Poulan Pro PR241 User Manual
IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
PR241
Read the Owner's Manual and
fol low all Warnings and Safety
In struc tions. Fail ure to do so
can result in serious injury.
WARNING:
SNOW THROWER
Always Wear Eye Protection During Operation
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.
587 00 05-27 Rev. 2
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out im por tant safety precautions. It means
CAUTION!!! BE COME ALERT!!! YOUR
SAFE TY IS IN VOLVED.
WARNING: Always disconnect spark
plug wire and place it where it can not
con tact plug in order to pre vent ac ci den tal start ing when setting up, trans port ing, ad just ing or making re pairs.
WARNING: This snow thrower is for
use on sidewalks, driveways and other
ground level surfaces. Caution should
be exercised while using on sloping
surfaces. Do not use snow thrower on
surfaces above ground level such as
roofs of residences, garages, porch es
or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the
machine and in the manual(s) before operating this
unit. Be thoroughly familiar with the controls and the
proper use of the equipment. Know how to stop the
unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never
allow adults to operate the equipment without proper
instruction.
3. Keep the area of operation clear of all persons, particularly small children.
4. Exercise caution to avoid slipping or falling, especially
when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is
to be used and remove all doormats, sleds, boards,
wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before
starting the engine (motor).
3. Do not operate the equipment without wearing adequate
winter garments. Avoid loose fitting clothing that can
get caught in moving parts. Wear footwear that will
improve footing on slippery surfaces.
4. Handle fuel with care; it is highly flammable
(a) Use an approved fuel container.
(b) Never add fuel to a running engine or hot engine.
(c) Fill fuel tank outdoors with extreme care. Never fill
fuel tank indoors.
(d) Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground, away from your vehicle,
before filling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground.
If this is not possible, then refuel such equipment
on a trailer with a portable container, rather than
from a gasoline dispenser nozzle.
WARNING: Snow throwers have ex posed rotating parts, which can cause
severe injury from contact, or from material thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
CAUTION: Muffler and other engine
parts become extremely hot during
operation and remain hot after engine
has stopped. To avoid severe burns on
contact, stay away from these areas.
WARNING: Engine exhaust, some of
its con stit u ents, and certain vehicle
com po nents contain or emit chem icals known to the State of Cal i for nia
to cause can cer and birth defects or
oth er re pro duc tive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refueling
is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5. Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
6. Adjust the collector housing height to clear gravel or
crushed rock surface.
7. Never attempt to make any adjustments while the
engine (motor) is running (except when specifically
recommended by manufacturer).
8. Always wear safety glasses or eye shields during operation or while performing an adjustment or repair to
protect eyes from foreign objects that may be thrown
from the machine.
9. Use ear protectors to avoid damage to hearing.
Operation
1. Do not put hands or feet near or under rotating parts.
Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or crossing gravel drives, walks, or roads. Stay alert for hidden
hazards or traffic.
3. After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, disconnect the
cord on electric motors, thoroughly inspect the snow
thrower for any damage, and repair the damage before
restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the operating position, before unclogging the collector/impeller
housing or discharge chute, and when making any
repairs, adjustments or inspections.
2
6. When cleaning, repairing or inspecting the snow
thrower, stop the engine and make certain the collector/
impeller and all moving parts have stopped. Disconnect
the spark plug wire and keep the wire away from the
plug to prevent someone from accidentally starting the
engine.
7. Do not run the engine indoors, except when starting
the engine and for transporting the snow thrower in or
out of the building. Open the outside doors; exhaust
fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards,
and other safety protective devices in place and working.
10. Never direct the discharge toward people or areas
where property damage can occur. Keep children and
others away.
11. Do not overload the machine capacity by attempting
to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds
on slippery surfaces. Look behind and use care when
operating in reverse.
13. Disengage power to the collector/impeller when snow
thrower is transported or not in use.
14. Use only attachments and accessories approved by
the manufacturer of the snow thrower (such as wheel
weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility
or light. Always be sure of your footing, and keep a
firm hold on the handles. Walk; never run.
16. Never touch a hot engine or muffler.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge
chute is the most common cause of injury associated with
snow throwers. Never use your hand to clean out the discharge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have
stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals
for proper tightness to be sure the equipment is in safe
working condition.
2. Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present such as
hot water heaters, space heaters, or clothes dryers.
Allow the engine to cool before storing in any enclosure.
3. Always refer to operator’s manual for important details
if the snow thrower is to be stored for an extended
period.
4. Maintain or replace safety and instruction labels, as
necessary.
5. Run the machine a few minutes after throwing snow
to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow
thrower. It has been designed, engineered and man u fac tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained tech ni cians and
the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your snow thrower
prop er ly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND
ON A DECAL ATTACHED TO THE REAR OF THE SNOW
THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND
DATE OF PURCHASE AND KEEP IN A SAFE PLACE
FOR FUTURE REFERENCE.
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
Gasoline Capacity 0.71 Gallons (2,7 Liters)
and Type: Unleaded Regular only
Oil Type SAE 30 (above 50°F)
(API SG–SL): SAE 5W-30 or 10W-30 (32° to 50°F)
SAE 5W-30 (below 32°F)
Oil Capacity: 32 Ounces (0,9 Liters)
Spark Plug: F6RTC
Gap: 0.030" (0,762 mm)
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your snow thrower.
• Follow the instructions under “Maintenance” and “Stor age” sec tions of this own er’s manual.
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ...................................... 3
CUSTOMER RESPONSIBILITIES ................................ 3
ASSEMBLY / PRE-OPERATION ............................... 5-6
OPERATION ............................................................ 7-12
MAINTENANCE SCHEDULE ..................................... 13
MAINTENANCE ..................................................... 13-14
SERVICE AND AD JUST MENTS ........................... 15-18
STORAGE ................................................................... 19
TROU BLE SHOOT ING ................................................ 20
REPAIR PARTS ..................................................... 21-41
ENGINE BREAKDOWN ......................................... 42-43
WARRANTY ............................................... BACK PAGE
3
PARTS PACKED SEPARATELY IN CARTON
(1) MULTI-
WRENCH
(180684)
(2) SHEAR BOLTS 1/4-20 x 1-3/4
(585511801)
SAFTEY
IGNITION KEY (S)
(443059)
(2) LOCKNUTS
1/4-20
(73800400)
(3) KNOB
581697501
(2) CARRIAGE BOLTS
5/16-18 x 2 1/4”
(587359001)
(2) HANDLE KNOBS
(189713)
(1) LOCKNUT 3/8
(585691001)
(1) CABLE
GUIDE
(581897301)
(1) LOCKNUT
5/16-18
(73970500)
(1) LOCKNUT
1/4-20
(585691401)
(1) CARRIAGE BOLT
5/16-18 x 5/8
(585832001)
(1) SHOULDER
BOLT 1/4-20
(585832201)
(1) SPRING
(184505)
4
ASSEMBLY / PRE-OPERATION
Read these instructions and this manual in its entirety before you attempt to assemble or operate your new snow
thrower. Reading the entire manual will familiarize you with the unit, which will assist you in assembly, operation
and maintenance of the product.
Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for shipping
purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts
bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened
se cure ly. Use the correct tools as nec es sary to ensure proper tightness.
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes
from carton.
2. Cut down all four corners of carton and lay panels flat.
3. Remove the two (2) screws securing the auger housing
to the pallet and remove additional steel brackets from
skid plate if equipped.
4. Remove all packing materials.
5. Remove plastic ties securing the snow thrower to the
pallet.
6. Remove snow thrower from carton and check carton
thor ough ly for ad di tion al loose parts.
HOW TO SET UP YOUR SNOW THROWER
Store the extra shear bolts, nuts and multi-wrench provided
in parts bag.
NOTE: The multi-wrench may be used for assembly of the
chute rotator head to snow thrower and making ad just ments
to the skid plates.
UNFOLD UPPER HANDLE (See Figs. 1-3)
1. Raise upper handle to the operating position.
2. Remove and discard temporary mounting bolts.
Adjust the handle height to desired position using the
appropriate mounting holes. Install carriage bolts that
are supplied in the bag of parts and tighten lower handle
knobs securely.
CARRIAGE
BOLT
FIG. 2
MOUNTING
HOLES
TEMPORARY
MOUNTING
BOLT
HANDLE
KNOB
3. Install the additional carriage bolts and handle knobs
that are supplied in the bag of parts to secure upper
handle to lower handle.
FIG. 1
UPPER
HANDLE
CARRIAGE
BOLT
HANDLE
KNOB
LOWER
HANDLE
FIG. 3
5
ASSEMBLY / PRE-OPERATION
INSTALL DISCHARGE CHUTE / CHUTE ROTATOR HEAD
(See Fig. 4 and 5)
NOTE: The multi-wrench provided in your parts bag may
be used to install the chute rotator head.
1. Place discharge chute assembly on top of chute base
with discharge opening toward front of snow thrower.
2. Position chute rotator head over chute bracket. If nec es sary, rotate chute assembly to align square and pin on un der side of chute rotator head with holes in chute brack et.
3. With chute rotator head and chute bracket aligned,
po si tion chute rotator head on pin and threaded stud
of mounting bracket.
4. Install locknut and cable guide on threaded stud and
tighten securely.
CHUTE
ROTATOR
HEAD
LOCKNUT
CABLE GUIDE
INSTALL CHUTE DEFLECTOR REMOTE CONTROL
(See Figs. 6 and 7)
1. Install remote cable bracket to discharge chute with
5/16-18 carriage bolt and 5/16-18 locknut as shown.
Tighten securely.
2. Install remote cable eyelet to chute deflector with
1/4-20 shoulder bolt and 1/4-20 locknut as shown.
Tighten nut securely. Eyelet will be loose on shoulder
bolt.
3. Install spring hooks between hex nuts on chute rotator
head and into hole in chute deflector as shown.
1/4-20
SHOULDER
BOLT
1/4-20
LOCK NUT
CABLE
EYELET
SPRING
HOOK
BE TWEEN
HEX NUTS
ON CHUTE
ROTATOR
HEAD
CHUTE
DE FLEC TOR
5/16-18
CARRIAGE
BOLT
PIN
THREADED
STUD
CHUTE
BRACKET
ALIGN BEFORE
TIGHTENING LOCKNUT
FIG. 4
ROTATOR HEAD
MOUNT ING
BRACKET
5. Place rotator cables through cable guide and secure
cables to the lower handle using the double clip.
ROTATOR
CABLES
DOUBLE
CLIP
ROTATOR
CABLES
FIG. 5
CABLE GUIDE
REMOTE
CABLE
BRACKET
5/16-18
LOCKNUT
FIG. 6
4. Install all control lever knobs by pressing them down
onto the control levers.
KNOB KNOB
CONTROL LEVER
FIG. 7
CHECK TIRE PRESSURE
The tires on your snow thrower were overinflated at the factory for shipping purposes. Correct and equal tire pres sure
is important for best snow throwing performance.
• Reduce tire pressure to 14-17 PSI.
6
OPERATION
KNOW YOUR SNOW THROWER
READ THIS OWNER'S MANUAL AND ALL SAFETY RULES BEFORE OPERATING YOUR SNOW THROWER. Compare
the illustrations with your snow thrower to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
These symbols may appear on your snow thrower or in literature supplied with the product. Learn and understand
their meaning.
DANGER
OR WARNING
READ AND FOLLOW ALL SAFETY INFORMATION
AND INSTRUCTIONS BEFORE USE OF THIS PRODUCT.
KEEP THESE INSTRUCTIONS FOR FUTURE REFERENCE.
IGNITION KEY. INSERT
TO START AND RUN
DANGER
DO NOT PLACE HANDS
NEAR BLADES
REMOVE SPARK
PLUG WIRE BEFORE
PERFORMING
MAINTENANCE
CHOKE CLOSED
(START)
OPERATE AT A SAFE DISTANCE FROM OTHER PEOPLE
PRIMER
READ OPERATORS MANUAL
WATCH FOR THROWN OBJECTS
EAR PROTECTION
RECOMMENDED
READ OPERATORS MANUAL
DO NOT OPERATE ON STEEP SLOPES
WATCH FOR THROWN OBJECTS
OPERATE AT A SAFE DISTANCE FOR OTHER PEOPLE
RECOIL START CHOKE OPEN
DANGER
DANGER
IGNITION KEY. PULL
(RUN)
DANGER, KEEP FEET AWAY
OUT TO STOP
DISENGAGED
ENGAGED
TRACTION
DRIVE CONTROL
TRACTION
DRIVE CONTROL
STEER LEFT STEER RIGHT
SNOW
DISCHARGE
SNOW
DISCHARGE
DANGER, KEEP HANDS AWAY
FORWARD
DOWN
CHUTE
DEFLECTOR
UP
REVERSE
ROTATE LEFT ROTATE RIGHT
CHUTE
ROTATION
7
OPERATION
MUF FLER
GAS O LINE
FILLER CAP
CHOKE
CON TROL
ON / OFF
SWITCH
PRIM ER
SAFETY
IGNITION
KEY
FUEL SHUT-OFF VALVE
RECOIL STARTER HANDLE
CLEAN-OUT
TOOL
POWER CORD
CHUTE
DE FLEC TOR
DISCHARGE
CHUTE
PLUG
ELECTRIC
START
BUTTON
AUGER
CONTROL
LEVER
DISCHARGE CHUTE CONTROL LEVER
DRIVE SPEED
CON TROL LEVER
DEFLECTOR
REMOTE
CONTROL
LEVER
TRACTION
DRIVE
CONTROL
LEVER
HANDLE KNOB
NOTE: ITEMS ABOVE
ARE SHOWN IN
THEIR TYPICAL
LOCATION ON THE
ENGINE. ACTUAL
LOCATION MAY VARY
WITH THE ENGINE
ON YOUR UNIT.
AU GERS
FIG. 8
SKID PLATE
MEETS A.N.S.I. SAFETY REQUIREMENTS
Our snow throwers conform to the standards of the American National Standards Institute.
Safety ignition key - must be inserted for the engine to
start and run. Remove when snow thrower is not in use.
Electric start button - used for starting the engine.
Recoil (auxiliary) starter handle - used for start ing en gine.
Primer - pumps additional fuel from the carburetor to the
cylinder for use when starting a cold engine.
Choke Control - used for starting a cold engine.
ON / OFF switch - used to STOP the engine.
Fuel shut off valve - used for shutting off the fuel flow to
the engine.
Drive speed control lever - used to select forward or
reverse motion and speed of snow thrower.
Traction drive control lever - used to engage powerpro pelled for ward or reverse motion of snow thrower.
Auger control lever - used to engage auger motion (throw
snow).
Discharge chute control lever - used to change the di rec tion the snow is thrown.
Deflector remote control lever - used to change the
dis tance the snow is thrown.
Skid plate - used to adjust height of scraper bar from the
ground.
8
MUF FLER
OPERATION
The operation of any snow thrower can result
in foreign objects thrown into the eyes, which
can result in severe eye damage. Always wear
safety glasses or eye shields while operating
your snow thrower or performing any ad just ments or repairs. We recommend standard safe ty glasses
or a wide vision safety mask worn over spectacles.
HOW TO USE YOUR SNOW THROWER
Know how to operate all controls before adding fuel or
attempting to start the engine.
STOPPING
TRACTION DRIVE
• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
AUGER
• Release the auger control lever to stop throwing snow.
ENGINE
1. Move ON / OFF switch to “OFF” position.
2. Remove (do not turn) safety ignition key to prevent
unauthorized use.
NOTE: Never use choke to stop engine.
TO USE FUEL SHUT-OFF VALVE (See Fig. 9)
The fuel shut-off valve is located beneath the fuel tank on
the engine. Always op er ate the snow thrower with the fuel
shut-off valve in the OPEN position.
TO CONTROL SNOW DISCHARGE (See Fig. 11)
WARNING: Snow throwers have ex posed rotating parts, which can cause
severe injury from contact, or from material thrown from the discharge chute.
Keep the area of operation clear of all
persons, small children and pets at all
times including startup.
WARNING: If the discharge chute or au ger become clogged, shut-off en gine
and wait for all moving parts to stop. Use
the clean-out tool, NOT YOUR HANDS,
to un clog the chute and/or auger.
The DIRECTION in which snow is to be thrown is controlled
by the discharge chute control lever.
• To change the discharge chute position, pull backward
on discharge chute control lever and move lever left
or right until chute is in desired position. Be sure lever
springs back and locks into desired position.
The DISTANCE that snow is thrown is controlled by the
position of the chute deflector. Set the deflector low to
throw snow a short distance; set the deflector higher to
throw snow farther.
• Push right on chute deflector control lever and move
lever forward to lower the deflector and decrease the
distance. Move lever back to raise the deflector and
increase the distance. Be sure lever springs back and
locks into desired position.
OFF
FUELCONTROL
INSTRUCTIONS
ON
FIG. 9
TO USE CHOKE CON TROL (See Fig. 10)
The choke con trol is located on the en gine. Use the choke
control when ev er you are starting a cold en gine. Do not
use to start a warm en gine.
• To engage choke, rotate lever clockwise to “FULL”
position.
CHOKE
CONTROL
CHOKE
TRUCTIONS
CONTROL
DISCHARGE CHUTE
CONTROL LEVER
CHUTE DEFLECTOR
REMOTE CONTROL
LEVER
FIG. 11
TO THROW SNOW (See Fig. 12)
The auger rotation is controlled by the auger control lever
located on the right side handle.
• Squeeze auger control lever to handle to engage the
auger and throw snow.
• Release the auger control lever to stop throwing snow.
AUGER
CONTROL
LEVER
FIG. 10
FIG. 12
9
OPERATION
USING THE CLEAN-OUT TOOL (See Fig. 13)
In certain snow conditions, the discharge chute may
become clogged with ice and snow. Use the clean-out tool
to dislodge this blockage.
When cleaning, repairing, or in spect ing, make
certain all controls are disengaged and the
auger/impeller and all moving parts have
stopped. Disconnect the spark plug wire and
keep the wire away from the spark plug to
prevent accidental starting.
• Release the auger control lever and shut off the engine.
• Remove the clean-out tool from its mounting clip.
Grasp the tool firmly by the handle while pushing and
twisting the tool into the discharge chute to dislodge
the blockage.
After the packed snow has been dislodged, return the
clean-out tool to it's mounting clip by pushing it into the clip.
• Make sure the discharge chute is pointed in a safe
direction (no vehicles, buildings, people, or other objects
are in the direction of discharge) before restarting engine.
• Restart the engine, then squeeze the auger control lever
to the handle to clear snow from the auger housing and
the discharge chute.
DISCHARGE CHUTE
TO MOVE FORWARD AND BACKWARD (See Fig. 14)
SELF-PROPELLING, forward and reverse movement of
the snow thrower, is controlled by the traction drive control
lever located on the left side handle.
• Squeeze traction drive control lever to handle to en gage
the drive system.
• Release traction drive control lever to stop the forward
or reverse movement of the snow thrower.
SPEED and DIRECTION are controlled by the drive speed
control lever.
• Push right on the speed control lever and move lever to
de sired po si tion BE FORE engaging the trac tion drive
control lever. Be sure lever springs back and locks into
desired position.
CAUTION: Do not move speed con trol le ver
when traction drive control lever is en gaged.
Damage to the snow thrower can result.
• Slower speeds are for heavier snow and faster speeds
are for light snow and transporting the snow thrower. It
is recommended that you use a slower speed until you
are familiar with the operation of the snow thrower.
NOTE: When both traction drive and auger control levers
are engaged, the traction drive control lever will lock the
auger control lever in the engaged position. This will allow
you to release your right hand from the handle and adjust
the discharge chute direction without interrupting the snow
throwing process.
CLEAN-OUT
TOOL
MOUNTING
CLIP
FIG. 13
TRACTION DRIVE
CONTROL LEVER
FIG. 14
DRIVE
SPEED
CONTROL
LEVER
AUGER
CONTROL
LEVER
10
OPERATION
TO ADJUST SKID PLATES (See Fig. 15)
NOTE: The wrench provided in your parts bag may be
used to adjust the skid plates.
Skid plates are located on each side of the auger housing
and adjust the clearance between the scraper bar and the
ground surface. Adjust skid plates evenly to proper height
for current surface conditions. For removal of snow in
normal con di tions, such as a paved driveway or side walk,
place skid plates in the highest position (lowest scraper
clear ance) to give a 1/8" clearance between the scraper
bar and the ground. Use a middle position if the surface
to be cleared is uneven.
NOTE: It is not recommended to operate the snow thrower
over gravel or rocky surfaces. Objects such as gravel, rocks
or other debris, can easily be picked up and thrown by the
impeller, which can cause serious personal injury, property
dam age or damage to the snow thrower.
• If snow thrower must be operated over gravel surface,
use extra caution and be sure skid plates are adjusted
to lowest (highest scraper clear ance) position.
1. Shut off engine and wait for all moving parts to stop.
2. Adjust skid plates by loosening the 1/2" hex nuts, then
moving skid plate to desired position. Be sure both
plates are adjusted evenly. Tighten securely.
HIGH POSITION
(LOW GROUND
CLEARANCE)
AUGER
HOUSING
SCRAPER BAR
HEX
NUTS
LOW POSITION (HIGH GROUND CLEAR ANCE)
FIG. 15
SKID PLATE
SCRAPER BAR (See Fig. 15)
The scraper bar is not adjustable, but is reversible. After
con sid er able use it may become worn. When it has worn
almost to the edge of the housing, it can be reversed,
providing additional service before requiring replacement.
Replace a dam aged or worn scrap er bar.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 16)
The engine on your snow thrower has been shipped from
the factory already filled with oil.
1. Check engine oil with snow thrower on level ground.
2. Remove oil fill cap/dipstick and wipe clean, reinsert
the dipstick and screw tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• To change engine oil, see “TO CHANGE ENGINE OIL”
in the Main te nance sec tion of this manual.
ADD GASOLINE (See Fig. 16)
• Fill fuel tank to bottom of tank filler neck. Do not overfill. Use fresh, clean, regular unleaded gasoline with
a minimum of 87 octane. Do not mix oil with gasoline.
Purchase fuel in quan ti ties that can be used within 30
days to assure fuel freshness.
WARNING: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
CAUTION: Alcohol blended fuels (called gas o hol or using ethanol or methanol) can attract
moisture which leads to separation and for ma tion of acids dur ing storage. Acidic gas can
damage the fuel system of an engine while in
storage. To avoid engine problems, the fuel
system should be emptied be fore stor age of
30 days or longer. Drain the gas tank, start
the engine and let it run until the fuel lines
and carburetor are empty. Use fresh fuel next
season. See Storage In struc tions for ad di tion al
information. Never use engine or car bu re tor
cleaner products in the fuel tank or per ma nent
damage may occur.
CHOKE
CONTROL
FUEL SHUT-OFF VALVE
GAS O LINE
FILLER CAP
POWER
CORD PLUG
ON / OFF
SWITCH
PRIM ER
SAFETY
IG NI TION KEY
RECOIL STARTER
HANDLE
NOTE: ALL ITEMS ARE SHOWN IN THEIR TYPICAL LOCATION.
ACTUAL LOCATION MAY VARY WITH ENGINE ON YOUR UNIT.
FIG. 16
ENGINE OIL FILL
CAP / DIPSTICK
11
STARTER
BUTTON
OPERATION
TO START ENGINE
• Ensure fuel shut-off valve is in the “OPEN” position.
Your snow thrower engine is equipped with both a 120 Volt
A.C. electric starter and a recoil starter. The electric starter
is equipped with a three-wire power cord and plug and is
designed to operate on 120 Volt A.C. household current.
• Ensure your house is a 120 Volt A.C. three-wire
ground ed system. If you are uncertain, consult a
li censed electrician.
WARNING: Do not use the electric
start er if your house is not a 120 Volt A.C.
three-wire grounded system. Se ri ous
per son al injury or damage to your snow
thrower could result.
COLD START - ELECTRIC STARTER
1. Insert safety ignition key (tied to recoil start cord) into
ignition slot until it clicks. DO NOT turn the key. Keep
the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Move choke control to “FULL” position.
4. Push the primer three (3) times.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes be fore at tempt ing to start and DO NOT push the
primer.
5. Connect the power cord to the engine.
6. Plug the other end of the power cord into a three-hole
grounded 120 Volt A.C. receptacle.
7. Push starter button until engine starts.
IMPORTANT: Do not crank engine more than five con tin u ous seconds between each time you try to start. Wait 5 to
10 seconds between each attempt.
8. When the engine starts, release the starter button and
slowly move the choke control to the “OFF” position.
9. Disconnect the power cord from the receptacle first,
then from the engine.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operating
temperature.
WARM START - ELECTRIC STARTER
Follow the steps above, keeping the choke control in the
“OFF” position.
COLD START - RECOIL STARTER
1. Insert safety ignition key (tied to recoil start cord) into
ignition slot until it clicks. DO NOT turn the key. Keep
the extra safety ignition key in a safe place.
2. Place ON / OFF switch in “ON” position.
3. Rotate choke control to “FULL” position.
4. Push the primer three (3) times.
NOTE: Over priming may cause flooding, preventing the
engine from starting. If you do flood the engine, wait a few
minutes be fore at tempt ing to start and DO NOT push the
primer.
5. Pull recoil starter handle quickly. Do not allow starter
rope to snap back.
6. When the engine starts, release the recoil starter han dle
and slowly move the choke control to the “OFF” position.
Allow the engine to warm up for a few minutes. Engine will
not develop full power until it has reached normal operating
temperature.
WARM START - RECOIL STARTER
Follow the steps above, keeping the choke in the “OFF”
position. DO NOT push the primer.
BEFORE STOPPING
Run the engine for a few minutes to help dry off any moisture
on the engine.
IF RECOIL STARTER HAS FROZEN
If the recoil starter has frozen and will not turn the engine,
proceed as follows:
1. Grasp the recoil starter handle and slowly pull as much
rope out of the starter as possible.
2. Release the recoil starter handle and let it snap back
against the starter.
If the engine still fails to start, repeat the above steps or
use the electric starter.
SNOW THROWING TIPS
• Go slower in deep, freezing or heavy wet snow. Use
the drive speed control, NOT the ON / OFF switch, to
adjust speed.
• It is easier and more efficient to remove snow im me di ate ly after it falls.
• The best time to remove snow is the early morning.
At this time the snow is usually dry and has not been
exposed to the direct sun and warming tem per a tures.
• Slightly overlap each successive path to ensure all
snow will be removed.
• Throw snow downwind whenever possible.
• Ad just the skid plates to proper height for current snow
con di tions. See “TO ADJUST SKID PLATES” in this
section of this manual.
• For extremely heavy snow, re duce the width of snow
removal by over lap ping previous path and moving
slowly.
• Keep engine clean and clear of snow during use. This
will help air flow and extend engine life.
• After snow-throwing is completed, allow engine to run
for a few minutes to melt snow and ice off the engine.
• Clean the entire snow thrower thoroughly after each
use and wipe dry so it is ready for next use.
WARNING: Do not operate snow
thrower if weather conditions im pair
visibility. Throwing snow dur ing a
heavy, windy snowstorm can blind you
and be hazardous to the safe operation
of the snow thrower.
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MAINTENANCE
GENERAL REC OM MEN DA TIONS
The warranty on this snow thrower does not cover items
that have been sub ject ed to operator abuse or negligence.
To receive full value from the warranty, operator must
maintain snow thrower as in struct ed in this manual. Some
ad just ments will need to be made periodically to properly
maintain your snow thrower.
All adjustments in the Service and Ad just ments section of
this manual should be checked at least once each season.
• Once a year, you should replace the spark plug and
check belts for wear. A new spark plug will help your
engine run better and last longer.
• Follow the maintenance schedule in this manual.
NOTE: Use only Original Equipment Manufacturer (OEM)
parts to service this unit. Failure to do so can cause the
unit to malfunction and pose a risk of injury to the operator.
BEFORE EACH USE
1. Check engine oil level.
2. Check for loose fasteners.
3. Check controls to be sure they are functioning properly.
LUBRICATION
Keep your snow thrower well lubricated
(See “LU BRI CA TION CHART”).
At the beginning of each season, or every 25 hours of
use, apply a small amount of white lithium grease to the
interlock bosses.
LUBRICATION CHART
SAE 5w30 Motor Oil
➀
See “Engine” in Maintenance section
➁
White Lithium Grease
➂
Interlock
➂
bosses
Pivot points
Engine oil
13
MAINTENANCE
SNOW THROWER
Always observe the safety rules when performing any
main te nance.
TIRES
• Maintain proper air pressure in both tires (14–17 PSI).
• Keep tires free of gasoline and oil, which can harm rubber.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and cor ro sion.
BELTS
Check belts for deterioration and wear after every 50 hours
of operation and replace if necessary. The belts are not
ad just able. Replace belts if they begin to slip from wear.
(See “TO REMOVE BELT COVER” in the Service and
Adjustments section of this manual).
The belts on your snow thrower are of special con struc tion
and should be replaced by original equipment man u fac tur er
(OEM) belts avail able from your nearest dealer. Using other
than OEM belts can cause personal injury or damage to
the snow thrower.
AUGER GEAR CASE
• The gear case was filled with lubricant to the proper level
at the factory. The only time the lubricant needs attention is if service has been performed on the gear case.
• If lubricant is required, use only Ronex ED #1 grease.
TRACTION DRIVE SYSTEM
DO NOT lubricate the drive components inside the snow
thrower. The sprockets, hex shafts, drive disc and friction
wheel require no lubrication. The bearings and bushings
are lifetime lubricated and require no maintenance.
CAUTION: Any lubricating of the above com po nents can cause contamination of the friction
wheel and damage to the drive system of your
snow thrower.
ENGINE
See engine manual.
LUBRICATION
Use only high quality detergent oil rated with API service
classification SG–SL. Select the oil's SAE viscosity grade
according to your expected operating temperature.
Check the crankcase oil level before starting the engine
and after each five (5) hours of continuous use. Tighten oil
fill cap / dipstick securely each time you check the oil level.
TO CHANGE ENGINE OIL
Determine temperature range anticipated before next oil
change. All oil must meet API service classification SG–SL.
• Be sure snow thrower is on level surface.
• Oil will drain more freely when warm.
• Catch oil in a suitable container.
NOTE: A wheel may be removed from snow thrower for
easier access to the oil drain plug and place ment of a
suitable container.
1. Remove safety ignition key and disconnect spark plug
wire from spark plug. Place wire where it cannot come
in contact with spark plug.
2. Clean area around drain plug.
3. Remove drain plug and drain oil in a suitable container.
4. Install drain plug and tighten securely.
5. Wipe off any spilled oil from snow thrower and engine.
6. Install left wheel (if removed for draining oil). Be sure
to install wheel pin and retainer pin into proper hole
in wheel axle (See “TO REMOVE WHEELS” in the
Service and Adjustments section of this manual).
7. Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine.
8. Refill engine with oil through oil dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCT SPECIFICATIONS” section of this man u al.
9. Use gauge on oil fill cap/dipstick for checking level.
Be sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
10. Wipe off any spilled oil.
MUFFLER
Inspect and replace corroded muffler as it could cre ate a
fire haz ard and/or dam age.
SPARK PLUG
Replace spark plug at the beginning of each season or after
every 100 hours of operation, whichever occurs first. Spark
plug type and gap setting are shown in the “PROD UCT
SPEC I FI CA TIONS” section of this manual.
CLEANING
IMPORTANT: For best performance, keep snow thrower
housing free of any dirt or trash. Clean the outside of your
snow thrower after each use.
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Change the oil after every 25 hours of operation or at least once
a year if the snow thrower is not used for 25 hours in one year.
WARNING: Remove safety ignition key
and disconnect spark plug wire from
spark plug. Place wire where it can not
come in contact with spark plug.
• Keep finished surfaces/wheels free of gasoline, oil, etc.
• We do not recommend using a garden hose to clean
your snow thrower unless the electrical system, muffler
and carburetor are covered to keep water out. Water
in engine can result in shortened engine life.
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