Poulan PP16H36RB, 960 61 01-57, 96061015703 User Manual
IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
WARNING:
MODEL:
Read this Man u al and follow all Warnings
and Safety Instructions. Fail ure to do so can
re sult in serious in ju ry.
PP16H36RB
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION
Visit our website: www.poulan-pro.com
04040
532 42 87-61 05.12.09 TH Printed in U.S.A.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
DANGER: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
• Operate machine only in daylight or good artificial
WARNING: In order to prevent ac ci den tal starting when setting up,
trans port ing, ad just ing or making repairs, al ways dis con nect spark plug
wire and place wire where it can not
contact spark plug.
WARNING: Do not coast down a hill
in neutral, you may lose control of the
tractor.
WARNING: Tow only the attachments
that are rec om mend ed by and comply with spec i fi ca tions of the man u fac tur er of your tractor. Use common
sense when towing. Operate only at
the low est possible speed when on a
slope. Too heavy of a load, while on
a slope, is dan ger ous. Tires can lose
trac tion with the ground and cause you
to lose control of your tractor.
light.
• Do not operate the machine while under the influence
of alcohol or drugs.
• Watch for traffic when operating near or crossing road ways.
• Use extra care when loading or unloading the machine
into a trailer or truck.
• Always wear eye protection when operating machine.
• Data indicates that operators, age 60 years and above,
are involved in a large percentage of riding mower-related injuries. These operators should evaluate their
ability to operate the riding mower safely enough to
protect them selves and others from serious injury.
• Follow the manufacturer's recommendation for wheel
weights or counterweights.
• Keep machine free of grass , leaves or other debris
build-up which can touch hot exhaust / engine parts
and burn. Do not allow the mower deck to plow leaves
or other debris which can cause build-up to occur.
Clean any oil or fuel spillage before operating or
storing the machine. Allow machine to cool before
storage.
I. GENERAL OPERATION
• Read, understand, and follow all instructions on the
machine and in the manual before starting.
• Do not put hands or feet near rotating parts or under
the machine. Keep clear of the discharge opening at
all times.
• Only allow responsible adults, who are familiar with the
in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blades.
• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back ing.
• Never direct discharged material toward anyone. Avoid
discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the
blades when crossing gravel surfaces.
• Do not operate machine without the entire grass catcher,
discharge guard, or other safety devices in place and
working.
• Slow down before turning.
• Never leave a running machine unattended. Always
turn off blades, set parking brake, stop engine, and
remove keys before dismounting.
• Disengage blades when not mowing. Shut off engine
and wait for all parts to come to a complete stop before
cleaning the machine, removing the grass catcher, or
unclogging the discharge guard.
II. SLOPE OPERATION
Slopes are a major factor related to loss of control and
tip-over accidents, which can result in severe injury or
death. Operation on all slopes requires extra caution. If
you cannot back up the slope or if you feel uneasy on it,
do not mow it.
• Mow up and down slopes, not across.
• Watch for holes, ruts, bumps, rocks, or other hidden
objects. Uneven terrain could overturn the machine.
Tall grass can hide obstacles.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Do not mow on wet grass. Tires may lose traction.
Always keep the machine in gear when going down
slopes. Do not shift to neutral and coast downhill.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction,
which could cause the machine to roll over.
• Use extra care while operating machine with grass
catchers or other at tach ments; they can affect the
stability of the machine. Do no use on steep slopes.
• Do not try to stabilize the machine by putting your foot
on the ground.
• Do not mow near drop-offs, ditches, or embankments.
The machine could suddenly roll over if a wheel is over
the edge or if the edge caves in.
2
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the ma chine and the mowing activity. Never assume that
children will remain where you last saw them.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs,
trees, or other objects that may block your view of a
child.
IV. TOWING
• Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
• Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
• Never allow children or others in or on towed equipment.
• On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
• Travel slowly and allow extra distance to stop.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
care in handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
• Use only approved gasoline container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never fuel the machine indoors.
• Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
• Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
• Remove gas-powered equipment from the truck or trailer
and refuel it on the ground. If this is not possible, then
refuel such equipment with a portable container, rather
than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfill fuel tank. Replace gas cap and tighten
securely.
GENERAL SERVICE
• Never operate machine in a closed area.
• Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
• Never tamper with safety devices. Check their proper
operation regularly.
• Keep machine free of grass, leaves, or other debris
build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.
• If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
• Never make any adjustments or repairs with the engine
run ning.
• Check grass catcher components and the discharge
guard frequently and replace with manufacturer's recommended parts, when necessary.
• Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
• Check brake operation frequently. Adjust and service
as required.
• Maintain or replace safety and instruction labels, as
necessary.
• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary.
Al ways look down and behind before and while backing.
• Never carry children, even with the blades shut off. They
may fall off and be seriously injured or interfere with
safe machine operation. Children who have been given
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
• Keep children out of the mowing area and in the watchful
care of a responsible adult other than the operator.
• Be alert and turn machine off if a child enters the
area.
• Before and while backing, look behind and down for
small children.
• Mow up and down slopes (15° Max), not across.
• Choose a low ground speed so that you will not have
to stop or shift while on the slope.
• Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
• If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
• Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
3
PRODUCT SPECIFICATIONS
Gasoline Capacity 2.0 Gallons
and type: Unleaded Regular
Oil Type (API-SG-SL): SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity: 48 oz. (1.4 L)
Spark Plug: Champion RC12YC
(Gap: .030")
Ground Speed (MPH): Forward: 0-5.2
Reverse: 0-2.9
Charging System: 3 Amps Battery
5 Amps Headlights
Battery: AMP/HR: 28
MIN. CCA: 230
CASE SIZE:U1R
Blade Bolt Torque: 27–35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor.
It has been designed, engineered and manu fac tured to give
you the best possible dependability and per for mance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center. We have competent, well-trained tech ni cians and
the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor prop erly.
Always observe the "SAFETY RULES".
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for
and using your tractor.
• Follow the instructions under the "Maintenance" and
"Stor age" sec tions of this own er's man u al.
WARNING: This tractor is equipped with an internal com bus tion engine and should not be used on or near any
un im proved forest-covered, brush-covered or grass-cov ered
land unless the en gine's exhaust system is equipped with
a spark arrester meeting ap pli ca ble local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department (See REPAIR
PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES ......................................................... 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ................................. 4
ASSEMBLY ............................................................... 6-10
OPERATION ...........................................................11-17
MAINTENANCE SCHEDULE ...................................... 18
MAINTENANCE ...................................................... 18-21
SERVICE AND AD JUST MENTS ............................ 22-25
STORAGE .................................................................... 26
TROU BLE SHOOT ING ............................................ 27-28
REPAIR PARTS - TRACTOR ................................. 29-46
4
UNASSEMBLED PARTS
Steering
Boot
3TEERINGª7HEEL
Steering
Wheel Insert
3EAT
ª7ASHERªª
ªXªªXªª
'AUGE
ª+NOB
"ATTERY
ª,ARGEª&LATª
7ASHER
Steering Wheel
Adapter
ªª
,OCKª7ASHER
3TEERINGª
%XTENSIONª
3HAFT
ª(EXª"OLTSªªXª
ª/ILª$RAINª4UBEª
&ORª&UTUREª5SE
3LOPEª3HEET
ª+EPSª.UTª
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ª(EXª"OLTªªXª
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard
wrench sizes are listed.
(2) 7/16" wrenches Utility knife
(1) 3/4" wrenches Tire pressure gauge
Pliers
When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the
steer ing wheel).
INSERT
5/16 HEX BOLT
5/16 LOCK WASHER
LARGE FLAT
WASHER
TO REMOVE TRACTOR FROM
CAR TON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons
from carton.
• Cut along dashed lines on all four panels of carton.
Remove end panels and lay side panels flat.
• Check for any additional loose parts or cartons and
remove.
BEFORE REMOVING TRACTOR FROM
SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft.
• Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing
straight forward.
• Remove steering wheel adapter from steering wheel
and slide adapter onto steer ing shaft ex ten sion.
• Position steering wheel so cross bars are hor i zon tal
(left to right) and slide inside boot and onto adapt er.
• Assemble large flat washer, 5/16 lock washer, 5/16
hex bolt and tighten se cure ly.
• Snap steering wheel insert into center of steer ing
wheel.
• Remove protective materials from trac tor hood and
grill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
STEERING
WHEEL
STEERING
BOOT
ADAPTER
EXTENSION
SHAFT
LOWER
STEERING
SHAFT
02825
Fig. 1
CONNECT BATTERY (See Figs. 2)
CAUTION: Do not short battery terminals by allowing a wrench or any other
object to con tact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc.
Positive terminal must be connected
first to prevent sparking from accidental
ground ing.
• If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in the Maintenance section of this
manual for charg ing in struc tions).
• Remove battery cover.
• Remove terminal protective caps and discard.
6
0
2591
ASSEMBLY
02464
• First connect RED battery cable to positive (+) terminal with hex bolt and keps nut as shown. Tighten
securely.
• Connect BLACK grounding cable to negative (-) terminal with remaining hex bolt and keps nut. Tighten
securely.
• Replace battery cover.
Open battery cover for:
• Inspection for secure connections (to tighten hardware).
• Inspection for corrosion.
• Testing battery.
• Jumping (if required).
• Periodic charging .
BATTERY
COVER
DISCARD TERMINAL
PROTECTIVE CAPS
KEPS
NUT
NEGATIVE
CABLE (BLACK)
SEAT
SEAT PAN
SHOUL DER BOLT
FLAT WASH ER
AD JUST MENT KNOB
Fig. 3
NOTE: You may now roll your tractor off the skid. Follow
the ap pro pri ate instruction below to remove the tractor
from the skid.
HEX BOLT
POSITIVE CABLE
(RED)
Fig. 2
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
• Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
• Pivot seat upward and remove from the cardboard packing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
• Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
• Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
• Lower seat into operating position and sit on seat.
• Slide seat until a comfortable position is reached
which allows you to press clutch/brake pedal all the
way down.
• Get off seat without moving its ad just ed position.
• Raise seat and tighten adjustment knob securely.
WARNING: Before start ing, read, un der stand and fol low
all in struc tions in the Op er a tion section of this man u al. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other peo ple and objects.
TO ROLL TRACTOR OFF SKID (See Op er a tion section for location and function of
con trols)
• Press lift lever plunger and raise attachment lift lever
to its highest po si tion.
• Release parking brake by de press ing clutch/brake
ped al.
• Place freewheel control in "trans mis sion dis en gaged
position" (See “TO TRANS PORT” in the Op er a tion
section of this manual).
• Roll tractor forward off skid.
• Remove banding holding the deflector shield up against
tractor.
7
ASSEMBLY
02330
0
302
8
02
277
TO INSTALL BAGGER COM PO NENTS TO
TRAC TOR (See Figs. 4A-4D)
• Remove discharge chute from rear of tractor. Unhook
the two (2) straps and pull chute out and away from
tractor.
• Remove the two (2) 3/8 nuts and flat washers from the
bolts at the tractor back plate.
DISCHARGE
CHUTE
3/8 NUT
FLATWASHER
Fig. 4A
• Using the nuts and flat washers removed from tractor
back plate, install the bagger support tube to the back
plate as shown. Tighten securely.
SUP PORT
TUBE
FLAT
WASHER
3/8 NUT
BOLT
Fig. 4B
• Install the two upper support brack ets through the back
plate and to the chas sis, install the clevis pin 10x17mm
and secure with retainer spring.
• Assemble both support brackets to the outside of the
bagger support tube using two each 3/8 x 63,5mm hex
bolts13/32" I.D. flat washers and 3/8 locknuts from parts
bag. Tight en securely.
• Replace discharge chute into rear opening of tractor.
Secure the chute with the two hook straps.
CLEVIS PIN 10 X 17MM
3/8 LOCK NUT
SUPPORT BRACKET
10,3MM (13/32")
FLAT WASHER
3/8 X 63,5MM HEX BOLT
RETAINER SPRING
Fig. 4C
NOTE: The strap hook must go through the discharge chute
only. Do not allow the hook to enter the slot in the tractor
back plate. This will allow the dis charge chute to float with the
mower deck when moving on uneven terrain.
DIS CHARGE
CHUTE
HOOK
02
30
6
BACKPLATE
SLOT
Fig. 4D
TO ASSEMBLE BAGGER (See Figs. 5A-5C)
• Unfold bag by pivoting front bagger tube all the way
forward and pressing the bottom vinyl binding onto the
tube.
• Inside the bag, install spreader bars and retainer springs
onto pins on both sides of bag as shown.
• Press the vinyl bindings onto the sides of front bagger
tube.
• Slide the bagger dump handle through the hole in the
bagger top, install the clevis pin 10 x 44mm and secure
with retainer spring.
5
0
9
2
FRONT BAGGER TUBE
VINYL BINDING
0
Fig. 5A
8
ASSEMBLY
0
2
2
1
4
02983
SPREADER BARS
RETAINER
SPRING
VINYL
BINDING
RETAINER SPRING
06
9
2
0
Fig. 5B
• Push cap over end of bagger dump handle.
NOTE: For future use, the clevis pin may be removed in order
to use the handle to clear the chute in the event it has become
clogged.
DUMP HANDLE
TUBE
CLEVIS PIN 10 X 44MM
RETAINER SPRING
• Install and carefully lower bagger to actuate latch.
• Measure distance between bagger and latch as
shown.
6MM (1/4") - 9MM (3/8")
HORIZONTAL
ADJUSTMENT
BRACK ET
VERTICAL
ADJUSTMENT
BRACK ET
BAGGER
LATCH
TOP SURFACES
EVEN
FIG. 7
02967
Fig. 6
10MM (7/16") - 16MM (5/8")
7
0
CAP
029
Fig. 5C
BAGGER ADJUSTMENT (See Fig. 6 & 7)
For proper bag function and appearance, it may be nec es sary to adjust the bagger assembly. There should be 6mm
(1/4")-9mm (3/8") gap between the bagger top and fender
and the bagger top surface should be even with the top
surface of the fender. To adjust bagger position:
HORIZONTAL ADJUSTMENT
• Slightly loosen the nuts securing the bagger RH and
LH hor i zon tal adjustment brackets. Loosen only enough
so the brackets keep their position, but allow them to
be moved.
• Move the brackets the amount forward or back ward you
wish the bag assembly to move. Retighten the nuts
securely.
VERTICAL ADJUSTMENT
• Slightly loosen the nuts securing the vertical adjustment brackets. Loosen only enough so the brackets
keep their position, but allow them to be moved.
• Move the brackets the amount up or down you wish the
bag assembly to move. Retighten the nuts securely.
• Reinstall the bagger as sem bly and check the bagger
to fender fit. If necessary, repeat the procedure until
proper fit is attained.
• After proper fit is attained, remove bagger from tractor and install bagger latch (4) to tractor back plate as
shown. Tighten securely.
BAGGER LATCH
Fig. 7
If distance is not 10mm - 16mm carefully remove bagger
and repeat vertical adjustment as needed.
TO ASSEMBLE AND INSTALL MULCHER
PLUG (See Fig. 8)
• Remove spring retainer and pin from handle.
• Insert plug into handle. Make sure that the letter "A"
on both the plug and handle are on the same side and
that they can both be seen from the top when laying
on the ground.
• Secure with pin and retainer spring provided. For in stal la tion see "To Convert Mower" in Section 5 of this
manual.
HAN DLE
RE TAIN ER
SPRING
PIN
PLUG
9
Fig. 8
A
A
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
• Reduce tire pressure to PSI shown on tires.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See “TO LEVEL MOWER HOUSING” in the Service
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
sec tion of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRAC TOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY
PRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been com plet ed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
✓ Before driving tractor, be sure free wheel control is in
“transmission engaged” position (see “TO TRANS PORT” in the Operation section of this man u al).
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
✓ It is important to purge the transmission before op-
er at ing your tractor for the first time. Follow proper
starting and transmission purging instructions (See
“TO START EN GINE” and “PURGE TRANSMISSION”
in the Op er a tion section of this manual).
10
OPERATION
DANGER, KEEP HANDS
AND FEET AWAY
FREE WHEEL
(Automatic Models only)
OVER TEMP
LIGHT
KEEP AREA CLEAR
SLOPE HAZARDS
15
15
(SEE SAFETY RULES SECTION)
BATTERY
REVERSE
FORWARD
FAST
SLOW
ENGINE ON
ENGINE OFF
OIL PRESSURE
FUEL
CHOKE
MOWER HEIGHT
PARKING BRAKE
LOCKED
PARKING BRAKE
UNLOCKED
REVERSE
NEUTRAL
HIGH
LOW
ATTACHMENT
CLUTCH ENGAGED
PARKING BRAKE
IGNITION SWITCH
ATTACHMENT
CLUTCH DISENGAGED
P
ENGINE START
MOWER LIFT
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety information about hazards which can
result in death, serious injury
and/or property damage.
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
REVERSE
OPERATION
SYSTEM (ROS)
LIGHTS ON
BRAKE/CLUTCH
PEDAL
BEWARE OF
THROWN OBJECTS
MAX
+
_
90N
MAX
+
_
150N
DRAWBAR LOADING
DO NOT OPERATE WITHOUT
BAGGER OR DEFLECTOR
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
11
03092
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and ad just ments.
Save this manual for future reference.
SERVICE REMINDER/
HOURMETER
LIGHT SWITCH
CLUTCH/BRAKE PEDAL
THROTTLE/CHOKE
CONTROL
AT TACH MENT
CLUTCH LEVER
FREEWHEEL CONTROL
IGNITION
SWITCH
ROS "ON" POSITION
LIFT LEVER
PLUNGER
ATTACHMENT
LIFT LEVER
PARKING BRAKE
MOTION CONTROL LEVER
Our tractors conform to the applicable safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER - Used to engage the
mower blades, or other attachments mounted to your
tractor.
ATTACHMENT LIFT LEVER - Used to raise and lower
the mower deck or other attachments mounted to your
tractor.
CLUTCH/BRAKE PEDAL - Used for declutching and brak ing the tractor and starting the engine.
FREEWHEEL CONTROL - Disengages transmission for
pushing or slowly towing the tractor with the engine off.
IGNITION SWITCH - Used for starting and stopping the
engine.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
Fig. 9
LIGHT SWITCH - Turns the headlights on and off.
MOTION CONTROL LEVER - Selects the speed and
di rec tion of tractor.
PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
REVERSE OPERATION SYSTEM (ROS) “ON” POSITION - Allows operation of mower deck or other powered
attachment while in reverse.
SERVICE REMINDER/HOURMETER - Indicates when
service is required for the engine and mower.
THROTTLE/CHOKE CONTROL - Used for starting and
controlling engine speed.
12
OPERATION
02921
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye dam age. Always wear safety glass es or eye shields while operating your tractor or per form ing any adjustments or repairs. We rec om mend a wide vision safety mask over
spectacles or stan dard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 10)
Your tractor is equipped with an operator presence sens ing switch. When engine is running, any attempt by the
op er a tor to leave the seat without first setting the parking
brake will shut off the engine.
• Depress clutch/brake pedal into full “BRAKE” position
and hold.
• Place parking brake lever in “ENGAGED” position and
re lease pressure from clutch/brake pedal. Pedal should
re main in “BRAKE” position. Make sure parking brake
will hold tractor secure.
THROTTLE/CHOKE
CONTROL LEVER
"BRAKE"
POSITION
CLUTCH/BRAKE
PEDAL "DRIVE"
POSITION
PARKING BRAKE
"DISENGAGED" POSITION
Fig. 10
STOPPING (See Fig. 10)
MOWER BLADES -
• To stop mower blades,move attachment clutch lever
to “DIS EN GAGED” po si tion.
GROUND DRIVE -
• To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
• Move motion control lever to neutral (N) position.
ENGINE -
• Move throttle control to slow po si tion.
NOTE: Failure to move throttle control to slow position and
allowing engine to idle before stopping may cause engine
to “back fire”.
• Turn ignition key to “
Always remove key when leaving tractor to prevent
un author ized use.
• Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO BE DIS CHARGED, (DEAD).
STOP” position and remove key.
ATTACHMENT CLUTCH
LEVER "ENGAGED"
POSITION
IGNITION
KEY
"DIS EN GAGED"
POSITION
MOTION
CONTROL
LEVER
PARKING BRAKE
"ENGAGED"
POSITION
NOTE: Under certain conditions when tractor is standing
idle with the engine running, hot en gine exhaust gases may
cause “browning” of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.
CAUTION: Always stop tractor com plete ly, as described above, before leav ing the operator's position; to empty
grass catcher, etc.
TO USE THROTTLE CONTROL (See Fig. 10)
Always operate engine at full speed (fast).
• Operating engine at less than full speed (fast) reduces
the engine's operating efficiency.
• Full speed (fast) of fers the best mower per for mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 10)
The direction and speed of movement is controlled by the
motion control lever.
• Start tractor with motion control lever in neutral (N)
position.
• Release parking brake.
• Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 10)
The cutting height is controlled by turning the height ad just ment knob in desired direction.
• Turn knob clockwise ( ) to raise cutting height.
• Turn knob counterclockwise ( ) to lower cutting
height.
The cutting height range is approximately 1-1/2" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are ap proxi mate and
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
• The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during hot
months. For healthier and better looking lawns, mow
often and after moderate growth.
• For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
TO ADJUST GAUGE WHEELS (See Fig. 11)
Gauge wheels are properly adjusted when they are slightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
13
OPERATION
02382
• Adjust mower to desired cutting height (See “TO AD JUST MOWER CUT TING HEIGHT” in the Operation
sec tion of this manual).
• With mower in desired height of cut po si tion, gauge
wheels should be assembled so they are slightly off
the ground. In stall gauge wheel in appropriate hole
with shoulder bolt, 3/8 washer, and 3/8-16 locknut and
tighten se cure ly.
• Repeat for opposite side installing gauge wheel in same
adjustment hole.
3/8-16 LOCKNUT
GAUGE WHEEL
MOUNTING BRACKET
3/8 WASH ER
GAUGE WHEEL
SHOULDER BOLT
Fig. 11
TO OPERATE MOWER (See Fig. 12)
Your tractor is equipped with an operator presence sensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged
will shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitating
or cutting off when operating your equipment on rough,
rolling terrain or hills.
• Select desired height of cut.
• Lower mower with attachment lift control.
• Start mower blades by engaging attachment clutch
control.
• TO STOP MOWER BLADES - disengage attachment
clutch con trol.
CAUTION: Do not operate the mower
without either the en tire grass catcher,
on mowers so equipped, or the deflector
shield in place.
AT TACH MENT
LIFT LEVER
HIGH PO SI TION
LOW
POSITION
ATTACHMENT
CLUTCH LEVER
"ENGAGED"
POSITION
"DIS EN GAGED"
POSITION
Fig. 12
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse direction with the attachment clutch engaged will shut off the engine
unless ignition key is placed in the ROS "ON" position.
WARNING: Backing up with the attachment clutch engaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
USING THE REVERSE OPERATION SYSTEM Only use if you are certain no children or other bystanders
will enter the mowing area.
• Move motion control lever to neutral (N) position.
• With engine running, turn ignition key counterclockwise
to ROS "ON" position.
• Look down and behind before and while backing.
• Slowly move motion control lever to reverse (R) po si tion
to start movement.
• When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
ROS "ON" POSITION ENGINE "ON" POSITION
(NORMAL OPERATING)
8
2
8
2
0
TO OPERATE ON HILLS
WARNING: Do not drive up or down
hills with slopes greater than 15° and
do not drive across any slope.
• Choose the slowest speed before starting up or down
hills.
• Avoid stopping or changing speed on hills.
• If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
• Move motion control lever to neutral (N) position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL (N) POSITION WHEN THE CLUTCH/
BRAKE PED AL IS DEPRESSED.
• To restart movement, slowly release parking brake and
clutch/brake pedal.
• Slowly move motion control lever to slowest setting.
• Make all turns slowly.
TO TRANSPORT (See Figs. 9 and 13)
When push ing or tow ing your trac tor, be sure to disengage
transmission by placing freewheel control in free wheel ing
po si tion. Free wheel control is located under the seat.
• Raise attachment lift to highest position with at tach ment
lift control.
• Raise seat and pull freewheel control up and back into
the slot and release so it is held in the disengaged
14
position.
OPERATION
• Do not push or tow tractor at more than two (2) MPH.
• To reengage transmission, reverse above procedure.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
Transmission Engaged
02219
Transmission Disengaged
Fig. 13
TOWING CARTS AND OTHER AT TACH MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
SERVICE REMINDER/HOUR METER
Service reminder shows the total number of hours the
engine has run and flashes to indicate that the engine
or mower needs servicing. When service is required, the
service reminder will flash for two hours. To service engine
and mower, see the Maintenance section of this manual.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure
key remains in the "STOP" position when engine is not
running.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with sum mer weight oil.
• Check engine oil with tractor on level ground.
• Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
• For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance sec tion of this manual).
• To change engine oil, see the Maintenance section in
this manual.
ADD GASOLINE
• Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular un lead ed gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quan ti ties that can be used within 30 days to assure
fuel freshness.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GAS O LINE TO HELP INSURE GOOD COLD WEATHER
START ING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to sep a ra tion and for ma tion of acids
during stor age. Acidic gas can damage the fuel system of an engine while in storage. To avoid engine
problems, the fuel system should be emptied before
stor age of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage In struc tions for ad di tion al information.
Never use engine or car bu re tor cleaner products in
the fuel tank or permanent damage may occur.
TO START ENGINE (See Fig. 9)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
• Be sure freewheel control is in the transmission en gaged
position.
• Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
• Place motion control lever in neutral (N) position.
• Move attachment clutch to “DISENGAGED” position.
• Move throttle control to choke position.
NOTE: Before starting, read the warm and cold starting
procedures below.
• Insert key into ignition and turn key clockwise to “START”
position and release key as soon as engine starts.
Do not run starter continuously for more than fifteen
sec onds per minute. If the engine does not start after
several attempts, move throttle control to fast position,
wait a few minutes and try again. If engine still does
not start, move the throttle control back to the choke
position and retry.
WARM WEATHER STARTING (50° F and above)
• When engine starts, move the throttle control to the
fast position.
• The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
COLD WEATHER STARTING (50° F and below)
• When engine starts, allow engine to run with the
throttle control in the choke position until the engine
runs roughly, then move throttle control to fast position. This may require an engine warm-up period from
several seconds to several minutes, depending on the
tem per a ture.
AUTOMATIC TRANSMISSION WARM UP
• Before driving the unit in cold weather, the trans mis sion
should be warmed up as follows:
• Be sure the tractor is on level ground.
15
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