Polaris Indy 340 Deluxe 2000, S00LD3AS Parts Manual

INDY 340 DELUXE
Model #S00LD3AS
Rev. 01
PARTS MANUAL PN 9915353 and MICROFICHE PN 9916183 10/99

TABLE OF CONTENTS
INDY 340 DELUXE S00LD3AS
Parts Manual
B
BATTERY BOX A12. . . . . . . . . . . . . . . . . . .
BLOWER HOUSING & RECOIL C5. . . . . . .
BRAKE A13. . . . . . . . . . . . . . . . . . . . . . . . .
C
CARBURETOR C9. . . . . . . . . . . . . . . . . . .
CHAINCASE B5. . . . . . . . . . . . . . . . . . . . .
CRANKCASE C2. . . . . . . . . . . . . . . . . . . . .
CYLINDER C3. . . . . . . . . . . . . . . . . . . . . . .
D
DECALS A11. . . . . . . . . . . . . . . . . . . . . . . .
DRIVE CLUTCH B11. . . . . . . . . . . . . . . . . . .
DRIVE TRAIN B6. . . . . . . . . . . . . . . . . . . . .
DRIVEN CLUTCH B12. . . . . . . . . . . . . . . . . .
E
ENGINE MOUNTING B13. . . . . . . . . . . . . . .
EXHAUST SYSTEM B14. . . . . . . . . . . . . . . .
F
FRONT SUSPENSION and SKI B1-2. . . . . . . .
FRONT TORQUE ARM B9. . . . . . . . . . . . . .
FUEL PUMP C6. . . . . . . . . . . . . . . . . . . . . .
H
HOOD ASSEMBLY A9-10. . . . . . . . . . . . . . . . .
M
MAGNETO C8. . . . . . . . . . . . . . . . . . . . . . .
N
NOSEP AN and CONSOLE A7-8. . . . . . . . . . .
O
OIL PUMP C7. . . . . . . . . . . . . . . . . . . . . . .
OIL T ANK/AIR BOX C1. . . . . . . . . . . . . . . .
P
PART NUMBER INDEX C11-D1. . . . . . . . . . . . . .
PISTON and CRANKSHAFT C4. . . . . . . . . .
R
RAIL MOUNTING (SUSPENSION) B8. . . . .
REAR TORQUE ARM B10. . . . . . . . . . . . . . .
S
STARTING MOTOR C10. . . . . . . . . . . . . . . .
STEERING B3-4. . . . . . . . . . . . . . . . . . . . . . .
SUSPENSION B7. . . . . . . . . . . . . . . . . . . .
T
TOOL KIT A14. . . . . . . . . . . . . . . . . . . . . . .
TUNNEL and SEA T A5-6. . . . . . . . . . . . . . . .
The illustrations used in this Parts Manual are for reference to replacement parts only. This manual is not to be used for assembly.
2000 INDY 340 DELUXE SPECIFICATIONS
BRAKES
Type Mechanical Disc
CAP ACITIES
Coolant Capacity (qts.) Chaincase Oil Capacity (oz.) Dry Weight (lbs.) Fuel Tank Capacity (US/lmp. Gal.) Gearcase Oil Capacity (oz.) Height (in.) Length (Incl. skis) Oil Capacity (qts.) Ski Center Distance (in.) Ski Length (in.) Ski Width (in.) Width (in.)
N/A
417
8.8/7.3 N/A
105
5.5
42.5
CHAINCASE
Drive Chain Length Drive Shaft Sprocket Reverse Transmission Sprocket Ratio
66P 3/4
9T (2)
Accessory
17/41
DRIVE CLUTCH
Center Distance (in.) Clutch Offset (in.) Clutch Type Clutch Weight Ring Gear Spider Spring Color
11.03 21/32
P-90
Standard
Cast
Silver/Gold
DRIVEN CLUTCH
Covers Diameter (in.) Helix Angle Spring Position Spring Type
None
9.5
36.5° A-1
Silver
ENGINE SPECS
Engine Model Number Alternator Output Bore X Stroke (mm) Displacement (cc’s) Carburetion/Throttle Body Carburetor Model Cooling Cylinders Electric Start Ignition Timing Dynamic Deg. BTDC Ignition Type Oil Injection Spark Plug Type (RFI) Spark Plug Gap (in.)
EC34-2PM052
12V 180W
62.3x55.6 339
2 Mikuni
VM30SS Slide
Fan Air
Accessory
26.5°@3000 RPM CDI Yes
NGK BR8ES
.028
Backrest Pad Color Belly Pan Color Front Shock Front Springs Color (340)
9
Grab Bars Color Handlebar Cover Headlight Pod Color Hood Color
45
Hood Accent Colors
2
Snow Flap Color
37
Nosecone-T op/Bottom Color
40
Rear Rack (Cargo) Color Rear Idler Wheel Color Seat Color Ski Color Tunnel Color Tunnel Stripe Color Windshield (Size & Color) Windshield Base Color
Front Type Front Travel (in.) Radius Rods (Adj. or Lub.) Shock/Spring Adj.
10
T orsion Bar Rear Type Front Torque Arm Limiter Rear T orque Arm Limiter Rear Travel (in.) Shock:
Springs:
Track Construction Track Length Overall (in.) Track Pattern Track Width (in.) Lug Height
2
GRAPHICS
Indy Red
Black Molded
Indy Red
Process Blue/White/Black/New Purple
“C”/Screamin Yellow
Black/Silver Logo
Indy Red
Unpainted
Mid/Smoke Black Band
SUSPENSION
Adjustable
Nitrex/Fixed
Accessory
Xtra Lite
Adjustable
Front Track Rear Track
Front Torque Arm Rear T orque Arm Rear Torque Arm Spring Dia.
TRACK
Polyester
ELECTRICAL
Headlight Type Headlight (watts) Indicator Light Thumbwarmer Handwarmers
Polaris Industries Inc. reserves the right to make changes in design and specifications and/or to make additions or improvements to its products without notice.
High 2x37.5/Low 60/12V
Hi Beam/Accessory/Oil/Brakes
Halogen
Standard Standard
N/A
Red
Black
N/A
N/A
N/A N/A
Black Black
N/A
38 Lite
7.00
Fixed
10
Nitrex Nitrex
Coil
T orsion
.406
121
Block
15
.66
2000 POLARIS SNOWMOBILE PUBLICATION NUMBERS
OWNER’S MANUAL
MODEL MODEL #
Indy 340 Deluxe S00LD3AS 9915247 & 9915355 9915353 9916183 9915357
& SUPPLEMENT
P ARTS MANUAL
P ARTS MICROFICHE
ASSEMBLY INSTRUCTIONS
TUNNEL and SEAT
INDY 340 DELUXE S00LD3AS
21
20
23
37
7
8
9
10
11
32
33
35
36
34
6
5
4
3
2
1
13
17
23
19
18
16
24
25
26
15
27
14
629
30
27
28
22
42
12
31
28
38
23
22
46
45
44
43
23
A5
41
23
40
39
23
39
TUNNEL and SEAT
INDY 340 DELUXE S00LD3AS
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 8450061-600 AR Line, Fuel 2 7052095 1 Fitting, 90 Degree 3 2511245 1 Cap, Gas w/Gauge 4 2682512
2682513 5 7558302 2 Washer 6 7542122 5 Nut, Nylok 7 7511840 4 Screw 8 5430423 1 Lens 9 5433341 1 Housing, Taillight
10 4030045
4030024
11 2460399 1 Harness, Taillight 12 751511 1 2 Screw 13 7555798 2 Washer, Nylon 14 7052243 1 Pick-Up, Fuel w/Filter 15 7080402 2 Ring, Compression 16 2520179 1 Tank, Fuel (Incl. 1,2,14-17) 17 7052023 1 Fitting, Outlet, Double 18 7080307 1 Clamp, Hose, Green 19 8350019-600 AR Line, Fuel 20 7080138 1 Cable Tie 21 5220520-067 1 Bracket, Stand 22 7621453 8 Rivet 23 7661637 84 Rivet 24 5410021 1 Grommet
11Cushion, Seat (Incl. 7-11)
Cover, Seat
11Bulb, Brakelight
Bulb, Taillight
25 1012939 1 Tunnel (Incl. 38,41) 26 5222452-067 2 Bracket, Console/Seat Mount 27 7670021 3 Nut, Speed 28 7512193 5 Bolt, Carriage 29 5222330-067 1 Strap, Gas Tank 30 5420126 1 Cushion, Tank Hold-Down 31 7661836 15 Rivet, Semi-Tubular 32 5224766-067 1 Bumper, Rear 33 7621418 5 Rivet 34 5410394 1 Flap, Snow, Silver 35 7512252 4 Screw 36 2670133 2 Reflector, Red 37 7661837 34 Rivet, Semi-Tubular 38 5241670-067
5241671-067
39 1011830
101 1826
40 1011792-067
101 1793-067 41 5211705-067 2 Pad, Suspension Mount, Front 42 5810502 1 Pad, Air Box 43 1012587-067 1 Bulkhead 44 7080416 4 Plug, Hole 45 7080399 1 Bushing, Open/Close 46 5630924 1 Mount, Radius Rod
11Pad, Rear Suspension Mount, LH
Pad, Rear Suspension Mount, RH
11Footrest, LH
Footrest, RH
11Support, Trailing Arm, LH
Support, Trailing Arm, RH
7/99
A6
NOSEPAN and CONSOLE
INDY 340 DELUXE S00LD3AS
12
14
30
26
27
28
29
13
25
10
7
6
5
24
9
8
4
3
2
1
11
16
19
20
23
21
22
63
62
5
15
17
18
65
64
49
31
33
23
34
29
33
32
35
36
57
37
58
32
57
38
23
59
56
60
57
23
61
39
55
40
23
54
53
41
42
50
43
23
48
51
52
47
46
45
44
A7
NOSEPAN and CONSOLE
INDY 340 DELUXE S00LD3AS
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512018 2 Screw 2 4060122 1 Regulator, LR9 3 5210650 1 Sink, Heat 4 4060104 1 Rectifier, LR-4, LR-2 5 2200188
7080661 6 4110061 1 Switch, Ignition, E.S. 7 7078194 1 Decal - Fuel Shut-Off 8 5410374 2 Seal 9 5431211-070 1 Louver, Intake, Basic
10 5810458 1 Foam, Intake 11 5431636-293 1 Console 12 4110195
4040014
5430967
13 7547034 1 Nut, Ignition 14 5410378 2 Cap, Ignition Key 15 7080229 1 Nut, Choke Slide 16 7571610 1 Washer 17 7517468 4 Screw 18 7558301 4 Washer, Flat 19 7621336 6 Rivet 20 7555727 6 Washer 21 5431214-070 1 Cover, Console, Inner, Basic 22 5410425 1 Strap, Tool Compartment 23 7621467 50 Rivet 24 5810478 1 Tape, Foil 25 7670067 2 Clip, Dart 26 5810482 1 Tape, Foil 27 7621457 10 Rivet, Pop 28 5431252
5431253
29 7558212 18 Washer, Flat 30 5431230-293 1 Nosepan, RH 31 5810477 1 Tape, Foil 32 7621472 8 Rivet
11Kit - Choke Control
Cable, Choke Control
1
Switch, Rocker
1
Indicator, Acc.
1
Plug, Indicator Hole
11Cover, Shock, LH
Cover, Shock, RH
33 5810475 1 Tape, Foil 34 5243631-067 1 Screen, Front 35 5431154-293 1 Nosepan, Center 36 7670040 6 Fastener, U-T ype Clip 37 5810509 1 Tape, Foil 38 2635010-067 1 Hinge, Lower 39 5224434-293 1 Bumper, Front 40 7515102 2 Screw 41 7080430 4 Plug, Button 42 7512164 2 Screw 43 5222611-067 2 Plate, Front Bumper Reinforcement 44 5431250-293
5431251-293 45 5431229-293 1 Nosepan, LH 46 5410582 1 Plug, Clutch Hole 47 2670071 2 Reflector, Amber 48 7621601 2 Rivet, Cherry Mate 49 5431501 2 Strap, Hood Latch 50 5222332-067 1 Support, Clutch Guard 51 7621449 4 Rivet, Cherry 52 5211249-067 1 Plate, Clutch Guard 53 5432302 1 Clip 54 4020139 1 Clip, Rosebud 55 5222339-067
5222340-067 56 7542122 4 Nut, Nylok 57 7621479 6 Rivet, Bulbex 58 5810476 1 Tape, Foil 59 5222345-067
5222346-067 60 5222356-067 1 Bracket, Support, Radius Rod 61 5811078 1 Shield, Nosepan Drain Hole 62 5224440 1 Pin, Clutch Cover 63 7075350 1 Decal - Engine and Clutch 64 5243761 1 Guard, Clutch 65 7080311 1 Pin, Clutch Cover
11Cap, Bumper End, LH
Cap, Bumper End, RH
11Bracket, Pan Brace, LH
Bracket, Pan Brace, RH
11Bracket, Bumper Brace, LH
Bracket, Bumper Brace, RH
7/99
A8
32
HOOD ASSEMBLY
INDY 340 DELUXE S00LD3AS
1
2
3
30
29
28
31
27
26
12
14
21
25
22
23
24
24
20
4
5
6
18
17
19
8
7
9
16
15
10
11
13
14
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 5433389 1 Windshield, Mid, Smoke 2 5410970 4 Retainer, Windshield 3 3280303 1 Speedometer 4 3280209 1 Cushion, Rubber 5 3280275 1 Cable, Speedometer 6 2632095-293 1 Asm. Hood
7 7515107 2 Screw 8 1011944-067 2 Mount, Headlight
9 7670057 2 Nut, U-Type Speed 10 2460636 1 Headlamp, Harness 11 2431008
4030048 2870448
12 3280157
3280156
3280158 13 7670040 1 Fastener, U-T ype Clip 14 7517441 7 Screw
(Includes Foam, Foil, Warn. Decals)
1
Headlamp, 3 Bulb
2
Bulb, High Beam
1
Bulb
2
Washer, Flat
2
Washer, Split Lock
2
Nut
15 7080887 1 Knob, Headlight Adjust 16 7558301 1 Washer, Flat 17 5432669 1 Mount, Headlamp 18 7041308 1 Spring, Headlight Adjust 19 7517746 1 Bolt, Tee, Adjuster 20 3280210 1 Bracket, Speedo/Tach. 21 7542122 4 Nut, Nylok 22 5242252-067 1 Hinge, Upper 23 1012637 2 Hinge, Upper Stud Plate 24 4020139 3 Clip, Rosebud 25 7710474 2 Ring, Retaining 26 7661647 2 Pin, Retaining 27 4020063 1 Housing, Pack 28 2460648 1 Harness, Main 29 4020133 1 Housing, Socket 30 4020057 1 Housing 31 4020092 1 Terminal, Ring 32 7621509 3 Rivet
7/99
A9
HOOD ASSEMBLY
INDY 340 DELUXE S00LD3AS
1
2
3
4
5
6
7
8
9
10
11
15
14
13
12
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7512103 1 Bolt 2 7080414 1 Cable, Hood Retainer 3 7542122 1 Nut, Nylok 4 7555806 4 Washer, Flat 5 7670017 4 Nut, Push 6 5243932 1 Deflector, Air 7 5243629-067 1 Screen, Hood, Upper 8 5243628-067 1 Screen, Hood, Center
9 5243627-067 1 Screen, Hood, Lower
10 7670082 12 Clip, U-Type Speed
11 581 1772 1 Foam, Hood, LH 12 5811563 1 Foil, Hood, RH 13 5811773 1 Foam, Hood, RH 14 7670040 3 Fastener, U-T ype Clip 15 5243630-067 1 Screen, Hood, Side
7/99
A10
10
RH
1
DECALS
INDY 340 DELUXE S00LD3AS
2
3
5
4
6
8
9
7
16
15
14
LH
13
12
11
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
2201585 1 Kit - Hood Decals, ’00 Indy 340 Deluxe
(Incl. 1-5,7-10,12,13,16) 1 7078370 1 Decal - Caution, English 2 7078202 1 Decal - Hood Side, “Indy”, RH 3 7078315 1 Logo - 45th Anniversary 4 7077441 1 Decal - Caution, French 5 7078341 1 Decal - “340”, RH 6 7078204 1 Decal - “Indy”, Trailing Arm, RH 7 7075438 1 Decal - “NO PASSENGER” Warning 8 7077439 1 Decal - Warning, French
9 7077438 1 Decal - Warning, English
10 7078399 1 Decal - Electric Start
11 7078203 1 Decal - “Indy”, Trailing Arm, LH 12 7078198 1 Decal - “340”, LH 13 7078201 1 Decal - Hood Side, “Indy”, LH 14 7076360 1 Decal - Track/Seat, LH/RH, Eng/French 15 7077546
2200891
16 7078197 1 Decal - Hood Center, “POLARIS”
21Decal - “POLARIS”, Flags, Seat
Kit - Decal Application Solution
7/99
A11
BATTERY BOX
INDY 340 DELUXE S00LD3AS
2
3
4
1
5
6
8
15
14
13
12
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 4140006 1 Battery 2 2450022 1 Strap, Battery 3 2200361 1 Kit - Battery Bolt 4 2460306 1 Cable, Battery 5 7621472 6 Rivet 6 1011828-067 1 Box, Battery 7 5410346 1 Insulator, Cable 8 4010072 1 Cable, Starter, Black
9 3083211 1 Switch, Magnetic
10 2434008 1 Breaker, Circuit
11 7541925 2 Nut, Nylok 12 4010074 1 Cable, Starter, Black 13 7571602 2 Washer 14 7512018 3 Screw 15 5810317 2 Pad, Fuel Tank Bracket
9
10
11
7
7/99
A12
20
BRAKE
INDY 340 DELUXE S00LD3AS
1
8
4
2
5
6
3
7
8
9
16
19
17
15
18
1
10
11
14
13
12
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
1 7080613 1 Cable, Brake 2 5220211-067 1 Bracket, Brake 3 7555806 2 Washer, Flat 4 7515440 2 Screw 5 7552603 4 Washer, Spring Lock 6 7072088 1 Decal - Brake, Silver 7 5240240-067 1 Bracket, Brake, Top Mounting 8 1930559 4 Bushing 9 7542425 2 Nut
10 5020695 2 Spacer, Alignment
11 7041 147 1 Spring, Brake Return 12 5630305 1 Caliper, Stationary 13 1930592 1 Pad, Brake 14 1930588 1 Puck, Moveable Brake 15 1930593 1 Caliper, Brake 16 7512240 1 Bolt 17 5332795 1 Bushing 18 7542122 1 Nut, Nylok 19 7080316 1 Clevis 20 7515478 2 Screw
1/98
A13
TOOL KIT
INDY 340 DELUXE S00LD3AS
6
1
8
5
2
7
9
10
4
3
Ref. Part No. Qty. Description Ref. Part No. Qty. Description
3083409 1 Kit - Tool (Incl. 1-3) 1 ––––––– 1 Screwdriver 2 ––––––– 1 Wrench, 10-12 Spanner 3 ––––––– 1 Box Wrench, Special 4 9915247
9915355
11Manual, Owner’s, ’00 Snowmobile
Supplement, Owner’s Manual, ’00 340 Deluxe
5 7080287 1 Strap, Emergency Starter 6 5430719 1 Cover, Tool Box 7 5811051 1 Foam, Tool Box 8 7512017 4 Screw 9 5430716 1 Box, Tool
10 5242355 1 Bracket, Tool Box Mount
1/98
A14
FRONT SUSPENSION and SKI
INDY 340 DELUXE S00LD3AS
1
4
39
41
40
4
42
44
30
2
38
37
43
34
33 3
32
31
29
1
3
4
3
17
16
15
18
14
6
7
8
9
4
10
10
13
11
12
5
4
36 35
27
26
25
24
28
19
20
21
22
23
B1
Loading...
+ 36 hidden pages