Poulan Pro PP155A42 Important Manual

IMPORTANT MANUAL DO NOT THROW AWAY
REPAIR PARTS MANUAL
MODEL:
PP155A42
LAWN TRACTOR
ALWAYS WEAR EYE PROTECTION DURING OPERATION Visit our website: www.poulanpro.com
589 88 63-01 Printed in the U.S.A.
WARNING:
Read this Man u al and follow all Warnings and Safety Instructions. Fail ure to do so can re sult in serious in ju ry.
10.31.16 BD
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to assemble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them.
Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
• Product - “TRACTOR”
• MODEL NUMBER - “PP155A42 (274430)”
• Part Number
• Part Description
TABLE OF CONTENTS
SCHEMATIC ................................................................................................................ 3
ELECTRICAL ............................................................................................................ 4-5
CHASSIS ..................................................................................................................6-7
DRIVE........................................................................................................................8-9
ENGINE ................................................................................................................. 10-11
STEERING ............................................................................................................12-13
MOWER DECK .....................................................................................................14-15
MOWER LIFT ............................................................................................................. 16
SEAT .......................................................................................................................... 17
DECALS .....................................................................................................................18
TRANSAXLE BREAKDOWN .................................................................................... 19
ENGINE BREAKDOWN ........................................................................................20-23
PARTS AND SERVICE .............................................................................................. 24
2
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
SCHEMATIC
SCH11
NOTE
YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM. THE LIGHTS ARE NOT CONNECTED TO THE BATTERY, BUT HAVE THEIR OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS WILL BECOME THEIR
BRIGHTEST.
RED
(OPTIONAL)
B
G
L
BLACK
A
AMMETER
S
M
A1
A2
WHITE
BATTERY
FUSE
BLACK
BLACK
BLACK /WHITE
BLUE
BLUE
FUEL SHUT-OFF
SOLENOID
(IF SO EQUIPPED)
RED
LIGHT SWITCH
DER
BLACK
IGNITION
(OPTIONAL)
FUEL
LINE
LIGHTING SYSTEM OUTPUT 5 AMP AC @ 3600 RPM
ORANGE
BROWN
SOLENOID
CLUTCH/BRAKE
(PEDAL UP)
2
3
1
6
JUNCTION
CONNECTOR
CHASSIS
HARNESS
UNIT
HOUR
METER
CHARGING SYSTEM OUTPUT 3AMPDC@3600RPM
DIODE
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)
STARTER
BLACK
WHITE
REVERSE SWITCH
BLACK
BLACK
BLACK BLACKBLACK
GRAY
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
(NOT IN REVERSE)
SEAT SWITCH
(NOT OCCUPIED)
SPARK
BLACK
12V
POWER OUTLET
(OPTIONAL)
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
ALTERNATOR
M
M
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK
GRAY
SHORTING
CONNECTOR
BLACK
IGNITION SWITCH
POSITION
RUN/OVERRIDE
OFF
CIRCUIT
M+G+A1
B+A1
B+A1RUN
B+S+A1START
“MAKE”
L+A2
63
52
41
CHASSIS HARNESS
CONNECTOR
(MATING SIDE)
6
3
5
2
4
1
DASH HARNESS
CONNECTOR
(MATING SIDE)
3
HEADLIGHTS
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
ELECTRICAL
TR02K
Service Minder (If Equipped)
4646
26
34
79
22
21
40
33
30
87
28
16
90
2
29
71
102
105
27
43
55
99
106
25
4
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
ELECTRICAL
KEY PART NO. NO. DESCRIPTION
1 532 16 34-65 Battery 2 874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4 8 532 19 32-28 Box Battery 16 532 17 61-38 Switch Interlock 21 532 00 41-52 Bulb Light 22 532 18 37-59 Harness Asm. Light 25 581 49 80-01 Cable Starter 8 Ga. 14" Red 26 532 17 51-58 Fuse 20 AMP 27 873 51 04-00 Nut Keps Hex 1/4-20 unc 28 532 42 16-86 Cable Ground 6 Ga. 12" Black 29 532 19 27-49 Switch Seat 30 532 19 33-50 Switch Ign 33 532 41 19-33 Key/Chain 34 532 11 07-12 Switch Light 40 581 02 31-01 Harness Ign Dash 43 582 04 28-01 Solenoid 55 817 06 05-12 Screw 5/16-18 x 3/4 71 501 13 37-01 Harness Chassis 79 532 17 52-42 Socket Asm. Bulb 87 532 19 78-02 Switch Interlock 90 532 43 53-95 Cover Terminal Battery 99 817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4 102 581 02 34-01 Harness Pigtail 105 532 40 75-68 Switch Reverse 106 532 17 48-14 Palnut 1/4 Lugs
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
CHASSIS
153
302
18
14
181
196
37
36
176
176
182
138
137
5
150
176
177
194
68
194
236
175
130
176
235
68
235
151
130
34
213
287
162
189
189
159
Chassis-tex_elite basic_5_r2
58
181
228
194
159
183
180
228
68
183
152
68
236
217
189
52
189
218
68
68
6
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
CHASSIS
KEY PART NO. NO. DESCRIPTION
5 532 41 17-64 Dash 14 532 18 65-80 Hood 18 532 42 67-92 Grille 34 580 91 08-01 Plate Engine 36 817 06 05-12 Screw 5/16-18 x 3/4 37 532 42 07-96 Fender 52 873 68 05-00 Nut Lock 5/16-18 58 532 41 22-80 Drawbar Upper 2 pc. 68 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 130 532 41 63-58 Screw #10 x 0.750 137 532 18 49-21 Bumper Hood 138 532 40 97-30 Cupholder 150 532 18 44-61 Duct Heat Hood 151 532 40 78-07 Bracket Pivot 152 532 19 95-35 Shield Browning 153 532 18 98-37 Lens Grille 159 817 00 06-12 Screw Hexwsh Thdrol 3/8-16 x 3/4 162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2 175 532 19 32-43 Crossmember 176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx 177 532 19 52-28 Bushing Steering 180 532 41 50-63 Chassis 181 532 40 47-96 Bushing Mtg. Fender Crgo. 182 532 19 30-57 Dash Lower 183 874 52 05-20 Bolt 5/16-18 x 1-1/4 189 817 00 05-12 Screw 5/16-18 x 3/4 194 873 90 05-00 Nut Lock Hex Flange 5/16-18 196 532 41 45-81 Console Asm. Deck Lift 213 874 76 05-12 Bolt 5/16-18 x 3/4 217 532 40 91-67 Rod Pivot Hood 218 532 19 63-95 X-Piece Hood Step 228 532 19 51-61 Stud Fastener 235 532 40 61-29 Spacer Fender 236 873 93 05-00 Nut Center Lock 5/16-18 287 817 60 04-06 Screw 1/4-20 x 3/8 302 532 18 38-23 Insert Lens Reflective
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
DRIVE
306
33
15
37
205
42
303
190
301
51
185
49
163
51
125
52
215
186
160
211
189
187
51
50
277
214
210
222
211
166
161
345
143
56
184
35
64
203
159
188
29
2
125
374
125
116
67
116
167
160
159
172
378
17
299
300
373
302
375
116
125
51
195
6
5
73
99
1
73
2
282
116
205
37
33
drive-tex_VATR_PEDAL_43
8
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
DRIVE
KEY PART NO. NO. DESCRIPTION
1 – – – – – – Transaxle, Variator SD Pedal (587884401) (Order parts from
transaxle manufacturer.) 2 532 12 35-83 Key Square 5 874 76 06-36 Bolt Hex HS 3/8-16 unc x 2-1/4 6 532 12 40-28 Bushing Snap 15 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 17 501 48 71-01 Spring, Brake 29 584 82 31-01 Rod, Brake 33 812 00 00-01 Ring E 35 532 19 77-22 Rod, Brake, Park 37 532 18 89-67 Washer .793 x 1.637 x 060 42 532 12 48-72 Cover, Foot Pedal 49 872 11 06-14 Bolt 3/8-16 unc 50 532 19 43-27 Idler Flat 51 873 90 06-00 Nut Lock 52 532 19 43-26 Idler V-Groove 56 532 19 72-53 V-Belt, Drive 64 532 44 83-53 Subasm. Shaft Pedal Brake 67 582 58 01-01 Washer Nylon 13/32 x 13/16 x .109 73 874 49 05-44 Bolt Hex 5/16-18 x 3.75 99 532 43 59-35 Rod Bypass 116 873 90 05-00 Nut Lock Hex Flange 5/16-18 125 817 00 05-12 Screw 5/16-18 x 3/4 143 817 49 05-08 Screw Thdrol 5/16-18 x 1/2 TYTT 159 876 02 04-12 Pin Cotter 1/8 x 3/4 160 532 16 94-84 Retainer Clip 161 532 10 57-09 Spring, Return, Clutch 163 587 84 79-02 Rod Control 166 532 42 91-64 Nut Push .625 167 532 40 52-57 Latch Brake Parking 172 583 97 42-01 Strap Torque Variator 184 532 40 96-30 Handle Park Brk. 185 872 11 06-22 Bolt 3/8-16 unc x 2-3/4
KEY PART NO. NO. DESCRIPTION
186 532 19 43-21 Spacer Retainer 187 819 13 32-10 Washer 13/32 x 2 x 10 ga 188 582 21 70-01 Link Clutch Ground Drive Long 189 532 19 43-17 Bellcrank Ground Drive 190 532 19 43-18 Keeper. Bellcrank 195 581 50 46-01 Bracket Brake 203 819 11 11-16 Washer 11/32 x 11/16 x 16 205 532 12 17-48 Washer 25/32 x 1-5/8 16 Ga. 210 588 92 10-01 Rocker Asm. Pedal 214 532 42 12-63 Pedal Forward 215 532 44 82-54 Pad Pedal Reverse 211 532 12 01-83 Bearing Nylon 222 879 21 20-10 Washer Flat 277 532 44 85-00 Subasm. Link Rocker Pedal 282 874 49 05-48 Bolt Hex 5/16-18 299 532 41 56-83 Bracket Mount 300 532 41 56-81 Keeper Idler 301 532 41 56-80 Pulley Idler Groove 302 581 42 05-01 Puller Idler Flat 303 872 11 06-18 Bolt 306 876 02 04-16 Pin Cotter 345 872 11 06-06 Bolt RDHD 373 581 46 18-01 Spacer Idler 374 581 47 52-01 Arm Control Brake 375 873 68 06-00 Nut Crownlock 3/8-16 unc 378 584 28 77-01 Nut Push 8 mm
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
9
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
ENGINE
1
21
15
18
20
29
97
28
96
37
138
84
90
90
9
12
122
45
79
69
2
OPTIONAL EQUIPMENT
Spark Arrester
42
85
engine-tex_BS_128
10
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
ENGINE
KEY PART NO. NO. DESCRIPTION
1 – – – – – – Engine, B&S 31R707-0001-G1 (585926001)
(Order parts from engine manufacturer.) 2 532 13 73-52 Muffler Exhaust B&S 9 582 54 03-02 Keeper Belt Engine 12 586 72 90-01 Pulley Engine 15 532 43 30-03 Tank Fuel Front 18 581 17 61-01 Cap Asm Fuel 20 532 17 05-45 Control Th/ch Flag 21 532 41 63-58 Screw #10 x 0.750 28 532 40 11-37 Line Fuel 29 532 13 71-80 Kit Spark Arrestor (Flat Scrn) 37 532 12 34-87 Clamp Hose 42 539 99 02-47 Washer Lock 7/16 45 873 51 04-00 Nut Keps Hex 1/4-20 unc 69 532 16 52-91 Gasket Eng 1 313 Id Tin Plated 79 532 19 23-34 Screw Socket Head 5/16-18 x 3/4 84 817 06 06-20 Screw 3/8-16 x 1-1/4 85 501 60 65-01 Bolt Hex 7/16-20 x 4 x Gr 5 90 817 00 06-16 Screw 3/8-16 x 1 96 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga. 97 817 67 04-12 Screw Thdrol 1/4-20 x 3/4 122 532 42 19-22 Extension Drain Oil 138 532 41 41-19 Purge Line
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
For engine service and replacement parts, call the toll free number for your engine manufacturer listed below:
Briggs & Stratton 1-800-233-3723
Engine Power Rating Information
The gross power rating for individual gas engine models is labeled in accordance with SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by, among other things, ambi­ent operating conditions and engine-to-engine variability. Given both the wide array of products on which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will not develop the rated gross power when used in a given piece of power equipment (actual “on-site” or net power). This difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling, carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and engine-to­engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of higher rated power for this Series engine.
11
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
STEERING
26
72
33
45
1
20
19
63
57
64
16
122
35
28
21
75
76
27
59
28
71
22
60
57
122
63
9
8
7
74
6
74
2
67
66
9
7
8
74
58
4
61
69
68
steering-tex_STDHRS_21
14
15
70
12
67
62
14
15
74
6
5
13
8
13
53
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
STEERING
KEY PART NO. NO. DESCRIPTION
1 532 42 45-43 Wheel, Steering 2 532 41 81-68 Axle Asm., Front 4 532 40 30-87 Spindle Asm., LH 5 532 40 30-88 Spindle Asm., RH 6 532 12 49-31 Washer Thrust 0.75 x 1.23 7 532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga. 8 812 00 00-29 Ring, Clip #T5304-75 9 532 12 12-32 Cap, Spindle 13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga. 14 810 04 06-00 Washer Lock 3/8 15 873 54 06-00 Nut, Crown Lock 3/8-24 unf 16 585 86 92-02 Shaft Steering 19 532 19 47-29 Plate Steering 20 532 41 12-91 Boot, Steering 21 532 18 67-37 Adapter, Wheel Steering 22 585 02 98-02 Bearing Subasm Shaft Steer Low 26 532 42 46-91 Insert, Wheel Steering 27 819 21 16-16 Washer 21/32 x 1 x 16 Ga. 28 817 00 06-12 Screw 3/8-16 x 3/4 33 810 04 05-00 Washer Lock 5/16 35 532 19 47-32 Gear, Sector Plate 45 819 11 38-12 Washer 11/32 x 2-3/8 x 12 Ga. 53 532 18 89-67 Washer Hardened .793 x 1.637 x .060 57 532 40 74-65 Bracket Upstop 58 532 19 47-47 Bolt Shoulder Sector Pivot CFM 59 532 19 47-48 Washer Thrust Sector Steering 60 873 97 10-00 Nut Flange Lock 5/8-11 61 532 19 47-40 Draglink, LH 62 532 19 47-41 Draglink, RH 63 817 00 05-12 Screw 5/16-18 x 3/4 64 532 19 98-49 Retainer Clip Spring Steering 66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr 67 532 19 47-37 Bushing PM Front Axle 68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5 69 532 19 91-62 Washer 1.5 x .505 x .118 70 585 33 88-01 Bracket Deck Susp. Front 71 532 19 07-52 Shaft Ext. Steering 72 532 42 89-82 Bolt 5/16-18 x 4 W/Patch 74 532 12 49-37 Bearing 75 580 68 37-01 Pinion 76 580 68 36-01 Screw Head Sock 122 532 44 49-62 Cap Gear
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
13
REPAIR PARTS
41
41
43
42
60
38
63
46
147
55
64
47
192
56
56
57
62
188
189
1
69
21
21
69
69
20
40
145
21
24
25
26
27
29
23
189
188
144
36
113
113
40
57
19
19
6
6
68
41
41
32
38
195
122
123
195
33
34
59
14
13
11
12
208
42_D_man-tex_LT_55_r4
15
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
MOWER DECK
152
70
37
67
7
7
14
REPAIR PARTS
TRACTOR - MODEL NUMBER PP155A42 (274430), PRODUCT NO. 274430
MOWER DECK
KEY PART NO. NO. DESCRIPTION
1 532 19 99-11 Mower Housing 6 532 19 51-86 Arm Suspension 7 532 41 63-58 Screw #10 x 0.750 BOS Thread 11 532 13 89-71 Blade, 42" Hi-Lift (For bagging or discharge)
- - 532 13 97-75 Blade, 42" Mulching Premium (For better wear when mulching)
- - 532 13 41-49 Blade, 42" Mulching Std (For mulching mowers only)
- - 532 42 47-52 Blade 42SP" 3N1
- - 532 42 27-19 Blade 42SP" Premium 12 584 30 93-01 Screw Sems 7/16-20 x 1 Hx Hd 13 587 25 65-01 Shaft Assembly, Mandrel 14 532 18 72-81 Housing, Mandrel 15 585 32 39-01 Bearing, Mandrel 19 532 19 65-39 Bolt, Shoulder 20 532 15 97-70 Baffle, Vortex 21 873 68 05-00 Nut, Crownlock 5/16-18 unc 23 532 19 25-57 Bracket, Deflector 24 532 10 53-04 Cap, Sleeve 25 532 19 70-26 Spring, Torsion, Deflector 26 532 11 04-52 Nut, Push 27 532 40 30-04 Shield, Deflector 29 532 13 14-91 Rod, Hinge 32 532 19 74-73 Pulley, Mandrel 33 532 40 02-34 Nut, Toplock, Flanged 34 872 11 06-12 Bolt Carr Sh. 3/8-16 x 1-1/2 Gr. 5 36 532 19 73-79 Pulley, Idler 4.50 RAW 37 819 13 13-16 Washer 13/32 x 13/16 x 16 Ga. 38 532 43 25-20 Keeper Belt Mandrel 40 873 90 06-00 Nut, Lock Flg. 3/8-16 unc 41 584 95 39-01 Bolt Hex Wsh Hd 313-18 x 1.19 42 532 19 84-10 Spring Torsion Brake 43 532 19 72-56 Spring Torsion Retainer 46 532 13 77-29 Screw Thd Roll 1/4-20 x 5/8 47 532 19 72-50 Bracket Clutch Cable
KEY PART NO. NO. DESCRIPTION
55 532 43 71-10 Arm, Idler 56 532 19 90-92 Spacer, Retainer 57 817 00 06-16 Screw Hexwsh Thd 3/8-16 x 1 59 532 14 10-43 Guard, Tuv Idler (94) 60 532 19 72-61 Arm Brake Mower 62 872 11 06-16 Bolt Rdhd Sqnk 3/8-16 unc x 2 63 532 19 94-77 Arm Brake Mower 64 532 19 97-90 Linkage Brake 67 532 40 30-12 Handle, Clutch Cable 68 532 42 96-36 V-Belt 69 872 14 05-05 Bolt Rdhd Sqnk 5/16-18 x 5/8 70 532 19 83-32 Clutch Asm. Manual 113 817 00 05-10 Screw 5/16-18 122 532 19 72-58 Keeper Belt Eng. LH 123 532 19 72-59 Keeper Belt Eng. RH 144 532 19 92-04 Keeper Belt 145 532 19 31-97 Pulley Idler Primary 147 532 40 19-71 Spring Return 152 584 24 35-01 Cable Clutch Manual 188 532 19 51-61 Stud Fastener 189 873 90 05-00 Nut Lock Hex Flange 192 532 19 72-60 Bracket Brake Stand LH 195 817 00 06-12 Screw Hexwsh Thdr 3/8-16 x 3/4 208 817 67 06-08 Screw THDROL 3/8-16 x 1/2
- - 587 25 33-01 Mandrel Assembly (Includes housing (key#14), shaft assem­bly (key#13), and bearing only (key#15) - pulley/nut/washer and blade bolt/washers not included)
- - 532 41 52-41 Replacement Mower, Complete
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
15
Loading...
+ 33 hidden pages