Porta-Nails PORTAMATIC Owner's Manual

OWNER’S MANUAL
PORTAMATIC
®
Pneumatic Nailer
For Tongue and Groove Solid Wood & Hardwood
CAUTION - Read important safety instructions AND operation instructions
BEFORE operating your PORTAMATIC® Pneumatic Nailer.
Your new PORTAMATIC® Pneumatic Nailer is a quality-built machine, capable of dependable performance throughout its lifetime. To take full advantage of these capabilities you should thoroughly understand the proper method and technique of its operation. Therefore, we suggest you read this manual before operating, and
PO Box 1257, Wilmington, NC 28402
910-762-6334 • 800-634-9281 • Fax 910-763-8650
that you save it for future reference.
Home Page:
www.porta-nails.com E-mail: www.info@porta-nails.com
For use with PORTAMATIC® Nailers Starting with Serial No. 00004000
FORM P/N 750209 (7/1/2004)
32
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CAT. NO. 421
2
Specifications / Contents
Model 421 PORTAMATIC® with Angled Shoe to be used for installing 3/4”- 33/32” Tongue and Groove Flooring, a Face Shoe to be used for face nailing the first four (4) rows and the last five (5) rows of Tongue and Groove Flooring.
Package Contents Include:
PORTAMATIC® Nailer, Hammer, Face Shoe, Owner’s Manual, Wrenches, Safety Glasses, Carrying Case.
CAT. NO. 422
Specifications / Contents
Model 421 PORTAMATIC® with Angled Shoe to be used for installing 3/4”- 33/32” Tongue and Groove Flooring
Package Contents Include:
PORTAMATIC® Nailer, Hammer, Owner’s Manual, Wrenches, Safety Glasses.
PORTAMATIC® SPECIFICATIONS
ETL Listed: Control Num ber 9801577 US Patent Numbers: 6,095,392 & D419,048 Fastener Type: Use only Porta-Nails* Operating Pressure: 90 P.S.I. (See Operating Instructions Pg. 8) Firing Mode: Hammer Actuated Jam Clearance: Lever Type, Quick Release Gate (See
Clearing a Jam Pgs. 10-11)
Dimensions: 19” High x 20” Long x 3” Wide Weight: Approximately 13 LBS. (Tool Only)
*Porta-Nails Must Be Purchased Separately
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NOTES:
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PNI’s LIMITED ONE YEAR WARRANTY
PNI is proud of the products that it manufactures and warrants them to be free of
defects from workmanship and material for a period of 1 year from the date of original purchase (Exceptions: rubber O-rings, Seals and Driver Blades). In the unlikely event that a problem occurs, return the product to our plant freight prepaid and allowed, so that a determination of the fault can be made. If the fault is determined to be defective materials or workmanship, a no-charge replacement or repair will be made, at our discretion. The product will be returned to you freight prepaid and allowed.
WARRANTY WILL BE VOID IF OIL IS USED IN TOOL
. This warranty does
not cover accidents, abuse or misuse and in no case will PNI be liable for incidental or consequential damages. No other warranty written or verbal is authorized.
Returns for warranty service or repair must have a RMA number
prior to returning; contact Customer Service at 800-634-9281.
Returns should be sent to:
Porta-Nails, Inc. 4235 US Hwy. 421 N. Currie, NC 28435
Attention Service Dept.
Safety Instructions
1. KNOW YOUR POWER TOOL
Read the owner's manual carefully. Learn its applications and limitations as well as the potential hazards specific to this tool.
2. THE OPERATOR AND ALL
OTHER PERSONNEL MUST WEAR PROPER EYE AND EAR PROTECTION IN THE WORK AREA.
Wear safety goggles at all times. (Must comply with ANSI Z87.1). Everyday eyeglasses have impact resistant lenses only. They are NOT safety glasses. Also, wear ear protectors (plugs or muffs) during extended periods of operation
3. KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents. Floor must not be slippery due to sawdust.
4. KEEP CHILDREN AWAY
All visitors should be kept a safe distance from work area.
5. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties or jewelry (rings, wristwatches) that could get caught in moving parts. Wear non-slip footwear. Wear protective hair covering to contain long hair. Roll long sleeves above the elbow.
6. SECURE WORK
Be sure the tongue and groove of the flooring strips are properly interlocked and secured in place before nailing.
7. STAY ALERT
Watch what you are doing. Use common sense. Do not operate tool when you are tired or while under the influence of medication, alcohol or drugs.
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8. ALWAYS INSPECT TOOL
BEFORE OPERATING.
Tool must be inspected prior to use to insure proper use of power supply. Tool must be inspected to insure proper working order. An improperly functioning tool must not be used.
9. KEEP HANDS, FEET AND
OTHER BODY PARTS AWAY FROM NAIL EJECTION AREA.
Serious injury could occur if body parts are not kept away from nail ejection area.
10. ALWAYS ASSUME THE
TOOL CONTAINS FASTENERS.
Do not activate the tool unless the tool is placed firmly against the work piece.
11. NO HORSEPLAY.
Do not point the tool toward yourself or anyone whether it contains fasteners or not.
12. NEVER DESENGAGE OR
RENDER THE SAFETY IN­OPERABLE.
13. NEVER TRANSPORT TOOL
WHILE DEPRESSING THE TRIGGER.
14. DISCONNECT TOOL FROM
AIR SUPPLY WHEN:
Moving the tool to a new location, performing any maintenance or repair, clearing a jam or tool is unattended.
15. NEVER SERVICE WHILE
ATTACHED TO AIR SUPPLY.
Always disconnect the tool from the power source when servicing, or replacing parts.
16. DO NOT USE TOOL IF
OPERATING CONTROLS ARE INOPERABLE.
Do not remove, tamper with, or otherwise cause the tool operating
controls or safety controls to become inoperable.
17. DO NOT OPERATE TOOL IF
SAFETY FEATURES NOT WORKING PROPERLY.
Disconnect tool from power source if safety trigger or operating controls are not working properly.
18. USE ONLY PORTA-NAIL
FASTENERS.
Only use fasteners recommended by the manufacturer. Use of other fasteners may cause serious injury, jamming of tool or improper operation.
19. USE ONLY PRESSURE-
REGULATED POWER SOURCE.
Use only a pressure regulated power source set at 125 PSI maximum. The power so urce must have a safety relief valve set at 135 PSI maximum.
20. THE TOOL SHOULD NOT BE
OPERATED AT THE MAXIMUM AIR PRESSURE.
The tool air-line should be connected to the power source through an airline pressure Regulator and an airline Filter. The air line Regulator should never be set higher than 110 PSI as marked on the tool. Lower pressures may be used as recommended by the manufacturer.
21. HAZARDOUS POWER
SOURCES SHALL NOT BE USED.
Hazardous power sources including, but not limited to, Oxygen, Combustible gases, sources whose pressure can exceed 200 PSI if the pressure Regulator fails, bottled gases, including air should never be used.
PROBLEM
OR
QUESTION
CAUSE CORRECTIVE ACTION
Ram is stuck
in down position
Driver Blade (Ref. #58) could be bent
Check and replace if needed.
Oil could have been used in the tool
Clean, replace O-Rings and grease as recommended in the Owner’s Manual.
Cylinder Cushion Ring (Ref. #5) could be loose or damaged or has been installed upside down.
Check Cylinder Cushion Ring (Ref. #5) and replace if loose or damaged. Check for proper installation. (See Figure 12)
Tool partially fires when air
hose is
connected
Main Valve (Ref. #41) is not seating in Valve Housing (Ref. #46).
Check the Return Spring (Ref. #8) under the Main Valve (Ref. #41) to make sure it is not damaged and that the Return Spring Washers (Ref. #3) are not damaged. Replace if needed. Check for smoothness and free movement of the Main Valve (Ref. #41) in the Valve Housing (Ref. #46). If too tight, replace the
O-Rings on the Main Valve. O-Rings on the Discharge Valve (Ref. #11) may be damaged.
Check and replace if needed.
Discharge Valve Springs (Ref. #9) not aligned
Check and re-align if needed.
Cylinder Exhaust Valve Screw (Ref. #50) may be loose.
Check and tighten if needed. Use
LOCTITE® 242 (Blue) on screw.
Nailer
partially fires
when trigger is pulled and
before Ram is
struck
Main Valve Lip Seal (Ref. #41) is not sealing
Check Lip Seal. If damaged, replace Main
Valve (Ref. #41).
PROBLEM
OR
QUESTION
CAUSE CORRECTIVE ACTION
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Nailer is
shooting two
nails.
End of Rail (Ref. #26) is worn.
Turn Rail (Ref. #26) around to use other end in Guide if this has not been previously done. If Rail has already been turned
previously, replace Rail. Screws holding Magazine (Ref. #29) may be loose preventing Rail (Ref. #26) from being held properly in place.
Tighten Screws (Ref. #43, #29) that secure
the Magazine (Ref. #28) to the Guide (Ref.
#21) and the back Magazine Retainer
Bracket (Ref. #27).
Nails are not
being counter
sunk into
wood and are
left sticking
out of wood.
Not driving Nails into the tongue area
Always drive Nails into the tongue area, not
the groove. Tip of Driver
Blade (Ref. #58) broken
Check Driver Blade (Ref. #58) and replace
if tip is broken. Air pressure
too low
Set air pressure to 100-110 PSI Using air
compressor that is too small
Follow recommendations in the Owner’s
Manual relative to size and volume of air
compressor Using an air
line that is too small
Always use 3/8” ID air line.
The Piston Cushion (Ref. #10) could be damaged preventing the Piston (Ref. #56) from completing full stroke.
Check Piston Cushion (Ref. #10) and
replace if needed.
Nailer does
not fire when
trigger is
pulled.
This is a safety feature
The Nailer is not supposed to fire when the
Trigger is pulled. In order to fire the Nailer,
the Trigger must be pulled and the Ram
Head (Ref. #47) struck with the hammer, in
that order.
APPLICATIONS
Your model 421 PORTAMATIC® Nailer is designed for Face Nailing and Angle Nailing 9/16”, 25/32”, and 33/32” Hardwood Tongue and Groove Flooring. (See Shoe Accessory Applications section)
PORTAMATIC
®
ACCESSORY SHOE APPLICATIONS
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FIGURE 1
Face Nailing
Accessory Shoe Cat. No. 50477
FIGURE 2
Tongue Nailing 33/32”
Flooring
Shoe P/N 50125
Shoe Base P/N 50185 (Green)
Shoe Pad P/N 50182 (Green)
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