090 2 2

22 5 3600

400Vac

SD5002 4 2

0.75

600

150

SD5004 4 2

1.5

300

SD5006 4 2

2.2

200

400

SD5008 4 2

3.7

130

600

SD5012 4 2

5.5

1000

SD5018 4 2

7.5

1200

SD5024 4 2

2000

SD5030 4 2

2400

SD5039 4 2

18.5

3600

SD5045 4 2

3600

Note: The values in this table are based on a 5%, 15 second duty cycle (ED – Enable Duty) of continuous braking. For further information, contact the technical department of Power Electronics.

CAUTION

Do not touch the braking resistor during operation of the drive as it could be very hot (above 150ºC).

SD500

POWER ELECTRONICS

OPTIONAL EQUIPMENT

Selecting the External Braking Resistor (Drives with external brake)

Drives with up to 22kW of power capacity (Frames 1 to 4) have a built-in dynamic brake. However, it is possible to use the External Dynamic Braking Unit if necessary. The following table shows the braking resistors to be used in case of using the External Dynamic Braking Unit.

VOLTAGE

SUPPLY

DRIVE SD500

POWER

(kW)

BRAKING RESISTANCE

(150% of Braking Torque)

Resistor

(Ω)

Light Duty Cycle (5%)

Watts (W)

Medium Duty

Cycle (15%)

Watts (W)

Heavy Duty

Cycle (35%)

Watts (W)

400Vac

SD5002 4 2

0,75

500

125

270

SD5004 4 2

1,5

250

100

250

550

SD5006 4 2

2,2

170

125

350

800

SD5008 4 2

3,7

100

150

555

1295

SD5012 4 2

5,5

200

825

1925

SD5018 4 2

7,5

400

1125

2625

SD5024 4 2

600

1650

3850

SD5030 4 2

800

2250

5250

SD5039 4 2

18,5

1000

2775

6475

SD5045 4 2

1100

3300

7700

SD5060 4 2

1500

4500

10500

SD5075 4 2

2000

5550

12950

SD5090 4 2

45 8 2500

6750

15750

SD5110 4 2

55 7 3000

8250

19250

SD5150 4 2

75 6 4000

11250

26250

Note: The values in this table are based on a 5%, 15 second duty cycle (ED – Enable Duty) of continuous braking. For further information, contact the technical department of Power Electronics.

CAUTION

Do not touch the braking resistor during operation of the drive as it could be very hot (above 150ºC).

dV/dt Filters

230VAC Power Supply

FRAME

FILTER

DRIVE

REFERENCE

DIMENSIONS

REFERENCE

Inom @ 40ºC

W H D

SD5OF005 2

147

128

130

SD5005 2 2

6.8

SD5OF008 2

SD5008 2 2

SD5OF012 2

SD5012 2 2

SD5OF016 2

SD5016 2 2

SD5OF024 2

195

140

145

SD5024 2 2

SD5OF030 2

SD5030 2 2

44 3 SD5OF045 2

250

126

115

SD5045 2 2

SD5OF060 2

SD5060 2 2

74 4 SD5OF075 2

280

163

152

SD5075 2 2

SD5OF090 2

SD5090 2 2

120

POWER ELECTRONICS

SD500

OPTIONAL EQUIPMENT

400VAC Power Supply

FRAME

FILTER

DRIVE

REFERENCE

DIMENSIONS

REFERENCE

Inom @ 40ºC

W H D

SD5OF002 4

147

128

130

SD5002 4 2

SD5OF004 4

SD5004 4 2

5.4

SD5OF006 4

SD5006 4 2

SD5OF008 4

SD5008 4 2

SD5OF012 4

195

140

145

SD5012 4 2

SD5OF018 4

SD5018 4 2

23 3 SD5OF024 4

250

126

115

SD5024 4 2

SD5OF030 4

SD5030 4 2

40 4 SD5OF039 4

280

163

152

SD5039 4 2

SD5OF045 4

SD5045 4 2

61 5 SD5OF060 4

300

225

155

SD5060 4 2

SD5OF075 4

SD5075 4 2

100

SD5OF090 4

SD5090 4 2

115

SD5OF110 4

370

233

172

SD5110 4 2

150

SD5OF150 4

SD5150 4 2

180

Note: Filters for motor cables of 150m (with shielded cable) and 300m (with unshielded cable [switching freq.: 2kHz]). For more information, please contact Power Electronics.

The previous tables describe the dV/dt filters’ code for any SD500 series VSD. These tables are available for every equipment charge condition.

SD500

POWER ELECTRONICS

OPTIONAL EQUIPMENT

Extension Box

FRAME

FILTER

DRIVE

REFERENCE

DIMENSIONS

REFERENCE

W H D

SD5EB1

147

132

SD5002 XX

SD5004 XX

SD5006 XX

SD5008 XX

SD5EB2

195

100

145

SD5012 XX

SD5018 XX

SD5EB3

250

165

135

SD5024 XX

SD5030 XX

SD5EB4

280

205

135

SD5039 XX

SD5045 XX

SD5EB5

300

205

130

SD5060 4 2

SD5075 4 2

SD5090 4 2

SD5EB6

370

205

138

SD5110 4 2

SD5150 4 2

Freemaq Harmonic Filter

The Freemaq consists of a Notch Filter connected to the input of the SD500 drive in order to reduce the Harmonic Distortion below the 10% or the 5% as requested. For more information, reference the SD500 Freemaq filter manual.

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Power Electronics SD5024 2 2, SD5008 2 2, SD5005 2 2, SD5016 2 2, SD5012 2 2 Hardware And Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

TABLE OF CONTENTS

SAFETY SYMBOLS

SAFETY INSTRUCTIONS

INTRODUCTION

CONFIGURATION TABLE & STANDARD RATINGS

Configuration Table

Standard Ratings at 200Vac – 230Vac (-15% to +10%)

Power Range at 380Vac – 480Vac (-15% to +10%)

TECHNICAL CHARACTERISTICS

RECEPTION, HANDLING AND TRANSPORTATION

Reception and Storage

Handling and Transportation

MECHANICAL INSTALLATION

Environmental Ratings

Drive Mounting

Clearances

Cooling

POWER CONNECTION

Basic Configuration

Topology

Power Terminals Access

Power Terminals Description

Power Connection and Wiring

Power terminal wiring for Frames 1 to 4 (230Vac & 400Vac)

Power wiring for Frames 5 and 6 (400Vac)

Wiring and Terminal section

Supply and Motor Connection

EMC Installation Requirements

Introduction

SD500 compliance

EMC filter Connection

Motor Cable Connection

dV/dt Filter (Optional)

Protections

Recommended Circuit Breaker

Recommended Magnetic Contactor

CONTROL CONNECTION

NPN / PNP Configuration Selector

TR Jumper Configuration

I / PTC Configuration Selector

Control Terminal Description

Control Terminal Connection Diagram

Wiring Recommendations

RS485 COMMUNICATION

Introduction

Specifications

Installation

Communication cable connection

Starting the drive on the communication network

COMMISSIONING

DIMENSIONS

Dimensions of Frames 1 and 2

Dimensions of Frames 3 and 4

Dimensions of Frames 5 and 6

MAINTENANCE

Warnings

Routine Inspection

OPTIONAL EQUIPMENT

Accessories

Dynamic Braking Unit

Type of dynamic braking unit

Terminal setting

Dimensions

LED description

Braking Resistance Terminals

Wiring Diagram

Dynamic Braking Resistor

External Braking Resistor Selection (Drives with internal brake)

Selecting the External Braking Resistor (Drives with external brake)

dV/dt Filters

230VAC Power Supply

400VAC Power Supply

Extension Box

Freemaq Harmonic Filter