Poulan 96192000700, 199338 User Manual

IMPORTANT MANUAL Do Not Throw Away
OWNER'S MANUAL
MODEL NUMBER:
PP1130ES
SNOW THROWER
Always Wear Eye Protection During Operation
WARNING:
199338 07.05.05 BY
Printed in U.S.A.
IMPORTANT
Safe Operation Practices for Walk-Behind Snow Throwers
This snow thrower is capable of amputating hands and feet and throwing objects.
Failure to observe the following safety instructions could result in serious injury.
Look for this symbol to point out im­ por tant safety precautions. It means CAUTION!!! BE COME ALERT!!! YOUR SAFE TY IS IN VOLVED.
WARNING: Always disconnect spark plug wire and place it where it can not con tact plug in order to pre vent ac ci ­den tal start ing when setting up, trans­ port ing, ad just ing or making re pairs.
WARNING: This snow thrower is for use on sidewalks, driveways and other ground level surfaces. Caution should be exercised while using on sloping sur­faces. Do not use snow thrower on surfaces above ground level such as roofs of residences, garages, porch es or other such structures or buildings.
Training
1. Read, understand and follow all instructions on the machine and in the manual(s) before operating this unit. Be thoroughly familiar with the controls and the proper use of the equipment. Know how to stop the unit and disengage the controls quickly.
2. Never allow children to operate the equipment. Never allow adults to operate the equipment without proper instruction.
3. Keep the area of operation clear of all persons, par­ticularly small children.
4. Exercise caution to avoid slipping or falling, especially when operating the snow thrower in reverse.
Preparation
1. Thoroughly inspect the area where the equipment is to be used and remove all doormats, sleds, boards, wires, and other foreign objects.
2. Disengage all clutches and shift into neutral before starting the engine (motor).
3. Do not operate the equipment without wearing adequate winter garments. Avoid loose fi tting clothing that can get caught in moving parts. Wear footwear that will improve footing on slippery surfaces.
4. Handle fuel with care; it is highly fl ammable (a) Use an approved fuel container. (b) Never add fuel to a running engine or hot en-
gine.
(c) Fill fuel tank outdoors with extreme care. Never fi ll
fuel tank indoors.
(d) Never fi ll containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place contain­ers on the ground, away from your vehicle, before fi lling.
(e) When practical, remove gas-powered equipment
from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment on a trailer with a portable container, rather than from a gasoline dispenser nozzle.
WARNING: Snow throwers have ex­ posed rotating parts, which can cause severe injury from contact, or from ma­terial thrown from the discharge chute. Keep the area of operation clear of all persons, small children and pets at all times including startup.
CAUTION: Muffl er and other engine parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
WARNING: Engine exhaust, some of its con stit u ents, and certain vehicle com po nents contain or emit chem i­cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
(f) Keep the nozzle in contact with the rim of the fuel
tank or container opening at all times, until refuel­ing is complete. Do not use a nozzle lock-open device.
(g) Replace gasoline cap securely and wipe up spilled
fuel.
(h) If fuel is spilled on clothing, change clothing im-
mediately.
5. Use extension cords and receptacles as specifi ed by the manufacturer for all units with electric drive motors or electric starting motors.
6. Adjust the collector housing height to clear gravel or crushed rock surface.
7. Never attempt to make any adjustments while the engine (motor) is running (except when specifi cally recommended by manufacturer).
8. Always wear safety glasses or eye shields during op­eration or while performing an adjustment or repair to protect eyes from foreign objects that may be thrown from the machine.
Operation
1. Do not put hands or feet near or under rotating parts. Keep clear of the discharge opening at all times.
2. Exercise extreme caution when operating on or cross­ing gravel drives, walks, or roads. Stay alert for hidden hazards or traffi c.
3. After striking a foreign object, stop the engine (motor), remove the wire from the spark plug, disconnect the cord on electric motors, thoroughly inspect the snow thrower for any damage, and repair the damage before restarting and operating the snow thrower.
4. If the unit should start to vibrate abnormally, stop the engine (motor) and check immediately for the cause. Vibration is generally a warning of trouble.
5. Stop the engine (motor) whenever you leave the oper­ating position, before unclogging the collector/impeller housing or discharge chute, and when making any
2
repairs, adjustments or inspections.
6. When cleaning, repairing or inspecting the snow thrower, stop the engine and make certain the collector/impeller and all moving parts have stopped. Disconnect the spark plug wire and keep the wire away from the plug to prevent someone from accidentally starting the en­gine.
7. Do not run the engine indoors, except when starting the engine and for transporting the snow thrower in or out of the building. Open the outside doors; exhaust fumes are dangerous.
8. Exercise extreme caution when operating on slopes.
9. Never operate the snow thrower without proper guards, and other safety protective devices in place and work­ing.
10. Never direct the discharge toward people or areas where property damage can occur. Keep children and others away.
11. Do not overload the machine capacity by attempting to clear snow at too fast a rate.
12. Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when operating in reverse.
13. Disengage power to the collector/impeller when snow thrower is transported or not in use.
14. Use only attachments and accessories approved by the manufacturer of the snow thrower (such as wheel weights, counterweights, or cabs).
15. Never operate the snow thrower without good visibility or light. Always be sure of your footing, and keep a fi rm hold on the handles. Walk; never run.
16. Never touch a hot engine or muffl er.
Clearing a Clogged Discharge Chute
Hand contact with the rotating impeller inside the discharge chute is the most common cause of injury associated with snow throwers. Never use your hand to clean out the dis­charge chute. To clear the chute:
1. SHUT THE ENGINE OFF!
2. Wait 10 seconds to be sure the impeller blades have stopped rotating.
3. Always use a clean-out tool, not your hands.
Maintenance and Storage
1. Check shear bolts and other bolts at frequent intervals for proper tightness to be sure the equipment is in safe working condition.
2. Never store the machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water heaters, space heaters, or clothes dryers. Allow the engine to cool before storing in any enclosure.
3. Always refer to operator’s manual for important details if the snow thrower is to be stored for an extended period.
4. Maintain or replace safety and instruction labels, as necessary.
5. Run the machine a few minutes after throwing snow to prevent freeze-up of the collector/impeller.
CONGRATULATIONS on your purchase of a new snow thrower. It has been designed, engineered and man u fac tured to give best possible dependability and per for mance.
Should you experience any problem you cannot easily remedy, please contact your nearest authorized service center. We have competent, well-trained tech ni cians and the proper tools to service or repair this unit.
Please read and retain this manual. The instructions will enable you to assemble and maintain your snow thrower prop er ly. Always observe the “SAFETY RULES”.
SERIAL NUMBER: ___________________________
DATE OF PURCHASE: _______________________
THE MODEL AND SERIAL NUMBERS WILL BE FOUND ON A DECAL ATTACHED TO THE REAR OF THE SNOW THROWER HOUSING.
YOU SHOULD RECORD BOTH SERIAL NUMBER AND DATE OF PURCHASE AND KEEP IN A SAFE PLACE FOR FUTURE REFERENCE.
TABLE OF CONTENTS
PRODUCT SPECIFICATIONS
Gasoline Capacity 4.0 Quarts (4,54 Liters) and Type: Unleaded Regular only
Oil Type SAE 5W-30 or 10W-30 (API SG–SL): (0° to +40°F)
SAE 0W-30 (below 0°F)
Oil Capacity: 26 Ounces (0,74 Liters)
Spark Plug Champion RN4C Gap: 0.030" (0,072 mm)
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your snow thrower.
• Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS...................................... 3
CUSTOMER RESPONSIBILITIES................................ 3
ASSEMBLY / PRE-OPERATION ............................... 5-7
OPERATION ............................................................ 8-13
MAINTENANCE..................................................... 14-15
MAINTENANCE SCHEDULE ..................................... 14
SERVICE AND AD JUST MENTS ........................... 16-18
STORAGE................................................................... 18
TROU BLE SHOOT ING ................................................ 19
REPAIR PARTS ..................................................... 20-31
WARRANTY................................................................ 32
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PARTS PACKED SEPARATELY IN CARTON
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ASSEMBLY / PRE-OPERATION
Read these instructions and this man u al in its entirety before you attempt to assemble or operate your new snow thrower.
Your new snow thrower has been as sem bled at the factory with the ex cep tion of those parts left unassembled for ship­ping purposes. All parts such as nuts, washers, bolts, etc., necessary to com plete the as sem bly have been placed in the parts bag. To ensure safe and proper operation of your snow thrower, all parts and hard ware you assemble must be tightened se cure ly. Use the correct tools as nec es sary to ensure proper tightness.
REMOVE SNOW THROWER FROM CAR TON
1. Remove all accessible loose parts and parts boxes from carton.
2. Cut down all four corners of carton and lay panels fl at.
3. Remove all packing materials ex cept plastic tie holding speed control rod to lower handle.
4. Remove snow thrower from carton and check carton thor ough ly for ad di tion al loose parts.
HOW TO SET UP YOUR SNOW THROWER
TOOL BOX (See Fig. 11)
A toolbox is provided on your snow thrower. The toolbox is located on top of the belt cover. Store the extra shear bolts, nuts and multi-wrench provided in parts bag in the toolbox.
NOTE: The multi-wrench may be used for assembly of the chute rotator head to snow thrower and making ad just ments to the skid plates.
UNFOLD UPPER HANDLE
1. Raise upper handle to the operating position and tight en handle knobs securely.
SPEED CONTROL ROD
PLASTIC TIE
UPPER HANDLE
HANDLE KNOB
LOWER HANDLE
FIG. 1
SPEED CON TROL ROD
RETAINER SPRING
INSTALL SPEED CONTROL ROD (See Figs. 1 and 2)
1. Remove plastic tie securing rod to lower handle.
2. Insert rod into speed control bracket and secure with retainer spring.
SPEED CONTROL BRACKET
FIG. 2
SPEED
CONTROL
LEVER
5
ASSEMBLY / PRE-OPERATION
INSTALL TRACTION DRIVE CONTROL ROD (See Figs. 3 and 4)
The traction drive control rod has the long loop on the end of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into pivot bracket with loop opening down as shown.
2. With top end of rod positioned under left side of control panel, push rod down and insert top end of rod into hole in drive control bracket. Secure with retainer spring.
TRACTION DRIVE
CONTROL ROD
RUBBER
SLEEVE
INSTALL AUGER CONTROL ROD (See Figs. 5 and 6)
The auger control rod has the short loop on the end of the spring as shown.
1. Slide rubber sleeve up rod and hook end of spring into control arm with loop opening up as shown.
2. With top end of rod positioned under right side of control panel, push down on rod and insert end of rod into hole in auger control bracket. Secure with retainer spring.
AUGER CONTROL ROD
RUBBER SLEEVE
CONTROL ARM
PIVOT BRACKET
FIG. 3
TRACTION DRIVE CON TROL LEVER
DRIVE CONTROL BRACKET
LOOP OPEN ING DOWN
RETAINER
SPRING
TRACTION DRIVE CON TROL ROD
AUGER CONTROL ROD
LOOP
OPENING
FIG. 5
RETAINER SPRING
UP
AUGER
CONTROL
LEVER
AUGER CONTROL BRACKET
FIG. 4
FIG. 6
6
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