Poulan PR17H42STA, 917279820 Owner’s Manual

IMPORTANT MANUAL Do Not Throw Away
TM
OWNER'S MANUAL
WARNING:
MODEL:
PR17H42STA
Read this Owner's Manual and follow
Failure to do so can result in serious injury.
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
279820 PR 17H42ST,a, ,,_0,,,ov.,,,r,,n,,_o_,._._.'
SAFETY RULES
_lk 'Safe Operation Practices for Ride-On Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERALOPERATION
Read, understand, and follow all instructions in the manual and on the machine before starting.
Onlyallowresponsibleadults, who are familiar withthe
instructions,to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., whichcouldbepickedupand thrown bythe blade.
Be suretheareais clear ofotherpeoplebefore mowing.
Stop machine if anyone enters the area.
Never carry passengers.
Do not mow inreverse unless absolutely necessary.
Alwayslockdownand behindbefore and while backing.
Be aware of themower discharge direction and do not
point itat anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
Slow down beforeturning.
Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
Turn off bladeswhen not mowing.
Stop engine before removing grass catcher or unclog-
ging chute.
Mow only in daylight orgood artificial light,
Do not operate the machine while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extracare when loading orunloadingthe machine into a trailer or truck.
Data indicates that operators, age 60 years and above,
are involved in a large percentage of dding mower- related injuries.These operatorsshould evaluate their
ability to operate the riding mower safely enough to protect themselves and others from serious injury.
II. SLOPE OPERATION Slopes are a major factor related to loss-of-control and
tipoveraccidents, whichcan resultinsevere injury ordeath.,
Allslopes require extra caution. If you oannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps, Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Use slowspeed. Choose a low gear so that you wiUnot have to stop or shift while on the slope.
Followthemanufacturer's recommendations forwheel
weights orcounterweights to improve stability.
Use extra care with grass catchers or other attach-
ments. These canchange the stability of the machine.
Keepallmovementontheslopesslowandgradua/. Do
not make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
straight down the slope.
DO NOT:
Donot turn on slopes unless necessary, and then, turn slowlyand gradually downhill, if possible.
Do not mow near drop-offs, ditches, orembankments. The mower couldsuddenlyturnover ifawheel isoverthe
edge of a cliff or ditch, or if an edge caves in,
Donotmowonwetgrass.Reducedtractioncouldcause
sliding.
Do not try to stabilize the machine by puttingyourfoot
onthe ground.
Donotusegrasscatcheronsteepslopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the machine and the mowing activity. Never assume that
children will remain where you last saw them.
Keep children out of the mowing area and under the watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for
small children.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation,
Never allow children to operate the machine.
Use extra care when approaching blind comers, shrubs,
trees, or other objects that may obscure vision.
IV. SERVICE
Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.
Use only an approved container. Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
Never refuel the machine indoors. Never store the machine or fuel container inside
where there isanopen flame, suchas awater heater.
Never run a machine inside a closed area.
Keep nutsand bolts, especially blade attachment bolts,
tightand keep equipment in good condition.
Never tamper with safety devices. Check their proper
operationregularly.
Keep machine free of grass, leaves, or other debds
build-up. Clean oilorfuel spillage, Allowmachinetocool before storing.
Stop and inspect the equipment ifyou stdke an object.
Repair, ifnecessary, before restarting.
Never make adjustments or repairs with the engine
running.
Grass catcher components are subject to wear, dam-
age, and deterioration, whichcould exposemovingparts orallow objects to be thrown. Frequently check compo-
nents and replace with manufacturer's recommended
parts, when necessary.
Mower blades are sharp and can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing
them.
Check brake operation frequently. Adjust and service
as required.
2
A S.A.FETY RU.LES
Safe Operation Practices for Ride-On Mowers A
Besurethe areais clear of otherpeople before mowing.
Stop machine ifanyone enters the area.
Never carry passengers orchildreneven withthe blades off.
Do not mow in reverse unless absolutely necessary. Always lookdown and behind before and while backing.
Never carry children. They may fall offand be seriously injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care ofanother responsible adult.
Be alert and turnmachine off if children enter the area.
Before and when backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Use slow speed. Choose a lowgear so that you will not
have to stop or shift while on the slope.
Avoid starting or stopping on a slope, if tires lose
traction, disengage the blades and proceed slowly straight downthe slope.
If machine stopswhile going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowlyand gradually downhill, if possible.
IA
A
A
A
safety precautions. It means CAUTION!!! BECOME ALERT!t! YOUR SAFETY IS IN-
Look for this symbol to point out important I VOLVED.
CAUTION: Do not coast down a hill in neutral, you may lose control of the trac-
tor.
CAUTION: Tow only the attachments
that are recommended by and comply with specifications of the manufacturer
of your tractor. Use common sense when towing. Operate only at the lowest
possible speed when on e slope. Too heavy of a load, while on a slope, is
dangerous. Tires can lose traction with, the ground and cause you to lose control
of your tractor.
CAUTION: In order to prevent acciden- tal starting when setting up, transport-
ing, adjusting or making repairs, always
disconnect spark plug wire and place wire where it cannot contact spark plug.
A WARNINGA
The engine exhaust from this product.contains chemicals known to the State of California to
cause cancer, birth defects, or other reproduc- tive harm.
3
PRODUCT SPECIFICATIONS
GASOLINE CAPACITY 2.0 GALLONS ANDTYPE: UNLEADED REGULAR
OILTYPE(API-SF/SG/SH): SAE 30 (above32°F)
SAE 5W-30 (below32°F)
OILCAPACITY: W/FiLTER: 3.5 PINTS
W/O FILTER: 3.0 PINTS
SPARK PLUG: CHAMPION RC12YC (GAP: .030")
VALVE CLEARANCE: INTAKE: .003"-.005"
EXHAUST: .005"- .007"
GROUND SPEED (MPH): Forward: 0-5.5
TIRE PRESSURE: FRONT: 14 PSI
CHARGING SYSTEM: 3AMPS Battery
BATTERY: AMP/HR: 25
BLADE BOLT TORQUE:
Reverse 0-2.4
REAR: 10 PSI
5 AMPS Battery
MIN. CCA: 190 CASESIZE: UIR
27-35 FT.LBS.
CUSTOMER RESPONSIBILITIES
* Read and observe the safety rules.
Follow a regular schedule in maintaining, caringfor and
using your tractor,
Follow the instructionsunder the"Customer Responsi- bilities"and "Storage" sectionsofthis owner's manual.
CONGRATULATIONS onyour purchaseof a newTractor.
Ithas been designed, engineered and manufacturedto give
you the best possible dependability and performance.
Should you expedence any problem you cannot easily remedy, please contact your nearest authorized service
center. We have competent, well-trained technicians and
the proper tools to service or repairthis tractor.
Please read and retain this manual. The instructionswill enable you to assemble and maintain yourtractor properly.
Always observe the "SAFETY RULES". WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine's exhaust system isequipped with a spark arrester meeting applicable local or state laws
(ifany). If a spark arrester is used, it shouldbe maintained in effective working order bythe operator.
Inthe stateofCalifomiathe above isrequiredby law (Section 4442 ofthe California PublicResourcesCode). Other states
may have similar laws. Federal lawsapplyon federal lands.
TABLE OF CONTENTS
SAFETY RULES ..... 2.3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILrrlES ...................... 4, 15-18
ASSEMBLY ................................................................ 6-8
OPERATION ............................................................. 9-14
MAINTENANCE SCHEDULE ....................................... 15
,,,.. ,..,,,...,.o,,,.,,,°,,,,,,o,,,.,.*,o,,o,.,o ,,,
SERVICE AND ADJUSTMENTS ............................. 19.23
STORAGE ................................................................... 24
TROUBLESHOOTING ............................................. 25-26
REPAIR PARTS - TRACTOR .................................. 28-43
WARRANTY ................................................................ 46
4
UNASSEMBLED PARTS
Steering Wheel
Sleeve l
Steering
Wheel Insert
Steenng
E_ension Shaft
(1) Hex Bolt
3/8-16 x 1
P
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Knob_
(1) Shoulder Bolt 5/16-18
(1) Large Flat
Steering Adapter
- x 1-1/4
washer 3/8
5/16-18
(1) Locknut
Slope Sheet
(2) Keys
(2) Mulch Bla_
•-
5
ASSEMBLY
Your new tractor has been assembled at the factory withexception ofthose parts leftunassembled forshipping purposes. To ensure safe and proper operation ofyour tractor all parts and hardware you assemble mustbetightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed. (1) 3/4" Socket w/drive ratchet Utility knife
(1) 9/16" wrenches Tirepressure gauge (2) 1/2" wrenches PhillipsScrewdriver
When fight orlefthand ismentioned inthismanual, itmeans when you are in the operating position(seated behind the
steedng wheel).
TO REMOVETRACTOR FROM CARTON
UNPACK CARTON
Remove all accessible loose parts and parts cartons
from carton.
Cut, from topto bottom, along lines on allfour comers of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Slide extension shaft onto lower steering shaft. Align
mounting holesinextensionandlowershaftsandinstall 5/16 hex bolt and Iocknut. Tighten securely.
Piece tabs of steering boot over tab slotsin dash and
push down to secure.
INSTALL STEERING WHEEL
Position front wheels ofthe tractorso they are pointing
straightforward,
Remove steedngwheeladapterfrom steeringwheel and
slide adapter onto steering shaft extension.
Position steering wheel socrossbarsare horizontal (left to right) and slide inside boot and onto adapter.
Assemble large fiat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.
Snap steedng wheel insertintocenter ofsteedng wheel.
Remove protective materials fromtractorhoodand griU.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTU RETIRES WHERE TRACTOR
IS TO ROLL OFF SKID,
STEERING WHEEL
ADAPTER ...-...------i EXTENSION SHAFT
STEERING
BOOT
TABS
7
-_ 5116 HEX BOLT
5/16 LOCKNUT_'_ _
STEERINQ_". "" - __, _._\
SHAFT _._,.". , ,_ _' TAB
_'__, I_' SLOTS
FIG. 1
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
Lift seat pan to raised position and open battery box
door.
If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps.
(See"BA'I-I'ERY" inCUSTOMER RESPONSIBILITIES section of this manual for charging instructions).
6
ASSEMBLY
BOX
FIG. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
Remove adjustment knoband flatwasher secudng seat tocardboard packing and set asideforassembly of seat
totractor.
Pivot seat upward and remove from the cardboard packing. Remove cardboard packingand discard.
Place seat on seat pan and assemble shoulder bolt. Tighten shoulder bolt securely.
Assemble adjustment knoband flatwasher loosely. Do not tighten.
Lower seat into operating positionand sit on seat.
Slide seat untila comfortable positionis reached which
allowsyou to pressclutch/brake pedalalltheway down.
Get off seat without moving itsadjusted position.
Raise seat and tighten adjustment knob securely.
SEAT PAN SEAT
SHOULDER BOLT
TO ROLLTRACTOR OFF SKID (See Operation
section, page 10, for location and function of controls)
Press liftleverplunger and raise attachment lift'leverto
its highest position.
Release parkingbrakebydepressingclutch/brakepedal
Place freewheel control in freewheeling position to
disengage transmission(See =TOTRANSPORT" inthe
Operation section of this manual).
Roll tractor forward offskid.
Remove banding holding discharge guard up against
tractor.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func- tion of controls)
_WARNING: Before starting,read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
Be sure all the above assembly steps have been
completed.
Check engine oil leveland fillfuel tank with gasoline.
Place freewheel controlin "transmission engaged" po-
sition.
Sit on seat in operating position,depress clutch/brake pedal and set the parkingbrake.
Place motioncontrol lever in neutral (N) position.
Press liftleverplunger and raise attachment liftlever to
its highest position.
Start theengine. Afterengine hasstarted, move throttle control to idleposition.
Release parkingbrake.
Slowly movethe motioncontrolleverforward and slowly drive tractor offskid.
Apply brake to stoptractor,set parkingbrake and place motion controllever in neutral position.
Turn ignition key to "OFF" position.
Continue with the instructionsthat foliow.
ADJUSTMENT
FLAT WASHER
FIG. 3
NOTE: You may now rollor ddve your tractor off the skid. Follow the appropriate instruction below to remove the
tractor from the skid.
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED WITH THE MULCHING BLADES THAT CAME PACKED SEPARATELY IN THE CARTON.
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 4).
TO SET UP YOUR MOWER FOR MULCHING
Remove highperformance blades and install mulcher blades, (see BLADE REMOVAL in the CUSTOMER
RESPONSABILITY section ofthis manual).
7
ASSEMBLY
TO INSTALL MULCHER PLATE (See Rg. 4)
NOTE: Ifyouinstalledthemulchingbladesyouwillneedtoinstall themulcherplate.
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slideinto place, as shown.
Hook front latchinto hole onfront of mower deck.
Hook rear latch into hole on back of mower deck,
from mower. Raise and hold guard when
I_ AUTION:_ not _'nove d_-'tor shmld I
DEFLECTOR MULCHER
SHIELD PLATE
TO CONVERT TO BAGGING OR DISCHARGING
NOTE: The mulcher blades willdischarge andbaggrass, but for best baggingand discharginginstallthe highperformance blades.
Remove mulcher plate and mulcher blades aDd install highperformanceblades, (see BLADE REMOVAL inthe
CUSTOMER RESPONSABILITY section ofthismanual).
Store mulcherblades and mulcher plate in a safe place.
Your mower is now ready for discharging or installation of optional grass catcher accessory.
CHECK TIRE PRESSURE
The tires on yourtractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for bestcutting performance.
Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.
CHECK DECK LEVELNESS
For best cuttingresults, mower housing should be propedy leveled. See'qO LEVEL MOWER HOUSING"in the Service
and Adjustments section of this manual.
attaching mulcher plate and allow it to rest on plate while in operation.
LATCH
HOOKS
FIG. 4
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are muted correctly.
CHECK BRAKE SYSTEM
Afteryou learn howto operate your tractor,check to see that
the brake is properly adjusted. See "TO ADJUST BRAKE" in the Service and Adjustments section of this manual.
,f CHECKLIST
BEFORE YOU OPERA TE AND ENJO Y YOUR NEW TRAC- TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BEST PERFORMANCE AND SA TISFAC TION FROM THIS QUALITY PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
,/ All assembly instructions have been completed.
,/ No remaining loose parts in carton.
,/ Batteryis properly prepared and charged. (Minimum 1
hour at 6 amps).
,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
,/ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly inflated for leveling).
/ Check mower and drive belts. Be sure they are routed properly around pulleys and inside all belt keepers.
,/ Check wiring. See that all connections are stillsecure
and wires are properly clamped.
/ Before driving tractor, be sure freewheel control is in drive position.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
/ Engine oil is at proper level.
,/' Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
,/ Become familiar with all controls - their location and
function. Operate them before you start the engine.
,/ Be sure brake system is in safe operating condition. ,/ Itis important to purge the transmission before operating
your tractor for the first time. Follow proper starting and
transmission purging instructions (See 'q'O START
ENGINE" and"PURGE TRANSMISSION" inthe Opera- tion section of this manual).
8
OPERATION
These symbols may appear on your tractor or inliterature supplied with the product. Learn and understand their meaning.
BAI-FERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENG,NEONENG,NEOFFO,LPRESSOREL,GHTSONO%_MP
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
N H L
AI-rACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
KEEP AREA CLEAR SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
A'I-I-ACHMENT
CLUTCH DISENGAGED
PARKING BRAKE
DANGER, KEEP HANDS AND FEET AWAY
FREE WHEEL
(Automatic Modelsonly)
9
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrationswith yourtractortofamiliarize youreelf withthe locationsofvarious controlsand adjustments. Save this manual for future reference.
THROTTL_CHOKE CONTR(
FREE WHEEL
CLUTCH/ _. BRAKE_
PEDAL _-
HEIGHT ADJUSTMENT KNOB
ATTACHMENT CLUTCH LEVER IGNITION
SWITCH J SWITCH
::. JP'UNGER
_ _ " _ PARKING
LIGHT
f POSITION
_' LIFT LEVER
_=_/ LEVER
Our tractors conform to the safety standards of the American National Standards institute.
ATTACHMENT CLUTCH LEVER: Used to engage the mower blades, orotherattachmentsmountedtoyourtractor. LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingengine speed. CLUTCH/BRAKE PEDAL: Used for declutchingand brak-
ing the tractor and starting the engine. PARKING BRAKE: Locksclutch/brakepedal intothe brake
position.
FREEWHEEL CONTROL: Disengages transmission for
pushing or slowly towing the tractor withthe engine off.
FIG. 5
MOTION CONTROL LEVER: Selects the speed and
direction oftractor.
AI-FACHMENT LIFT LEVER: Used to raise, lower, and
adjust the mower deckorotherattachments mounted toyour tractor.
LIFT LEVER PLUNGER: Used to release attachment lift lever when changing itsposition. IGNITION SWITCH: Used for starting and stopping the engine. HEIGHT ADJUSTMENT KNOB -Used toadjust the mower
cutting height.
10
OPERATION
The operation ofany tractor can result in foreign objects thrown into the eyes, which can
result in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs. We recommend a wide vision
safety mask over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 6)
Yourtractor isequipped with an operator presence sensing switch. When engine is running,any attempt by the operator
to leave the seat without first setting the parking brake will shut off the engine.
Depress clutch/brake pedal into full "BRAKE" position and hold.
Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should
remain in "BRAKE" position. Make sure parking brake
will hold tractor secure.
THROTTL_CHOKE CONTROL LEVER
CLUTCH/BRAKE PARKING BRAKE PEDAL "DRIVE" HEIGHT "DISENGAGED"
POSITION ADJUSTMENT POSITION
KNOB
STOPPING (See Fig. 6)
MOWER BLADES -
To stop mower blades,move attachment clutch leverto "DISENGAGED" position.
GROUND DRIVE-
To stop ground drive, depress clutch/brake pedal into full "BRAKE" position.
Move motion control lever toneutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/DRAKE PEDAL IS DEPRESSED.
ENGINE -
Move throttle control to slow position. NOTE: Failure to move throttle control to slow position and
allowing engineto idle before stopping may cause engine to "backfire".
Turn ignition key to "OFF' position and remove key. Always remove key when leaving tractor to prevent
unauthodzed use.
Never use choke to stop engine.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
KEY
BRAKE
lED"
POSITION
CONTROL
LEVER
FIG. 6
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
NOTE: Under certain conditions when tractor isstanding idle
with the engine running, hot engine exhaust gases may cause "browning" of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
i
CAUTION: Always stop tractor com-
pletely, as described above, before leav- ing the operator's position; to empty
grass catcher,etc.
TO USE THRO'n'LE CONTROL (See Fig. 6)
Always operate engine at full throttle.
Operating engine at less than full throttle reduces the
battery charging rate.
Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD (See Fig. 6)
The direction and speed of movement is controlled by the motion control lever.
Start tractor with motion control lever in neutral (N)
position.
Release parking brake and clutch/brake pedal,
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 6)
The cutting height iscontrolled byturningthe height adjust- ment knob in desired direction.
Tum knob clockwise (_) to raise cuttingheight.
Turn knob counterclockwise (_)to lower cutting height.
The cutting height range is approximately 1-1/2" to4". The
heights are measured from the ground tothe blade tip with
the engine notrunning. These heights are approximate and
may vary depending upon soil conditions, height of grass and types of grass being mowed.
The average lawn should be cut to approximately 2-1/2 inches during the cool season and to over 3 inches during hot months. For healthier and better looking lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
11
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 7)
Gauge wheels are propedy adjusted when they are slightly offthe ground when mower isatthe desired cutting height in
operating position, Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions.
Adjust gauge wheels withtractor on a flat level surface.
Adjust mower to desired cutting height (See "TO AD-
JUST MOWER CUTTING HEIGHT" in the Operation
section of this manual).
With mower in desired height of cut position, gauge
wheels shouldbe assembled so they are slightly offthe
ground. Install gauge wheel in appropriate hole with shoulder bolt, 3/8 washer, and 3/8-16 Iocknut and tighten
securely.
Repeat for opposite side installing gauge wheel insame adjustment hole.
3/8-16
GUAGE WHEEL
SHOULDER
318
GAUGE
FIG. 7
BOLT
TO OPERATE MOWER (See Fig. 8)
Your tractor isequipped withan operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
Select desired height ofcut.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES - disengage attachment
clutch control.
without either the entire grass catcher,
I CA°T'o":oonotopera'eth"°°wetI
on mowers so equipped, or the deflector
shield in place.
TO OPERATE ON HILLS
CAUTION: Do not drive up or down hills
I& I
Choose the slowest speed before starting up or down
hills,
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to slower position.
If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking
brake.
Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT RETURN TO NEUTRAL (N) POSITION WHEN THE
CLUTCH/BRAKE PEDAL IS DEPRESSED.
To restart movement, slowly release parking brake and clutch/brake pedal.
Slowly move motion control lever to slowest setting.
Make all tums slowly.
TO TRANSPORT (See Figs. 5 and 9) When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control infreewheeling
position. Free wheel control islocated atthe raardrawbar of tractor.
Raise attachment lift to highest position with attach- ment lift control.
Pull freewheel control out and down into the slot and release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengagetransmission, reverse above procedure.
NOTE: To protect hood from damage when transporting yourtractor onatruckor atrailer, be sure hoodisclosed and
secured to tractor. Use an appropriate means of tyinghood to tractor (rope, cord, etc.).
with slopes greater than 15° and do not drive across any slope.
CLUTCH
POSITION
LIFT LEVER
: HIGH POSITION
DEFLECTOR SHIELD
FIG. 8 12
FIG. 9
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can losetraction withthe groundand cause youto losecontrolofyourtractor.
OPERATION
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL (See Fig. 15)
The engine inyour tractor has been shipped, from the
factory, already filled with summer weight oil.
Check engine oilwith tractor on level ground.
Remove oil fillcap/dipstickand wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
"FULl." mark ondipstickisreached. Do not overfill.
For cold weather operation you should change oil for easier starting (See "OIL VISCOSITY CHART" in the
Customer Responsibilitiessection of this manual).
To change engineoil,see theCustomer Responsibilities
section in this manual.
ADD GASOLINE
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimumof 87 octane. (Use of leaded gasoline will increasecarbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantitiesthat can be used within 30
days to assure fuel freshness.
IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.
WARNING: Experience indicates thatalcoholblended fuels (called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids dudng storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the fuel system should beemptied before storage of30 days or
longer. Drain the gastank, starttheengine and letitrununtil the fuel lines and carburetor are empty. Use fresh fuel next
season. See Storage Instructionsfor additional information. Never use engine orcarburetor cleaner products inthe fuel
tank or permanent damage may occur.
CAUTION: Fill to bottom of gas tank filler neck. Donotoverfill. Wipeoffany
I&
spilled oil or fuel. Do not store, spill or use gasoline near an open flame.
Insert key into ignition and tum key clockwise to "START" position and release key as soon as engine
starts. Do not run starter continuously for more than fifteen seconds per minute. Ifthe engine does not start
after several attempts, move throttle control to fast position,wait a few minutes and try again. Ifengine still
does not start, move the throttle control back to the choke positionand retry.
WARM WEATHER STARTING (50° F and above)
When engine starts, move thethrottle control to thefast
position.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine and allow ittowarm up for one minute using the choke
as describedabove.
COLD WEATHER STARTING ( 50 ° F AND BELOW)
When engine starts, allow engine to run withthe throttle
control in the choke position until the engine runs roughly,then move throttlecontrol tofast position.This
may require an engine warm-up pedod from several secondsto severalminutes, depending onthetempera-
ture.
AUTOMATIC TRANSMISSION WARM UP
Before ddving the unit in cold weather, the transmission should be warmed up as follows:
Be sure the tractor is on level ground.
Place the motion control lever in neutral. Release
the parking brake and let the clutch/brake s Iow Iy
return to operating position.
Allow one minute for transmission to warm up. This
can be done during the engine warm up period.
The attachments can also be used during the engine
warm-up pedod after the transmission has been warmed
up.
NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below32 F) the carburetor fuel mixture may
need to be adjustedfor best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments
section of this manual.
PURGE TRANSMISSION
TO START ENGINE (See Fig. 5)
When startingthe engineforthe firsttime orifthe engine has
run out of fuel, it willtake extra cranking time to move fuel
from the tank to the engine.
Be sure freewheel contrelisinthe transmissionengaged
position.
Sit on seat inoperatingposition, depress clutch/brake pedal and set parking brake.
Place motion controllever in neutral (N) position.
Move attachment clutchto "DISENGAGED" position.
Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting procedures below.
I& AUTION: Neverengageordisengage I
To ensure proper operation and performance, it isrecom-
mended that thetransmission be purged before operating tractor for the first time. This procedure will remove any trapped air insidethe transmission which may have devel- oped during shippingofyour tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE REMOVAL FOR SERVICE OR REPLACEMENT, IT
SHOULD BE PURGEDAFTER REINSTALLATION BEFORE OPERATING THE TRACTOR.
Place tractorsafely on levelsurface withengine offand
parking brake set.
Disengage transmission by placingfreewheel controlin freewheeling position (See "TO TRANSPORT" in this
section of manual).
freewheel lever while the engine is run-
ning.
13
OPERATION
Sitting inthe tractor seat, start engine. After the engine is running, move throttle control to slow position. With motion control lever in neutral (N) position, slowly
disengage clutch/brake pedal.
Move motion control lever to full forward position and hold for five (5) seconds. Move lever to full reverse position and hold for five (5) seconds. Repeat this procedure three (3) times.
NOTE: During this procedure there willbe no movement of drive wheels. The air is being removed from hydraulic drive
system.
Move motion control lever to neutral (N) position. Shut-
off engine and set parking brake.
Engage transmission by placing freewheel control in driving position (See 'q'O TRANSPORT" inthis section
of manual).
Sitting in the tractor seat, start engine. After the engine is running, move throttle control to half (1/2) speed. With
motion control lever in neutral (N) position, slowly
disengage clutchYorake pedal.
Slowly move motion control lever forward, after the tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the tractor moves approximately five (5) feet return the motion
control lever to the neutral (N) position. Repeat this procedure with the motion control lever three (3) times.
Your tractor is now purged and now ready for normal operation.
MOWING TIPS
Mower should be properly leveled for best mowing
performance. See 'q'O LEVEL MOWER HOUSING" in the Service and Adjustments section of this manual.
The left handsideof mower shouldbe usedfortrimming.
Drive sothat clippingsaredischarged ontothearea that
has been cut. Have the cut area to the dght of the machine. This will result in a more even distdbution of
clippingsand more uniform cutting,
When mowinglarge areas, start byturningtothedght so
thatclippings willdischarge away from shrubs,fences, driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished (See Fig. 10).
If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip- pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. AIIowgrasstodry before mowing.
Always operate engine atfull throttle when mowing
toassure better mowing performance and proper dis- chargeof material. Regulate ground speed byselecting a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired. When operating attachments, select a ground speed
thatwillsuitthe terrain and give bestperformance ofthe attachment being used.
J
FIG. 10
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER HOUSING FREE OF BUILT-UP GRASS AND TRASH. CLEAN AFTER EACH USE.
The special mulching bladewillrecutthegrassclippings many times and reduce them insize so that as they fall
ontothe lawn they will disperse intothe grassand notbe noticed. Also, the mulched grass will biodegrade
quicklyto provide nutrients forthe lawn. Always mulch with your highest engine (blade) speed as this will
provide the best recutting actionof the blades.
Avoid cutting your lawn when itiswet. Wet grass tends toform clumps and interferes withthe mulchingaction.
The best time to mow your lawn isthe early afternoon.
At this time the grass has dded and the newlycut area will not be exposed to the direct sun.
For best results, adjust themower cuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 11). For extremely heavy mulching, reduce your width of cut on each passand mow slowly.
Certain types ofgrass and grassconditionsmay require
that an area be mulched a second time to completely hide the clippings. When doing a second cut, mow
across or perpendicular to the firstcut path.
Change your cutting pattern from week to week. Mow north to south one week then change toeast to west the
next week. This will help prevent matting and graining of the lawn.
MAX 1/3
FIG. 11
14
CUSTOMER RESPONSIBILITIES
F,LL,.OA ES --
AS YOU COMPLETE
REGULAR
T Interlock Systems V' R Checkfor LooseFasteners Ii_ 1_7 I_
A Sharpen/Replace Mower Blades _4
T Lubrication Chart V'
0 Check Battery Level
R Clean Battery and Terminals _V' I_
E CleanAirFilter _;
N Clean Air Screen
SERVICE _ _7"9"_/_ &'_'_-'/_-__-'_-_-_'_--_"_'/_'07--"-- ........
Check Brake Operation
Check Tire Pressure _
Check Operator Presence and
Check Transaxle Cooling Adjust Blade Belt(s) Tension VP5
Adjust Motion Drive Belt(s) Tension i_#'s
Check Engine Oil Level _ Change Engine Oil _1,2,3
_>'e-_:/¢'_/e-qy_'7 S ER VIC E DATES
G Inspect Muffler/Spark Arrester V _
Replace Oil Filter (If equipped) 1_.2
Replace Spark Plug
N Clean Engine C°°ling Fins _i
Replace Air Filter Paper Cartridge Replace Fuel Filter I_
1 - Change more often when operating under a heavy load or in highambient temperatures. 5 - If equipped with adjustable system. 2 - Service more often when operating in dirty or dusty conditions. 6 - Not required if equipped with maintenance=free batte_. 3 - If equipped with o41filter, change oil eve_ 50 hours. 7 - Tighten front =_xlepivot bolt to 35 ft.4bs, maximum. 4 - Replace b_edes more often when mowing in sandy soil. DO not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warrantyon thistractor does not cover itemsthat have been subjectedtooperator abuse ornegiigence. To receive
full value from the warranty, operator must maintain tractor as instructedin this manual.
Some adjustments will need to be made periodically to properlymaintain your tractor.
All adjustments in the Service and Adjustments section of thismanual should be checked at least once each season.
Once ayearyou should replace the spark plug,clean or replaceairfilter,andcheck blades and belts for wear. A
newsparkplugand clean air filter assure properair-fuel mixtureand help your engine run betterand lastlonger.
ZERK ZERK
BEARING ZERK
"_FRONT WHEEL
BEARING ZERK
BEFORE EACH USE
Check engine oil level.
Checkbrake operation.
Check tire pressure.
Check operator presence and
interlocksystems for proper operation.
Check for loose fasteners.
I
(!)GENERAL PURPOSE GREASE _)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI- CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
15
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