Poulan PP21H42, 960 11 02-18, 96011021801 User Manual

IMPORTANT MANUAL DO NOT THROW AWAY

03076

REPAIR PARTS MANUAL

WARNING:

MODEL:

Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.

PP21H42

LAWN TRACTOR

ALWAYS WEAR EYE PROTECTION DURING OPERATION

Visit our website: www.poulan-pro.com

532 41 91-64 Rev. 3 04.08.09 TH

Printed in the U.S.A.

HOW TO USE THIS MANUAL

This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.

Each tractor has its own model number.

The model number for your tractor can be found on the fender under the seat.

When ordering parts, always give the following information:

• Product - “Tractor”

• MODEL NUMBER - “PP21H42 (96011021801)”

• Part Number

• Part Description

TABLE OF CONTENTS

SCHEMATIC ................................................................................................................ 3

ELECTRICAL ............................................................................................................ 4-5

CHASSIS ..................................................................................................................6-7

DRIVE........................................................................................................................8-9

ENGINE ................................................................................................................. 10-11

SEAT .....................................................................................................................12-13

STEERING ............................................................................................................14-15

MOWER DECK ..................................................................................................... 16-17

MOWER LIFT .............................................................................................................18

DECALS ..................................................................................................................... 19

BATTERY

FUSE

AMMETER

(OPTIONAL)

RED

RED

RED

RED

WHITE

BLACK

BLUE

BLACK

BLACK

BLACK/WHITE

BLACK

BLACK

BLUE

BLUE

BROWN

BLACK

BLACK

GRAY

GRAY

BLACK

D

IONELOS

M

A

STARTER

CLUTCH / BRAKE

(PEDAL UP)

SEAT SWITCH

(NOT OCCUPIED)

IGNITION

UNIT

HOUR

METER

FUEL
LINE

FUEL SHUT-OFF

SOLENOID

HEADLIGHTS

S

M

B

G

A1

A2

L

REVERSE SWITCH

SPARK PLUGS

GAP

(2 PLUGS

ON TWIN CYL. ENGINES)

(OPTIONAL)

NOT IN REVERSE

LIGHT SWITCH

SHORTING CONNECTOR

ATTACHMENT CLUTCH

(CLUTCH OFF)

REMOVABLE

CONNECTIONS

NOTE

YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR BRIGHTEST.

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF
UNIT, THEY SHOULD BE RE-INSTALLED
TO PROPERLY SECURE YOUR WIRING.

IGNITION SWITCH

CIRCUITPOSITION

OFF

B+A1

RUN/OVERRIDE

B+S+A1START

M+G+A1

B+A1RUN

“MAKE”

L+A2

NON-REMOVABLE

CONNECTIONS

SCH03

ORANGE

LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM

STATOR

14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)

DIODE

28 VOLTS AC MIN. @ 3600 RPM
(CHARGING SYSTEM DISCONNECTED)

CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM

TRACTOR - - MODEL NUMBER PP21H42 (96011021801), PRODUCT NO. 960 11 02-18

SCHEMATIC

3

TRACTOR - - MODEL NUMBER PP21H42 (96011021801), PRODUCT NO. 960 11 02-18

ELECTRICAL

L09

22

79

33

30

90

2

1

91

8

27

99

100

34

40

26

21

41

27

43

24

42

25

28

55

16

16

102

29

4

TRACTOR - - MODEL NUMBER PP21H42 (96011021801), PRODUCT NO. 960 11 02-18

ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 532 16 34-65 Battery
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
8 532 18 64-91 Box Battery
16 532 17 61-38 Switch Interlock
21 532 18 37-59 Harness Socket Light
22 532 00 41-52 Bulb, Light #1156
24 532 12 47-80 Cable Battery
25 532 14 61-48 Cable Battery
26 532 17 51-58 Fuse
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 14 54-91 Cable Ground
29 532 19 27 49 Switch Seat
30 532 19 33-50 Switch Ign
33 532 41 19-33 Key/Chain
34 532 11 07-12 Switch Light/Reset
40 532 19 74-28 Harness Ign
41 871 11 04-08 Bolt Fin Hex 1/4-20 unc x 1/2
42 532 13 15-63 Cover Terminal Red
43 532 19 25-07 Solenoid
55 817 49 05-08 Screw 5/16-18 x 1/2
79 532 17 52-42 Socket Asm. Bulb
90 532 18 04-49 Cover Terminal
91 532 19 02-70 Strap Battery
99 817 67 04-12 Screw 1/4-20 x 3/4
100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.
102 532 19 74-60 Harness Pigtail Trans. ROS

NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm

5

TRACTOR - - MODEL NUMBER PP21H42 (96011021801), PRODUCT NO. 960 11 02-18

CHASSIS

259

90

31

209

217

10

159

17

18

30

264

28

10

5

5

58

263

39

278

258

261

208

60

74

209

143

26

26

9

209

208

207

64

144

142

37

209

14

38

1

13

145

37

208

11

209

142

2

206

209

38

6

14

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