PoulanPRO PP19A42 User Manual
IMPORTANT MANUAL DO NOT THROW AWAY
REPAIR PARTS MANUAL
MODEL:
WARNING:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so
can re sult in serious in ju ry.
PP19A42
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulanpro.com
08.27.15 BD
115 78 31-49 Printed in the U.S.A.
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor
when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore,
it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some
hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number.
The model number for your tractor can be found on the fender under the seat.
When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PP19A42 (96046007700)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT ............................................................................................................. 16
SEAT .......................................................................................................................... 17
DECALS .....................................................................................................................18
PARTS AND SERVICE .............................................................................................. 20
2
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
SCHEMATIC
SCH11
NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATTERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE.
BECAUSE OF THIS, THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE IS
SPEEDED UP, THE LIGHTS
WILL BECOME THEIR
BRIGHTEST.
RED
(OPTIONAL)
B
G
L
BLACK
A
AMMETER
S
M
A1
A2
WHITE
BATTERY
FUSE
BLACK
BLACK
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DER
BLACK
IGNITION
(OPTIONAL)
FUEL
LINE
LIGHTING SYSTEM OUTPUT
5 AMP AC @ 3600 RPM
ORANGE
BROWN
SOLENOID
CLUTCH/BRAKE
(PEDAL UP)
2
3
1
6
JUNCTION
CONNECTOR
CHASSIS
HARNESS
UNIT
HOUR
METER
CHARGING SYSTEM OUTPUT
3AMPDC@3600RPM
DIODE
14 VOLTS AC MIN. @ 3600RPM(LIGHTSOFF)
STARTER
BLACK
WHITE
REVERSE SWITCH
BLACK
BLACK
BLACK
BLACKBLACK
GRAY
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SPARK
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600RPM
(CHARGING SYSTEM DISCONNECTED)
ALTERNATOR
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
SHORTING
CONNECTOR
BLACK
IGNITION SWITCH
POSITION
OFF
RUN/OVERRIDE
B+S+A1START
CIRCUIT
M+G+A1
B+A1
B+A1RUN
“MAKE”
L+A2
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
6
3
5
2
4
1
DASH HARNESS
CONNECTOR
(MATING SIDE)
3
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
ELECTRICAL
TR02K
Service Minder (If Equipped)
4646
26
34
79
22
21
40
33
30
87
28
16
90
2
29
55
71
102
105
27
99
106
25
43
4
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
ELECTRICAL
KEY PART
NO. NO. DESCRIPTION
1 532 14 49-25 Battery
2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
8 532 19 32-28 Box Battery
16 532 17 61-38 Switch Interlock
21 532 40 02-52 Harness Asm Light w/4152j
22 532 00 41-52 Bulb Light #1156
25 581 49 80-01 Cable Starter
26 532 17 51-58 Fuse 20 AMP
27 873 51 04-00 Nut Keps Hex 1/4-20 unc
28 532 42 16-86 Cable Ground 6 Ga. 12" Black
29 532 19 27-49 Switch Seat
30 532 19 33-50 Switch Ign
33 532 41 19-33 Key/Chain
34 532 11 07-12 Switch Light/Reset
40 581 02 31-01 Harness Ign Dash
43 532 19 25-07 Solenoid
55 817 06 05-12 Screw 5/16-18 x 3/4
71 581 02 30-01 Harness Chassis
79 532 17 52-42 Socket Asm. Bulb Twistlock
87 532 19 78-02 Switch Interlock
90 532 43 53-95 Cover Terminal Battery
99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4
102 581 02 34-01 Harness Pigtail
105 532 40 75-68 Switch Reverse
106 532 17 48-14 Palnut 1/4 Lugs
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm.
5
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
CHASSIS
203
176
176
195
176
237
204
15
14
297
18
5
237
202
176
177
182
175
176
130
151
130
150
225
25
191
130
196
181
287
189
chassis-tex_TEX GT PRED II_21
37
162
189
36
58
138
194
181
159
194
68
183
228
236
68
130
159
183
180
235
194
68
236
228
152
34
213
218
235
68
68
68
217
189
52
189
6
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
CHASSIS
KEY PART
NO. NO. DESCRIPTION
5 532 44 18-82 Dash
14 501 12 85-01 Hood
15 581 10 31-01 Lens LH
18 581 10 29-02 Grille
25 581 10 30-01 Lens RH
34 580 91 08-01 Plate Engine
36 817 06 05-12 Screw 5/16-18 x 3/4
37 532 42 07-96 Fender
52 873 68 05-00 Nut Lock 5/16-18
58 532 41 22-80 Drawbar Upper
68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2
130 532 41 63-58 Screw #10 x 0.750
138 532 40 97-30 Cupholder
150 584 86 29-03 Duct Heat Hood
151 532 44 54-94 Bracket Pivot
152 532 19 95-35 Shield Browning
159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2
175 532 19 63-04 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx
177 532 19 52-28 Bushing Steering
180 532 41 50-63 Chassis
181 532 40 47-96 Bushing Mtg. Fender Crgo.
182 586 73 86-02 Dash Lower
183 874 52 05-20 Bolt 5/16-18 x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
191 581 22 35-01 Insert Reflector RH
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
195 532 40 41-37 Plug Hole Dash Lower
196 532 41 45-81 Console Asm. Deck Lift
202 501 51 01-01 Vent Side Hood RH
203 501 51 01-02 Vent Side Hood LH
204 587 96 32-01 Vent Asm. Top
213 874 76 05-12 Bolt 5/16-18 x 3/4
217 532 40 91-67 Rod Pivot Hood
218 532 19 63-95 X-Piece Hood Step
225 581 10 32-01 Trim Ring
228 532 19 51-61 Stud Fastener
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18
237 532 40 37-04 Plug Mount Cargo
287 817 60 04-06 Screw 1/4-20 x 3/8
297 581 22 36-01 Insert Reflector LH
- - 532 44 11-26 Plug Dash Srvmndr
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
7
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
DRIVE
306
33
15
37
205
42
303
190
301
51
185
49
163
51
160
125
52
215
186
211
189
187
51
50
277
214
210
222
211
166
161
345
143
56
184
221
35
64
203
160
188
29
2
125
374
125
172
116
67
167
160
159
116
378
17
172
6
299
300
373
302
375
125
51
195
5
99
73
116
2
205
37
33
1
73
282
drive-tex_VATR_PEDAL_33
8
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
DRIVE
KEY PART
NO. NO. DESCRIPTION
1 – – – – – – Transaxle, Variator SD Pedal
(580486201) (Order parts from
transaxle manufacturer.)
2 532 12 35-83 Key Square
5 874 76 06-36 Bolt Hex Hs 3/8-16 unc x 2-1/4
6 532 12 40-28 Bushing Snap
15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
17 584 95 40-01 Spring, Brake
29 584 82 31-01 Rod, Brake
33 812 00 00-01 Ring E
35 583 86 45-01 Rod, Brake, Park
37 532 18 89-67 Washer .793 x 1.637 x 060
42 532 12 48-72 Cover, Foot Pedal
49 872 11 06-14 Bolt 3/8-16 unc
50 532 19 43-27 Idler Flat
51 873 90 06-00 Nut Lock 3/8-16 unc
52 532 19 43-26 Idler V-Groove
56 532 19 72-53 V-Belt, Drive
64 532 44 83-53 Subasm. Shaft Pedal Brake
67 819 13 13-12 Washer 13/32 x 13/16 x 12 Ga.
73 874 49 05-44 Bolt Hex 5/16-18 x 3.75
99 532 43 59-35 Rod Bypass
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYTT
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring, Return, Clutch
163 587 84 79-01 Rod Control
166 532 42 91-64 Nut Push .625
167 532 40 52-57 Latch Brake Parking
172 583 97 42-01 Strap Torque
184 587 65 37-01 Handle Park Brk.
185 872 11 06-22 Bolt 3/8-16 unc x 2-3/4
KEY PART
NO. NO. DESCRIPTION
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer 13/32 x 2 x 10 ga
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper. Bellcrank
195 581 50 46-01 Bracket Brake
203 819 11 11-16 Washer 11/32 x 11/16 x 16 Ga.
205 532 12 17-48 Washer 25/32 x 1-5/8 16 Ga.
210 532 44 82-70 Rocker Asm. Pedal
214 532 42 12-63 Pedal Forward
215 532 44 82-54 Pad Pedal Reverse
211 532 12 01-83 Bearing Nylon
221 532 40 31-87 Retainer Spring
222 879 21 20-10 Washer Flat
277 532 44 85-00 Subasm. Link Rocker Pedal
282 874 49 05-48 Screw Thdrol 5/16-18 x 3
299 532 41 56-83 Bracket Mount
300 532 41 56-81 Keeper Idler
301 532 41 56-80 Pulley Idler Groove
302 581 42 05-01 Puller Idler Flat
303 872 11 06-18 Bolt
306 876 02 04-16 Pin Cotter 1/8 x 1
345 872 11 06-06 Bolt 3/8-16 unc
373 581 46 18-01 Spacer Idler
374 581 47 52-01 Arm Control Brake
375 873 68 06-00 Nut Crownlock 3/8-16 unc
378 584 28 77-01 Nut Push 8 mm
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
9
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
ENGINE
21
20
18
37
97
96
138
15
28
84
37
42
12
82
81
1
45
87
69
79
94
2
29
OPTIONAL EQUIPMENT
SPARK ARRESTER
engine-tex_BS_109
90
85
9
10
REPAIR PARTS
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
ENGINE
KEY PART
NO. NO. DESCRIPTION
1 – – – – – – Engine, B&S 33R877-0009-G1 (586070701)
(Order parts from engine manufacturer.)
2 580 53 23-01 Muffler Exhaust B&S
9 584 91 16-01 Keeper Belt Engine
12 586 72 90-01 Pulley Engine
15 532 43 30-07 Tank Fuel Front
18 581 17 61-01 Cap Asm Fuel
20 532 18 38-97 Control Th/Ch
21 532 41 63-58 Screw #10 x 0.750
28 532 40 11-37 Line Fuel
29 532 13 71-80 Kit Spark Arrestor (Flat Scrn)
37 532 12 34-87 Clamp Hose
42 810 04 07-00 Washer Lock Hvy Hlcl Spr 7/16
45 873 51 04-00 Nut Keps Hex 1/4-20 unc
69 532 16 52-91 Gasket Eng 1 313 Id Tin Plated
79 532 19 23-34 Screw Socket Head 5/16-18 x 3/4
81 532 14 84-56 Tube Drain Oil Easy
82 532 42 82-87 Valve Oil Drain
84 817 06 06-20 Screw 3/8-16 x 1-1/4
85 532 17 39-37 Bolt Hex 7/16-20 x 4 x Gr 5-1.5 Thr.
87 532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems
90 817 00 06-16 Screw 3/8-16 x 1
94 581 88 09-01 Exhaust Tube
96 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.
97 817 67 04-12 Screw Thdrol 1/4-20 x 3/4
138 532 41 41-19 Purge Line
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive
Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained
and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower
values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are
placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop
the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is
due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor,
fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-toengine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher
rated power for this Series engine.
11
REPAIR PARTS
steering-tex_STDSRR_47
21
50
26
1
45
20
61
19
60
59
58
5
62
15
14
13
13
53
8
70
68
69
4
15
14
35
6
74
9
8
74
7
9
8
7
67
67
66
74
74
6
2
63
57
57
63
122
122
16
28
28
27
22
64
75
76
TRACTOR - MODEL NUMBER PP19A42 (96046007700), PRODUCT NO. 960 46 00-77
STEERING
12
Loading...