Porter-Cable 7319, 7310, 7312 User guide

Instruction
manual
The Model and Serial No. plate is located on the main housing of the tool. Record these numbers in the spaces below and retain for future reference.
Model No. ______________________________________
Type ___________________________________________
IMPORTANT
Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations.
Part No. 900005 - 11-30-01
ESPAÑOL: PÁGINA 21 FRANÇAISE : PAGE 43
To learn more about Porter-Cable
visit our website at:
http://www.porter-cable.com
Copyright © 2001 Porter-Cable Corporation
Double Insulated Laminate Trimmers
MODEL 7310
Trimmer
MODEL 7319
Tilt Base Trimmer
MODEL 7312
Offset Trimmer
Underscribe
Trimmer Base
(supplied in
97311 Kit)
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2
WARNING: SOME DUST CREATED BY POWER SANDING, SAWING, GRINDING, DRILLING, AND OTHER CONSTRUCTION ACTIVITIES
contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
· lead from lead-based paints,
· crystalline silica from bricks and cement and other masonry products, and
· arsenic and chromium from chemically-treated lumber. Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
GENERAL SAFETY RULES
WARNING: READ AND UNDERSTAND ALL INSTRUCTIONS. Failure
to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS.
WORK AREA
1. Keep your work area clean and well lit. Cluttered benches and dark
areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create
sparks which may ignite the dust or fumes.
3. Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
ELECTRICAL SAFETY
1. Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double Insulation
eliminates the need for the three wire grounded power cord and
grounded power supply system.
2. Avoid body contact with grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric
shock if your body is grounded.
3. Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately. Damaged cords
increase the risk of electric shock.
5. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for outdoor use and
reduce the risk of electric shock.
PERSONAL SAFETY
1. Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
2. Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your hair, clothing, and gloves away from moving parts.
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3
Loose clothes, jewelry, or long hair can be caught in moving parts.
3. Avoid accidental starting. Be sure switch is OFF before plugging in.
Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents.
4. Remove adjusting keys or wrenches before turning the tool ON. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times.
Proper footing and balance enable better control of the tool in unexpected situations.
6. Use safety equipment. Always wear eye protection. Dust mask, non­skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
TOOLS USE AND CARE
1. Use clamps or other practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your
body is unstable and may lead to loss of control.
2. Do not force tool. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
3. Do not use tool if switch does not turn it ON or OFF. A tool that cannot be controlled with the switch is dangerous and must be repaired.
4. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the tool. Such preventive
safety measures reduce the risk of starting the tool accidentally.
5. Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
6. Maintain tools with care. Keep cutting tools sharp and clean.
Properly maintained tools, with sharp cutting edges are less likely to bind and are easier to control.
7. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many accidents are
caused by poorly maintained tools.
8. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may become
hazardous when used on another tool.
SERVICE
1. Tool service must be performed only by qualified repair personnel.
Service or maintenance performed by unqualified personnel may result in a risk of injury.
2. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance Section of this manual. Use of
unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury.
SPECIFIC SAFETY RULES AND SYMBOLS
1. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a “live” wire will also make exposed metal parts of the
tool “live” and shock the operator.
2. Always disconnect trimmer from power source before making adjust­ments or changing bits.
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4
3. Always be sure collet nut is securely tightened to prevent the bit from
slipping during use.
4. Make certain that the workpiece is rigidly held in desired position and free of obstructions.
5. Be sure cord is free and will not “hang up” during trimming operation.
6. Be sure trimmer bit is clear of work before starting motor.
7. Maintain firm grip on trimmer when starting to resist starting torque.
8. Keep hands clear of cutter when motor is running to prevent personal
injury.
9. Always hold the trimmer firmly and against the work during trimming operation.
10. Keep cutting pressure constant. Do not overload the trimmer.
11. Be sure motor has completely stopped before setting machine down
between operations.
12. Never touch trimmer bits after use, since they may be extremely hot.
13. Never tighten collet nut without bit inserted. This will deform collet
making it impossible to insert bit.
14. Do not use Laminate Trimmer motor without the Laminate Trimmer Base installed: loss of control could result, causing personal injury or damage to work.
15. Some wood contains preservatives which can be toxic. Take extra care to prevent inhalation and skin contact when working with these materials. Request, and follow, any safety information available from your material supplier.
16. WARNING: There are certain applications for which this tool was designed. Porter-Cable strongly recommends that this tool NOT be modified and/or used for any application other than for which it was designed. If you have any questions relative to its application DO NOT use the tool until you have written Porter-Cable and we have advised you.
Technical Service Manager Porter-Cable Corporation 4825 Highway 45 North Jackson, TN 38305
SYMBOL DEFINITION
V ........................ volts
A ........................ amperes
Hz ........................ hertz
W ........................ watts
kW ........................ kilowatts
µF ........................ microfarads
l ........................ liters
kg ........................ kilograms
N/cm
2
........................ newtons per square centimeter
Pa ........................ pascals
h ........................ hours
min ........................ minutes
s ........................ seconds
........................ alternating current
3 ........................ three-phase alternating current
3
N ........................ three-phase alternating current with neutral
........................ direct current
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n
0
........................ no load
........................ alternating or direct current
........................ Class II Construction
........................ splash-proof construction
........................ watertight construction
…/min ........................ revolutions or reciprocation per minute
REPLACEMENT PARTS
When servicing use only identical replacement parts.
MOTOR
Many Porter-Cable tools will operate on either D.C., or single phase 25 to 60 cycle A.C. current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool. Several models, however, are designed for A.C. current only. Refer to the specification plate on your tool for proper voltage and current rating.
CAUTION: Do not operate your tool on a current on which the voltage is not within correct limits. Do not operate tools rated A.C. only on D.C. current. To do so may seriously damage the tool.
EXTENSION CORD SELECTION
If an extension cord is used, make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage. A table of recommended extension cord sizes will be found in this section. This table is based on limiting line voltage drop to 5 volts (10 volts for 230 volts) at 150% of rated amperes.
If an extension cord is to be used outdoors it must be marked with the suffix W-A or W following the cord type designation. For example – SJTW-A to indicate it is acceptable for outdoor use.
RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS
5
Length of Cord in Feet
115V 25 Ft. 50 Ft. 100 Ft. 150 Ft. 200 Ft. 250 Ft. 300 Ft. 400 Ft. 500 Ft. 230V 50 Ft. 100 Ft. 200 Ft. 300 Ft. 400 Ft. 500 Ft. 600 Ft. 800 Ft. 1000 Ft.
0-2181818161614141212 2-3181816141412121010 3-418181614121210108 4-5 18 18 14 12 12 10 10 8 8 5-6 18 16 14 12 10 10 8 8 6 6-8 18 16 12 10 10 8 6 6 6
8-10 18 14 12 10 8 8 6 6 4 10-12 16 14 10 8 8 6 6 4 4 12-14 16 12 10 8 6 6 6 4 2 14-16 16 12 10 8 6 6 4 4 2 16-18 14 12 8 8 6 4 4 2 2 18-20 14 12 8 6 6 4 4 2 2
Nameplate Ampere Rating
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FUNCTIONAL DESCRIPTION
FOREWORD
Porter-Cable Laminate Trimmers are designed for flush and bevel trimming laminated plastics, phenolics, and other similar materials having a bonding agent too hard to be trimmed with ordinary tools.
The Tilt-Base model allows trimming into corners inaccessible to standard trimmers and to trim laminated surfaces joining at angles of 45° to 90°. This feature eliminates the need for hand-trimming in many applications.
The Off-Set Base Trimmer is designed for trimming into the corner of a back splash and trimming narrow ledges which are already mounted against a wall or another surface.
The Underscribe Base is designed for making accurate “butt” joints in laminated plastics, phenolics and other similar materials. The Underscribe Base is used with the Model 7301 Trimmer Motor and the 43109 Trim Bit.
SELECTING THE BIT
These trimmers are equipped with a
1
/4" diameter collet to accept laminate
trimming bits having
1
/4" diameter shanks. Bits are available as an accessory.
MODEL 7301 MOTOR UNIT
All laminate trimmers covered by this manual incorporate Model 7301 Motor Unit and are operated as follows:
TO START AND STOP MOTOR
Fig. 1 shows the location of the power switch. When the switch actuator is in the upper position the switch is “OFF”. When the actuator is in the lower position the switch is “ON”.
Make sure switch is “OFF” and power circuit voltage is the same as that shown on the specification plate of the trimmer motor. Connect trimmer to power circuit.
CAUTION: Grasp trimmer firmly to resist starting torque and make sure bit is clear of workpiece and foreign objects.
Slide switch to “ON” position to start motor. Slide switch to “OFF” position to stop motor.
CAUTION: To avoid personal injury or damage to finished work always allow the motor to come to a COMPLETE STOP before setting trimmer down.
TO INSTALL BIT
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
1. On Models 7310 and 7319 bits may be installed with the motor unit either assembled or removed from the base. See instructions under Model 7312 for installing the bit in the OFFSET trimmer. See instructions under Model 7320 for installing the bit in the UNDERSCRIBE trimmer.
Fig. 1
SWITCH
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2. Clean and insert shank of bit into collet until end of shank bottoms. Then withdraw bit approximately
1
/16".
3. Depress spindle lock (Fig. 2) and rotate collet nut clockwise by hand until lock engages hole in motor spindle.
4. While holding spindle lock engaged, tighten collet nut securely by turning clockwise using wrench provided.
NEVER TIGHTEN COLLET WITHOUT BIT INSERTED,
TO DO SO MAY CAUSE DAMAGE TO COLLET.
TO REMOVE BIT
CAUTlON: DISCONNECT TOOL FROM POWER SOURCE. CAUTION: Never touch trimmer bits immediately after use, as they
may be hot.
1. On Model 7310 and 7319 bits may be removed with the motor unit either assembled or removed from base. See instructions under Model 7312 for removing bits from the Offset Trimmer.
2. Depress spindle lock and rotate collet nut counterclockwise by hand until lock engages hole in motor spindle.
3. While holding spindle lock engaged, loosen collet nut by turning counterclockwise with wrench provided.
4. If bit does not remove easily from collet, tap the collet nut with wrench to release bit.
MODEL 7310 TRIMMER ASSEMBLY
Model 7310 Trimmer is completely assembled at the factory. The base is assembled to, or removed from Model 7301 Motor with base locking screw (Fig. 3).
NOTE: There is a spring and a flat washer on the locking screw. The spring is assembled with its small end against head of screw. The washer is assembled to the screw after the spring.
ADJUSTING DEPTH OF CUT
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
1. Loosen base locking screw (Fig. 3) approximately one-quarter turn.
7
Fig. 2
BIT
SPINDLE LOCK
COLLET NUT
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2. Turn depth adjusting wheel (Fig. 3) clockwise, looking at top of wheel, to raise cutter reducing depth of cut or counterclockwise to lower cutter for increasing depth of cut.
3. Tighten base locking screw securely and make a test cut in scrap material and check depth of cut.
4. Repeat steps 1 through 3 until desired depth of cut is achieved.
ADJUSTING SUB-BASE ALIGNMENT
Applications using a templet guide require the bit to be centered within the guide. This, in turn, requires the center hole in the sub-base to be in line with the collet of the motor unit. Your model has an adjustable sub-base which has been aligned at the factory. If the sub-base has been removed and/or readjustment is required, proceed as follows:
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
1. Install 42054 Templet Guide (available as an accessory) to the subbase and tighten securely.
2. Loosen sub-base mounting screws just enough to allow sub-base to move on base.
3. Install a straight
1
/4" diameter bit in collet of motor unit and tighten
securely.
4. Assemble motor unit to base, align hole in templet guide with
1
/
4"
diameter bit and adjust depth of cut so that bit extends through templet guide. Tighten motor unit in base.
5. Tighten sub-base mounting screws securely.
73100 EDGE GUIDE KIT
Model 73100 Edge Guide Kit, consisting of parts listed below, is available as an accessory for use with laminate trimming bits, without pilots (43515 and
44858), on Model 7310 Trimmer.
A Base and Roller Guide - for use with 44858 bit. B Edge Guide - for flush trimming with 43515 bit. C Edge Guide - for bevel trimming with 43515 bit. D Straight Edge Guide - for straight trimming with 44858 & 43515 bits. E Guide Setting Gauge F Mounting Screws G Wrench
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
Fig. 3
LOCKING SCREW
SPRING
WASHER
DEPTH ADJUSTING WHEEL
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ASSEMBLY
ASSEMBLING AND ADJUSTING BASE AND GUIDE
1. The base and roller guide (A) Fig. 4, are assembled at the factory. To assemble to trimmer: Remove one sub-base mounting screw (A) Fig. 5, insert alignment pin in guide base into hole in bottom of trimmer sub-base and fasten with two mounting screws (F) Fig. 4, as shown in Fig. 5A. Do not tighten at this time.
2. Install 44858 bit to trimmer as outlined under TO INSTALL BIT.
3. Align roller guide with bit by loosening locking screw (Fig. 5A) and turning adjusting screw, with wrench provided, until guide is in desired location.
NOTE: Guide mounting holes are oversized allowing guide to be rotated on alignment pin to align guide roller with bit.
4. Tighten all screws and make a trial cut on scrap material to check alignment. Readjust if necessary.
5. For making flush cuts align roller guide with straight portion of bit.
6. For bevel cuts adjust cutting depth so that only the bevel portion of bit projects through trimmer base and adjust roller guide to produce desired amount of bevel.
OPERATION
FLUSH TRIMMING WITH 43515 BIT
1. Attach base and guide to trimmer as outlined under ASSEMBLING AND ADJUSTING BASE AND GUIDE.
2. Remove roller guide and replace with flush trimming guide for 43515 bit, (B) (Fig. 4). This guide may be identified by the molded on letter “F”. Stud on end of guide must face towards trimmer base.
Fig. 4
ABCD EFG
ADJUSTING SCREW
LOCKING SCREW
MOUNTING SCREW
Fig. 5A
Fig. 5
A
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3. Install guide setting gauge (E) (Fig. 4) to trimmer so that hole in end of gauge may be positioned over stud in guide.
4. Adjust guide until hole in gauge fits over stud on end of gauge. Tighten all screws securely.
5. Remove guide setting gauge from trimmer and install 43515 bit as outlined under TO INSTALL BIT.
NOTE: It will be necessary to separate motor from base to remove setting gauge and install bit.
6. Adjust depth of cut so that the straight portion of bit extends below trimmer base at least equal to the thickness of material to be trimmed.
7. Make a trial cut on scrap material to check alignment. Readjust if necessary.
BEVEL TRIMMING WITH 43515 BIT
1. Follow steps 1 thru 5 under FLUSH TRIMMING WITH 43515 BIT, except install bevel trimming guide (C) (Fig.4). This guide may be identified by the Letter “B” molded on.
2. Adjust depth of cut so that only the bevel portion of the bit extends below trimmer base at least equal to the thickness of material to be trimmed.
3. Make a trial cut on scrap material to check alignment. Readjust if necessary.
USING STRAIGHT EDGE GUIDE
The Straight Edge Guide (D) (Fig. 4) may be used with either 44858 or 43515 bit for trimming long straight edges.
Assemble to guide base and adjust similar to other guides.
MODEL 7319 TILT BASE TRIMMER ASSEMBLY
Model 7319 Tilt Base Trimmer is completely assembled at the factory. The base is assembled or removed from Model 7301 motor with base locking screw (A) Fig. 6.
NOTE: There is a flat washer (B) Fig. 6, on the locking screw. Model 7319 Tilt Base is designed for use with 43216 flush trim bit for
trimming into corners. It may also be used with other “self pilot” trim bits for conventional trimming at 90° setting.
Fig. 6
C
D
B
A
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ADJUSTING DEPTH OF CUT
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
Loosen base locking screw and move motor unit up or down to decrease or increase depth of cut.
CAUTION: It may be necessary with some bits to withdraw bit from collet to obtain maximum depth of cut. When doing this be sure at least
1
/2" of bit shank is engaged in collet. Do not use bits that result
in having less than
1
/2" of bit shank engaged in collet. To do so may
cause poor gripping of collet resulting in loose bit and damage to work, or personal injury should the bit come out of collet.
ADJUSTING TILT
1. Loosen two tilt locking screws (C) Fig. 6, (one on each side of base) using wrench provided.
2. Tilt base aligning index mark (D) Fig. 6, with desired angle and tighten securely.
3. Make a trial cut on scrap material to check alignment. Readjust if necessary.
MODEL 7312 OFFSET TRIMMER ASSEMBLY
Model 7312 Offset Trimmer is completely assembled at the factory. The offset base is assembled to Model 7301 Motor as outlined below. Model 7312 Offset Trimmer can be disassembled by reversing the following assembly instructions.
ASSEMBLING OFFSET BASE TO MOTOR
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
1. Remove collet nut and collet from motor unit.
2. Assemble drive pulley (A) Fig. 7, to motor spindle and tighten securely.
3. Use a phillips screwdriver to remove the three sub-base mounting screws (A) Fig. 8, from the base, and remove the sub-base.
4. Position the base to the motor and drive pulley assembly (from step 2). Be sure that the motor drive pulley engages the drive belt (inside the base housing).
5. Secure the motor to the base (see Fig. 9), with the thumbscrew (A), spring (B), and washer (C).
A
A
A
A
SUB-BASE
Fig. 7
Fig. 8
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6. Locate the #6-32 ×
3
/8" screw from the
hardware package. Use a phillips screwdriver to install this screw (D), as shown in Fig. 9. Tighten securely.
7. Clean collet nut and collet, and assemble to the spindle in the offset base. DO NOT TIGHTEN COLLET NUT AT THIS TIME. Tightening the collet nut without a bit installed in the collet is likely to damage the collet.
8. Position sub-base to base housing and secure with the three screws that were removed in step 3.
TO INSTALL & REMOVE BIT
CAUTION: DISCONNECT TOOL FROM
POWER SOURCE.
1. Insert long portion of hex wrench (furnished) through spindle lock hole (see Fig.
10) so that wrench protrudes from both sides of base housing. It may be necessary to rotate spindle by hand to align hole in spindle with holes in housing.
2. Clean and insert bit shank into collet. Tighten collet nut securely with collet wrench.
NEVER TIGHTEN OR LOOSEN COLLET NUT WITH SPINDLE LOCK ENGAGED IN MOTOR SHAFT. TO DO SO MAY DAMAGE DRIVE BELT.
3. To remove bit, reverse above procedure. If bit does not remove easily, tap the bit shank with wrench to release bit.
NEVER TIGHTEN COLLET WITHOUT BIT INSERTED, TO DO SO MAY CAUSE DAMAGE TO COLLET.
ADJUSTING DEPTH OF CUT
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
1. Loosen bit in collet (See TO INSTALL & REMOVE BIT).
2. Position hex wrench (furnished) to depth adjusting screw (See Fig.11).
3. Hold spindle with fingers and apply light upward pressure on bit (to maintain contact between bit shank and adjusting screw) while turning hex wrench to adjust bit exposure. Turn screw counter­clockwise to increase exposure; turn screw clockwise to decrease exposure.
4. When using long shank bits: The distance from the bottom of the sub-base to the collet may be increased (approximately
3
/
16") by
turning the sub-base over (See Fig.12):
Fig. 9
D
C B
A
Fig. 10
HEX WRENCH
Fig. 11
HEX WRENCH
SPINDLE
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A. Remove three sub-base mounting screws. B. Turn sub-base over and re-attach using screws removed in step A.
OPERATION
1. Material to be trimmed must overhang the base material by at least
1
/
8".
2. CAUTION: Always wear safety glasses while operating a laminate trimmer.
3. CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
4. Firmly grasp motor housing being sure switch is in the “OFF” position.
5. Verify bit is clear of foreign objects and cord will not “hang up” on any obstructions.
6. Be sure workpiece is firmly held in place. Use clamps where necessary to secure workpiece.
7. Plug in power supply cord. Be alert to resist starting torque of motor. Turn motor “ON”.
8. Allow motor to reach “full speed”. Place base of trimmer on surface to be trimmed and feed into work until bit pilot contacts base material. When guiding on a previously laminated surface, always wax or lubricate the area that trimmer will guide against.
NOTE: While operating trimmer with tilt base at any tilt setting other than “0” degrees, the long side of the base must be kept perpendicular to the piloting surface to prevent possible work spoilage.
9. Feed from left to right with a smooth steady motion (See Fig. 13).
10. At completion of trimming operation, turn switch “OFF”. Allow motor to come to a complete stop before laying trimmer down.
Fig. 12
SUB-BASE INVERTED
3
/16"
Fig. 13
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14
UNDERSCRIBE TRIMMER BASE INCLUDED IN
KIT 97311
ASSEMBLY
The Underscribe Trimmer Base is assembled to the Model 7301 Trimmer Motor as follows:
NOTE: The 43109 Trim Bit must be installed into the Trimmer Motor before attaching the motor to the Underscribe Base.
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
TYPICAL APPLICATIONS
TRIMMING
3
/4" IN-AND-OUT TRIMMING SCRIBING OF
VERTICAL BACKSPLASH OF INSTALLED CORNER BACKSPLASH TO WALL
APPLICATION – Trimming front edge of
3
/4" vertical backsplash. This is an opera-
tion standard trimmers with round or square bases are unable to do without the use of a special bit.
Self-piloted bit guides trimmer for one-pass trimming every time.
Triangular base
enables trimming with
backsplash in place.
OPERATION – Trimming
3
/
4" backsplash
with the new Porter-Cable Offset Laminate Trimmer fitted with a solid carbide self­piloted bit.
APPLICATION – Trimming into and out of installed backsplash corner with little or no hand trimming required.
Triangular base enables complete corner trimming with backsplash in place.
OPERATION – The new Porter-Cable Offset Trimmer will trim into and out of 90° corners with ease using self­piloted bit.
APPLICATION – Accurately scribing the back side of a preassembled panel or post-formed backsplash. Once the lip is accurately scribed, the trimmed portion is then pushed against the wall and mated exactly.
Self-piloted bit follows every trimmer movement to create exact reproduction of wall surface in one pass!
Front edge of trimmer
is guided
against
wall.
OPERATION – The guide assembly must be removed. Using the self-piloted bit, the Porter-Cable Offset Trimmer scribes accurately to the wall surface.
Maintain
3
/4" separation
from wall for scribing.
Trims up to vertical surfaces. Trims odd angled corners less
than or greater than 90°.
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15
1. Clean and insert shank of bit (A) Fig. 14, into collet until end of shank bottoms. Then pull bit out approximately
1
/8".
2. Depress spindle lock (B) Fig. 14, and rotate collet nut (C) clockwise by hand until lock engages hole in motor spindle.
3. While holding spindle lock engaged, tighten collet nut securely by turning clockwise using wrench provided.
NEVER TIGHTEN COLLET WITHOUT BIT INSERTED, TO DO SO MAY CAUSE DAMAGE TO COLLET.
4. Position base (A) Fig. 15, to motor (B) and secure using locking screw (E), spring (D) and washer (C).
NOTE: Orient spring with small end against head of locking screw.
ADJUSTING BIT EXPOSURE
CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
1. Loosen base locking screw (E) Fig. 15, approximately one-quarter of a turn.
2. Turn depth adjusting wheel (F) Fig. 15, counterclockwise (looking at top of wheel) to lower bit until it just touches the guide plate.
3. Firmly tighten locking screw (E).
ADJUSTING GUIDE PLATE
The Underscribe Trimmer Base is equipped with an adjustable guide plate (see Fig. 16). The guide plate is adjusted by rotating the eccentric, using a special wrench that is supplied with the Trimmer Base. To adjust guide, proceed as follows:
1. Make a trial cut using scrap material and check fit.
2. CAUTION: DISCONNECT TOOL FROM POWER SOURCE.
3. Turn eccentric to correct fit-up: If joint is TOO LOOSE (crack between the two pieces of laminate), turn
eccentric clockwise. If joint to TOO TIGHT (laminate will not snap into place), turn eccentric
counterclockwise.
Fig. 14
A
B
C
Fig. 15
A
B
CDE
F
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16
4. Repeat Steps 1 through 3 as required to achieve a good fit­up.
USING THE UNDERSCRIBE TRIMMER
The bottom plate of the Underscribe Trimmer has a guide lip (see Fig. 17). This guide lip is moved along an installed piece of laminate as the trimmer bit cuts the mating piece of laminate.
The “butt” joint is commonly used in the construction of face frames. Proceed as follows to install a laminate covering on a face frame. Similar procedures would be required for making any “butt” joint.
CAUTION: ALWAYS WEAR SAFETY GLASSES WHILE OPERATING A LAMINATE TRIMMER.
A Trimmer Base B Sub-Base C Installed laminate D Guide Lip E Bit F Laminate
1. Cut the pieces of laminate covering to rough size and apply contact cement to the face frame and the laminate pieces in the normal manner.
NOTE: Cut the rail covering approximately 1" longer than the rail (to allow material for trimming).
2. Apply the laminate to all stiles.
3. Position the laminate to a rail with at least
1
/4", and no more than 3/4",
overlapping each stile (see Fig. 18). Use a roller to secure the center section of the laminate to the rail. Leave at least 4" of the laminate loose, at both ends of the rail (Do not roll down).
4. Securely clamp the face frame assembly to the worktable to prevent movement during the trimming operation.
Fig. 17
A
B C F
E
D
Fig. 18
OVERLAP
1
/4" TO 3/4"
Fig. 16
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17
5. Position the underscribe trimmer onto the face frame so that the top (see Fig. 19), is against the edge of the stile.
NOTE: The trimmer should be to the right of the rail, so that the cutting action will move from right to left (see Fig. 19).
6. Verify that bit is clear of foreign objects and that cord will not hang on any obstructions.
7. Grasp motor firmly to resist starting torque and move switch button to ON position.
8. Allow motor to reach full-speed. Feed trimmer right to left with a smooth steady motion.
NOTE: The tapered edge of the underscribe base will slide underneath the rail covering, lifting the laminate into the cutter.
9. After completing the cut, move the switch button to the OFF position and allow the motor to come to a complete stop before laying the trimmer down.
10. Press the rail end into position and roll down.
11. Repeat the above process as necessary to complete the face frame.
MAINTENANCE
KEEP TOOL CLEAN
Periodically blow out all air passages with dry compressed air. All plastic parts should be cleaned with a soft damp cloth. NEVER use solvents to clean plastic parts. They could possibly dissolve or otherwise damage the material.
CAUTION: Wear safety glasses while using compressed air.
FAILURE TO START
Should your tool fail to start, check to make sure the prongs on the cord plug are making good contact in the outlet. Also, check for blown fuses or open circuit breakers in the line.
Fig. 19 Fig. 20
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18
LUBRICATION
This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions. No further lubrication is necessary.
BRUSH INSPECTION AND LUBRICATION
For your continued safety and electrical protection, brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER-CABLE SERVICE STATION or a PORTER-CABLE
DELTA
FACTORY SERVICE CENTER. At approximately 100 hours of use, take or send your tool to your nearest
authorized Porter-Cable Service Station to be thoroughly cleaned and inspected. Have worn parts replaced and lubricate with fresh lubricant. Have new brushes installed, and test the tool for performance.
Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool. DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION. If proper operating voltage is present, return your tool to the service station for immediate service.
SERVICE AND REPAIRS
All quality tools will eventually require servicing or replacement of parts due to wear from normal use. These operations, including brush inspection and replacement, should ONLY be performed by either an AUTHORIZED PORTER-CABLE SERVICE STATION or a PORTER-CABLE
DELTA
FACTORY SERVICE CENTER. All repairs made by these agencies are fully guaranteed against defective material and workmanship. We cannot guarantee repairs made or attempted by anyone other than these agencies.
Should you have any questions about your tool, feel free to write us at any time. In any communications, please give all information shown on the nameplate of your tool (model number, type, serial number, etc.).
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19
ACCESSORIES
A complete line of accessories is available from your Porter-Cable Delta Supplier, Porter-Cable Delta Factory Service Centers, and Porter-Cable Authorized Service Stations. Please visit our Web Site
www.porter-cable.com for a catalog or for the name of your nearest
supplier.
WARNING: Since accessories other than those offered by Porter-Cable
Delta have not been tested with this product, use of such accessories
could be hazardous. For
safest operation
, only Porter-Cable
Delta
recommended accessories should be used with this product.
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20
PORTER-CABLE LIMITED
ONE YEAR WARRANTY
Porter-Cable warrants its Professional Power Tools for a period of one year from the date of original purchase. We will repair or replace at our option, any part or parts of the product and accessories covered under this warranty which, after examination, proves to be defective in workmanship or material during the warranty period. For repair or replacement return the complete tool or accessory, transportation prepaid, to your nearest Porter-Cable Service Center or Authorized Service Station. Proof of purchase may be required. This warranty does not apply to repair or replacement required due to misuse, abuse, normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations.
ANY IMPLIED WARRANTY, INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, WILL LAST ONLY FOR ONE (1) YEAR FROM THE DATE OF PURCHASE.
To obtain information on warranty performance please write to: PORTER-CABLE CORPORATION, 4825 Highway 45 North, Jackson, Tennessee 38305; Attention: Product Service. THE FOREGOING OBLIGATION IS PORTER-CABLE’S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER-CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state.
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The following are trademarks of PORTER-CABLE •DELTA (Las siguientes son marcas registradas de PORTER-CABLE •DELTA S.A.) (Les marques suivantes sont des marques de fabriquant de la PORTER-CABLE
DELTA): BAMMER®, LASERLOC®, OMNIJIG®, POCKET CUTTER®,
PORTA-BAND
®
, PORTA-PLANE®, PORTER-CABLE®, QUICKSAND®, SANDTRAP®, SAW BOSS®, SPEED-BLOC®, SPEEDMATIC®,
SPEEDTRONIC
®
, STAIR-EASE®, THE PROFESSIONAL EDGE®, THE PROFESSIONAL SELECT®, TIGER CUB®, TIGER SAW®, TORQ-BUSTER®,
VERSA-PLANE
®
, WHISPER SERIES®, DURATRONIC™, FRAME SAW™, INNOVATION THAT WORKS™, JETSTREAM™, MICRO-SET™, MORTEN™, NETWORK™, RIPTIDE™, TRU-MATCH™, WOODWORKER’S CHOICE™, THE AMERICAN WOOD SHOP™ (design) , AUTO­SET™, B.O.S.S.™, BUILDER’S SAW™, CONTRACTOR’S SAW™, DELTA™, DELTACRAFT™, HOMECRAFT™, JET-LOCK™, KICKSTAND™, THE LUMBER COMPANY™ (design). MICRO-SET™, Q3™, QUICKSET II™, QUICKSET PLUS™, SAFEGUARD II™, SANDING CENTER™, SIDEKICK™, UNIFENCE™, UNIGUARD™, UNIRIP™, UNISAW™, VERSA-FEEDER™ , TPS™, Emc²™.
Trademarks noted with ™ and ® are registered in the United States Patent and Trademark Office and may also be registered in other countries. Las Marcas Registradas con el signo de ™ y ® son registradas por la Oficina de Registros y Patentes de los Estados Unidos y también pueden estar registradas en otros países. Marques déposées, indiquées par la lettre ™ et ®, sont déposées au Bureau des brevets d’invention et marques déposées aux Etats-Unis et pourraient être déposées aux autres pays.
PORTER-CABLE • DELTA SERVICE CENTERS
(CENTROS DE SERVICIO DE PORTER-CABLE • DELTA)
(CENTRE DE SERVICE PORTER-CABLE • DELTA)
Parts and Repair Service for Porter-Cable •Delta Power Tools are Available at These Locations
(Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter-Cable
Delta)
(Locations où vous trouverez les pièces de rechange nécessaires ainsi qu’un service d’entretien)
Authorized Service Stations are located in many large cities. Telephone 800-487-8665 or 731-541-6042 for assistance locating one. Parts and accessories for Porter-Cable
Delta products should be obtained by contacting any Porter-Cable •Delta Distributor,
Authorized Service Center, or Porter-Cable
Delta Factory Service Center. If you do not have access to any of these, call 888-848-5175
and you will be directed to the nearest Porter-Cable
Delta Factory Service Center. Las Estaciones de Servicio Autorizadas están
ubicadas en muchas grandes ciudades. Llame al 800-487-8665 ó al 731-541-6042 para obtener asistencia a fin de localizar una. Las piezas y los accesorios para los productos Porter-Cable
Delta deben obtenerse poniéndose en contacto con cualquier distribuidor
Porter-Cable
Delta, Centro de Servicio Autorizado o Centro de Servicio de Fábrica Porter-Cable •Delta. Si no tiene acceso a ninguna
de estas opciones, llame al 888-848-5175 y le dirigirán al Centro de Servicio de Fábrica Porter-Cable
Delta más cercano. Des centres
de service agréés sont situés dans beaucoup de grandes villes. Appelez au 800-487-8665 ou au 731-541-6042 pour obtenir de l’aide pour en repérer un. Pour obtenir des pièces et accessoires pour les produits Porter-Cable
Delta, s’adresser à tout distributeur Porter-
Cable
Delta, centre de service agréé ou centre de service d’usine Porter-Cable •Delta. Si vous n’avez accès à aucun de ces centres,
appeler le 888-848-5175 et on vous dirigera vers le centre de service d’usine Porter-Cable
Delta le plus proche.
ARIZONA
Tempe 85282 (Phoenix) 2400 West Southern Avenue Suite 105 Phone: (602) 437-1200 Fax: (602) 437-2200
CALIFORNIA
Ontario 91761 (Los Angeles) 3949A East Guasti Road Phone: (909) 390-5555 Fax: (909) 390-5554
San Leandro 94577 (Oakland) 3039 Teagarden Street Phone: (510) 357-9762 Fax: (510) 357-7939
FLORIDA
Davie 33314 (Miami) 4343 South State Rd. 7 (441) Unit #107 Phone: (954) 321-6635 Fax: (954) 321-6638
Tampa 33609 4538 W. Kennedy Boulevard Phone: (813) 877-9585 Fax: (813) 289-7948
GEORGIA
Forest Park 30297 (Atlanta) 5442 Frontage Road, Suite 112 Phone: (404) 608-0006 Fax: (404) 608-1123
ILLINOIS
Addison 60101 (Chicago) 311 Laura Drive Phone: (630) 628-6100 Fax: (630) 628-0023
Woodridge 60517 (Chicago) 2033 West 75th Street Phone: (630) 910-9200 Fax: (630) 910-0360
MARYLAND
Elkridge 21075 (Baltimore) 7397-102 Washington Blvd. Phone: (410) 799-9394 Fax: (410) 799-9398
MASSACHUSETTS
Braintree 02185 (Boston) 719 Granite Street Phone: (781) 848-9810 Fax: (781) 848-6759
Franklin 02038 (Boston) Franklin Industrial Park 101E Constitution Blvd. Phone: (508) 520-8802 Fax: (508) 528-8089
MICHIGAN
Madison Heights 48071 (Detroit) 30475 Stephenson Highway Phone: (248) 597-5000 Fax: (248) 597-5004
MINNESOTA
Minneapolis 55429 5522 Lakeland Avenue North Phone: (763) 561-9080 Fax: (763) 561-0653
MISSOURI
North Kansas City 64116 1141 Swift Avenue P.O. Box 12393 Phone: (816) 221-2070 Fax: (816) 221-2897
St. Louis 63119 7574 Watson Road Phone: (314) 968-8950 Fax: (314) 968-2790
NEW YORK
Flushing 11365-1595 (N.Y.C.) 175-25 Horace Harding Expwy. Phone: (718) 225-2040 Fax: (718) 423-9619
NORTH CAROLINA
Charlotte 28270 9129 Monroe Road, Suite 115 Phone: (704) 841-1176 Fax: (704) 708-4625
OHIO
Columbus 43214 4560 Indianola Avenue Phone: (614) 263-0929 Fax: (614) 263-1238
Cleveland 44125 8001 Sweet Valley Drive Unit #19 Phone: (216) 447-9030 Fax: (216) 447-3097
OREGON
Portland 97230 4916 NE 122 nd Ave. Phone: (503) 252-0107 Fax: (503) 252-2123
PENNSYLVANIA
Willow Grove 19090 520 North York Road Phone: (215) 658-1430 Fax: (215) 658-1433
TEXAS
Carrollton 75006 (Dallas) 1300 Interstate 35 N, Suite 112 Phone: (972) 446-2996 Fax: (972) 446-8157
Houston 77055 West 10 Business Center 1008 Wirt Road, Suite 120 Phone: (713) 682-0334 Fax: (713) 682-4867
WASHINGTON
Auburn 98001 (Seattle) 3320 West Valley HWY, North Building D, Suite 111 Phone: (253) 333-8353 Fax: (253) 333-9613
Printed in U.S.A.
CANADIAN PORTER-CABLE DELTA SERVICE CENTERS
ALBERTA
Bay 6, 2520-23rd St. N.E. Calgary, Alberta T2E 8L2 Phone: (403) 735-6166 Fax: (403) 735-6144
BRITISH COLUMBIA
8520 Baxter Place Burnaby, B.C. V5A 4T8 Phone: (604) 420-0102 Fax: (604) 420-3522
MANITOBA
1699 Dublin Avenue Winnipeg, Manitoba R3H 0H2 Phone: (204) 633-9259 Fax: (204) 632-1976
ONTARIO
505 Southgate Drive Guelph, Ontario N1H 6M7 Phone: (519) 836-2840 Fax: (519) 767-4131
QUÉBEC
1515 Ave. St-Jean Baptiste, Québec, Québec G2E 5E2 Phone: (418) 877-7112 Fax: (418) 877-7123
1447, Begin St-Laurent, (Montréal), Québec H4R 1V8 Phone: (514) 336-8772 Fax: (514) 336-3505
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