Poulan 96072001000, GTT354, 960 72 00-10 User Manual

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OWNER’S MANUAL Model GTT354 Mfg. ID No. 96072001000 Product No. 960 72 00-10 54 Inch Mower Grass Catcher

• Assembly

• Operation

• Customer Responsibilities

• Repair Parts

532402349 11.17.05 rad

Printed in U.S.A.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE

TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

• Data indicates that operators, age 60 years and above,

WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad just ing or making repairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.

WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.

WARNING: Tow only the attachments that are rec om mend ed by and comply with spec i ﬁ ca tions of the man u fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.

I. GENERAL OPERATION

• Read, understand, and follow all instructions on the machine and in the manual before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.

• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.

• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blades.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while back ing.

• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blades when crossing gravel surfaces.

• Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.

• Slow down before turning.

• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.

• Disengage blades when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.

• Operate machine only in daylight or good artiﬁ cial light.

• Do not operate the machine while under the inﬂ uence of alcohol or drugs.

• Watch for trafﬁ c when operating near or crossing road ways.

• Use extra care when loading or unloading the machine into a trailer or truck.

• Always wear eye protection when operating machine.

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are involved in a large percentage of riding mower-related injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.

• Follow the manufacturer's recommendation for wheel weights or counterweights.

• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust/engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.

II. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.

• Mow up and down slopes, not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Do not mow on wet grass. Tires may lose traction.

Always keep the machine in gear when going down

slopes. Do not shift to neutral and coast downhill.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.

• Use extra care while operating machine with grass catchers or other at tach ments; they can affect the stability of the machine. Do no use on steep slopes.

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could suddenly roll over if a wheel is over the edge or if the edge caves in.

III. CHILDREN

Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. Never assume that children will remain where you last saw them.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the machine.

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a child.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

IV. TOWING

• Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.

• Follow the manufacturer's recommendation for weight limits for towed equipment and towing on slopes.

• Never allow children or others in or on towed equipment.

• On slopes, the weight of the towed equipment may cause loss of traction and loss of control.

• Travel slowly and allow extra distance to stop.

V. SERVICE

SAFE HANDLING OF GASOLINE To avoid personal injury or property damage, use extreme

care in handling gasoline. Gasoline is extremely ﬂ ammable and the vapors are explosive.

• Extinguish all cigarettes, cigars, pipes, and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.

• Never fuel the machine indoors.

• Never store the machine or fuel container where there is an open ﬂ ame, spark, or pilot light such as on a water heater or other appliances.

• Never ﬁ ll containers inside a vehicle or on a truck or trailer bed with plastic liner. Always place containers on the ground away from your vehicle when ﬁ lling.

• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.

• If fuel is spilled on clothing, change clothing immediately.

• Never overﬁ ll fuel tank. Replace gas cap and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed are.

• Keep all nuts and bolts tight to be sure the equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly.

• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage and remove any fuelsoaked debris. Allow machine to cool before storing.

CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per form ance.

Should you experience any prob lems you can not easily remedy, please contact your nearest au tho rized service center/ department. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.

Please read and retain this manual. The in struc tions will enable you to assemble and main tain your Grass Catch er properly. Always observe the "SAFETY RULES".

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

• Never make any adjustments or repairs with the engine run ning.

• Check grass catcher components and the discharge guard frequently and replace with manufacturer's recommended parts, when necessary.

• Mower blades are sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently. Adjust and service as required.

• Maintain or replace safety and instruction labels, as necessary.

• Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.

• Never carry children, even with the blades shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children.

• Mow up and down slopes (15° Max), not across.

• Be alert and turn machine off if a child enters the area.

• Choose a low ground speed so that you will not have to stop or shift while on the slope.

• Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blades and proceed slowly straight down the slope.

• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

TABLE OF CONTENTS

SAFETY RULES ................................................................... 2-3

CARTON CONTENTS.............................................................. 4

ASSEMBLY...........................................................................5-7

OPERATION ............................................................................ 8

CUSTOMER RESPONSIBILITIES........................................... 9

STORAGE ................................................................................ 9

REPAIR PARTS.................................................................10-11

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KNOW YOUR GRASS CATCHER

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE ASSEMBLING OR OPERATING YOUR GRASS CATCH ER. Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to prevent injury to yourself and others. Save this manual for future reference.

The operation of any tractor can result in foreign objects thrown into the eyes, which can result in severe eye damage. Always wear safety glasses or eye shields be fore starting your trac tor and while mow ing. We recommend a wide vision safety mask for over the spec tacles or stan dard safety glasses.

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UNPACKING INSTRUCTIONS

• Remove all parts and packing materials from carton.

• Check carton contents against list. Be sure all parts are there.

TOOLS REQUIRED FOR ASSEMBLY -

(1) 5/8" Wrench (for changing Blades)

PARTS IDENTIFICATION

COVER ASSEMBLY

CARTON CONTENTS:

(3) Container Tops (3) Container Bottoms (1) Upper Chute

(3) BLADES

(1) Lower Chute (1) Cover Assembly

SUPPORT ASSEMBLY Marked "A"

RETAINER SPRING

FULL BAG INDICATOR

CHUTE LATCH

SUPPORT ASSEMBLY Marked "B"

03021

GRASS CATCHER CONTAINERS

UPPER CHUTE

LOWER CHUTE

LOWER CHUTE ATTACH IN G STRAPS

NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the

tractor, in the operator's position.

CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:

• Depress clutch/brake pedal fully and set parking brake.

• Place gearshift/motion control lever in "NEUTRAL" position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

• Make sure the blade and all moving parts have completely stopped.

• Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug.

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03024

ASSEMBLY

02543

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020 51

INSTALL HIGH LIFT BAGGING BLADES

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(See Fig. 1)

CAUTION: Blades are sharp. Protect your hands with gloves and/or wrap blade with heavy cloth.

NOTE: If you already have high lift bagging blades on your

mower, store the supplied blades in a safe place for future use. Go on to step 2.

1. Raise mower to highest position to allow access to blades.

2. Remove blade bolts by turning counterclockwise.

3. Install bagging blades supplied with stamped "THIS SIDE UP" facing up towards mower, or, blades stamped with "GRASS SIDE" facing down towards grass.

IMPORTANT: To ensure proper assembly, center hole in blade must align with star pattern on mandrel assembly.

4. Install and tighten blade bolts securely (45-55 Ft. Lbs. torque).

STAR PATTERN

BLADE BOLT (SPECIAL)

02544

MANDREL ASSEMBLY

HIGH LIFT BAGGING BLADE

FIG. 1

HANG SUPPORT ASSEMBLY ON REAR DRAWBAR (See Fig. 2)

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Determine the correct support assembly for your tractor. The support assemblies are marked "A" and "B".

Compare the drawbar illustrations below to the drawbar located at the rear of your tractor.

Use the support assembly indicated for your tractor and discard the other support assembly.

1. Slide ﬂ anges of support assembly into drawbar slots ﬁ rst, then, pivot backwards inserting pin into drawbar pin hole.

2. Be sure support assembly is seated properly, then secure with retainer spring.

SUPPORT ASSEMBLY

DRAWBAR SLOTS (Drawbar "A" shown)

INSERT FLANGES FIRST INTO DRAWBAR SLOTS

DRAWBAR PIN HOLE

FIG. 2

RETAINER SPRING

MOUNTING COVER ASSEMBLY TO SUPPORT ASSEMBLY (See Fig. 3)

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NOTE: For ease of assembly, you may wish to obtain the

as sis tance of another person for mounting cover assembly to tractor.

1. Position cover assembly on ground behind tractor.

2. Lift and rotate cover to align cover brackets with support assembly tubes.

3. Slide cover assembly down onto the support tubes.

SUPPORT ASSEMBLY

COVER ASSEMBLY

DRAWBAR A

Use Support Assembly

Marked "A"

DRAWBAR B

Use Support Assembly

Marked "B"

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FIG. 3

CONTAINER ASSEMBLY (See Fig. 4)

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1. Place bottom half inside of top half, as shown.

2. Place one foot inside bottom half and lift top half to meet bottom half.

3. Press halves tightly together while lifting top to lock into place as shown.

IMPORTANT: BEFORE LOCKING THE TABS, HOOKED EDGES ON BOTH HALVES MUST OVERLAP TO FORM SEAL AS SHOWN IN INSET.

4. Repeat for other containers.

CONTAINER BOTTOM HALF

CONTAINER MOUNTING (See Fig. 5)

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1. Install one container to left side ﬁ rst with warning to outside of unit. Install another container to center position and one in right position.

NOTE: Right con tain er should always over lap left con tain er at center supports.

2. Close cover and lock latch handles over center support tubes.

COVER LATCH HANDLES

CONTAINER TOP HALF

CONTAINER BOTTOM HALF

CONTAINER

CONTAINER TOP HALF

2089

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WARNIN G

CENTER SUPPORT TUBES

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027

PRESS TOGETHER TO FORM SEAL WHILE LIFTING TOP HALF

CONTAINER HANDLE

CONTAINER WARNIN G

FIG. 5

LOCKING TAB

FIG. 4

ASSEMBLY CHECK: Squeeze sides of lower half of con tain er and check that there is no gap between upper and lower halves. If a gap appears, unlock tabs to separate container halves and repeat instructions above.

02097

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LOWER CHUTE (See Fig. 6)

03023

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1. Raise and hold deﬂ ector shield in upright position.

2. Place slot in lower chute over tab on mower and position lower chute over mower opening as shown.

3. Hook rear latch into ﬂ ange hole on back of mower.

4. Hook front latch into hole in front gauge wheel bracket or under gauge wheel bracket on mower without a hole in bracket.

CAUTION: Do not remove deﬂ ector shield from mower. Raise and hold shield when attaching lower chute and allow it to rest on chute while in operation.

DEFLECTOR SHIELD

UPPER CHUTE (See Figs. 7A & 7B)

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1. Lower mower to its lowest cutting position.

2. Assemble upper chute by inserting curved end into hole in back of cover.

NOTE: Handle carefully so as not to damage full bagger indicator.

3. Push in and turn upper chute until it is in line with lower chute.

4. Align the bosses on lower chute with alignment slots on upper chute and slide together.

5. Secure with rubber latch by hooking hole in latch over latch pin.

FULL BAGGER

COVER

UPPER CHUTE

INDICATOR

HANDLE

LOWER CHUTE

03029

TAB

FIG. 7A

ALIGNMENT SLOT

LATCH PIN

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REAR LATCH

GUAGE WHEEL BRACKET

BOSSES

FIG. 7B

RUBBER LATCH

FIG. 6

FRONT LATCH

LEVEL MOWER

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• Be sure mower is properly leveled for best mower per for man ce. See your tractors owner's manual for ins truc tions

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OPERATION

TIPS FOR IMPROVED BAGGING OPE RA TION:

Follow the mower operation instructions in your tractor owner's manual.

When operating your grass catcher on a lawn where grass and leaf bagging equipment has not been used, you are picking up thatch and debris that has accumulated for long periods of time. The amount collected and the total time of operation may be greater than you will experience with regular use of your grass catcher.

• Always run throttle at full speed when bagging.

• Select a gear low enough to give good mower cutting performance, good quality cut and good bagging per for man ce.

NOTE: It may be necessary to overlap width of cut to suit your conditions.

• If grass is extremely tall, it should be mowed twice. The ﬁ rst time relatively high, the second time to desired height.

• Use left hand side of mower for trimming.

• Plastic trash bags can be inserted inside grass catcher containers for ease of debris disposal. To remove the plastic trash bags when full:

a. Disengage blades, shift into neutral, en ga ge the

par king brake and stop the engine. b. Raise seat. Unlatch and raise cover. c. Remove one container at a time by grasping

con tai ner handles and pulling toward the rear, off

of the tube rails. d. With the container resting on the ground, close

and secure the top of the plastic lawn bag. e. Tip the container on its side and slide the ﬁ lled bag

from the container. f. Install a new plastic lawn bag with the edges of the

bag draped over upper lip of the container. g. Repeat for other containers. h. Reinstall containers making sure right con tai ner

overlaps left container at center supports. j. Close cover and secure latches over center support

tubes.

• Avoid cutting wet grass or in the morning while the dew is still heavy. Grass clippings collected under these conditions tend to be sticky and adhere to the walls of the ﬂ ow path causing clogging.

• Your bagger is equipped with a full bagger indicator. Movement of the wheel increases as the bags ﬁ ll. The wheel will be spinning fastest just before the bags ﬁ ll completely. When the wheel stops, it indicates that the bags are full and the chutes have become clogged.

NOTE: To help prevent clogging of chutes, check/empty bags when the wheel is spinning fast. Experience will teach you the best time to empty the bags.

Care should be taken not to damage the parts and that

the wheel spins freely at the beginning of each use.

• If the grass catcher fails to pick up cut grass or leaves, it is an indication that clogging has occurred in the system or that the grass catcher containers are full. Usually this is indicated by the stopped movement of the full bagger indicator.

a. Disengage blades, shift into neutral, en ga ge the

par king brake and stop the engine.

- Raise seat. Unlatch and raise cover.

- Slide out containers and dispose of clip pings .

- Replace containers, close cover, and latch.

b. Unlatch chutes and check for clogging.

- Remove all debris in chutes.

- Reassemble and latch chutes

c. Check to insure full bagger indicator has not become

clogged.

- The air passage hole must be clear of debris. Gently insert a small twig or wire into pas sage way to clear.

CAUTION

• Do not operate mower with grass catch er par tial ly installed.

• Disengage blades and stop engine be fore leav ing tractor seat to empty con tain ers, un clog ging chutes, etc.

• Close cover before starting.

• Disengage mower when crossing drive ways or gravel surfaces and other areas where thrown objects could be a hazard.

• Do not attempt to vacuum up cans or other potentially hazardous pro jec tiles.

8

CUSTOMER RESPONSIBILITIES

GENERAL RECOMMENDATIONS

Always observe safety rules when performing any main te nance.

• Before each use check for loose fasteners.

• Clean unit thoroughly after each use.

BLADE CARE

For best results mower blades must be kept sharp. Re place bent or damaged blades.

• See BLADE CARE instructions in your tractor owner's manual.

CAUTION: BEFORE PERFORMING ANY

MAIN TE NANCE, SERVICE OR AD JUST MENTS:

• Depress clutch brake pedal fully and

set parking brake.

• Place gearshift/motion control lever in

"NEU TRAL" position.

• Place clutch control in "DIS EN GAGED"

po si tion.

• Turn ignition key to "OFF" position.

• Make sure blades and all moving parts

have completely stopped.

• Disconnect spark plug wire(s) from

spark plug(s) and place wire where it cannot come in contact with plug.

STORAGE

When grass catcher is to be stored for a period of time, clean it thoroughly, remove all dirt, grass, leaves, etc. Store in a clean, dry place.

CAUTION: Do not leave grass in bagger containers. Empty containers after each use and before storing. Failure to do so may result in spontaneous com bus tion which could develop into a ﬁ re.

CAUTION: Grass catcher components are subject to wear, damage and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check components and replace with manufacturer's recommended parts, when necessary.

9

REPAIR PARTS

GRASS CATCHER - MODEL GTT354 (MFG. ID 96072001000) / RAMASSE-HERBE - MODÈLE GTT354 (MFG ID 96072001000) PRODUCT NUMBER 960 72 00-10 / NO. DE PRODUIT 960 72 00-10

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REPAIR PARTS

GRASS CATCHER - MODEL GTT354 (MFG. ID 96072001000) / RAMASSE-HERBE - MODÈLE GTT354 (MFG ID 96072001000) PRODUCT NUMBER 960 72 00-10 / NO. DE PRODUIT 960 72 00-10

KEY PART DESCRIPTION NO. NO.

2 532069180 Nut, Crownlock #10-24 Écrou auto-serrant #10-24 3 532192709 Screen, Cover Écran de couvercle 4 532195373 Cover Assembly Couvercle (Includes 34, 37) (Y compris 3, 37,38,39) 5 532187299 Chute, Upper Glissière supérieure 6 818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2 7 532130933 Full Bag Indicator Indicateur de sac plein 8 532087175 Screw, #10-24 x 1-1/8 Vis #10-24 x 1-1/8 9 819061216 Washer 3/16x3/4x16 Ga. Rondelle 3/16x3/4x16 Ja.

11

10 532007206 Spacer, Split Entretoise fendue 11 532060867 Nut, Acorn #10-24 Écrou borgne #10-24 12 810071000 Washer, lock Rondelle frein 13 532109808 Latch, Chute Loquet de glissière 14 532125004 Nut, Weld Axe de loquet 15 532130760 Latch, Hook Crochet de loquet 16 532130759 Rubber, Latch Loquet de caoutchoc

KEY PART DESCRIPTION

NO. NO.

18 532187300 Chute, Lower Glissière inférieure 20 871161010 Screw #10-24 x 5/8 Vis #10-24 x 5/8 26 532124670 Spring, Retainer Ressort de retenue 27 532176987 Support Assembly "A" Ensemble du support "A" 532198128 Support Assembly "B" Ensemble du support "B" 28 532187256 Blade, 54" High Lift Lame de portance élevée 54" 30 532165898 Spring, Retainer Ressort de retenue 31 532174083 Plug, Tubing End Capuchon d’extrémité de tuyau 32 532176990 Bagger, Frame Cadre de ramasse-herbe 33 532192786 Pin, Hinge Goupille de charnière 34 532192550 Gasket, Cover Garniture de couvercle 35 532183286 Container, Top Bac à gazon supérieur 36 532129586 Container, Bottom Bac à gazon inférieur 37 532192603 Ring, Cover Gasket Sceau de couvercle 38 532130895 Latch Handle, Cover Poignée de loquet de couve — 532402349 Owner's Manual Manuel de propriétaire