Poulan PPRT5C User Manual
1 „11.)
IMPORTANT MANUAL
/(:T- .
Do Not Throw Away
TM
PRO
«1992»
OWNER’S MANUAL
MODEL:
PPRT5C
Read the Owiier^s Manual and
follow aU Warnings and Safety
Instructions, Failure to do so
can result in serious injury.
REAR TINE TILLER
Always Wear Eye Protection During Operation
POULAN PRO
Shreveport, Louisiana 71139-9329
A WARNING:
A
SAFETY RULES
Safe Operation Practices for WaiMehlod Powered Rotary Tillers
A
TRAINING
* Read the Owner’s Manual carefuiiy. Be thoroughly
' familiar with the controls and the proper use of the
equipment. Know how to stop the unit and disengage
the controls quickly.
« Never allow children to operate the equipment Never
allow adults to operate the equipment without proper
instruction.
• Keep the area of operation clear of all persons, particu
larly small children, and pets.
PREPARATION
« Thoroughlyl^ the area where the equipment is to
be usea^nd remove all foreign objects.
• Disengage all clutches and shift into neutral before
starting the engine (motor).
• Do not operate the equipment without wearing' ad-^
equate outer garments. Wear footwear that will im
prove footing on slippery surMces. ^
0 Handle fuel with care; iifs Highly flammable.
Use an appro;^e.d fuef fcontaiher.
* Never;addfuei td a running engine or hot engine.
» Fill fuelfank. outdoors with extreme care. Never lilt
fuel tank indoors.
• Replace gasoline cap securely and clean up spilled
fuel before restarting.
• Use extension cords and receptacles as specified by
the manufacturer for all units with electric drive motors
or electric starting motors.
• Never attempt to make any adjustments while the
engine (motor) is running (except where specifically
recommended by manufacturer).
OPERATION
• Do not put hands or feet near or under rotating parts.
• Exercise extreme caution when operating on or cross
ing grave! drives, walks, or roads. Stay alert for hidden
hazards or traffic. Do not carry passengers.
• After striking a foreign object, stop the engine (motor),
remove the wire from the spark plug, thoroughly in
spect the tiller tor any damage, and repair the damage
before restarting and operating the tiller.
• Exercise caution to avoid slipping or falling.
if the unit should start to vibrate abnormally, stop the
engine (motor) and check immediately for the cause.
Vibration is generally a warning of trouble.
Stop the engine (motor) when leaving the operating
position.
Take ail possible precautions when leaving the ma
chine unattended. Disengage the tines, shift into
neutral, and stop the engine.
Before cleaning, repairing, or inspecting, shut off the
engine and make certain all moving parts nave stopped.
Disconnect the spark plug wire, and keep the wire
away from the plug to prevent accidental starting.
Disconnect the cord on electric motors.
Do not run the engine Indoors; exhaust fumes are
dangerous.
Never operate the tiller without proper guards, plates,
or other safety protective devices in place.
Keep children and pets away.
Do not overload the machine capacity by attempting to
till too deep at too fast a rate.
Never operate the machine at high speeds on slippery
surfaces. Look behind and use care when backing.
Never allow bystanders near the unit.
Use only attachments and accessories approved by
the manufacturer of the tiller (such as wheel weights,
counterweights, cabs, and the like).
Never operate the tiller without good visibility or light.
Be careful when tilling in hard ground. The tines may
catch in the ground and propel the tiller forward. If this
occurs, let go of the handlebars and do not restrain the
machine.
MAINTENANCE AND STORAGE
• Keep machine, attachments, and accessories in safe
working condition,
• Check shear pins, engine mounting bolts, and other
bolts at frequent intervals for proper tightness to be
sure the equipment is in safe working condition.
• Never store the machine with fuel in the fuel tank inside
a building where ignition sources are present, such as
hot water and space heaters, clothes dryers, and the
like. Allow the engine to cool before storing in any
enclosure.
» Always refer #kthe operator's guide instructions for
important detail if the tiller is to be stored for an
extended pf '
- IMPORTANT ~
CAUTION, IMPORTANTS, AND NOTES ARE A MEANS OF ATTRACTING ATTENTION TO IMPORTANT OR CRITICAL
INFORMATION IN THIS MANUAL
IMPORTANT: USED TO ALERT YOU THAT THERE IS A
POSSIBILITY OF DAMAGING THIS EQUIPMENT.
NOTE: Gives essential information that will aid you to better
understand, incorporate, or execute a particular set of instruc
tions.
A
CAUTiOM: Look for this symbol t@ point
out important safety precaytions. it
means —Attention! Become Alert! Y©yr
safety is involved.
CONGRATULATIONS on your purchase of a new tiller.
It has been designed, engineered and manufactured to
give you the best possible dependability and perform
ance.
Should you experience any problems you cannot easily
remedy, please contact your nearest authorized service
facility, which has competent, well trained technicians
and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tiller properly.
Always observe the “SAFETY RULES’.
PRODUCT SPECIFICATIONS
HORSEPOWER:
DISPLACEMENT: 12.57 cu. in. (206 cc)
GASOLINE CAPACITY: 3 Quarts (2.8 L)
OIL:
(Capacity: 20 oz. [0.6 L]) Winter: SAE 6W30
5.0 HP
Regular Unleaded
SAE 30 (or 10W30)
SPARK PLUG:
MODEL
NUMBER PPRT5
SERIAL
NUMBER _________
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WILL BE
FOUND ON THE MODEL PLATE ATTACHED TO
THE TOP OF THE TRANSMISSION.
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
- IMPORTANT-
This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered,
brush-covered or grass covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable
local laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
(GAP: .030 In, [0.76 mm])
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tiller.
• Follow the instructions under “Customer Responsibili
ties” and “Storage” sections of this Owner’s Manual.
Champion
RJ19LM
TABLE OF CONTENTS
SAFETY RULES ...
CUSTOMER RESPOMSIBSLITIES
PRODUCT SPECIFICATIONS.......
ASSEMBLY .............................................................
OPERATION
MAINTENANCE SCHEDULE ....................................... 13
.............................
.......................................................
............................2
...
............
................................
.........3,13-15
3
.,..5-7
INDEX
8
Engine (cont’d)
Lubrication .............................
Oil Level
Oil Type
Spark Plug ............................
Starting .............................
Stopping
Storage
Winter Operation
Fuel:
Filling Tank ..............................
Storage...................................
Type
Finish:
Maintenance.............................
Handle:
Height Adjustment
Repair Parts
Lubrication:
Lubrication Chart
Engine
Muffler.
Maintenance.............................
Spark Arrester
Oil:
Level
Type
Operation:
Cultivating.............................
Fill Fuel Tank....
Starting Engine
Stopping Tines & Engine
Tilling
Tilling Hints
Tine Operation
Transporting Tiller
Winter Operation
...................................
.....
.......................................
............
.................................... 10,14
.......................................
A
Adjustments:
Depth Stake
Handle Height
Side Shields
Throttle
Tines
V-Belt (Ground Drive).................16
Wheels
Air Cleaner
...............................
............................15
...............................
.......................................
........................................
................................
......................................
12,15
B
Belt:
Belt Guard
Repair Parts
V-Belt (Ground Drive)
..................................
.............................
....
............
C
Cooling System
Controls:
Choke
Throttle
Tines (Drive).................................8
Cultivating .....................................
Customer Responsibilities:
Air Cleaner
Cooling System
Finish
Maintenance Schedule
Muffler
Oil Change
Spark Plug................................ 15
Tines......................................... 17
Transmission..............................15
V-Belt (Ground Drive)
Depth Stake:
Adjustment
Repair Parts
...............................
.
.............................
.........................................
.................................
.........................
.........................................15
.......
............................... 15
.................................
......8
..............
................
0
...................................9
.............................
E
Engine:
Air Cleaner....
Cooling System ........................
Fuel Type
...........................
................................
9
10
18
17
14
16
22
16
14
12
14
14
13
14
16
25
14
14
.10
SERVICE ^ ADJUSTMENTS
STORAGE
TROUBLESHOOTING.............................................. ......20
REPAIR PARTS-TÍLLER
WARRANTY,............................................................... 27
..................................
................................
......................................
.......................
F
................................ ...10
H
..................
...........................
L
......................
M
...
......................
O
..........................
......................
.......................
.............................
............................
.....................
.......................
.......
14
10
10,14
15
...11
19
14
10
19
15
..16
-21
13
14
15
..3
10
12
10
11
............
9
11
14
....
...............................
............................................. ................19
....
................................... 21-26
R
Repair Parts............................... 21-26
Rules for Safe Operation
....................
s
9
9
9
10
Service & Adjustments:
Handle Height
Side Shields
Throttle
Tines...........................................17
V-Belt (Ground Drive).................16
Wheels.
Service:
Repair Parts
Service Record...........................13
Shear Pins:
Operation
Repair Parts
Spark Plug:
Gap
........................................... 3
Maintenance............................. 15
Storage:
Fuel System
Tiller............................................19
..........................
...............................
......................................
.................................
..........................
...................................
.........
...................
............-...................
T
Tilling
..........................................
Tines:
Arrangemeni/R ©placement
Operation.................................. 9
Repair Parts....
Shear Pins
Transmission:
Maintenance.............................. 15
Repair Parts
Troubleshooting
Transporting.................................
..........................
...............................
...............................
................................
W
Warranty
Wheels:
.....................-.......
Adjustments
Removal
Repair Parts
....................................
-..............27
................................
..........................
15-18
15
10
-18
12,15
21-26
11
26
—9,11
........
26
11
24
20
10
12
15
....23
2
19
17
ASSEMBLY
;TOASSEMBLEYOUBTSLLERYDUWILLNEED:
(1) Utility knife
(1) Wire cutter
(1) Screwdriver
(1) Tire pressure gauge
(1) Pair of pliers
(1) 9/16" wrench (or 9/16" socket, ratchet, and extension;
or adjustable wrench)
(1) 7/16“ wrench (or 7/16” socket, ratchet, and extension;
or adjustable wrench)
OPERATOR’S POSITIOI^ (See Fig. 1)
The right hand (R.H.)and left hand (L.H.) sides of your tiller
are determined from the operator’s position while standing
behind tiller.
(2) Handle Locks
(1) Flat Washer 13/32 x 1 x 11 Ga.
Jill
CONTENTS OF HARDWARE PACK
(2) Carriage Bolts 3/8-16 UNC x 1 Gr. 5 (2) Center Locknuts 3/8-16 UNC
(1) Shoulder Bolt
(1) Lock Washer 1/4
5
(1) Hex Nut 1/4-20
assembly
UHPACKim CARTON (See Fig. 2)
CAUTION: Be careful of exposed
staples when handling or disposing of
A
üyîPORTANT: WHEN UNPACKING AND ASSEMBLING
TILLER, BE CAREFUL NOT TO STRETCH OR K!NK
CABLES.
» While hoiding handle assembly, cut cable ties securing
handle assembly to top frame and depth stake. Let
handle assembly rest on tiller.
» Remove top frame of carton.
* Slowly ease handle assembly up and place on top of
carton.
* Cut down right hand front and right hand rear comers
of carton, lay side carton wall down.
» Remove packing material from handle assembly.
cartoning material.
Grasp handle assembly. Hold in “up” position. Besure
handle lock remains in gearcase notch. Slide handle
assembly into position.
Rotate handle assembly down to install two carriage
bolts and locknuts. I nsert rear carriage bolt (Fig. 5) first,
with head of bolt on L.H. side of tiller. Lower the handle
assembly. Tighten bolts so handle moves with some
resistance.
Insert second handle lock (with teeth inward) In the slot
of the handle base.
Place flat washer on threaded end of handle lock lever.
Insert handle lock lever through handle base and
gearcase.
With handle assembly in lowest position, securely
tighten handle lock lever by rotating clockwise. Leav
ing handle assembly in lowest position will make it
easier to remove tiller from carton.
INSTALL HANDLE (See Figs. 3, 4, and 5)
» Insert one handle lock (with teeth facing outward) in
gearcase notch. (Apply grease on smooth side of
handle lock to aid in keeping lock in place until handle
assembly is lowered into position.)
ASSEMBLY
.CONNECT SHIFT ROD (See Fig„ 6)
» Insert end of shift rod into hole of shift lever indicator.
® Insert hairpin dip through hole of shift rod to secure.
REMOVE TILLER FROM CRATE
« Make sure shift lever indicator is in “N” (neutral) posi
tion (See Fig. 6)
® Tiitiiiierforward by lifting handle. Separate cardboard
cover from leveling shield.
« Rotate tiller handle to the right and pull tiller out of
carton.
ATTACH CLUTCH CABLE (See Fig. 7)
® Place shoulder bolt through looped end of clutch cable
and through hole of control bar assembly bracket.
» Assemble 1/4" lock washer and nut and tighten se
curely.
CHECK TIRE PRESSURE
The tires on your unit were overinflated at the factory for
shipping purposes. Correct and equal tire pressure is
important for best tilling performance.
® Reduce tire pressure to 20 PS! (1.4 kg/cm^).
HANDLE HEIGHT
» Handle heiaht may be adjusted to better suit operator.
(See “TO ADJUST HANDLE HEIGHT’ in the Service
and Adjustments section of this manual).
OPERATION
KNOW YOUR TILLER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TILLER.
Compare the illustrations with your tiller to familiarize yourself with the location of various controls and adjustments. Save this
manual for future reference.
A/IEETS ANSI SAFETY REQUIREMENTS
Our tillers conform to the safety standards of the American National Standards Institute.
THROTTLE CONTROL - Used to control engine speed.
DRIVE CONTROL BAR - Used to engage tiller.
DEPTH STAKE - Controls depth at which tiller will dig.
LEVELING SHIELD - Levels tilled soil.
OUTER SIDE SHIELD - Adjustable to protect small plants
from being buried,
SHIFT LEVER - Used to shift transmission gears.
RECOIL STARTER HANDLE - Used to start the engine.
CHOKE CONTROL - Used when starting a cold engine,
B
OPERATION
The operation of any tiller can result in foreign objects thrown into the ay©S; which can
result In sever© ©y© damage. Always wear safety glasses or eye shields before starting
yoor tiller and while iilfing. We recommend wid© vision safety mask for over the spectacles
or standard safety glasses.
HOW TO USE YOUR TILLER
Know how to operate all controls before adding fuel and
oil or attempting to start engine.
STOPPil^G (See Fig. 9)
TIMES AMD DRIVE
• Release drive control bar to stop movement.
• Move shift lever to “N” (neutral) position.
ENGINE
• Move throttle control to “STOP’ position.
FIG. 9
TIME OPERATION ■» WITH WHEEL DRIVE
• Always release drive control bar before moving shift
lever into another position.
• Tine movement is achieved by moving shift lever to “T’
(til!) position and engaging drive control bar.
DEPTH STAKE (See Fig. 10)
The depth stake can be raised or lowered to allowyou more
versatile tilling and cultivating, or to more easily transport
your tiller.
TILLING (See Fig. 11)
• Release depth stake pin. Pull the depth stake up for
increased tilling depth. Place depth stake pin in hole of
depth stake to lock in position,
• Place shift lever indicator in‘T position.
• Hold the drive control bar against the handle to start
tilling movement. Tines and wheels will both turn.
• Move throttle control to “FAST” position for deep tilling.
To cultivate, throttle* control can be set at any desired
speed, depending on how fast or slow you wish to
cultivate.
FORWARD - WHEELS ONLY/TINES STOPPED
• Release drive control bar and move shift lever indicator
to “F” (forward) position. Engage drive control bar and
tiller will move forward.
REVERSE WHEELS ONLY/TINES STOPPED
• DO NOT STAND DIRECTLY BEHIND TILLER.
• Release the drive control bar.
• Move throttle control to “SLOW” position.
• Move shift lever indicator to “R” (reverse) position.
• Hold drive control bar against the handle to start tiller
movement.
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