Poulan 193747 User Manual

ECONOMY PUSH ROTARY Lawn Mower
WARNING: This lawn mower is equipped with an internal com bus tion engine and
should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California the above is required by law (Section 4442 of the California Public Resources Code). Other states may have similar laws. Federal laws apply on federal lands. A spark arrester for the muffl er is available through your nearest authorized service center.
193747 Rev. 2 04.12.06 BY Printed in U.S.A.
TABLE OF CONTENTS
Safety Rules ......................................... 2
Assembly.............................................. 9
Operation.............................................. 15
Maintenance......................................... 18
Service and Adjustments...................... 20
Storage................................................. 21
Troubleshooting .................................... 22
SAFETY RULES
IMPORTANT: This cutting machine is capable of amputating hands and feet and throw-
ing objects. Failure to observe the following safety instructions could result in serious injury or death.
Look for this symbol to point out im por ­tant safety precautions. It means CAU­ TION!!! BECOME ALERT!!! YOUR SAFE TY IS INVOLVED.
WARNING: In order to prevent ac ci den tal starting when setting up, trans port ing, ad­ just ing or making repairs, always dis con nect spark plug wire and place wire where it can not come in contact with plug.
WARNING: Engine exhaust, some of its constituents, and certain vehicle com po ­nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm.
WARNING: Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash
hands after handling.
CAUTION: Muffl er and other engine
parts become extremely hot during operation and remain hot after engine has stopped. To avoid severe burns on contact, stay away from these areas.
I. GENERAL OPERATION
• Read, understand, and follow all
in struc tions on the machine and in the
manual(s) before starting. Be thor ough ly
familiar with the controls and the proper
use of the machine before starting.
• Do not put hands or feet near or under
rotating parts. Keep clear of the dis-
charge opening at all times.
• Only allow responsible individuals, who
are familiar with the in struc tions, to oper-
ate the machine.
• Clear the area of objects such as rocks,
toys, wire, bones, sticks, etc., which
could be picked up and thrown by blade.
• Be sure the area is clear of other people before mowing. Stop ma chine if anyone enters the area.
• Do not operate the mower when bare­ foot or wearing open sandals. Al ways wear substantial foot wear.
• Do not pull mower backwards unless absolutely nec es sary. Always look down and behind before and while moving backwards.
• Never direct discharged material toward anyone. Avoid discharging material against a wall or obstruction. Material may richo­chet back toward the operator. Stop the blade when crossing gravel surfaces.
• Do not operate the mower without proper guards, plates, grass catcher or oth er safety protective devices in place.
• See manufacturer’s instructions for proper operation and installation of accessories. Only use accessories ap­proved by the manufacturer.
• Stop the blade(s) when crossing grav el drives, walks, or roads.
• Stop the engine (motor) whenever you leave the equip ment, before clean ing the mower or unclogging the chute.
• Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Never operate machine in wet grass. Always be sure of your footing: keep a fi rm hold on the handle; walk, never run.
• Disengage the self-propelled mech­ a nism or drive clutch on mowers so equipped before starting the engine.
• If the equipment should start to vi brate abnormally, stop the engine (motor) and check immediately for the cause. Vibra­tion is generally a warning of trouble.
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• Always wear safety goggles or safe ty glasses with side shields when op er at ing mower.
II. SLOPE OPERATION
Slopes are a major factor related to slip & fall accidents which can result in severe in­jury. All slopes require extra caution. If you feel uneasy on a slope, do not mow it.
DO:
• Mow across the face of slopes: nev er up and down. Exercise extreme caution when changing direction on slopes.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Tall grass can hide obstacles.
DO NOT:
• Do not trim near drop-offs, ditches or embankments. The operator could lose footing or balance.
• Do not trim excessively steep slopes.
• Do not mow on wet grass. Reduced foot­ing could cause slipping.
III. CHILDREN
Tragic accidents can occur if the op er a tor is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. that children will remain where you last saw them.
• Keep children out of the trimming area and under the watchful care of an oth er re spon si ble adult.
• Be alert and turn machine off if chil dren enter the area.
• Before and while walking back wards, look behind and
• Never allow children to operate machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
assume
down
for small chil dren.
IV. SAFE HANDLING OF GASOLINE
Use extreme care in handling gasoline. Gasoline is extremely fl ammable and the vapors are explosive.
• Extinguish all cigarettes, cigars, pipes and other sources of ignition.
• Use only an approved container.
• Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling.
• Never refuel the machine indoors.
• Never store the machine or fuel contain­er where there is an open fl ame, spark or pilot light such as a water heater or on other appliances.
• Never fi ll containers inside a vehicle, on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before fi lling.
• Remove gas-powered equipment from the truck or trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
• Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete. Do not use a nozzle lock-open device.
• If fuel is spilled on clothing, change clothing immediately.
• Never overfi ll fuel tank. Replace gas cap and tighten securely.
V. GENERAL SERVICE
• Never run machine inside a closed area.
• Never make adjustments or repairs with the engine (motor) running. Dis con nect the spark plug wire, and keep the wire away from the plug to prevent ac ci den tal starting.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equip­ment in good condition.
• Never tamper with safety devices. Check their proper operation reg u lar ly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if nec es sary, before restarting.
• Never attempt to make wheel height adjustments while the engine is running.
• Grass catcher components are sub ject to wear, dam age, and de te ri o ra tion, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with man u fac tur er’s recom­mended parts, when necessary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when ser vic ing them.
• Do not change the engine governor set­ting or overspeed the engine.
• Maintain or replace safety and instruc-
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tion labels, as necessary.
CONGRATULATIONS on your purchase of a new Lawn Mower. It has been designed, en gi neered and manu fac tured to give you the best pos sible de penda bil ity and per for­m ance. Should you experience any prob lems you can not easily remedy, please contact your nearest authorized service center. They have com pe tent, well trained tech ni cians and the proper tools to service or repair this unit.
• Read the SAFETY RULES and this Operator's Manual in its entirety before you at­tempt to assemble or operate your new lawn mower to insure proper operation and to prevent injury to yourself and others. Save this manual for future reference.
• Your new lawn mower has been assembled at the factory with the exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your lawn mower, all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to ensure proper tightness.
• All parts such as nuts, washers, bolts, etc., necessary to complete the assembly have been placed in the parts bag.
TO REMOVE MOWER FROM CARTON
• Remove all loose parts from carton.
• Remove lawn mower hous ing with care. Avoid touch ing blade under hous ing. Always wear gloves or other protection when working under or lifting mower.
THINGS TO KNOW BE FORE YOU ASSEMBLE OR OPERATE YOUR LAWN MOW ER
Do I have a side or rear discharge lawn mower?
Look for the grass discharge opening on your mower. If the opening is on the right side of the mower housing, it is a side discharge mower. If the opening is at the back of the mower housing, it is a rear dis­charge mower. Only rear discharge lawn mowers have a grass catcher in clud ed with the mower. Approved grass catchers for side discharge mow ers may be purchased from your nearest au tho rized dealer.
Do I have a mulching lawn mower?
Look for the grass discharge opening on your mower. Raise the discharge guard (rear door on rear discharge mowers). If the opening is closed off by a plate, then your lawn mower is mulcher ready. To convert to a discharging mower, see the Operation section of this manual.
FRONT
What is the right and left side of the lawn mower?
When right hand (RH) or left hand (LH) is mentioned in this man ual, it means when you are in the operating po si tion (stand ing be hind the handle).
What kind of engine is on my lawn mower?
When learning how to operate your new lawn mower, you will need to know what kind of engine powers the mower. A decal on the engine will indicate the man u ­fac tur er and type or brand name of the engine.
BRIGGS & STRATTON ENGINES
LEFT
HAND
SIDE
BACK or REAR
(Op er at ing Position)
RIGHT
HAND
SIDE
TECUMSEH
EN GINES
®
HONDA
ENGINES
4
NOTE: Depending upon the features on the lawn mower model you purchased, all the parts shown may not be included with your mower.
For ease of assembly, aside of your work area, lay out all hardware in the groups shown. Each step of the assembly instructions will identify the group needed for that step.
PARTS PACKED SEPARATELY IN CARTON
One (1) only of the
(1) Control Bar
(1) Upper Handle
Engine Zone Control Cables
shown below:
(1) Remote
Throttle Control
(If Equipped)
(4) Wheel
Height Adjusters
(If Equipped)
(1) Grass Catcher Frame
(Rear Discharge mowers only)
(1) Lower Handle
(4) Wheels
NOTE: Some model
lawn mowers already
have the wheels
(1) Discharge Guard
(Side Discharge models only)
(1) Grass Catcher Bag
(Rear Discharge mowers only)
preassembled
to the mower.
PARTS BAG CONTENTS NOT SHOWN ACTUAL SIZE
(1) Upstop
Bracket
(4) Hubcaps
(If Equipped)
Cable Ties
5
(1) Rope Guide
ASSEMBLY
LOCATION
PARTS BAG CONTENTS
GROUP “A”
LOWER
HANDLE
TO
MOWER
DECK
GROUP “B”
For models with Bolt-on lower handle only
(4) Hex Bolts
3/8-16 x 3/4
For models with deck handle brackets only
For models with fixed upper handle only
(4) Washers 7/8" Dia.
(2) Hairpin Cotters
(4) Flanged Locknuts
3/8-16
For all models
UPPER
HANDLE
TO
LOWER
HANDLE
(4) Hex Bolts
3/8-16 x 3/4
For models with folding upper handle only
(2) Handle Bolts
(2) Locknuts
1/4-20
Upstop
(1)
Bracket
Screw
#10-24 x 1/2
(2) Wing Nuts
6
ASSEMBLY
LOCATION
PARTS BAG CONTENTS (continued)
GROUP "C"
WHEELS
TO
MOWER
HOUSING
For models with bolt-on wheels only
(4) Shoulder Bolts
(4) Spacers
For models with "Quick Adjust"
wheel height adjusters only
(4) Locknuts
3/8-16
(2 or 4)
Washers
1-1/4" Dia.
(4) Locknuts
3/8-16
(4) Retainer
Springs
GROUP "D"
GUARD
TO
MOWER
HOUSING
(Side
Discharge
models only)
(4) Flanged
Locknuts
3/8-16
For models with bolt-on discharge guard only
(2) Hex Bolts
1/4-20
For models with spring loaded discharge guard only
Screw Mounted
(4) Washers 1" Dia.
(2) Spacers
(If equipped)
(2) Hex Washer Head
Self-tapping Screws
1/4-20 x 3/8
7
(4) Wheel Adjuster Knobs
(2) Washers
3/4" Dia.
(2) Locknuts
1/4-20
(2) Locknuts
1/4-20
Nut Mounted
ASSEMBLY
LOCATION
GROUP "E"
PARTS BAG CONTENTS (continued)
REMOTE
THROTTLE
CONTROL
(If equipped)
TO ENGINE
GROUP "F"
CONTROL
CABLE(S)
TO
UPPER
HANDLE
(1) Diecast Clamp with #10 x 5/8 Hex Head Screw (For Briggs Quantum Engines)
NOTE: Tecumseh engines have clamp and screw preassembled to engine.
(1) Cable Clip with #10 x 5/8 Hex Head Screw
(2) Screws
1/4-20 x 3/8
For models without remote throttle control
(1) Hex Washer Head Screw 1/4-20 x 1-1/2
For models with remote throttle control
(For Briggs Classic & Sprint Engines)
GROUP "G"
STARTER
ROPE GUIDE
TO HANDLE
(1) Locknut
1/4-20
(1) Hex Head Screw
1/4-20 x 2-1/8
(1) Keps Locknut
1/4-20
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