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Scrambler 50
Safety And Maintenance Manual
220 pgs1.92 Mb0
Service manual
109 pgs8.71 Mb0
Service Manual
109 pgs4.53 Mb0
User Manual
153 pgs2.68 Mb0
User Manual
186 pgs1.66 Mb1

Polaris Scrambler 50 User Manual

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WARNING
The engine exhaust from this
product contains chemicals known
to cause cancer, birth defects or
other reproductive harm.
Welcome
Dear Parents:
Children differ in skills, physical abilities and judgement. Some children m ay not be able to operate an ATV safely. Always supervise your child’s use of the ATV, and permit continued use only if you determine that your child has the ability and maturity to operate the ATV safely. Never allow a child to operate the ATV without adult supervision.
The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child’s ATV are thoroughly inspected at various intervals. For safe and enjoyable operation of the vehicle, be sure to follow all of the instructions and recommendations in this manual. If you have any questions about the ATV, contact a Polaris dealer for assistance.
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2
Welcome
Dear Children:
Before you ride your new Polaris ATV, there are some important things that you need to know. Your parents and Polaris want you to enjoy riding your new ATV, and that’s why you need to read and understand the information in your owner’s manual.
Ask your parents to explain anything you don’t understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think about at all times.
As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding. So read your manual, and then enjoy riding your new Polaris ATV!
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All information in this manual is based upon the latest product data and specifications available at the time of printing. Polaris Industries Inc. reserves the right to make product changes and improvements which may affect illustrations or explanations.
No part of this manual shall be reproduced or used without the written permission of Polaris Industries Inc.
Illustrations included in this manual are general representations of parts having a similar function. Your model may differ.
Copyright 2002 Polaris Industries Inc. All Rights Reserved Printed in Taiwan
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Safety
Understand the Warnings
Always follow the age guidelines for your ATV. Never allow a younger child to ride on or drive the ATV. Make sure all operators understand all warnings and the owner’s manual before driving the ATV.
Know Your ATV Before Riding
Parents must help their children learn the proper and safe way to ride an ATV. Read the owner’s manual with your children before starting the engine for the first time, and review it with them periodically afterwards.
Safety Training
When you purchased this ATV, your Polaris dealer offered a hands-on safety training course that covers all aspects of ATV safety. In addition, you were provided with printed material and a video that instructs operators on safe operating procedures. You should review this information with your child on a regular basis. If you purchased a used Polaris ATV from a party other than a Polaris dealer, you can request this free safety training from any authorized Polaris dealer.
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Safety
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury.
WARNING
The safety alert warning indicates a potential hazard that may result in serious injury or death.
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Safety
CAUTION
The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle.
CAUTION
A caution indicates a situation that may result in damage to the vehicle.
NOTE:
A note will alert you to important information or instructions.
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Safety
WARNING
Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles
differently than other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
Read and understand the owner’s manual and all warnings before operating a Polaris ATV.
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Safety
S Read this manual and all labels carefully and follow the operating procedures described. S Never operate an ATV without proper instruction. Take a training course. Riders
should receive training from a certified instructor. Contact an authorized Polaris ATV dealer or call Polaris at 1-800-342-3764 to find out about the training courses nearest you.
S Always follow the age guidelines for your machine. Youth ATVs are designed and in-
tended for use by children in two age groups. The Scrambler 50 is for children not less than 6 years of age. The Scrambler 90 and the Sportsman 90 are for children not less than 12 years of age. No children under the age of 16 should ride an ATV designed and sold for an adult.
S Do not allow other children to ride this ATV unless they have read the manual, seen the
instructional video and taken and passed a Polaris approved riding skill test.
S Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways,
parking lots and streets.
S Never operate an ATV on any public street, road or highway, including dirt or gravel
roads.
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Safety
S Never operate an ATV without wearing an approved helmet that fits properly. You
should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants.
S Never consume alcohol or drugs before or while operating this ATV. S Never operate at excessive speeds. Always travel at a speed which is proper for the ter-
rain, visibility and operating conditions, and your experience.
S Never attempt wheelies, jumps or other stunts. S Always inspect your ATV each time you use it to make sure i t is in safe operating condi-
tion. Always follow the inspection and maintenance procedures and schedules described in this manual.
S Always keep both hands on the handlebars and both feet on the footrests of the ATV dur-
ing operation.
S Always go slowly and be extra careful when operating on unfamiliar terrain. Always be
alert to changing terrain conditions when operating the ATV.
S Never operate on excessively rough, slippery or loose terrain.
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Safety
S Always follow proper procedures for turning as described in this manual. Practice turn-
ing at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.
S Always have the ATV checked by an authorized Polaris dealer if it has been involved in
an accident.
S Never operate the ATV on hills too steep for the ATV or for your abilities. P ractice on
smaller hills before attempting larger hills.
S Always follow proper procedures for climbing hills as described in this manual. Check
the t errain carefully before you start up any hill. Never climb hills with excessively slip­pery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.
S Always follow proper procedures for going down hills and for braking on hills as de-
scribed in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.
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Safety
S Always follow proper procedures for crossing the side of a hill as described in this manu-
al. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.
S Always use proper procedures if you stall or roll backwards when climbing a hill. To
avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll back­wards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATV around and re­mount, following the procedure described in this manual.
S Always check for obstacles before operating in a new area. Never attempt to operate
over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this m anual.
S Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowly
and be very cautious in order to reduce the chance of skidding or sliding out of control.
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Safety
S Avoid operating the ATV through deep or fast flowing water. If you cannot avoid water
which exceeds the recommended maximum depth (pg. 114), go slowly, balance your weight carefully avoiding sudden movements, maintain a slow and steady forward mo­tion, do not make sudden turns or stops, and do not make sudden throttle changes.
S Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If
necessary apply them lightly several times to let friction dry out the pads.
S Always use the size and type tires specified in this manual. Always maintain proper tire
pressure as described in this manual.
S Never modify an ATV through improper installation or use of accessories. S Never exceed the stated load capacity for an ATV. Cargo should be properly distributed
and securely attached. Reduce speed and follow instructions in this manual for carrying cargo. Allow greater distance for braking.
S Always remove the ignition key when the vehicle is not in use to prevent unauthorized
use or accidental starting.
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-800-342-3764.
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Safety
Equipment Modifications
We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may i ncrease the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
NOTE: The addition of certain accessories may change the handling characteristics of the ATV. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on the ATV .
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Table of Contents
Welcome 1....................................................
Safety 5......................................................
Table of Contents 15...........................................
YOUTH SECTION 17
Know Your ATV 18..........................................
Pre-Ride Check 26..........................................
Riding Rules 29.............................................
ADULT SECTION 35
Safety Decals 36............................................
Driver Warnings 49..........................................
Vehicle Identification Numbers 76.............................
Controls 79.................................................
Break-in Period 94..........................................
Daily Pre-Ride Inspection 96.................................
Starting the Engine 98.......................................
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Table of Contents
ADULT SECTION (continued)
Driving Safely 100...........................................
Hauling Cargo 117..........................................
Noise Emission Control System Regulation 120.................
Maintenance 121...........................................
Specifications 164...........................................
Polaris-Recommended Products 170..........................
Troubleshooting 172.........................................
Warranty 178...............................................
INDEX 182
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Youth
Section
17
Know Your ATV
P ARENTS: Polaris Youth ATVs are equipped with an electronic speed control system to allow adults to limit the speed of the vehicle for the rider’s skill and experience. More information on speed limiting functions can be found on page 141.
These units are not designed for adult use. Serious damage to the vehicle may occur if the maximum rider weight capacity is exceeded. The maximum rider weight capacity for 50 cc models is 90 lbs. (40.9 kg). The maximum for the 90 cc models is 150 lbs. (68.1 kg).
CHILDREN: Before you ride your new Polaris ATV, there are some important things that you need to know. Your safety and the safety of others is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding.
Pay attention when you see this symbol:
This is the safety alert symbol. When you see this symbol on your ATV or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don’t follow the instructions.
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Know Your ATV
Before you have an adult start the engine for you for the first time, let’s learn about the controls on your new ATV.
1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly. The button must be up before you can start the engine again.
2. Throttle Control - Press the throttle lever with your thumb when you want the ATV to go forward. Always make sure the throttle control does not stick before you drive your ATV. Read more about it on page 26.
1
2
19
Know Your ATV
3. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start t he engine. Have an adult show you how it works. R ead more about how to use the kick-start on page 93.
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3
Know Your ATV
4. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off.
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Always make sure it’s tightly closed.
Always have an adult put gas in your ATV. Never try to do it yourself.
5. Seat Latch - To remove the seat, reach under the rear of the cab and pull back on the seat latch. To replace the seat, set it in place and push down on the rear of seat. Always make sure the seat is locked in place before riding.
The exhaust gets very hot when the engine is running. It can cause serious burns to your skin if you accidentally touch it. Do not try to release the seat latch until the engine has cooled for at least an hour.
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Know Your ATV
6. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The left hand lever (A) controls the rear brake. The right hand lever (B) controls the front brake. Always squeeze both brake levers at the same time.
Always squeeze both brakes at the same time or you could lose control of the ATV and be seriously injured.
Always take your thumb off the throttle lever when you squeeze the brake levers.
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A
B
Know Your ATV
7. Ignition Switch - The ignition switch key must be turned on before pushing the starter button. You can also use this key to turn off the engine. If you have a Scrambler, the ignition switch key is on the right side of the ATV (A). If you have a Sportsman, it’s on the pod (B).
A
B
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Know Your ATV
8. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive. If you fall off your ATV, the tether strap will pull away from the switch and the engine will stop. If you have a Sportsman, the switch is on the pod (A). If you have a Scrambler, the switch is at the center of the handlebars (B).
A
Never ride without the tether strap attached to your right wrist and to your ATV. Be careful not to let the cord get tangled around the handlebars or any part of your body.
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B
Know Your ATV
Let’s review the three ways to stop your ATV:
1. Push the stop switch down.
2. P ull off the tether strap.
3. Turn the key off.
25
Pre-Ride Check
We’re almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it. Let’s learn about these things now.
Make sure the throttle doesn’t stick. Check this by pushing the throttle lever toward the
handlebar and then letting go. The lever should come right back to where it was before you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a sticky throttle. This means that something is wrong or broken and must be fixed before you can ride your ATV safely.
Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride.
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Pre-Ride Check
Make sure the brakes don’t stick. Check the brake levers by squeezing them toward the
handlebar and then letting go. They should come right back to where they were before you squeezed. If they go back slowly or stay close to the handlebar, your ATV has sticky brakes. They must be fixed before you can ride your ATV safely.
Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride.
Have an adult check to see if your ATV needs more gas. Children must never add their
own gasoline. This must always be done by an adult. Before anyone adds gasoline to
your ATV they must read the instructions and warnings on page 88 of this manual.
Always have an adult put gas in your ATV. Never try to do it yourself.
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Pre-Ride Check
If you used the storage area under the seat, make sure the seat is locked in place.
Have an adult check the engine oil level when the engine is cold. The engine is very hot
after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own. An adult should always be in charge of keeping the gas and oil levels at the full marks.
This last check is done with the engine running. You must check to make sure that all
three ways to stop your ATV are working the way they should. Do you remember what
they are? If you can’t remember the three ways to stop your ATV, go back to page 25 and review. Then have an adult help you start your ATV and practice stopping the en­gine all three ways.
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Riding Rules
Now you’re ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you’re driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.
The adult with you is your teacher. Always pay attention to what your teacher says so you can learn how to always drive safely.
Let’s learn how to ride!
Always follow the safe riding rules found on the next pages. Y ou or others around you could be seriously hurt or killed if you don’t follow the safe riding rules.
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Riding Rules
" Always wear the right kind of clothing and safety gear when riding your ATV.
1. Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury.
2. Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can see where you’re driving.
3. Gloves: Wear gloves to protect your hands from sun and wind. Gloves will also protect your hands from scrapes and scratches.
4. Boots: Wear sturdy boots to keep your feet dry. Boots will also protect your feet and ankles from scrapes and scratches.
5. Clothing: Make sure your clothing fits properly. If it’s too small, it could keep you from moving easily when you shift your weight. If it’s too big, it could hang down and get caught in a moving part.
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1
2
5
3
4
Riding Rules
" Always attach the tether strap to your right
wrist and to the ATV before riding.
" Make sure you know where you’re going
to drive before your ATV is started. Make sure the area is safe all around your ATV.
" Your ATV is made for one person.
Never carry a passenger. A passenger will make the ATV harder to drive. You you may lose control and hurt yourself and your passenger.
" Always drive your ATV while sitting
down. Keep both hands on the han­dlebars and keep both feet on the footrests.
" Always be alert and pay attention to where you’re driving. Pay attention to other drivers,
and be even more careful around them because you don’t know what they’re going to do.
" Never follow another ATV too closely. You need lots of time and space to stop your
ATV.
31
Riding Rules
" Never ride alone. An adult should always be watching you in case you need help. Al-
ways drive within the sight of an adult.
" Never ride on public trails. " Don’t ride your ATV on roads or over railroad t racks. Your ATV makes noise that will
keep you from hearing cars, trucks or trains that may be coming towards you.
" Don’t ride at night. Your ATV doesn’t have lights that are safe for driving in the dark. " Learn where there are lakes, rivers, ponds and ditches in your driving area. Stay away
from them.
" Never ride on frozen water. You could get hurt or you could even die. All ice can be
dangerous!
" Only ride your ATV where you know it is safe to drive and where you have permission
to drive. Be careful of the things around you.
" Always be a polite driver. (No driving through the flower garden or over the little trees
you planted.)
" Always do your best to help take care of nature.
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Respect your ATV;
respect your environment;
and you will earn
the respect of everyone.
Enjoy riding your new Polaris ATV!
33
34
NOTES
Adult
Section
35
Safety Decals
Warning and safety decals have been placed on the ATV for the protection of the operator. Read and follow the instructions on each decal carefully. If any safety decal becomes illegible or comes off, contact your Polaris dealer for a free replacement. The part number is printed on the decal.
36
WARNING
L
Safety Decals
Improper ATV use can result in SEVERE INJURY OR DEATH.
Always use an approved helmet and protective gear; Never use on public roads Never carry passengers; Never use with drugs or alcohol NEVER operate: without proper training or instruction; at speeds too fast for your skills or
the conditions; on public roads - a collision can occur with another vehicle; with a passenger
- passengers affect balance and steering and increase risk of losing control. ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain
and in turns; avoid paved surfaces - pavement may seriously affect handling and control LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND
WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.
37
Safety Decals
S Kids under age 6 should NEVER operate this ATV.
Kids under 6 have an increased chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and
labels.
S Make sure operators watch the safety video and
pass the ATV Training Course.
S Never operate this ATV on HILLS steeper than 15
degrees 15°. To prevent flipover on hilly terrain, use throttle and brakes gradually.
38
L
Safety Decals
Scrambler 50 Age Warning Decal
S Kids under age 6 should NEVER operate this ATV. Kids under 6 have an increased
chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this ATV on HILLS steeper than 15 degrees
hilly terrain, use throttle and brakes gradually.
15°. T o prevent flipover on
39
Safety Decals
S Kids under age 12 should NEVER operate this ATV.
Kids under 12 have an increased chance of losing con­trol, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass
the ATV Training Course.
S Never operate this ATV on HILLS steeper than 15 de-
grees 15°. To prevent flipover on hilly terrain, use throttle and brakes gradually.
40
7079091
L
Safety Decals
Scrambler 90/Sportsman 90 Age Warning Decal
S Kids under age 12 should NEVER operate this ATV. Kids under 12 have an increased
chance of losing control, which could result in severe injury or death.
S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this ATV on HILLS steeper than 15 degrees
hilly terrain, use throttle and brakes gradually.
15°. T o prevent flipover on
41
Safety Decals
42
1
2
WARNING
1
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control, resulting in SEVERE INJURY OR DEATH.
2
TIRE PRESSURE (PSI): FRONT 3 REAR 3
Maximum Weight Capacity (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS _____ LBS.
Safety Decals
43
Safety Decals
44
6
5
S Operation of this vehicle without the filter
element will severely damage the engine.
5
S Clean air filter often, more frequent clean-
ing required in dusty conditions.
(on air filter box)
6
ATTENTION
S Specific carburetor jetting and
adjustments are required depending on temperature and altitude. See your Owner’s Manual.
Factory Setting:
40° to 80° F. at 0-3000 feet. (5° to 27° C. at 0-900 meters)
Safety Decals
(on rear of seat)
45
Safety Decals
46
8
7
8
10
WARNING
Safety Decals
7
Moving part s hazard under belt-clut ch guar d. To prevent serious injury, do not operat e v ehicle with guard removed.
Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
WARNING
DO NOT TOW FROM RACK OR BUMPER.
8
Vehicle damage or tipover may result causing severe injury or death.
Maximum Rack Loads: Front 10 lbs.; Rear 20 lbs.
(Sportsman 90)
47
Safety Decals
MANUFACTURED IN TAIWAN
DATE:
VIN:
THIS VEHICLE IS AN ALL TERRAIN VEH ICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS.
CE VÉHICULE EST UN VÉHICULETOUT TERRAIN QUI NiEST PAS DESTINÉ À ÊTRE UTILISÉ SUR LES CHEMINS PUBLICS.
9
48
10
WARNING
S
IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH.
TIRE PRESSURE (PSI): FRONT 3 REAR 3 MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight
INCLUDING MACHINE, DRIVER AND CARGO IS 423 LBS.) Reduce speed and allow greater distance for braking when
S
carrying cargo. Overloading or carrying tall, off-center, or unse­cured loads will increase your risk of losing control. Loads should be centered, carried as low as possible, and firmly se­cured to the racks. With dual racks, load distribution 1/3 front 2/3 rear is best. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the rack.
Read Owner’s Manual for more detailed loading information.
(Sportsman 90)
Driver Warnings
Be sure to read all of the followin g warnings
about driving hazards and how to avoid them.
These warnings are provided for your child’s safety,
so be sure to explain to your young driver that
the following hazards MUST be avoided at all times.
49
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN The risk of an accident is greatly increased if the operator does not know how to
operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE Beginning and inexperienced operators should complete the certified training course
offered by Polaris Industries Inc. They should then regularly practice the skills learned in the course and the operating techniques described in the Owner’s Manual.
For more information about the training course, contact an authorized ATV dealer or call Polaris at 1-800-342-3764.
50
HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN Use by children of ATVs that are not recommended for their age can lead to severe
injury or death of the child. Even though a child may be within the age group for which some ATVs are
recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a serious accident.
HOW TO AVOID THE Follow the age guidelines printed on your machine.
HAPPEN
HAZARD
51
Driver Warnings
52
WARNING
POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN Greatly reduces your ability to balance and control
this ATV. Could cause an accident, resulting in harm to you
and/or your passenger. HOW TO AVOID THE Never carry a passenger. The long seat is to allow
the operator to shift position as needed during operation. It is not for passengers.
HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this ATV on paved surfaces, including
sidewalks, paths, parking lots and driveways. WHAT CAN The ATV tires are designed for off-road use. Paved
surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.
HOW TO AVOID THE Avoid operating the ATV on pavement whenever
possible. If you must ride on a paved surface, go slowly and do not make sudden turns or stops.
HAPPEN
HAZARD
53
Driver Warnings
54
WARNING
POTENTIAL HAZARD Operating this ATV on public streets, roads or
highways. WHAT CAN You can collide with another vehicle. HOW TO AVOID THE Never operate this ATV on any public street,
road or highway, even a dirt or gravel one. In many states it is illegal to operate ATVs on
public streets, roads and highways.
HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD: Operating this ATV without wearing an approved helmet, eye protection and protective clothing.
WHAT CAN HAPPEN: helmet increases your chances of a severe head injury or death in the event of an accident.
Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.
HOW TO AVOID THE Always wear an approved helmet which fits properly.
You should also wear: eye protection (goggles or face shield); gloves; boots; long-sleeved shirt or jacket; and long pants.
Operating without an approved
HAZARD
55
Driver Warnings
56
WARNING
POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE Never consume alcohol or drugs before or while
driving this ATV.
HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN Increases your chances of losing control of the ATV, which can result in an
accident. HOW TO AVOID THE Always travel at a speed which is proper for the terrain, visibility and operating
conditions; and your experience.
HAPPEN
HAZARD
57
Driver Warnings
58
WARNING
POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN Attempting stunts increases the chance of an
accident, including an overturn. HOW TO AVOID THE Never attempt wheelies, jumps, or other stunts.
Avoid exhibition driving (don’t show off).
HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE Always inspect your ATV each time you use it to make sure the ATV is in safe
operating condition. Always follow the inspection and maintenance procedures and schedules
described in the Owner’s Manual.
HAPPEN
HAZARD
59
Driver Warnings
WARNING
POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN Removing even one hand or foot can reduce your ability to control the ATV or could
cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
HOW TO AVOID THE Always keep both hands on the handlebars and both feet on the footrests of your
ATV during operation.
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HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Failure to use extra care when operating this ATV on
unfamiliar terrain. WHAT CAN You can come upon hidden rocks, bumps, or holes,
without enough time to react. Could result in the ATV overturning or going out of
control. HOW TO AVOID THE Go slowly and be extra careful when operating on
unfamiliar terrain. Always be alert to changing terrain conditions when
operating the ATV.
HAPPEN
HAZARD
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Driver Warnings
WARNING
POTENTIAL HAZARD Failure to use extra caution when operating on
excessively rough, slippery or loose terrain. WHAT CAN Operating on excessively rough, slippery or loose
terrain could cause loss of traction or loss of control, which could result in an accident or overturn.
HAPPEN
HOW TO AVOID THE Do not operate on excessively rough, slippery or loose terrain until you’ve learned
and practiced the skills necessary to control the ATV on such terrain. Always use extra caution on rough, slippery or loose terrain.
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HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Turning improperly. WHAT CAN Improper turns could cause loss of control and lead to a collision or overturn. HOW TO AVOID THE Always follow proper procedures for turning as described in the owner’s manual. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speed.
HAPPEN
HAZARD
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Driver Warnings
WARNING
POTENTIAL HAZARD: Climbing hills improperly. WHAT CAN HAPPEN Improper hill climbing could cause loss of control or
overturn. HOW TO AVOID THE Always follow proper procedures for climbing hills
as described in the Owner’s Manual beginning on page 106.
Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward.
Never open the throttle suddenly. The ATV could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
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HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD: Going down a hill improperly. WHAT CAN HAPPEN Driving downhill improperly could cause loss of control or
ATV overturn. HOW TO AVOID THE Always follow proper procedures for going down hills as
described in the Owner’s Manual. See page 112. NOTE: A special technique is required when braking as you go downhill.
Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed.
Avoid going down a hill at an angle, which would cause the vehicle to lean sharply to one side. Go straight down the hill when possible.
HAZARD
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Driver Warnings
WARNING
POTENTIAL HAZARD Improperly crossing hills and turning on hills. WHAT CAN Improperly crossing or turning as hills could
cause loss of control or overturn. HOW TO AVOID THE Never try to turn the ATV around on any hill until you’ve
mastered the turning technique (on level ground) as described in the owner’s manual. See page 110. Use extra caution when turning on any hill. Avoid crossing the side of a steep hill.
When crossing the side of a Always follow proper procedures as described in the owner’s manual. Avoid hills with
excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV.
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HAPPEN
HAZARD
hill:
Driver Warnings
WARNING
POTENTIAL HAZARD: Stalling, rolling backwards or improperly dismounting while climbing a hill.
WHAT CAN HAPPEN: HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed
the front brakes gradually (right lever). When fully stopped, apply the rear brake as well (left lever) and then lock the parking brake.
If you begin rolling backwards: Keep weight uphill. Never apply engine power. Never apply the rear brake while rolling backwards. Apply the front brake slowly. When fully stopped, apply rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual. See page 110.
The ATV could overturn.
: Keep your weight uphill. Apply
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Driver Warnings
WARNING
POTENTIAL HAZARD Skidding or sliding. WHAT CAN Skidding or sliding can cause loss of control. If the tires regain traction unexpectedly , the ATV could overturn. HOW TO AVOID THE On slippery surfaces such as ice, travel slowly and use extra caution to reduce the
chance of skidding or sliding out of control.
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HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN Operating over obstacles could cause loss of control or overturn. HOW TO AVOID THE Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees when possible. If
unavoidable, use extreme caution and always follow proper procedures as outlined in the owner’s manual.
HAPPEN
HAZARD
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Driver Warnings
WARNING
POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN Severe injury or death can result if the ATV and/or the operator break through the ice. HOW TO AVOID THE Never ride your ATV on a frozen body of water.
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HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN Tires may float, causing loss of traction and loss of control, which could lead to an
accident or overturn. HOW TO AVOID THE Avoid operating the ATV through deep or fast-flowing water. If it’s unavoidable to enter
water that exceeds the recommended maximum depth (see page 114), travel slowly, balance your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.
Wet brakes may have reduced stopping ability. Always test the brakes after leaving water. If necessary, apply them several times to let friction dry out the pads.
HAPPEN
HAZARD
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Driver Warnings
WARNING
POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN Use of improper tires, or operation of the ATV with improper or uneven tire pressure,
could cause loss of control or accident. HOW TO AVOID THE Always use the size and type of tires specified in the owner’s manual supplement for
the ATV. Always maintain proper tire pressure as described in the owner’s manual
supplement.
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HAPPEN
HAZARD
Driver Warnings
WARNING
POTENTIAL HAZARD Overloading the ATV . WHAT CAN Overloading the ATV could cause changes in handling, which could lead to an
accident. HOW TO AVOID THE Never exceed the stated load capacity for this ATV. Cargo should be properly distributed and securely attached.
HAPPEN
HAZARD
73
Driver Warnings
WARNING
After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage.
WARNING
Safe operation of this rider active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death.
WARNING
Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use.
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Driver Warnings
WARNING
POTENTIAL HAZARD Operating the ATV with improper modifications. WHAT CAN Improper installation of accessories or modification of the ATV may cause changes in
handling which could lead to an accident. HOW TO AVOID THE Never modify the ATV through improper installation or use of accessories. All parts and
accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. See your authorized Polaris ATV dealer for more information.
HAPPEN
HAZARD
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Vehicle Identification Numbers
The frame vehicle identification number (VIN)(1) and engine serial number (2) are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers are essential to the recovery and i dentification of your vehicle.
Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys. If both keys are lost, the ignition switch must be replaced. See your Polaris dealer .
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1
2
31XX
3
Vehicle Identification Numbers
NOTE: Record your vehicle’s ID numbers and key number (3) in the spaces provided.
Frame VIN (on the front of the frame below the steering post):
Vehicle Model Number:
Engine Serial Number (on the left side of the engine crankcase):
Key Number:
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78
NOTES
Controls
Main Switch
The main switch is located on the right-hand side of the Scrambler (A) and on the pod of the Sportsman (B). This switch is operated with a key and must be turned clockwise to the ON position before starting the engine.
WARNING
Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use.
A
B
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Controls
Engine Stop Switch
The stop switch (C) is located on the top of the left handlebar. The engine will not start or run when the stop switch is down, in the OFF position. Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency. NOTE: Both the main switch and the emergency engine stop switch shut off all electrical power to the entire vehicle. T o stop the engine quickly, push the stop switch down.
Choke L ever
The choke lever (D) is located on the bottom of the left handlebar. The choke is used when starting a cold engine. Push the choke lever to the left before starting the engine. When the engine starts, gradually return the choke lever to the OFF position as the engine warms up and runs smoothly.
Engine Start Button
The s tart button (E) is located slightly above the choke lever. To start the engine, make sure the tether strap is securely plugged into the machine and attached to the rider’s right wrist. Turn the key to the ON position, set the parking brake, push the start button up to the ON position and press the start button.
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Controls
C
E
D
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Controls
Throttle Controls
4
WARNING
Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death.
Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.
Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Always check the lever for free movement and return before starting the engine. Also check occasionally during operation.
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Throttle Lever
Engine speed and vehicle movement are controlled by pressing the throttle lever (A). The throttle lever is spring loaded. Engine speed returns to idle when the lever is released.
This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick i n an open position when the operator releases the throttle lever, the engine will stop and power to the rear wheels will cease.
WARNING
The Electronic Throttle Control (ETC) stops the engine in the event of a throttle system malfunction and is provided for your safety. Do not attempt to modify the ETC system or replace it with any after market throttle mechanism.
Controls
A
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Controls
Brakes
To activate the rear brake (A), squeeze the left-hand lever toward the handlebar. The front brakes (B) are activated by squeezing the lever on the right-hand handlebar.
WARNING
Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time.
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A
B
Brakes
Setting the Parking Brake
1. Squeeze the left-hand brake lever (A).
2. Push the park brake lock (B) down. This will prevent the lever from returning to the released position.
3. To release the parking brake lock, squeeze and release the brake lever. The parking brake will release automatically.
A
B
WARNING
Operating the ATV while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage.
Always be sure to disengage the parking brake before operating the ATV.
Controls
B
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Controls
Brakes
Parking Brake
NOTE: This vehicle has a PVT system that’s always in forward. Always lock the park brake before starting t he engine.
Always lock the parking brake whenever the vehicle is left unattended. Since the transmission is always in forward gear, activating the throttle to warm the engine
will make the machine move forward if the park brake is not locked. After the engine has warmed enough for operation, release the park brake and gently apply
the t hrottle to move forward.
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Controls
Lights
WARNING
Polaris Youth ATVs are not equipped with lights. The ATVs are designed for off-road use only and must not be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility. Do not operate this ATV after dark.
Indicator Lights
Each Polaris ATV has different indicator lights. Your model has a low oil warning light. When the red dot is illuminated, it means the oil level is getting too low.
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Controls
Fuel System
WARNING
Gasoline is highly flammable and explosive under certain conditions.
S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or near the area where refueling
is performed or where gasoline is stored.
S Do not overfill the tank. Do not fill the tank neck. S If gasoline spills on your skin or clothing, immediately wash it off with soap and
water and change clothing.
S Never start the engine or let it run in an enclosed area. Engine exhaust fumes are
poisonous and can cause loss of consciousness or death in a short time.
S Turn the fuel valve off whenever the ATV is stored or parked.
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Fuel System
Controls
WARNING
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
Operate this vehicle only outdoors or in well-ventilated areas.
Gas Cap
The fuel tank filler cap (A) is located directly below the handlebars. The tank has a capacity of 1.3 gallons (5 liters). Use unleaded gasoline with a minimum pump octane of 87.
A
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Controls
Fuel System
Fuel Valve
The fuel valve (A) is located on the right-hand side of the ATV. It has three positions:
OFF: For vehicle storage and when transporting. ON: For normal operation.
OFF
RES: For reserve supply if main supply is exhausted. NOTE: There’s about a 7-10 mile (11-16 km) range on reserve
gas. Always refill the gas tank as soon as possible after using the main supply. Always return the valve to the ON position after refueling.
Fuel Filter
The Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your dealer after every 100 hours of operation or annually. Do not attempt to clean the fuel filter.
90
RES
ON
Oil System
CAUTION
Mixing brands or using a non-recommended oil may cause serious engine damage. We recommend the use of Polaris Premium 2-cycle oil or Polaris Premium Gold Synthetic 2-cycle oil. Never substitute or mix oil brands.
To avoid serious engine damage, always top off the oil level when refueling.
Controls
The oil tank (A) is l ocated under the seat and has a capacity of 1.1 quarts (1 liter). Always top off the oil level when refueling.
NOTE: See page 21 for seat removal instructions.
A
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Controls
Oil System
Polaris 2-Cycle Oil
Polaris has a family of premium oils available for use in all of our products. We highly recommend the use of Polaris P remium 2-cycle oil or Premium Gold Synthetic 2-cycle oil.
Polaris Premium 2-cycle lubricants are the most advanced formulation of oils specifically designed for today’s 2-cycle engines. Months of lab and field tests have resulted in a new generation of 2-cycle lubricants. Polaris Premium 2-cycle lubricants provide additives for 2-cycle engines lacking in today’s fuel that keep ring grooves cleaner for less ring sticking and provide improved overall engine cleanliness. With new generation lubricity technology, they excel in meeting the lubrication demands of today’s high performance 2-cycle engines. These are optimum oils recommended for liquid cooled and air cooled 2-cycle engines. We believe these oils are the best available in the market today.
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Kick-Start Lever
If the battery becomes too weak to start the engine, the kick-start lever will allow you to start the engine until the battery is serviced.
4. Be sure the ATV is on a level surface with the parking brake locked.
5. Fold out the kick-start lever (A) on the left-hand side of the ATV.
6. Make sure the stop switch is in the RUN position and turn the key to ON.
7. Place your foot on the kick-start, and then thrust your heel downward to crank the engine.
8. After the engine has started, fold the kick-start lever back into place.
Controls
A
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Break-in Period
The break in period for your new P olaris ATV is the length of time it takes to use the first tank of gas. No single action on your part is as important as following the procedures for a proper break-in. C areful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
CAUTION
Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts. Do not operate at full throttle or high speeds for extended periods during the first three hours of use.
Use of any lubricants other than those recommended by Polaris may cause serious engine damage. We recommend the use of Polaris lubricants for your vehicle.
1. Mix 6.4 ounces of recommended oil to two gallons of gasoline in an appropriate gas container and fill the fuel tank as outlined on pages 88-89. NOTE: After the break-in period the oil injection system provides the necessary engine lubrication without the need for pre-mixed fuel.
94
Break-in Period
2. Fill the oil tank with Polaris-recommended oil. NOTE: Always be sure to top off the oil level whenever refueling.
3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
4. Vary the throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection. See page 96.
6. After the first tank of pre-mixed fuel has been used, check to see if the oil level in the oil tank has dropped, indicating that the oil pump is functioning properly. If the level has not dropped, see your dealer for oil pump bleeding and then repeat the pre-mix procedure.
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Daily Pre-Ride Inspection
WARNING
If a proper inspection is not done before each use, severe injury or death could result. Always inspect the ATV before each use to ensure it’s in proper operating condition.
Use the following checklist to make sure the ATV is in proper working condition before each use.
Item/Inspection Procedure
1. Tires - Check condition and pressures.
2. Fuel and oil tanks - Fill both tanks to their proper levels.
3. All brakes - Check operation and adjustment.
4. Throttle - Check for free operation and proper closing.
5. Brakelight - Check for proper operation.
96
Daily Pre-Ride Inspection
6. Engine stop switch - Check for proper function.
7. Wheels - Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins.
8. Drive chain - Condition and slack; refer to drive chain adjustment.
9. Air cleaner element - Check for dirt; clean or replace.
10. Steering - Check for free operation noting any unusual looseness in any area.
11. Loose parts - Visually inspect vehicle for any damaged components or loose nuts/bolts or fasteners.
12. Riding gear - Wear a helmet, goggles and protective clothing.
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Starting the Engine
WARNING
Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area.
CAUTION
Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating.
1. Set the parking brake and turn the fuel tank valve to ON.
2. Sit on the vehicle and attach the tether strap to the ATV and to your right wrist.
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