Poulan PPB350 Owner’s Manual

• 1-800-554-6723

www.poulan-pro.com

Instruction Manual

Manual de Instrucciones

Manuel d'lnstructions

PPB350 /

For Occasional Use Only

DANGER:

Read and follow all Safety Rules and Operating Instructions before

using this product. Failure to do so can result in serious injury. PELIGRO:

Lea el manual de instrucciones y siga todas las advertencias e

instrucciones de seguridad. El no hacerlo puede resultar en le- siones graves.

DANGER:

Lire le manuel d'instructions et bien respecter tousles avertisse-

ments et toutes les instructions de s6curite. Tout defaut de le faire pourrait entraTner des blessures graves.

Poulan PRO 1030 Stevens Creek Road

Augusta, GA 30907

545117592 8/8/06

WARNING: When using gardening

appliances, basic safety precautions must al- ways be followed to reduce the risk of fire and

serious injury.

DANGER: Thispowertooleanbedan-

gerous! This unit can cause serious injury in- cluding amputation or blindness to the operator

and others. The wamings and safety instruc- tions in this manual must be followed to provide

reasonable safety and efficiency in using the unit. The operator is responsible for following the warnings and instructions in this manual and on the unit. Read the entire instruction manual be-

fore assembling and using the unit! Restrict the use of this unit to persons who read, under-

stand, and follow the warnings and instructions in this manual and on the unit. Never allow chil-

dren to operate this unit.

d Zone

_:_,WARNING: Do not use trimmer head

as a fastening device for the blade.

INSTRUCTION SAFETY INFORMATION

MANUAL ON THE UNIT

DANGER: Blade can thrust violently

away from material it does not cut. Blade thrust can cause amputation of arms or legs. Keep people and animals 50 feet (15 meters) away.

m_WARNING: Blade/trimmer line can

throw objects violently. You and others can be blh_ded or injured. Wear safety glasses and

leg protection.

Always use:

• Hearing protection

• Eye protection

• Head protection

ALWAYS WEAR:

Eye_

Protection

IIII

• • Leg Guards

Boots _

_IWARNING: Hazard zone for thrown

objects. Blade/trimmer line can throw objects vi- olently, Others can be blinded or injured, Keep

people and animals 50 feet (15 meters) away.

4_WARNING: The blade continues to

spin after the throttle is released or, engine is turned off. The coasting blade can throw objects

or seriously cut if accidentally touched. Stop the

blade by contacting the right hand side of the

coasting blade with matedal already cut.

Stop coasting _'_ b/_ldebylcontact .

OPERATOR SAFETY

• Dress properly. A_ways wear safety glasses or similar eye protection when op-

erating, or performing maintenance on your unit (safety glasses are available). Eye

protection should be marked Z87.

• Always wear face or dust mask if operation is dusty.

• Always wear heavy, long pants, tong sleeves, boots, and gloves. Wearing safety leg guards

is recommended.

• Always wear foot protection. Do not go barefoot or wear sandals.

• Secure hair above shoulder length. Secure or remove loose clothing and jewelry or cloth-

ing with loosely hanging ties, straps, tassels, etc. They can be caught in moving parts.

• Being fully covered also helps protect you from debris and pieces of toxic plants

thrown by spinning line/blade.

• Stay Alert. Do not operate unit when you are tired, ill, upset or under influence of alcohol,

drugs, or medication. Watch what you are do- ing; use common sense.

• Wear hearing protection.

• Neverstartorruntheengineinsidea

closedroomorbuitding.Breathingexhaust

fumescankill

• Keephandlesfreeofoilandfuel.

• Alwaysusethehandlebarandaproperly adjustedshouMerstrapwithablade(see

ASSEMBLY).

UNIT/MAINTENANCE SAFETY

_ WARNING: Stop unit and disconnect

the spark plug before performing mainte- nance (except carburetor adjustments).

• Look for and reptace damaged or loose parts before each use. Look for and repair

fuel leaks before use. Keep unit h_ good working condition.

• Throw away blades that are bent, warped, cracked, broken, or damaged in any other

way. Replace trimmer head parts that are cracked, chipped, broken, or damaged in any other way before using the unit.

• Mah_tain unit accordh_g to recommended procedures. Keep blade sharp. Keep cut-

flng line at the proper length.

• Use only 0.095" (2.4 mm) diameter Poulan PRO brand replacement line. Never use

wire. rope, string, etc.

• Install required shield properly before using the unit. Use the metal shield for all metal

blade use. Use the plastic shield for aH line trimmer use.

• Use only specified blade or trimmer head; make sure it is properly installed and se-

curely fastened.

• Never start engine with clutch shroud re- moved. The clutch can fly off and cause se-

rious injury.

• Be sure blade or trimmer head stops turning when engine idles.

• Make carburetor adjustments with the low- er end supported to prevent blade or trim-

mer line from contacting any object. Hold unit by hand; do not use the shoulder strap

for support.

• Keep others away when making carburetor adjustments.

• Use only recommended Poulan PRO ac- cessories and replacement parts.

• Have all maintenance and service not ex- plained in this manual performed by your au-

thorized service dealer.

FUEL SAFETY

• Mix and pour fuel outdoors.

• Keep away from sparks or flames.

• Use a container approved for fuel.

• Do not smoke or allow smoking near fuel or the unit or while using the unit.

• Avoid spilling fuel or oil. Wipe up all fuel spills before starting engine.

• Move at least 10 feet (3 meters) away from fueling site before starting engine.

• Stop engine and allow it to cool before re- moving fuel cap.

• Emptythe fueltank before storing or trans- porting the unit. Use up fuel left in the car-

buretor by starting the engine and letting it run until it stops.

• Store unit and fuel in area where fuel vapors cannot reach sparks or open flames from

water heaters, electric motors or switches. furnaces, etc.

• Always store gasoline in a container ap- proved for flammable liquids.

CUTTING SAFETY

_,WARNING: inspect the area to be cut before each use. Remove objects (rocks,

broken glass, nails, wire, string, etc.) which

can be thrown or become entangled in the

blade or trimmer head.

• Keep others including children, animals, bystanders, and helpers at least 50 feet (15

meters) away. Stop engine immediately if you are approached.

• Always keep engine on the right-hand side of your body.

•Hotd the unit firmly with both hands.

• Keep firm footing and balance. Do not over- reach.

• Keep blade or trimmer head below waist level. Do not raise engine above your waist.

• Keep all parts of your body away from blade, trimmer head, and muffler when en-

gine is running. A hot muffler can cause se- rious burns.

• Cut from your teft to your right. Cutting on right side of the shield will throw debris

away from the operator.

• Use only in daytight or good artificial light.

• Use only for jobs explained in this manual.

TRANSPORTING AND STORAGE

• Stop the unit before carrying.

• Keep muffler away from your body.

• Allow the engine to cool and secure the unit before storing or transporting it in a vehicle.

• Empty the fuel tank before storing or trans- porting the unit. Use upfuel left in the carbu- retor by starting the engine and letting it run

until it stops.

• Store unit so the Made or line limiter blade cannot accidentally cause injury. The unit

can be hung by the shaft.

• Store unit out of reach of children.

SAFETY NOTICE: Exposure to vibrations through prolonged use of gasoline powered

hand tools could cause blood vessel or nerve

damage in the fingers, hands, and joints of

people prone to circulation disorders or abnor- mal swellings. Prolonged use in cold weather

has been linked to blood vessel damage in

otherwise healthy people, if symptoms occur such as numbness, pain, loss of strength,

change in skin color or texture, or loss of feeling

in the fingers, hands, or joints, discontinue the use of this tool and seek medical attention. An

anti-vibration system does not guarantee the avoidance of these problems. Users who oper- ate power tools on a continual and regular basis

must monitor closely their physical condition

and the condition of this tool. SPECIAL NOTICE: This unit is equipped

with a temperature limiting muffler and spark arresting screen which meets the require-

ments of California Codes 4442 and 4443. All U.S. forest land and the states of California, idaho, Maine, Minnesota, New Jersey, Ore-

gon, and Washington require by law that

many internal combustion engines be

equippedwithasparkarrestingscreen.Ifyou

operateinalocalewheresuchregulationsex- ist,youarelegallyresponsibleformaintaining

theoperatingconditionoftheseparts.Failure

todosoisaviolationofthelaw.Fornormal

50hoursofuse,werecommendthatyour

homeowneruse,themufflerandsparkarrest-

ingscreenwillnotrequireanyservice.After mufflerbeservicedorreplacedbyyourautho-

rizedservicedealer.

CARTONCONTENTS Chockcartoncontentsagainstthefollowing

list:

Brushcutter Cuppedwasher

Largenutforinstallingblades

Hexwrench

Handlebar

--.. Handlebar Ji'_ Screw

. L._--

__Cover

Bracketcover Bracketcoverscrews(2)

Metalbladeshield Bladeshieldscrews(4)

4-pointweedblade

Plasticshield Wingnut(screwedontoplasticshield) Shouiderstrapwithwarning

Containerofoil

ASSEMBLY OF SHOULDER STRAP

_,WARNING: Proper shoulder strap

and handlebar adjustments must be made with the engine completely stopped before using unit.

1. Insert your right arm and head through

WARNING:Alwaysstopunitanddis-

connectsparkplugbeforeperforminganyas-

semblyprocedures. R2_WAI-{I_III_I_:Ifreceivedassembled,

repeatallstepstoensureyourunitisproperly

assembledandallfastenersaresecure. Examh_epartsfordamage.Donotusedam-

agedparts.

NOTE: A one-half twist is built in the shoul-

der strap to allow the strap to rest flat on the shoulder.

2. Adjust the strap, allowing the hook to be

3. Fasten the strap hook to the clamp located

NOTE:ifyouneedassistanceorfindparts

missingordamaged,call1-800-554-6723.

Itisnormalforthefuelfiltertorattleinthe

4. Try on shoulder strap and adjust for fit

emptyfueltank.

Fh_dingfueloroilresidueonmufflerisnormal

duetocarburetoradjustmentsandtesting

donebythemanufacturer.

TOOLS REQUIRED

• Hex wrench (provided)

• Adjustable wrench

• Phillips screwdriver

ATTACHING THE HANDLEBAR

_, DANGER: To avoid serious injury, the

barrier portion of the handlebar must be installed as shown to provide a barrier between operator

and the spinning blade.

1. Locate the decal on the handlebar. This decal includes an arrow. Position the handlebar with the mounting bracket at

the end of the arrow.

2. Position the bracket cover over the han- dlebar. Again make sure the handlebar is

at the end of the arrow.

3. Insert screws and hand tighten only. Be

sure the handlebar is installed correctly;

then, tighten each screw securely with the hex wrench.

NOTE: It may be necessary to relocate the

shoulder strap clamp on the shaft for proper

balancing of unit.

TO RELOCATE SHOULDER STRAP CLAMP:

1. Loosen and remove both clamp screws.

2. Place the upper shoulder strap clamp

3. Position the lower shoulder strap clamp

Lower Shoulder J Strap Clamp

Mounting J_ Bracket "_

the shoulder strap and allow it to rest on your left shoulder. Make sure the danger sign is on your back and the hook is tothe

right side of your waist.

about 6 inches (15 cm) below the waist.

between the trigger handle and the handle- bar clamp base and lift the tool to the oper-

ating position. and baiance before starting the engine or

beginning a cutting operation.

over the shaft.

under the shaft and align the upper and lower clamp screw holes.

Upper Shoulder

Clamp

Screws

4. Inserttwoscrewsintothescrewholes.

5. Secureshoulderstrapclampbytighten-

ingscrewswithahexwrench.

HARNESS

ADJUSTMENT

FOR BALANCE

6 inches 4 - 12 inches (15 cm) (10 - 30 cm)

below above waist ground

30inches (76 cm)

CONFIGURING YOUR UNIT You can configure your unit using a cutting head

for grass and light weeds, or a weed blade for cutting grass, weeds, and brush up to 1/2 inch

(1 cm) in diameter. To assemble your unit, go to the section for the desired configuration and fol- low the instructions.

ASSEMBLY INFORMATION - TRIMMER HEAD

screwdriver. Remove both washers and blade. To remove metal shield, loosen and remove the four mounting screws. See ATTACHING THE

METAL SHIELD and iNSTALLATION OF THE METAL BLADE for illustrations. Be sure to store

all parts and instructions for future use. ATTACHING THE PLASTIC SHIELD AND TRIMMER HEAD

_, WARNING: Theshietdmustbeprop- erly installed. The shield provides partial

protection to the operator and others from the risk of thrown objects, and is equipped with a

line Iimiter blade which cuts excess line to the proper length. The Ih_e limiter blade (on un-

derside of shield) is sharp and can cut you.

1. Remove wing nut from shield.

2. Insert bracket htto slot on shield.

3. Pivot shield until bolt passes through hole in bracket.

4. Tighten the wing nut securely.

NOTE: If your unit has a plastic cover over

the threads on the threaded shaft, removethe covering to expose the threads. Before instal-

ling the trimmer head, make sure the dust cup

and retaining washer are positioned on the gearbox as shown betow.

Sl°tB__q_iWing Nut

Shield

Dust Cup _g_

Retaining Washer _;_j

NOTE: Make sure all parts are properly installed as shown in the illustration before

installing the trimmer head.

5. Align hole in the dust cup with the hole in the side of the gearbox by rotating the

dust cup.

6. Insert a small screwdriver into aligned hotes. This will keep the shaft from turn-

ing while tightening trimmer head.

NOTE: Remove the blade and metal shield be-

fore attaching the plastic shield and trimmer head. To remove blade, align hole in the dust

cup with the hole in the side of the gearbox by rotating the blade, insert a small screwdriver

into aligned holes. This will keep the shaft from turning while loosening the blade nut. Remove

blade nut by turning clockwise. Remove the

Serew er

7. While holding the screwdriver in position. thread trimmer head onto the shaft in the

direction shown on the decal (counter- clockwise). Tighten until secure.

NOTE: The retaining washer must be posi-

tioned with the raised section facing toward the gearbox.

ASSEMBLY INFORMATION - WEED

BLADE

_I_lb WEED

BLADE

NOTE: Remove the trimmer head and plastic

shield before attaching the metal shield and installing the weed blade. To remove the trim-

mer head, align hole inthe dust cup with the hole in the side of the gearbox by rotating the dust

cup. Insert a small screwdriver into aligned holes. This will keep the shaft from turning while

loosening the trimmer head. Remove the trim- mer head by turning clockwise. Remove the

screwdriver. To remove the plastic shield, loos- en and remove wing nut. Pivot shield to release

bracket from slot. See INSTALLATION OF TH E CUTTING HEAD and ATTACHING THE

PLASTIC SHI ELD for illustrations. Be sure to

store all parts and instructions for future use. Never use the trimmer head with the metal

blade installed.

ATTACHING THE METAL SHIELD

_WARNING: The metal shield must

be properly installed on the tool anytime the tool is used with a blade. The forward tip of the

metal shield helps to reduce the occurrence of blade thrust which can cause serious injury

such as amputation to the operator or by- standers. Failure to install the shield in the

position shown can result in serious injury to the operator. The length of the shield must be

aligned with the length of the shaft.

1. Place the metal shield under the gearbox, and align the screw holes.

INSTALLATION OF THE METAL BLADE

_&WARNING: Wear protective gloves

when handling or performing maintenance on the blade to avoid injury. The blade is sharp and

can cut you even when it is not moving.

WARNING : Donet use any blades, or

fastening hardware other than the washers and nuts shown in the following illustrations, These parts must be provided by Poulan/Weed Eater and installed as shown below. Failure to use

proper parts can cause the blade to fly off and seriously hurt you or others.

NOTE: The dust cup and retaining washer are located on the gearbox shaft and not in the parts

bag. All other fasteners mentioned in the follow- ing assembly steps are in the parts bag.

1. Remove the retaining washer from the threaded shaft ofthe gearbox. Leave the

dust cup on the shaft.

2. Install the blade and the retaining washer over the threaded shaft.

3. Make sure the raised part of the retaining washer is facing the gearbox and the

raised area fits into the hole in the center of the blade.

4. Slide the blade and retaining washer onto the shaft of the gearbox.

5. Place the cupped washer onto the shaft. Make sure the cupped side of the washer

is toward the blade.

6. Install the blade nut by threading onto the shaft counterclockwise.

Gearbox

Shield

Dust Cup

I Gearbox

Shield ' _ _

,hield_

Insert and thread the 4 mounting screws

through the holes of the gearbox and the

metal shield. Tighten evenly and secure- ly with the hex wrench provided.

Retaln_eg

Washer _

Cupped

Washer

"_- Nut

NOTE: Make sure all parts are in place as il- lustrated, and the blade is sandwiched between

the dust cup and the retaining washer, There should be no space between the blade and the

dust cup or the retaining washer,

7. Align hole in dust cup with hole in side of gearbox by rotating the Made.

8. Insert a small screwdriver into aligned holes, This will keep the shaft from turn-

ing while tightening the blade nut.

9. Tighten blade nut firmly with a wrench while holding screwdriver in position.

10. Remove the screwdriver.

Screwdriver

11. Turn blade by hand. If the blade binds against the shield, or appears to be uneven.

the blade is not centered, and you must re- install.

NOTE: To remove blade, insert screwdriver into aligned holes. Unthread the nut and re-

move parts. Be sure to store parts and instruc-

tions for future use.

KNOW YOUR UNIT READTHIS INSTRUCTION MANUALAND SAFETY RULESBEFORE OPERATINGYOUR UNIT

Compare the illustrations with your unit to familiarize yourself with the location of the various controls and edjustments. Save this manual for future reference.

"_ Handlebar

Trimmer Head/ Shaft

Line Limiter Blade Shield ON/OFF Switch

Throttle Trigger

Blade

Choke

Lever

ON/OFF SWITCH The ON/OFF switch is located on the trigger

handle and is used to stop the engine. Move the switch to the OFF position to stop the engine.

PRIMER BULB

The PRIMER BULB removes air from the car- buretor and fuel lines and fills them with fuel. This allows you to start the engine with fewer

pulls on the starter rope. Activate the primer bulb by pressing it and allowing it to return to

its original form.

BEFORE STARTING ENGINE

_ WARNING: Be sureto read the fuel information in the safety rules before you be-

gin. Ifyou do not understand the safety rules, do not attempt to fuel your unit. Call

1-800-554-6723,

FUELING ENGINE

_ WARNING: Remove fuel cap slowly when refueling.

HELPFUL TIP I

Toobtain the correct oil mix I

t ratio, Pour 3.2 ounces of I

2-cycle synthetic oil into I one gallon of fresh gas. I

,_/Starter Handle

CHOKE The CHOKE helps to supply fuel to the engine

to aid in cold starting. Activate the choke by

moving the choke lever to the FULL CHOKE position. After the engine attempts to start, move

the choke lever to the HALF CHOKE position. Once engine has started, move the choke lever

to the OFF CHOKE position.

This engine is certified to operate on un-

leaded gasoline. Before operation, gasoline must be mixed with a good quality synthetic

2-cycle air-cooled engine oil designed to be

mixed at a ratio of 40:1. PoulanANEED EATER brand synthetic oil is recommended. Mix gaso-

line and oil at a ratio of 40:1. A 40:1 ratio is ob-

tained by mixing 3.2 ounces (95 ml) of oil with 1 gallon (4 liters) of unleaded gasoline. DO NOT

USE automotive oil or marine oil. These oils

will cause engine damage. When mixing fuel. follow instructions printed on container. Once

oil is added to gasoline, shake container mo-

mentarily to assure that the fuel is thoroughly mixed. Always read and follow the safety

rules relating to fuel before fueling your unit.

Primer Bulb

IMPORTANT

Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage. Acidic

gas can damage the fuel system of an engine while in storage. To avoid engine problems, empty the fuel system before storage for 30

days or longer. Drain the gas tank, start the en- gine and let it run until the fuel lines and carbure-

tor are empty. Use fresh fuel next season. Nev- er use engine or carburetor cleaner products in

the fuel tank or permanent damage may occur. See the STORAGE section for additional in-

formation.

HOW TO STOP YOUR UNIT

• To stop the engine, move the ON/OFF

switch to the OFF position.

• If engine does not stop, move choke lever

to FULL CHOKE position.

\_/ ON/OFF

itch

Th fettle Tr--_igg_r_

HOW TO START YOUR UNIT

WAR NIN G: Avoid any contact with the

mufflen A hot m_er can cause senous bums.

HELPFUL TIP l

/f yeur engine still does net

I start after following these I

instructions, pleas e call

1-800-554-5723.

STARTING A COLD ENGINE (or a warm engine after running out of fuel)

_rting Position

Choke

PLever

Primer Bulb

Choke position

decal

5. Squeeze the throttle trigger fully and hold through all remaining steps.

6. Pull starter rope handle sharply until en- gine sounds as if it is trying to start, but do

not pull rope more than 6 times.

7. As soon as engine sounds as if it is trying to start, move choke lever to HALF

CHOKE by aligning lever with position shown on decal (see illustration below).

8. Pull starter rope sharply until engine runs, but no more than 6 pulls. If the engine

doesn't start after 6 pulls (at the HALF CHOKE position), move the choke lever to

the FULL CHOKE position and press the primer bulb 6 times. Squeeze and hold the

throttle trigger and pull the starter rope 2 more times. Move the choke lever to the

HALF CHOKE position and pull the starter rope until the engine runs, but no more than

6 pulls. If the engine doesn't start, repeat procedure 2 additional times.

NOTE: If engine still doesn't start, it is probably flooded. Proceed to STARTING A

FLOODED ENGINE.

9. Once the engine starts, allow itto run 10 se- conds, then move the choke lever to OFF CHOKE by aligning lever with position

shown on decal (see illustration below). Al- low the unit to run for 30 more seconds at

OFF CHOKE before releasing the throttle trigger.

NOTE: If engine dies with the choke lever in the OFF CHOKE position, move the

choke lever to the HALF CHOKE position and pull the rope until engine runs, but no

more than 6 pulls.

Muffler

1. Set unit on a flat surface.

2. Move ON/OFF switch to the ON position.

3. Slowly press the primer bulb 6 times.

4. Move choke lever to FULL CHOKE by aligning lever with position shown on de-

cal (see illustration below).

Choke position

decal

STARTING A WARM ENGINE

1. Move ON/OFF switch to the ON position.

2. Move the choke lever to the HALF

CHOKE position.

3. Squeeze and hold the throttle trigger.

Keep throttle trigger fuIly squeezed until

the engine runs smoothly.

4. Pull starter rope sharply until engine runs,

but no more than 5 pulis.

5. Allow engine to run 15 seconds, then

move the choke lever to the OFF CHOKE position.

NOTE: If engine has not started, pull starter

rope 5 more pulls. If engine still does not run, it is probably flooded.

STARTING A FLOODED ENGINE

Flooded engines can be started by placing the choke lever in the OFF CHOKE position; then. pull the rope to clear the engine of ex-

cess fuel. This could require pulling the starter handle many times depending on how badly the unit is flooded.

If the unit still doesn't start, refer to TROUBLESHOOTING TABLE or call

1-800-554-6723.

OPERATING INSTRUCTIONS It is recommended that the engine not be

operated for longer than 1 minute at full throttle.

OPERATING POSITION

ALWAYS WEAR:

Hearing _: Protection

Heavy. Long Pants

Cut from your left to your right.

When operating unit, clip shoulder strap onto clamp, stand as shown and check for the fol-

lowing:

• Wear hearing protection, eye protection,

head protection and heavy clothing.

• Extend your left arm and hold handlebar

grip with your left hand.

• Hold throttle grip with your right hand with

finger on throttle trigger.

• Keep unit below waist level.

• Keep shoulder strap pad centered on your

left shoulder and danger sign centered on your back.

• Maintain full weight of tool on your left

shoulder.

• Without bending over. keep the blade or

trimmer head near and parallel to the ground and not crowded into material being cut.

Eye Protection

OPERATING INSTRUCTIONS FOR

USE WITH TRIMMER HEAD

WARN ING: Alwaysweareye protec-

tion. Never lean over the trimmer head. Rocks or debris can ricochet or be thrown into eyes

and face and cause blindness or other serious

injury. Before trimming, bring engine to a speed suffi-

cient to cut material to be trimmed.

Do not run the engine at a higher speed than necessary. The cutting line will cut efficiently

when the engine is run at less than full throttle. At lower speeds, there is less engine noise and

vibration. The cutting line will last longer and will

be less likely to "weld" onto the spool.

Always release the throttle trigger and allow the engine to return to idle speed when not

cutting. To stop engine:

• Release the throttle trigger.

• Move the ON/OFF switch to the OFF posi- tion.

TRIMMER LINE ADVANCE Thetrimmer line will advance approximately 2

inches (5 cm) each time the bottom of the

trimmer head is tapped on the ground with the engine running at full throttle. The most efficient line length is the maximum

lengtt_ allowed by the line fimiter. Always keep the shield in place when the tool is being oper- ated.

To advance line:

• Operate the engine at full throttle.

• Hold the trimmer head parallel to and above

the grassy area.

• Tap the bottom of the trimmer head lightly on

the ground one time. Approximately 2 inches (5 cm) of line will be advanced with each tap.

Always tap the trimmer head on a grassy area. Tapping on surfaces such as concrete or as-

phalt can cause excessive wear to the trimmer

head.If the line is worn down to 2 inches (5 cm) or less, more tt_an one tap wiII be required to ob-

tain the most efficient line length.

AOkWARNING: use only 0.095" (2.4

ram) diameter line. Other sizes of line will not advance properly and can cause serious

injury. Do not use other materials such as wire, string, rope, etc. Wire can break off dur-

ing cutting and become a dangerous missile that can cause serious injury.

CUTTING METHODS

'_kWARNING: use minimum speed

and do not crowd the line when cutting around

hard objects (rock, gravel, fence posts, etc.). which can damage the trimmer head, become

entangled in the line, or be thrown causing a serious hazard.

• The tip of the line does the cutting. You will

achieve the best performance and mini- mum line wear by not crowding the line into

the cutting area. The right and wrong ways are shown below.

Tip of the line does the cutting.

Right Wrong

• The line will easily remove grass and weeds from around wells, fences, trees and flower beds, but it also can cut the tender bark of trees or shrubs and scar fences.

• For trimming or scalping, use less than full throttle to increase line life and decrease

head wear, especially:

• During light duty cutting.

• Near objects around which the line can

wrap such as small posts, trees or fence wire,

• For mowingorsweeping, usefullthrottlefor a good clean job.

TRIMMING - Hold the bottom of the trimmer head about 3 inches (8 cm) above the ground

and at an angle. Allow only the tip of the line to make contact. Do not force trimmer line into

work area.

Line crowded into

work area.

Trimming

3 inches (8 cm above ground

SCALPING - The scalping technique removes unwanted vegetation down to the ground. Hold

the bottom of the trimmer head about 3 in. (8 cm) above the ground and at an angle. Allow the

tip of the line to strike the ground around trees, posts, monuments, etc. This technique in-

creases line wear.

Scalping

j_ Mowing

SWEEPING - The fanning action of the rotat-

ing line can be used to blow away loose debris

from an area. Keep the line paraflel to and above the area surface and swing the tool

from side to side.

Sweeping

-.\

OPERATING INSTRUCTIONS FOR

USE WITH WEED BLADE

• Blade Thrust is a reaction that only occurs when using a bladed unit. This reaction can

cause serious injury such as amputation. Carefully study this section, it is important that you understand what causes blade thrust.

how you can reduce the chance of its occurring, and how you can remain in control of unit if blade thrust occurs.

• WHAT CAUSES BLADE THRUST - Blade Thrust can occur when the spinning blade contacts an object that it does not cut. This

contact causes the blade to stop for an instant and then suddenly move or "thrust" away

from the object that was hit. The "thrusting" reaction can be violent enough to cause the

operator to be propelled in any direction and lose control of the unit. The uncontrolled unit

can cause serious injury ifthe blade contacts the operator or others.

• WHEN BLADE THRUST OCCURS - Blade Thrust can occur without warning if

the blade snags, stalls, or binds. This is more likely to occur in areas where it is

difficult to see the material being cut. By using the unit properly, the occurrence of

blade thrust will be reduced and the operator will be less likely to lose control.

MOWING - Your trimmer is ideal for mowing in places conventional lawn mowers cannot reach, in the mowing position, keep the line

parallel to the ground. Avoid pressing the head into the ground as this can scalp the

ground and damage the tool.

• Cut only grass, weeds, and woody brush up to 1/2 inch (1 cm) in diameter with the weed

blade. Do not let the blade contact material it cannot cut such as stumps, rocks,

fences, metal, etc., or clusters of hard, woody brush having a diameter greater than 1/2 inch (1 cm).

• Keep the blade sharp. A dull blade is more likely to snag and thrust.

• Cut only at fuil throttle. The blade will have maximum cutting power and is less likely to bind or stall.

• "Feed" the blade deliberately and not too rapidly. The blade can thrust away if it is fed

too rapidly.

• Cut only from your left to your right. Cutting on right side of the shield will throw debris away

from the operator.

• Use the shoulder strap and keep a firm grip on the unit with both hands. A properly

adjusted shoulder strap will support the weight of the unit, freeing your arms and

hands to control and guide the cutting motion.

• Keep feet comfortably spread apart and braced for a possible sudden, rapid thrust of

unit. Do not overreach. Keep firm footing and balance.

• Keep blade below waist level; it will be easier to maintain control of unit.

• Do not raise the engine above your waist as the blade can come dangerously close to

your body.

• Do not swing unit with such force that you are in danger of losing your balance.

Bring the engine to cutting speed before enter- ing the material to be cut.If the blade does not

turn when you squeeze the throttle trigger, make sure shaft is fully inserted into the engine.

Always release the throttle trigger and allow engine to return to idle speed when not cut-

ting. The blade should not turn while the en- gine is running at idle. Ifthe blade turns at idle. do not use your unit. Refer to the CARBURE-

TOR ADJUSTMENT section or contact your authorized service dealer.

• Maintain good firm footing while using the unit. Do this by planting feet firmly in a

comfortable apart position.

• Cut while swinging the upper part of your body from left to right.

• As you move forward to the next area to cut. be sure to maintain your balance and footing.

RECOMMENDED CUTTING POSITION

Cut using the 2 _..4%_._(,_,,,_,,}2 o'clock to 4 o'clock V"_f't/,'

position of the _/ J j _'4"4 o'clock blade

o'clock

'lr"

_, WARNING:

must not try to clear away cut material with the engine running or the blade turning to avoid seri-

ous injury. Stop engine and blade before remov- ing materials wrapped around blade or shaft.

The operator or others

m_WARNING: Disconnect the spark

plug before performing maintenance except for carburetor adjustments.

HELPFUL TIP

IMPORTANT: Have all

repairs Other than the rec- ommended maintenance

described in the instruction manual performed by an

If any dealer other than an authorized service dealer performs work on the

product, Poulan PRO may not pay for repairs under warranty. !t is your re-

sponsibility to maintain and perform general maintenance.

CHECK FOR LOOSE

FASTENERS AND PARTS

• Spark Plug Boot

• Air Filter

• Housing Screws

• Assist Handle Screw

• Debris Shield CHECK FOR DAMAGED OR

WORN PARTS

Contact an authorized service dealer for re- placement of damaged or worn parts.

authorized service dealer.

• ON/OFF Switch - Ensure ON/OFF switch functions properly by moving the switch to the OFF position. Make sure engine stops;

then restart engine and continue.

• Fuel Tank - Discontinue use of unit if fuel tank shows signs of damage or leaks.

• Debris Shield - Discontinue use of unit if debris shield is damaged.

INSPECT AND CLEAN UNIT AND DE-

CALS

• After each use, inspect complete unit for loose or damaged parts. Clean the unit and

decals using a damp cloth with a mild deter- gent.

• Wipe off unit with a clean dry cloth.

CLEAN AIR FILTER A dirty air filter decreases engine perform-

ance and increases fuel consumption and

harmful emissions. Always clean after every

5 hours of operation.

1. Clean the cover and the area around it to keep dirt from failing into the carburetor

chamber when the cover is removed.

2. Remove parts by pressing button to re- _ease air filter cover.

NOTE: To avoid creating a fire hazard or producing harmful evaporative emissions, do

not clean filter in gasoline or other flammable

solvent.

3. Wash the filter in soap and water.

4. Allow filter to dry.

5. Replace parts.

Button

/_ .... X_.___z_'_":_ _t

,4/_ _-_ Air Filter

INSPECT MUFFLER AND SPARK

ARRESTING SCREEN

,_, WARNING: Themuffleronthisprod- uctcontah_s chemicals known to the State of

California to cause cancer. As your unit is used, carbon deposits build up

on the muffler and spark arresting screen and must be removed to avoid creath_g a fire haz-

ard or affecting engine performance.

For normal homeowner use, the muffler and

spark arresting screen will not require any service. After 50 hours of use, we recom-

mend that your muffler be serviced or re- placed by an authorized service dealer.

REPLACE SPARK PLUG Replace the spark plug each year to ensure

the engine starts easier and runs better. Set spark plug gap at 0.025 inch (0.6 mm). Igni- tion timing is fixed and nonadjustable.

1. Twist, then pull off spark plug boot.

2. Remove spark plug from cylinder and discard.

3. Replace with Champion RCJ-6Y spark plug and tighten securely with a 3/4 inch

(19 mm) socket wrench.

4. Reinstall the spark plug boot.

REPLACING THE LINE

1. Press the tabs on the side of the trimmer head and remove cover and spool.

Cover

Tap Button

2. Remove any remaining line.

3. Clean dirt and debris from aft parts. Re- place spool if it is worn or damaged.

4. Replace with a pre-wound spool, or re- place line using a 15 feet (4.5 meters)

length of 0.095 inch (2.4 mm) diameter Poulan PRO brand line.

5. When installing new line on an existing spool, hold the spool as shown in the il-

lustration below.

6. Bend the line at the midpoint and insert

the bend into the slot in the center rim of the spool. Ensure line snaps into position

in the slot.

7. With your finger between the lines, wrap

the lines evenly and firmly around the

spool in a clockwise direction.

Position the lines in the guide slots.

Guide Slot

Guide

Slot

9. Insert the ends of the lines through exit holes in the sides of the cover.

10. Place the spool in the cover.

Spool

Cover

11. Make sure the lines are not caught be- tween the rim of the spool and the wall of

the cover.

12. Reinstall the spool and cover onto the trimmer head. Push until cover snaps into p_ace.

BLADE REPLACEMENT Refer to the ASSEMBLY section for blade re-

pIacement instructions and illustrations.

CARBURETOR ADJUSTMENT

WARNING: Keepothers away when

making idle speed adjustments. The trimmer

head, blade or any optional attachment will be spinning during most of this procedure. Wear your protective equipment and observe all safe-

ty precautions. After making adjustments, the trimmer head, blade or any optional attachment

must not move/spin at idle speed.

The carburetor has been carefully set at the factory. Adjustments may be necessary if you

notice any of the following conditions:

• Engine will not idle when the throttle is released.

• The trimmer head, blade or optional attachment moves/spins at idle.

Make adjustments with the unit supported so the cutting attachment is off the ground and

will not make contact with any object. Hold the unit by hand while running and making ad-

justments. Keep all parts of your body away from the cutting attachment and muffler.

Idle Speed Adjustment Allow engine to idle. Adjust speed until engine

runs without trimmer head, blade or optional attachment moving or spinning (idle too fast)

or stalling (idle speed too slow).

• Turn idle speed screw clockwise to increase engine speed if engine stalls or

dies.

• Turn idle speed screw counterclockwise to decrease engine speed if trimmer head,

blade or optional attachment moves or spins at idle.

_lJ WARNING: Recheck the idle speed

after each adjustment. The trimmer head,

blade or optional attachment must not move

or spin at idle speed to avoid serious injury to the operator or others.

Cover

Air Filter _d

Idle Speed

Screw

if you require further assistance or are unsure

about performing this procedure, contact an authorized service dealer or call

1-800-554-6723.

_WARNING: Perform the following

steps after each use:

• Allow engh_e to cool before storing or trans- porting.

• Store unit and fuel h_aweII ventilated area where fuel vapors cannot reach sparks or

open flames from water heaters, electric motors or switches, furnaces, etc.

• Store unit with all guards in place. Position unit so that any sharp object cannot acci-

dentally cause injury.

• Store unit and fuel well out of the reach of children.

SEASONAL STORAGE

Prepare unit for storage at end of season or if

it will not be used for 30 days or more.

If your unit is to be stored for a period of time:

• Clean the entire unit before lengthy storage.

• Store in a clean dry area.

• Lightly oil external metal surfaces.

FUEL SYSTEM

Under FUELING ENGINE in the OPERA- TION section of this manual, see message la-

beled IMPORTANT regarding the use of ga- sohol in your engine.

Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during storage. Add stabilizer to the gasoline

in the fuel tank or fuel storage container. Fol- low the mix instructions found on stabilizer

container. Run engine at least 5 minutes after adding stabilizer.

HELPFUL TIP I

_j_'_ oilmixture, theoilwillsepa _ _[_,_l_ rate from the gae.

_) We recommend that you _J shake the gas ear? weekly I

ENGINE

• Remove spark plug and pour 1 teaspoon of 40:1,2-cycte engine oil (air cooled) through the spark plug opening. Slowly putl the starter rope 8 to 10 times to distribute oil.

• Replace spark plug with new one of recom- mended type and heat range.

• Clean air filter.

• Check entire unit for loose screws, nuts, and bolts. Replace any damaged, broken,

or worn parts.

• At the beginning of the next season, use only fresh fuel having the proper gasoline to

oil ratio.

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can if it starts to rust.

During storage of your gas/ I

to insure proper blending of I the gas and oil. I

TROUBLESHOOTING TABLE

_WARN : Always stop unitanddisconnect spark plug before performh_gall ofthe

IN G

recommended remedies below except remedies that require operation of the unit.

TROUBLE

Engine will not start.

Engine will 1. Carburetor requires not idle adjustment. properly. 2. Crankshaft seals worn.

Engine will not accelerate,

lacks power. or dies under a load.

Engine smokes

excessively.

Engine runs hot.

CAUSE REMEDY

1.ON/OFF switch in OFF position.

2. Engine flooded.

3. Fuel tank empty.

4. Spark plug not firing.

5. Fuel not reaching

carburetor.

6. Carburetor requires

adjustment.

3. Compression low.

1. Air filter dirty.

2. Spark plug fouled.

3. Carburetor requires adjustment.

4. Carbon build-up on muffler outlet screen.

5. Compression low.

1. Choke partially on.

2. Fuel mixture incorrect.

3. Air filter dirty.

4. Carburetor requires adjustment.

1. Fuel mixture incorrect.

2. Spark plug incorrect.

3. Carburetor requires

adjustment.

4. Carbon build-up on

muffler outlet screen.

1. Move ON/OFF switch to the ON position.

2. See "Starting a Flooded Engine" in Operation Section.

3. Fill tank with correct fuel mixture.

4. Install new spark plug.

5. Check for dirty fuel fitter; replace. Check for kinked or split fuet line; repair or replace.

6. Contact an authorized service dealer.

1. See "Carburetor Adjustment" in Service and Adjustments Section.

2. Contact an authorized service dealer.

3. Contact an authorized service dealer.

1. Clean or replace air filter.

2. Clean or replace plug

and regap.

3. Contact an authorized service dealer.

4. Contact an authorized service dealer.

5. Contact an authorized service dealer.

1. Adjust choke.

2. Empty fuel tank and refill with correct fuel mixture.

3. Clean or replace air filter.

4. Contact an authorized service dealer.

See "Fueling Engine" in Operation

section.

Replace with correct spark plug.

Contact an authorized service dealer.

Poulan PRO warrants to the origh_al pur- chaser that each new Poulan PRO brand

gasoih_e tool or attachment is free from de- fects in material and workmanship and

agrees to repair or replace under this war- ranty any defective gasoline product or at-

tachment as follows from the origh_al date of purchase. 2 YEARS - Parts and Labor, when used for

household purposes. 90 DAYS - Parts and Labor, when used for

commercial, professional, or income produc- ing purposes.

80 DAYS - Parts and Labor, if used for rental purposes. This warranty is not transferable and does not

cover damage or liability caused by improper handling, improper maintenance, or the use

of accessories and/or attachments not spe- cifically recommended by Poulan PRO for

this tool. Additionally, this warranty does not cover tune-ups, spark pIugs, filters, cutting

lh_e, or rotating head parts that will wear and require replacement with reasonable use dur- ing the warranty period. This warranty does

not cover predelivery setup or normal adjust- ments explained in the instruction manual.

THIS WARRANTY GIVES YOU SPECIFIC

LEGAL RIGHTS, AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.NO CLAIMS FOR CON-

SEQUENTIAL OR OTHER DAMAGES WILL

BE ALLOWED, AND THERE ARE NO OTHER EXPRESS WARRANTIES EX- CEPT THOSE EXPRESSLY STIPULATED

HEREIN. SOME STATES DO NOT ALLOW LIMITA-

TIONS ON HOW LONG AN IMPLIED WAR-

RANTY LASTS OR THE EXCLUSION OR

LIMITATIONS OF INCIDENTAL OR CON- SEQUENTIAL DAMAGES, SO THE ABOVE

LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU.

The policy of Poulan PRO is to continuously

improve its products. Therefore, Poulan

PRO reserves the right to change, modify, or discontinue models, designs, specifications,

and accessories of all products at any time without notice or obligation to any purchaser.

YOUR WARRANTY RIGHTS AND OB-

LIGATIONS: The U.S. Environmental Protection Agency/California Air Resources

Board, Environment Canada and Poulan/

WEED EATER are pleased to explain the emissions control system warranty on your

year 2005 and later small off-road engine. In California, all small off-road engines must be

designed, built, and equipped to meet the State's stringent anti-smog standards. Poulan/

WEED EATER must warrant the emission con- trol system on your small off-road engine for the periods of time listed below provided there

has been no abuse, neglect, or improper maintenance of your small off-road engine.

Your emission controi system includes parts such as the carburetor and the ignition sys-

tem. Where a warrantable condition exists,

Poulan/WEED EATER wilt repair your small off-road engine engine at no cost to you. Ex- penses covered under warranty include diag-

nosis, parts and labor. MANUFACTURER'S WARRANTY COVERAGE: if any emissions

related part on your engine (as listed under

Emissions Control Warranty Parts List) is de- fective or a defect in the materials or work-

manship of the engine causes the failure of such an emission related part, the part will be

repaired or replaced by Poulan/WEED EAT-

ER. OWNER'S WARRANTY RESPONSIBI-

LITIES: As the small off-road engine engine owner, you are responsible for the perfor-

mance of the required maintenance listed in your instruction manual. Poulan/WEED EAT-

ER recommends that you retain all receipts covering maintenance on your small off-road

engine, but Poulan/WEED EATER cannot deny warranty solely for the lack of receipts or

for your failure to ensure the performance of all scheduled maintenance. As the small off-

road engine engine owner, you should be

aware that Poulan/WEED EATER may deny you warranty coverage if your small off-road

engine engine or a part of it has failed due to abuse, neglect, improper maintenance, un-

approved modifications, or the use of parts

not made or approved by the original equip- ment manufacturer. You are responsible for

presenting your small off-road engine to a Poulan/WEED EATER authorized repair cen-

ter as soon as a problem exists. Warranty re-

pairs should be completed in a reasonable

amount of time, not to exceed 30 days. If you

have any questions regarding your warranty rights and responsibilities, you should contact

your nearest authorized service center or call

Poulan/WEED EATER at 1-800-554-6723.

WARRANTY COMMENCEMENT DATE: The warranty period begins on the date the small off-road engine is purchased.

LENGTH OF COVERAGE: This warranty

shall be for a period of two years from the ini- tial date of purchase. WHAT IS COVERED:

REPAIR OR REPLACEMENT OF PARTS.

Repair or replacement of any warranted part will be performed at no charge to the owner at an approved Poulan/WEED EATER servic-

ing center. If you have any questions regard-

ing your warranty rights and responsibilities, you should contact your nearest authorized

service center or call Poulan/WEED EATER at 1-800-554-6723.

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