Polaris Scrambler 400 4X4, Scrambler 9917466 User Manual

OWNER’S MANUAL SUPPLEMENT 2002 SCRAMBLER 400 4X4 PN 9917466

IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all

times.

Capacities

Body Style Gen III

Gross Vehicle Weight 845

Fuel Capacity 4 U.S. Gallons

Gearcase Oil 32 Ounces

Engine Oil Capacity 2 Quarts

Front Rack (Maximum Capacity)

Rear Rack Accessory (60 Lbs.)

Tongue Weight 30 Lbs.

Tow Hitch Accessory

Tow Capacity 850 Lbs.

Turn Radius 60 inches

Ground Clearance 5.5 inches

Height 47 inches

Length 74.5 inches

Seat Height 34 inches

Dry Weight 532 Lbs.

Wheel Base 48.5 inches

Width 45.5 inches

Accessory (30 Lbs.)

Drive System

Drive System Type PVT

Shift Type Side Lever (F-N-R)

Gear Reduction - Low Not Applicable

Gear Reduction - Reverse 4.36 / 1

Gear Reduction - Foward 2.82 / 1

Front Drive (ratio) 2:1

Final Drive (ratio) 13/36 76P

Center Drive (ratio) Not Applicable

Drive Chain 520 O-ring

Front Tire 23 x 7 - 10

Rear Tire 22 x 11 - 10

Tire Pressure (front) 4 PSI

Tire Pressure (rear) 3 PSI

Suspension and Brakes

Front Susp. - Mac Strut 8.2 inches

Rear Susp. - Progressive Rate Swing Arm

Shock Adjustment Thread Adjust

Front Brake Fixed disc, hydraulic

Rear Brake Hydraulic, opposed

Auxiliary Brake Hydraulic, opposed pis-

Park Brake Hydraulic lock all wheel

10.5 inches

floating caliper

piston caliper, rear axle fixed disc

ton caliper, rear axle, fixed disc

Engine & Cooling

Engine Model Number EC38PLE-09

Engine Type 2 cycle, single cylinder

Lubrication Oil Injection

Bore x Stroke 83 x 70

Displacement 378

Compression Ratio 6.9:1 Effective

Engine Cooling Liquid

Alternator Output (watts) 150

Carburetion VM34SS

Main Jet 240

Pilot Jet 25

Needle Jet (0-6) 480

Air Screw 1.25

Jet Needle 6CEY6-4

Ignition CDI

Timing 23.5 @ 5000  2

Spark Plug Gap .028 inches / .7 mm

Spark Plug Type NGK BR8ES

Exhaust USFS Approved

IMPORTANT: After the first tank of pre-mixed fuel has been used please verify that the oil level in the oil tank has dropped, indicating that the oil pump is functioning properly. If the level has not dropped, see your dealer for oil pump bleeding and repeat the pre-mix procedure.

Features

Headlight (on handlebar) (watts)

Taillight (watts) 8.26

Brake Light (watts) 26.9

Battery 12 V 14 AH

DC Plug In - Rear Accessory

DC Socket - Forward Accessory

2 dual beam, 30 / 30

High Beam Indicator Standard

High Temp Indicator Standard

Windshield Accessory

Low Oil Light Standard

Neutral Indicator Standard

Reverse Indicator Standard

Speedometer Accessory

Tool Kit Standard

Electric Start Standard

Carburetor Jetting Clutching Chart

Altitude Ambient

Meters

(Feet)

Temperature

0-900

(0-3000)

900-1800

(3000-6000)

1800-2700

(6000-9000)

2700-3700

(9000-1200

PN 9917466 Rev 01 6/01

E 2001 Polaris Sales Inc.

Printed in U.S.A.

Below 0F

(Below -- 18C)

280

0.5 AS

260

0.5 AS

230

1.25 AS

210

1.25 AS

0 to 40F

(--18CtoΗ5C)

260

1.0 AS

240

1.0 AS

220

1.25 AS

200

1.5 AS

Η40 to Η 80F

(Η5CtoΗ26C)

240

1.25 AS

220

1.25 AS

210

1.5 AS

185

1.5 AS

Η80F & Abov e

(Η26C&

Above)

220

1.25 AS

210

1.5 AS

185

1.5 AS

170

1.5 AS

Alti-

tude

Meters

(Feet)

0-1800

(0-6000)

1800-3700

(6000-12000)

Shift

Weight

S-55

5630509

S-53

5630095

Drive Clutch Spring

White

7041132

White

7041132

Driven Clutch Spring

Red

7041198

Red

7041198

Driven

Helix

40_

(5131446)

2+2

40_

(5131446)

2+2