Polaris UTV Series 10 2x4, UTV Series 10 4x4 Owner's Manual

WARNING

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

-NOTES-

WELCOME

Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris enthusiasts. Polaris proudly produces an exciting line of recreational products, including snowmobiles, all-terrain vehicles, personal watercraft, utility vehicles, and Victory motorcycles.

We believe Polaris sets the standard of excellence for all vehicles manufactured in the world today. Many years of experience in engineering, design, and development have gone into making your UTV the finest machine we’ve ever produced.

Follow the instructions and recommendations in this Owner ’s Manual for safe and enjoyable operation of your vehicle. Your Owner’s Manual contains instructions for minor maintenance, but major repairs are covered in the Polaris Service Manual and should be performed by a Factory Certified Master Service Dealer (MSD) Technician.

Your Polaris UTV dealer knows your vehicle best and is interested in your complete satisfaction. Return to your dealership for all of your service needs during, and after, the warranty period.

Polaris also takes great pride in our PAA (Parts Apparel and Accessories) which are available in our online store at www.purepolaris.com. Have your accessories and clothing delivered right to your door!

Polaris and Polaris The Way Out are registered trademarks of Polaris Industries Inc.

THIS VEHICLE IS NOT A TOY AND CAN BE

HAZARDOUS TO OPERATE. This vehicle handles differently from other vehicles, including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles if you fail to take proper precautions.

SEVERE INJURY OR DEATH can result if you do not follow these instructions:

n Read this manual and all labels carefully. Follow the operating

procedures described.

n Never allow anyone without a valid driver’s license to operate this

vehicle.

n Minimum age recommendation for passengers is five years old.

Passengers under five years of age require special restraints which are not available with this vehicle. Driver and passenger should wear their seat belts at all times.

n Never permit a guest to operate this vehicle unless the guest has

read this manual and all product labels.

n To reduce tipover risk, be especially careful when encountering

obstacles and slopes and when braking on hills or during turns.

n Always fasten your seat belts securely around you.

n This vehicle is for off road use only. Never operate on public

roads. Always avoid paved surfaces.

n Helmets are recommended whenever driving this vehicle in an

aggressive manner. Eye protection is recommended at all times.

n Never consume alcohol or drugs before or while operating this

vehicle.

n Never operate at excessive speeds. Always travel at a speed proper

for the terrain, visibility and operating conditions, and your experience.

n Never attempt wheelies, jumps or other stunts.

n Always inspect your vehicle each time you use it to make sure it’s

in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual.

n Always keep both hands on the steering wheel and both feet on the

floorboards of the vehicle during operation.

n Always travel slowly and use extra caution when operating on

unfamiliar terrain. Be alert to changing terrain.

n Never operate on excessively rough, slippery or loose terrain.

n Always follow proper procedures for turning as described in this

manual. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.

n Always have this vehicle checked by an authorized Polaris dealer if

it has been involved in an accident.

n Never operate this vehicle on hills too steep for the vehicle or for

your abilities. Practice on smaller hills before attempting larger hills.

n Always follow proper procedures for climbing hills as described in

this manual. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never open the throttle suddenly or make sudden gear changes. Never go over the top of a hill at high speed.

n Always follow the proper procedures outlined in this manual for

traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.

n Always follow proper procedures for crossing the side of a hill as

described in this manual. Avoid hills with excessively slippery or loose surfaces. Never attempt to turn the vehicle around on any hill until you have mastered (on level ground) the turning technique described in this manual. Avoid crossing the side of a steep hill if possible.

n Always check for obstacles before operating in a new area. Never

attempt to operate over lar ge obstacles such as rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.

n Always be careful of skidding or sliding. On slippery surfaces

such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.

n Never operate your vehicle in fast-flowing water or in water deeper

than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.

n Always be sure there are no obstacles or people behind your

vehicle when operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.

n Always use the proper size and type of tires specified in this

manual. Always maintain proper tire pressure as specified on page

97.

n Never modify this vehicle through improper installation or use of

accessories.

n Never exceed the stated load capacity for this vehicle. Cargo

should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking.

n Always wear the seat belts when operating this vehicle. Seat belts

reduce the severity of injury in case of a sudden stop or collision.

n Always keep arms and legs inside the cab frame while the vehicle

is in motion.

n Always apply the parking brake before getting out of the vehicle.

Seepage46.

n Always activate the foot pedal brake before releasing the park

brake.

n Always turn off the engine before refueling. Make sure the

refueling area is well ventilated and free of any source of flame or sparks. Gasoline is extremely flammable. See page 54 for refueling instructions.

FOR MORE INFORMATION ABOUT SAFETY, call Polaris at 1-800-342-3764.

Additional Important Information

We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris UTV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the UTV substantially increase the risk of bodily injury. Modifications may create a substantial safety hazard.

The warranty on your Polaris UTV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.

We also advise you to strictly follow the recommended maintenance program outlined in this manual. This preventive maintenance program is designed to ensure that all critical components on the vehicle are thoroughly inspected by your dealer at various mileage intervals.

NOTE:

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle.

Be sure any accessories added to this vehicle have been approved by Polaris, and familiarize yourself with their function and effect on the vehicle.

-NOTES-

TABLE OF CONTENTS

Vehicle Identification Numbers 11.............

Safety 12....................................

Features and Controls 36.....................

Operation 47.................................

Noise Emission 55...........................

Maintenance and Lubrication 56...............

Specifications 96.............................

Troubleshooting 98..........................

Warranty 100................................

-NOTES-

VEHICLE IDENTIFICATION NUMBERS

Important: Record your vehicle’s identification numbers in the spaces provided.

Frame VIN:

Engine Serial Number (right front side of engine crankcase)

NOTE: Remove the spare key and store in a safe place.

The vehicle frame vehicle identifaction number (VIN) and engine serial number are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers are essential to the recovery and identification of your vehicle.

Vehicle Model Number:

Dealer Imprint

VIN

SAFETY

Operator Safety

The following signal words and symbols appear throughout this manual and on your UTV. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol, on your UTV or in this manual, alerts you to the potential for personal injury.

The safety alert warning indicates a potential hazard that may result in serious injury or death.

The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the machine.

CAUTION

NOTE

A note will alert you to important information or instructions.

A caution indicates a situation that may result in damage to the machine.

CAUTION

WARNING

SAFETY

Operator Safety

WARNING

Driving a UTV requires your full attention. DO NOT drink alcohol or use drugs or medications before or while driving. They will reduce your alertness and slow your reaction time. In most states and provinces, it’s prohibited by law to drive while intoxicated or under the influence of drugs.

Make sure your UTV is in excellent operating condition at all times. We strongly recommend that the operator check all safety components before each ride.

Polaris UTVs are designed to provide safe operation when used as directed. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. DO NOT MODIFY YOUR MACHINE. The UTV may become aerodynamically unstable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds. Modifications may also create a safety hazard and lead to bodily injury .

The warranty on your entire machine is terminated if any equipment has been added, or any modifications have been made, to increase the speed or power of the UTV.

SAFETY

Operator Safety

POTENTIAL HAZARD Stalling, rolling backwards while climbing a hill WHAT CAN HAPPEN Vehicle overturn HOW TO AVOID THE HAZARD Maintain a steady speed when climbing a hill. Ifyouloseallforwardspeed: Apply the brakes. Lock the parking brake after when fully stopped. If you begin rolling

backwards: Never apply engine power. Apply the brake gradually. When fully stopped, lock parking brake. In the event of an accident, have a qualified service dealer check

the complete machine for possible damage, including (but not limited to) brakes, throttle and steering.

WARNING

SAFETY

Operator Safety

POTENTIAL HAZARD Operating this vehicle on paved surfaces WHAT CAN HAPPEN Loss of control HOW TO AVOID THE HAZARD This vehicle’ s tires are designed for off-road use only, not

for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control.

Avoid operating the vehicle on pavement. If you must operate on a paved surface, travel slowly and do not make sudden turns or stops.

WARNING

POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN Loss of control, accident HOW TO AVOID THE HAZARD The risk of an accident is greatly increased if the operator does

not know how to operate the vehicle properly in different situations and on different types of terrain.

All operators must read and understand the Owner’s Manual and all warning and instruction labels on the vehicle.

WARNING

SAFETY

Operator Safety

POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways WHAT CAN HAPPEN Collision with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or

highway, including dirt or gravel. In many states it’s illegal to operate vehicles of this type on

public streets, roads and highways.

WARNING

POTENTIAL HAZARD Operating this vehicle after consuming alcohol or drugs WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE

HAZARD

Never consume alcohol or drugs before or while driving this vehicle.

WARNING

SAFETY

Operator Safety

POTENTIAL HAZARD Operating this vehicle at excessive speeds WHAT CAN HAPPEN Loss of control, accident HOW TO AVOID THE HAZARD Always travel at a speed proper for the terrain, visibility and

operating conditions, and your experience.

WARNING

POTENTIAL HAZARD Attempting jumps and other stunts WHAT CAN HAPPEN Loss of control, accident and/or vehicle overturn HOW TO AVOID THE HAZARD Never attempt jumps and other stunts. Avoid exhibition driving.

WARNING

Safe operation of this vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control, which could result in serious injury or death.

WARNING

SAFETY

Operator Safety

POTENTIAL HAZARD Failure to inspect the vehicle before operating Failure to properly maintain the vehicle WHAT CAN HAPPEN Accident, equipment damage HOW TO AVOID THE HAZARD Always inspect your UTV before each use to make sure it’s in safe

operating condition. Always follow the inspection and maintenance procedures and

schedules described in the Owner’s Manual.

POTENTIAL

HAZARD

Failure to use extra caution when operating this vehicle on unfamiliar terrain

WHAT CAN

HAPPEN Loss of control, vehicle overturn HOW TO AVOID THE HAZARD Travel slowly and use extra caution when operating on unfamiliar

terrain. Always be alert to changing terrain conditions when operating the

vehicle. Yo u may come upon hidden rocks, bumps, or holes suddenly , without enough time to react.

WARNING

SAFETY

Operator Safety

POTENTIAL HAZARD Operating this vehicle with improper tires or with improper or

uneven tire pressure WHAT CAN

HAPPEN Loss of control, accident and/or overturn HOW TO AVOID THE HAZARD Always use the size and type of tires specified in the Owner’s

Manual for this vehicle. See page 97. Always maintain proper tire pressure as described on the decal

and in the Owner’s Manual. See page 97.

WARNING

POTENTIAL HAZARD Failure to follow the minimum age recommendations for this

vehicle WHAT CAN

HAPPEN Serious injury or death (the child or others) HOW TO AVOID THE HAZARD Only persons with a valid driver’s license should operate a Polaris

UTV. Even though a child may be within the age group for which some

vehicles are recommended, he or she may not have the skills, abilities, or judgment needed to operate the vehicle safely and may be involved in a serious accident.

WARNING

SAFETY

Operator Safety

In the event of an accident, have a qualified service dealer inspect the complete machine for possible damage, including (but not limited to) brakes, throttle, and steering.

WARNING

POTENTIAL HAZARD Operating this vehicle with improper modifications WHAT CAN HAPPEN Loss of control, accident HOW TO AVOID THE HAZARD Improper installation of accessories or modification of this vehicle

may cause changes in handling that in some situations could lead to an accident.

Never modify this vehicle through improper installation or use of accessories. All parts and accessories should be genuine Polaris Sales Inc. or equivalent components designed for use on the vehicle, and they should be installed and used according to instructions. See your authorized Polaris dealer.

WARNING

SAFETY

Operator Safety

Driving On Slippery Surfaces

Extra caution is required when operating on slippery surfaces. Loss of tire traction and vehicle control can result in an accident, including an overturn.

Never apply brakes during a skid. Complete loss of control can result.

Avoid operating on excessively slippery surfaces. Always reduce speed and use additional caution.

WARNING

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Under these conditions, follow these precautions:

1. Slow down when entering slippery areas.

2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

3. Correct a skid by turning the steering wheel in the direction of the skid.

4. Drive with AWD engaged to assist in controlling the vehicle.

CAUTION

Engaging AWD while the wheels are spinning can cause severe damage to the drive train.

Before operating your vehicle on a frozen body of water, be sure the ice is thick enough to support the machine and its operator, as well as the force created by a moving vehicle. Severe injury or death can result if the vehicle and/or its operator break through the ice.

WARNING

SAFETY

Operator Safety

Operating on Hills

Climbing hills improperly can cause loss of control or vehicle overturn. Always check the terrain carefully before climbing a hill.

Never climb hills with excessively slippery or loose surfaces. Never open the throttle suddenly. Never go over the crest of a hill at high speed. An obstacle, a

sharp drop, or another vehicle or person could be on the other side of the hill.

WARNING

When traveling uphill:

1. Drive straight uphill.

2. Avoid steep hills.

3. Keep both feet on the floor.

4. Proceed at a steady rate of speed and throttle opening.

Traveling downhill improperly could cause loss of control or vehicle overturn. Always check the terrain carefully before descending a hill.

Never descend a hill at high speed. Excessive speed may result in loss of vehicle control and lead to serious injury or death.

Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.

WARNING

When descending a hill:

1. Drive directly downhill.

2. Slow down.

3. Apply the brakes lightly to aid in slowing.

SAFETY

Operator Safety

Operating on Hills

Braking and handling are greatly affected when operating in hilly terrain. Loss of vehicle control or overturning of the vehicle could occur.

Avoid climbing steep hills (15_ maximum). Use extreme care when operating your vehicle in hilly terrain.

WARNING

15_ Maximum

Improperly crossing hills or turning on hills could cause loss of control or vehicle overturn.

If at all possible, avoid crossing the side of a steep hill. Avoid hills with excessively slippery or loose surfaces.

WARNING

SAFETY

Operator Safety

Crossing Streams

Never try to cross a deep or fast-flowing stream. The large tires can cause the vehicle to float, resulting in loss of control.

WARNING

Your Polaris UTV can operate through water up to depths reaching the floorboards. Before fording streams:

1. Always determine water depths and current.

2. Always choose a crossing where both banks have gradual inclines.

3. Always proceed slowly, avoiding rocks and obstacles.

4. After crossing, always dry the brakes by applying light pressure to the lever until braking action is normal.

NOTE: After running the vehicle in water, it is critical that your machine is serviced as outlined in the Periodic Maintenance Schedule beginning on page 56. Give special attention to engine oil, transmission oil, front and rear gearcases, and all grease fittings.

CAUTION

Should your vehicle become immersed, take it to your dealer as soon as possible for service. Do not start the engine! Immersion can result in major damage if not correctly serviced.

If this is impossible, service your machine as outlined on page 72, and take the machine to your dealer at your first opportunity.

SAFETY

Operator Safety

Trail Obstacles

Stay alert! Look ahead and learn to read the trail as you drive. Stay on the righthand side of the trail and be constantly alert for hazards such as logs, rocks and low hanging branches.

Hidden or unseen hazards on the trail can be dangerous. Personal injury or the vehicle overturning can occur from unseen

obstacles. Stay alert and constantly look for obstacles on the trail.

WARNING

SAFETY

Operator Safety

Operating in Reverse

1. When backing up, always avoid backing downhill.

2. Back slowly.

3. When in reverse, apply the brakes lightly for stopping.

4. Avoid turning at sharp angles in reverse.

5. Never open the throttle suddenly while backing.

6. Always inspect left and right fields of vision before backing.

Backing your UTV can be dangerous! You could collide with an obstacle or person behind you, or the vehicle could overturn on a steep incline.

Always back slowly, avoiding excessive speed. Avoid backing on steep inclines.

WARNING

SAFETY

Operator Safety

ParkingOnAnIncline

1. Place the transmission in gear.

2. Set the parking brake.

3. Avoid parking on an incline. If it is necessary to park on an incline, always block the rear wheels on the downhill side.

Always check to be sure that the parking brake has been disengaged before operating the vehicle. An accident could result if the parking brake is left on while the vehicle is operated.

Always block the downhill side of the wheels if leaving the vehicle on a hill, or park the vehicle in a sidehill position.

WARNING

SAFETY

Operator Safety

Carrying Loads

The UTV has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Never exceed the following capacities.

Maximum Capacities

(Level Ground)

Cargo Box

UTV 2X4 1350 lbs. (614 kg) 850 lbs. (386 kg) UTV 4X4 1500 lbs. (681 kg) 1000 lbs. (454 kg)

Load Distribution

1. Always load the cargo box with the load as far forward as possible.

2. Always operate the vehicle with extreme care when hauling or towing loads.

3. Slow down and drive in low gear.

Never operate this vehicle with the cargo box in the raised position. The cargo box could close unexpectedly while driving, severely injuring the driver. The rear tires will catch the rear of the box, damaging the vehicle and creating hazardous driving conditions.

Do not overload the vehicle.

WARNING

+ 75 hidden pages

Polaris UTV Series 10 2x4, UTV Series 10 4x4 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual