Polaris RZR XP 1000 EPS 2019, RZR XP 4 1000 EPS 2019, RZR XP 1000 EPS Trails & Rocks 2019 Owner's Manual

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2019

OWNER’S MANUAL

RZR® XP / XP 4 1000 EPS

RZR® XP 1000 EPS

TRAILS AND ROCKS EDITION

WARNING

Read, understand, and follow all of the instructions and safety

precautions in this manual and on all product labels.

Failure to follow the safety precautions

could result in serious injury or death.

WARNING

Operating, servicing, and maintaining a passenger vehicle or off-road

vehicle can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine expect as

necessary, service your vehicle in a well-ventilated area and wear gloves

or wash your hands frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

For videos and more information

about a safe riding experience with

your Polaris vehicle, scan this QR

code with your smartphone.

2019 RZR Owner’s Manual

1000 XP / XP 4 EPS

1000 XP

Trails and Rocks Edition

publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printed in U.S.A. 9929134

WELCOME

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

• Snowmobiles

• SPORTSMAN® All-terrain vehicles

• Low emission vehicles (LEVs)

• RANGER® utility vehicles

• BRUTUS® work vehicles

• SLINGSHOT® three wheel motorcycles

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer® (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during, and after, the warranty period.

• RZR® sport vehicles

• GEM® vehicles

• INDIAN® motorcycles

• POLARIS POWER® generators

• POLARIS DEFENSE® combat vehicles

• Timbersled® Snow Bikes

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation that, if not avoided, will result in

death to the operator, bystanders or person(s) inspecting or servicing the

vehicle.

WARNING

WARNING indicates a hazardous situation that, if not avoided, may result in

death to the operator, bystanders or person(s) inspecting or servicing the

vehicle.

CAUTION

CAUTION indicates a potential hazard that may result in minor personal injury

or damage to the vehicle.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and

inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

TABLE OF CONTENTS

Introduction . . . . . . . . . . . . . . . . . . . . 7

Safety . . . . . . . . . . . . . . . . . . . . . . 11

Features and Controls . . . . . . . . . . . . . . 33

Operation . . . . . . . . . . . . . . . . . . . . 59

Winch Guide. . . . . . . . . . . . . . . . . . . 77

Emission Control Systems . . . . . . . . . . . . . 87

Maintenance . . . . . . . . . . . . . . . . . . 89

Specifications . . . . . . . . . . . . . . . . . . 161

Polaris Products . . . . . . . . . . . . . . . . . 167

Troubleshooting . . . . . . . . . . . . . . . . . 169

Warranty . . . . . . . . . . . . . . . . . . . . 175

Maintenance Log . . . . . . . . . . . . . . . . 185

INTRODUCTION

WARNING

Failure to heed the warnings and safety precautions contained in this manual

can result in severe injury or death. Your POLARIS vehicle is not a toy and can

be hazardous to operate. This vehicle handles differently than cars, trucks or

other off-road vehicles. A collision or rollover can occur quickly, even during

routine maneuvers like turning, or driving on hills or over obstacles, if you fail to

• Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.

• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.

• All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.

• Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.

• Always wear a seat belt when riding in this vehicle. Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

• Never use this vehicle with drugs or alcohol, as these conditions impair judgment and reduce operator reaction time.

• Complete the steps described in the New Operator Driving Procedures section. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.

take proper precautions.

INTRODUCTION

EUROPEAN VIBRATION AND NOISE

The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.

The operating conditions of the machinery during testing:

The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).

The uncertainty of vibration exposure measurement is dependent on many factors, including:

• Instrument and calibration uncertainty

• Variations in the machine such as wear of components

• Variation of machine operators such as experience or physique

• Ability of the worker to reproduce typical work during measurements

• Environmental factors such as ambient noise or temperature

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle’s identification numberq, engine serial number provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

Vehicle Model Number:

Vehicle Identification Number:

Engine Serial Number:

, and key numberein the spaces

INTRODUCTION

Key Number:

SAFETY

SAFETY TRAINING

Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course

ROHVA (Recreational Off-Highway Vehicle Association) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.

Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.

We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.

For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.

SAFETY

SAFE RIDING GEAR

Always wear helmet, eye protection, gloves, long-sleeve shirt, long pants, overthe-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury.

RIDER COMFORT

Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area.

The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow. Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.

Helmet

Eye Protection

Long Sleeves

Gloves

Long Pants

Over-the-Ankle Boots

SAFETY

HELMET

Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.

Parents should verify that young operators have a helmet that fits, and should obtain one of proper size if it does not fit before allowing operation.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

EYE PROTECTION

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

GLOVES

Wear gloves for comfort and for protection from sun, cold weather and other elements.

BOOTS

Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

CLOTHING

Wear long sleeves and long pants to protect arms and legs.

SAFETY

SAFETY LABELS AND LOCATIONS

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.

Warning Labels

Payload Warning

PROPER USE WARNING

WARNING

Require Proper Use of Your Vehicle

Do your part to prevent injuries:

• Do not allow careless or reckless driving.

• Make sure operators are 16 or older with a valid driver’s license.

• Do not let people drive or ride after using alcohol or drugs.

• Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.

• RZR: Do not exceed seating capacity: 1 passenger.

• RZR 4: Do not exceed seating capacity: 3 passengers.

PAYLOAD WARNING

SAFETY

WARNING

RZR Never Exceed

XP 1000

XP4 1000

68 MPH (109 km/h) 330 lbs. (150 kg)

68 MPH (109 km/h) 860 lbs. (390 kg)

If Total Payload Exceeds

SEAT BELT WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH.

Be Prepared

• Fasten seat belts.

• Wear an approved helmet and protective gear.

• ALWAYS use cab nets and/or doors.

• Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or hand holds. Stay completely inside the vehicle.

LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org).

RIDERS WARNING

Be Sure Riders Pay Attention and Plan Ahead

If you think or feel the vehicle may tip or roll, reduce your risk of injury:

• Keep a firm grip on the steering wheel or hand holds and brace yourself.

• Do not put any part of your body outside of the vehicle for any reason.

SAFETY

FUEL TRANSPORT WARNING

NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

DRIVE RESPONSIBLY WARNING

WARNING:

Drive Responsibly

Rollovers have caused severe injuries and death, even on flat, open areas.

Avoid loss of control and rollovers:

• Avoid abrupt maneuvers, sideways sliding, skidding or fishtailing, and never do donuts.

• Slow down before entering a turn.

• Avoid hard acceleration when turning, even from a stop.

• Plan for hills, rough terrain, ruts and other changes in traction and terrain.

• Avoid paved surfaces.

• Avoid sidehilling (riding across slopes).

AIR BOX CAUTION

CAUTION:

Use a Polaris approved air filter. The use of a non-Polaris approved air filter may cause engine damage. Before installing filter, ensure there is no dirt or debris in the clean side of the intake tube. The air filter must be properly seated before the lid is reinstalled. Please reference your owner’s manual for additional information regarding air filter service.

BELT DEBRIS WARNING

WARNING

SAFETY

Air Box Caution

Improper service or maintenance of this PVT system can result in vehicle

Always look for and remove debris inside and around the clutch and vent

Read owner’s manual or see authorized POLARIS dealer or other authorized

damage, SEVERE INJURY or DEATH.

system when replacing the belt.

person.

Belt Debris Warning

SAFETY

LOAD / PASSENGER / TIRE PRESSURE WARNING

The Load / Passenger / Tire Pressure Warning vehicle in the cargo box.

is located at the rear of the

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF

• Reduce speed and allow greater distance for braking when carrying cargo.

• Overloading or carrying tall, off-center, or unsecured loads will increase your

• For stability on rough or hilly terrain, reduce speed and cargo.

• Be careful if load extends over the side of the box.

• Never carry passengers in cargo box.

• Passengers can be thrown off. This can cause serious injury or death.

MAXIMUM CARGO BOX LOAD

TIRE PRESSURE IN PSI (KPa)

MAXIMUM WEIGHT CAPACITY*

*INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES

Read Operation and Maintenance Manual for more detailed loading information.

CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

risk of losing control. Loads should be centered and carried as low as possible in box.

RZR XP 1000 RZR XP 4 1000

300 lbs. (136 kg) 300 lbs. (136 kg) 300 lbs. (136 kg)

FRONT 18 (124)

REAR 19 (131)

740 lbs. (336 kg) 900 lbs. (408 kg) 740 lbs (336 kg)

FRONT 22 (152)

REAR 22 (152)

RZR XP 1000

Trails and Rocks

Edition

FRONT 18 (124)

REAR 19 (131)

INTERNATIONAL WARNING LABELS

GENERAL ALERT (7189384)

Read your owner’s manual. Never allow anyone under 16 years of age to operate this vehicle. Never use alcohol or drugs before or while driving or riding. Do not allow operation on public roads (unless designated for offhighway vehicle access). Wear approved helmet, goggles, and protective clothing. Always wear seat belts. Always use the cab nets or doors. Avoid operating in a manner that could result in a rollover. Avoid exhibition driving.

INTAKE ALERT (7185975)

Use a Polaris approved air lter. The use of a non-Polaris approved air lter may cause engine damage. Before installing  lter ensure there is no dirt or debris in the clean side of the intake tube. The air lter must be properly seated and the hinges fully inserted when the lid is reinstalled. Please reference your owner’s manual for additional information regarding the air lter service.

CLUTCH COVER ALERT (7181427)

Keep body parts away from belt.

SAFETY

HITCH CAPACITY ALERT (7183300)

Read owner’s manual. TRAILER MAX WEIGHT: 2300 N ON LEVEL

GROUND HITCH MAX VERTICAL WEIGHT: 1400 N

SAFETY

TIRE PRESSURE / PASSENGER ALERT FOR 2-SEAT VEHICLES (7189871)

Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner’s manual. Never carry or transport fuel on this vehicle.

MAXIMUM CARGO

BOX LOAD

136 kg

MAXIMUM CAPACITY

Occupants: 2

(Occupants + Tow

Load) Weight: 336 kg

TIRE PRESSURE

(IN KPA/BAR)

Front: 124 kPa/1,24 bar

Rear: 131 kPa/1,31 bar

TURBO:

Front: 125 kPa/1,25 bar

Rear: 130 kPa/1,30 bar

TIRE PRESSURE / PASSENGER ALERT FOR 4-SEAT VEHICLES (7189872)

Never carry passengers in cargo box. Passengers can be thrown off. This can cause serious injury or death. Read owner’s manual. Never carry or transport fuel on this vehicle.

MAXIMUM CARGO

BOX LOAD

136 kg

MAXIMUM CAPACITY

Occupants: 4

(Occupants + Tow

Load) Weight: 408 kg

TIRE PRESSURE

(IN KPA/BAR)

Front: 152 kPa/1,52 bar

Rear: 152 kPa/1,52 bar

TURBO 4:

Front: 152 kPa/1,52 bar

Rear: 152 kPa/1,52 bar

SAFETY

SAFETY WARNINGS

WARNING

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual and in the safety DVD

provided with your vehicle. See the OPERATION section of the owner’s

OPERATING WITHOUT INSTRUCTION

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. Take a training course and complete the New Operator Driving Procedures outlined on page 64.

All operators must read and understand the owner's manual and all warning and instruction labels before operating the vehicle.

Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures outlined on page 64.

manual for proper operating procedures.

SAFETY

OPERATOR RESTRICTIONS/ AGE RESTRICTIONS

This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age or anyone without a valid driver’s license.

All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.

USING ALCOHOL OR DRUGS

Riding in this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

Never consume alcohol or drugs before or while operating or riding in this vehicle.

FAILURE TO INSPECT BEFORE OPERATING

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident. Always perform the Pre-

Ride Inspection outlined in the Operation chapter before each use of your

vehicle to make sure it's in safe operating condition. Always follow the

inspection and maintenance procedures and schedules described in this

owner’s manual. See the Periodic Maintenance section of the Maintenance

chapter.

SEAT BELTS

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.

All riders must wear seat belts at all times.

SAFETY

PROTECTIVE APPAREL

Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and all passengers must always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

CAB DOORS

Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle. Cab doors are NOT intended to be used as arm rests. Keep hands and feet inside the vehicle

at all times.

CARRYING MULTIPLE PASSENGERS (RZR 2–SEAT)

Never carry a passenger until you have operated this vehicle for at least two hours and have completed the steps in the New Operator Driving Procedures section. A passenger must always be seated in a passenger seat with seat belt secured. Carrying more than one passenger in a 2seat vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover. Never carry more than one passenger in a 2-seat vehicle.

SAFETY

CARRYING MULTIPLE PASSENGERS (RZR 4-SEAT)

Never carry a passenger until you have operated this vehicle for at least two hours and have completed the steps in the New Operator Driving Procedures section.

A passenger must always be seated in a passenger seat with seat belt secured.

Never carry more than three passengers in a 4-seat vehicle.

OPERATING WITH A LOAD ON THE VEHICLE

The weight of both cargo and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.

• The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.

Always follow these guidelines:

Under ANY of these conditions: Do ALL of these steps:

Passenger and/or cargo exceeds half the maximum weight capacity

Operating in rough terrain

Operating over obstacles

Climbing an incline

Towing

1. Slow down.

2. Verify tire pressure.

3. Use extra caution when operating.

SAFETY

PASSENGERS IN THE CARGO BOX

Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box. A passenger must always be seated in a passenger seat with seat belt secured.

OPERATING ON PAVEMENT

This vehicle's tires are designed for off-road use, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.

OPERATING ON PUBLIC ROADS

Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).

OPERATING AT EXCESSIVE SPEEDS

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and your passengers’ skills and experience.

SAFETY

TURNING IMPROPERLY

Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.

JUMPS AND STUNTS

Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

IMPROPER HILL CLIMBING

Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. See the Driving Uphill section for details.

DESCENDING HILLS IMPROPERLY

Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual. See the Driving Downhill section for details.

SAFETY

CROSSING HILLSIDES

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. See the Driving on a Sidehill (Sidehilling) section for details.

STALLING WHILE CLIMBING A HILL

Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

OPERATING IN UNFAMILIAR TERRAIN

Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

SAFETY

OPERATING IMPROPERLY IN REVERSE

Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See the Driving in Reverse section for details.

Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.

IMPROPER TIRE MAINTENANCE

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover.

Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels.

SKIDDING OR SLIDING

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.

Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this owner's manual. See the Driving on Slippery Surfaces section for details.

OPERATING OVER OBSTACLES

Improperly operating over obstacles could cause loss of control or rollover.

Before operating in a new area, check for obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles. See the Driving Over Obstacles section for details.

SAFETY

OPERATING THROUGH WATER

Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle.

Always follow proper procedures for operating in water as described in this owner’s manual. See page 69.

Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

OPERATING ON FROZEN BODIES OF WATER

Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and your cargo, together with any other vehicles in your party.

Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

OPERATING A DAMAGED VEHICLE

Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and steering systems.

SAFETY

REFUELING

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always turn off the engine when refueling.

• Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.

• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

EXPOSURE TO EXHAUST

Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.

Operate this vehicle only outdoors or in well-ventilated areas.

HOT EXHAUST SYSTEMS

WARNING

Exhaust system components are very hot during and after use of the vehicle.

Hot components can cause burns and fire. Do not touch hot exhaust system

components. Always keep combustible materials away from the exhaust

Use caution when traveling through tall grass, especially dry grass. Always

inspect the underside of the vehicle and areas near the exhaust system after

driving through tall grass, weeds, brush, and other tall ground cover. Promptly

remove any grass or debris clinging to the vehicle.

system.

SAFETY

IMPROPER CARGO LOADING

Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident.

• Always follow the instructions in this owner’s manual for carrying cargo. See page 74.

• Never exceed the stated load capacity for this vehicle. See the Load / Passenger / Tire Pressure Warning section for details.

• Cargo should be properly distributed and securely attached. See page 74.

• Reduce speed when carrying cargo. Allow a greater distance for braking.

UNAUTHORIZED USE OF THE VEHICLE

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.

FOR MORE INFORMATION ABOUT SAFETY

call POLARIS at 1-800-342-3764.

FEATURES AND CONTROLS

COMPONENT LOCATIONS

Cargo Box

ROPS Frame

Fuel Tank Cap

Tie-Down Points (4 corners)oGear Selector

Brake Pedal

Throttle Pedal

Radiators

Cab Door

Passenger Hand Hold

FEATURES AND CONTROLS

SWITCHES

Light Switch

AWD Switch

Instrument Cluster

Ignition Switch

12V Accessory Outlet

AUXILIARY OUTLETS

The vehicle is equipped with one or more 12-volt accessory outlets. One outlet is on the dash, a second outlet (if equipped) is in the rear passenger area. Use the outlets to power an auxiliary light or other optional accessories. For service, the dash outlet connection is under the dash. The rear outlet connection is under the rear passenger seats.

FEATURES AND CONTROLS

IGNITION SWITCH

The ignition switch is a four-position, key-operated switch. Use the ignition switch to start the engine. See page 62 for starting procedures.

POSITION FUNCTION

OFF

ACCESSORY

The engine is off. Electrical circuits are off, except accessory 12V.

The engine is off. Powers the gauge and terminal block. Check engine and power steering warning indicators will appear on the gauge in this mode but will turn off when the vehicle is started if no issues are present.

START

The key can be removed from the switch when it is in the OFF position.

Electrical circuits are on. Electrical equipment can be used.

Turn the key to the START position to engage the electric starter. The key returns to the ON position when released.

HEADLIGHT SWITCH

Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The ignition switch must be in the ON position to operate the headlights.

Press the top of the rocker switch toward the dash to place the headlights on high beam headlights on low beam headlights.

. Move the rocker switch to the center position to place the

. Press the bottom of the rocker switch to turn off the

If the headlight switch is ON when the ignition switch is turned off, the lights will remain on for approximately 30 seconds.

FEATURES AND CONTROLS

ALL WHEEL DRIVE (AWD) SWITCH

The AWD Switch has two positions:

All Wheel Drive (AWD)

Two Wheel Drive (2WD)

Press the top of the rocker switch to engage All Wheel Drive. Press the bottom of the switch to operate in two wheel drive. See the All Wheel Drive (AWD) System section for AWD operating instructions.

ELECTRONIC POWER STEERING (EPS)

Electronic power steering (if equipped) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle.

The EPS warning indicator briefly illuminates when the key is turned to the ON position. See the Instrument Cluster section for details.

To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down.

If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

REMOTE WINCH SWITCH

Pull the remote winch switch and cable out from the dash storage area. Press and hold the left side of the switch to spool line out from the winch. Press and hold the right side of the switch to spool line in the winch. Release the switch and it returns to the center “OFF” position to stop spooling.

FEATURES AND CONTROLS

SEATS

Before operating the vehicle, always push down on all seat backs to ensure the latches are secure.

SEAT ADJUSTMENTS

On seats equipped with an adjustment lever under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever. The seat will lock into the new position.

For other seat styles, loosen (do not remove) the four screws located on the seat bottom. Slide the seat forward or rearward to the desired position. Tighten the screws to 4 ft. lbs. (5.4 Nm). Do not overtighten.

SEAT REMOVAL

1. Pull up on the seat latchqlever located under the rear edge of the seat.

2. Tilt the seat forward.

3. Lift the seat upward to remove it from the vehicle.

4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the

front edge of the seat slide under the seat retainer bar.

5. Press down firmly at the rear of the seat to engage the rear latch.

FEATURES AND CONTROLS

STEERING WHEEL

The steering wheel can be tilted upward or downward for rider preference.

Lift and hold the steering wheel adjustment lever upward or downward. Release the lever when the steering wheel is at the desired position.

while moving the steering wheel

FUEL CAP

The fuel tank filler capqis located on the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with

ethanol content greater than 10 percent, such as E-85 fuel.

CAB DOORS

This vehicle is equipped with cab doors. Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched when riding in this vehicle.

Always inspect doors and latches for wear and damage before each use of the vehicle.

Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer or qualified person.

FEATURES AND CONTROLS

PASSENGER HAND HOLD

Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments.

1. Remove the retainer

2. Remove the pin from the post.

3. Slide the post inward or outward to the desired position.

4. Reinstall the pin through the post mounting hole

both post adjustment holes and post mounting hole.

from the end of the adjustment pinw.

, adapter bushing holer,

, and lastly through the remaining bushing hole

5. Reinstall the retainer to the pin.

FEATURES AND CONTROLS

HOOD

Remove the hood to access the radiator pressure capqand pressure tankw.

1. Turn the hood fastenerse1/4 turn.

2. Grasp the upper hood edge and pull upward to disengage the fasteners.

3. Pivot the hood forward and lift upward to disengage the lower hood hooks.

4. Lift the hood away from the vehicle.

FEATURES AND CONTROLS

SEAT BELTS

This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.

3-POINT SEAT BELT

To wear the 3-point seat belt properly, follow this procedure:

1. Pull the seat belt latch downward and across your chest toward the buckle at

the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

2. Push the latch plate into the buckle until it clicks. Pull up on the strap to

tighten.

3. Press the red release latch on the buckle to release the seat belt.

6-POINT SEAT BELT (TRAILS AND ROCKS EDITION)

This vehicle is equipped with a Click-6 safety harness with built-in interlock. To wear the 6-point seat belt properly, follow this procedure:

1. Pull both the seat belt latch and buckle across your chest.

2. Push the latch plate into the buckle until it clicks.

3. Pull on the adjustment straps to tighten the straps on your hips and thighs.

4. To release the seat belt, press the red release latch on the buckle.

FEATURES AND CONTROLS

SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to make sure it releases freely.

3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or qualified person.

4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the latch retractor

housings regularly.

and

FEATURES AND CONTROLS

SEAT BELT HEIGHT ADJUSTER (IF EQUIPPED)

The seat belt height adjuster reduces neck rub and works as a shock absorber for your shoulder. The height adjuster consists of an adjuster Adjustment becomes easier with repeated use. The seat belt height adjuster can be cleaned with water.

To adjust the height of your seat belt for desired comfort and proper fit, follow this procedure:

1. Stretch the seat belt height adjuster toward the front of the vehicle.

2. While continuing to stretch the seat belt height adjuster, slide the adjuster up or down, rocking it side to side if necessary, until you reach the desired height. This may require both hands. Do not attempt to adjust while vehicle is in motion.

and a railw.

FEATURES AND CONTROLS

GEAR SELECTOR

P: Park

R: Reverse

N: Neutral

L: Low Gear

H: High Gear

To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.

TIP

Maintaining shift linkage adjustment is important to assure proper transmission

function. Your POLARIS dealer or qualified person can assist in resolving any

shifting problems.

NOTICE

Do not attempt to shift the transmission while the vehicle is moving or damage

to the transmission could result. Always shift when the vehicle is stationary and

the engine is at idle.

USING LOW RANGE

Always shift into low gear for any of the following conditions:

• Operating in rough terrain or over obstacles

• Loading the vehicle onto a trailer

• Towing heavy loads

FEATURES AND CONTROLS

SERVICE ACCESS PANELS

ENGINE ACCESS PANEL

The engine access panel is located behind the seats on the frame of the vehicle. Remove the seats and remove the access panel to reach serviceable engine components.

CARGO BOX ACCESS PANEL

The cargo box access panel is located on the floor of the cargo box. Remove the panel to access the engine oil fill cap, spark plugs and air filter.

FEATURES AND CONTROLS

BRAKE AND THROTTLE PEDALS

BRAKE PEDAL

Depress the brake pedalqto slow or stop the vehicle. Apply the brakes while starting the engine.

THROTTLE PEDAL

Push the throttle pedalwdown to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

TIP

If the throttle pedal and brake pedal are applied simultaneously, engine power

may be limited.

FEATURES AND CONTROLS

ROLLOVER PROTECTIVE STRUCTURE (ROPS)

The Rollover Protective Structure (ROPS) on this vehicle meets ISO 3471 rollover performance requirements. Always have your authorized dealer or qualified person thoroughly inspect the ROPS if it ever becomes damaged in any way.

ROPS Label

WARNING

Never make modifications to the vehicle’s ROPS structure.

No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.

WARNING

Vehicle rollover could cause severe injury or death. Always avoid operating in

a manner that could result in vehicle rollover.

FEATURES AND CONTROLS

ALL WHEEL DRIVE (AWD) SYSTEM

The All Wheel Drive system is controlled by the AWD switch. When the switch is on 2X4 two-wheel drive at all times. When the switch is on AWD indicator in the instrument cluster will be on.

When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.

There is no limit to the length of time the vehicle may remain in AWD.

, the vehicle is in all wheel drive and the 4X4

ENGAGING AWD

The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.

Engage the AWD switch before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.

Switching to AWD while the rear wheels are spinning or slipping may cause

severe drive shaft and gearcase damage. Always switch to AWD while the rear

wheels have traction or are at rest.

, the vehicle is in

NOTICE

NOTE

For functional descriptions detailing how to operate the DYNAMIX suspension system on certain vehicle models, consult the Polaris RideCommand manual.

FEATURES AND CONTROLS

INSTRUMENT CLUSTER

NOTICE

High water pressure may damage components. Wash the vehicle by hand or

with a garden hose using mild soap. Certain products, including insect

repellents and chemicals, will damage the speedometer lens and other plastic

surfaces. Do not use alcohol to clean the instrument cluster. Do not allow insect sprays to contact the lens. Immediately clean off any gasoline that

splashes on the instrument cluster.

Speedometer

Tachometer

Indicator Lamps

Mode Button

Toggle Buttons

Rider Information Center

SPEEDOMETER

The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h). See page 56.

TACHOMETER

The tachometer displays engine speed in revolutions per minute (RPM).

MODE BUTTON

Press and hold the MODE buttonrto enter or exit the settings menu. Press and release the MODE button to cycle through Area 1 modes and to select an item.

FEATURES AND CONTROLS

TOGGLE BUTTONS

Press and release either toggle buttontto cycle through the options menu or Area 2 modes. Press and hold either toggle button to reset an item. See page

54.

TIP

With the ignition key off, pressing the MODE button or either toggle button will

power up the Rider Information Center for 10 seconds to allow viewing of the

odometer and the clock.

INDICATOR LAMPS

LAMP INDICATES CONDITION

Vehicle Speed When standard mode is selected, speed displays in miles per

hour.

When metric mode is selected, speed displays in kilometers per hour.

FEATURES AND CONTROLS

Over Temperature

Electric Power Steering (EPS) Warning (if equipped)

Neutral This lamp illuminates when the transmission is in neutral and

High Beam This lamp illuminates when the headlamp switch is set to high

Helmet/Seat Belt This lamp is a reminder to the operator to ensure all riders are

Check Engine This indicator appears if an Electronic Fuel Injection (EFI)

Check Battery This warning usually indicates that the vehicle is operating at

Low Fuel This lamp illuminates when fuel level in the fuel tank is low.

This lamp illuminates to indicate an overheated engine. If the indicator flashes, the overheating condition remains, and the system will automatically reduce engine power.

This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.

the ignition key is in the ON position.

beam.

wearing helmets and seat belts before operating. The driver ’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.

related fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized dealer or qualified person can assist.

an RPM too low to keep the battery charged. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is applied. Drive at a higher RPM or recharge the battery to clear the warning.

Speed Key (optional accessory)

Information about the speed key is provided in the accessory kit.

FEATURES AND CONTROLS

RIDER INFORMATION CENTER

Gear Indicator This indicator displays gear shifter position.

AWD Indicator This indicator shows whether 2X4 or AWD is active.

Service

Indicator

Fuel Gauge The segments of the fuel gauge show the level of fuel in the

H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears)

A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer, or other qualified person, can provide scheduled maintenance. See page 57 for resetting instructions.

fuel tank. When the last segment clears, a low fuel warning is activated. The outline of the fuel display will flash. Refuel immediately.

Speed Limitation (if equipped)

This vehicle may be equipped with a maximum speed limitation function. This would be displayed on the screen as “LIM” followed by the speed. “LIM 30” for example.

The rider information center is located in the instrument cluster. All segments will light up for one second at start-up.

If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your POLARIS dealer, or other qualified person, can provide proper diagnosis.

The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock.

FEATURES AND CONTROLS

MODE INFORMATION DISPLAYS

The rider information center contains three areas that display mode information.

Area 1 Modes

Engine Temperature Temperature of engine coolant

Vehicle Speed Speed of vehicle

Tachometer Engine speed (RPM)

Area 2 Modes

Odometer The odometer records and displays

Trip Meters (T1/T2) A trip meter records the distance

Engine Hours Total hours of engine operation since

Service Hours A flashing wrench symbol indicates

Trip Time Time length of vehicle operation

Area 3 Modes

Clock The clock displays time in a 12-hour

Description

the distance traveled by the vehicle.

traveled by the vehicle if reset before each trip. To reset, see page 56.

manufacture

that the preset service interval has been reached. To reset, see page 57.

since mode was last reset

Description

or 24-hour format. To reset, see page

55.

FEATURES AND CONTROLS

ACCESSING MENUS AND OPTIONS

GAUGE SETTINGS MENU

Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See page 53.

Press and hold the MODE button to enter the settings menu.

The OPTIONS screen will display for a few seconds.

1. Press and release either toggle button to cycle to the desired option.

2. Press MODE to select the option.

3. Press either toggle button to cycle to the desired setting.

4. Press MODE to save and exit to the settings menu.

5. Press and hold the MODE button to exit the settings menu.

BACKLIGHT COLOR

The information center backlight can be set to either blue or red.

1. Press and hold the MODE button to enter the settings menu.

2. Press either toggle button to cycle to the “BL COLOR” option. Press MODE to select.

3. Press either toggle button to cycle to the desired setting.

4. Press MODE to save and exit to the settings menu,

FEATURES AND CONTROLS

BACKLIGHT BRIGHTNESS

The information center backlight can be set to either blue or red.

1. Press and hold the MODE button to enter the settings menu.

2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.

3. Press “UP” button to increase brightness. Press “DOWN” button to decrease brightness.

4. Press MODE to select and exit to the settings menu.

CLOCK

The clock must be reset any time the battery has been disconnected or discharged.

1. Press and hold the MODE button to enter the settings menu.

2. Press either toggle button to cycle to the “CLOCK” option. Press MODE to select.

3. Press either toggle button to cycle to the desired setting (12H or 24H). Press MODE to select.

4. Press either toggle button to change each segment of the clock. Press MODE to accept a change and advance to the next segment.

FEATURES AND CONTROLS

DISPLAY UNITS (STANDARD/METRIC)

1. Press and hold the MODE button to enter the settings menu.

2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select.

3. Press either toggle button to cycle to the desired setting.

4. Press MODE to save and exit to the settings menu.

TRIP METER

Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling.

1. Press either toggle button to cycle to the desired trip meter option (T1 or T2).

2. Press and hold either toggle button until the meter resets to zero.

TRIP TIME

Use a trip time meter to track the travel time during a specific trip. Reset the meter to zero before traveling.

1. Press either toggle button to cycle to the trip time option (TT).

2. Press and hold either toggle button until the meter resets to zero.

FEATURES AND CONTROLS

PROGRAMMABLE SERVICE INTERVAL

The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.

When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Periodic Maintenance Chart for recommended service intervals.

Use the following procedure to reset or change the service interval.

1. Press and hold the MODE button to enter the settings menu.

2. Press either toggle button to cycle to the “Service Hours” option. Press MODE to select.

3. Press MODE to reset the existing value and exit, or press either toggle button to change the value. Press MODE to save and exit to the settings menu.

FEATURES AND CONTROLS

ENGINE ERROR CODES

The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.

If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display.

Failure Mode Indicator (FMI)

Suspect Parameter Number (SPN)

Code Count

1. Press and hold the MODE button to enter the settings menu.

2. Press either toggle button to cycle to the “DIAGCODE” option. Press MODE to select.

3. More than one diagnostic code may be present. Press the toggle UP button to see if more codes are present. Press MODE to select a code.

NOTE

If the displayed code is an engine fault code, the CHECK ENGINE lamp will

blink. If the displayed code is an EPS fault code, the EPS lamp will blink.

4. Record the three (3) numbers displayed.

5. Press MODE to exit to the settings menu.

OPERATION

WARNING

Failure to operate the vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Read and

understand all safety warnings outlined in the safety section of this owner’s

VEHICLE BREAK-IN PERIOD

The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. Clutch and drive belt break-in periods vary depending on operating conditions.

No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. Perform the following procedures carefully.

Excessive heat build-up during the first three hours of operation will damage

close-fitted engine parts and drive components. Do not operate at full throttle

or high speeds during the first three hours of use.

Use of any improper oils may cause serious engine damage. POLARIS

Premium 4 Synthetic Oil is specifically formulated for your 4-cycle engine

manual.

NOTICE

ENGINE AND DRIVETRAIN BREAK-IN

1. Fill the fuel tank with the recommended fuel. See page 30. Always exercise extreme caution whenever handling gasoline.

2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.

3. Complete the New Operator Driving Procedures outlined on page 64.

4. Avoid aggressive use of the brakes.

5. Vary throttle positions. Do not operate at sustained idle.

6. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See the Pre-Ride Inspection section for details.

7. Carry only light loads.

OPERATION

8. During the break-in period, change both the oil and the filter at 25 hours or one month.

9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.

BRAKE SYSTEM BREAK-IN

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

PVT BREAK-IN (CLUTCHES / BELT)

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment.

STANDARD BREAK-IN

Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light loads. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.

SAND / DUNE / MUD BREAK-IN

Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low speed operation at high throttle. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.

PRE-RIDE INSPECTION

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

ITEM REMARKS REF

Brake system/pedal travel

Brake fluid Ensure proper level

Front suspension Inspect, lubricate if necessary

Rear suspension Inspect, lubricate if necessary

Steering Ensure free operation

Tires Inspect condition and pressure page 18

Wheels/fasteners Inspect, ensure fastener tightness

Ensure proper operation page 46

page 140

page 141

page 115

page 149

page 145

page 146

ITEM REMARKS REF

Frame nuts, bolts, fasteners

Inspect, ensure tightness

OPERATION

–

Fuel and oil Ensure proper levels page 38

Coolant level Ensure proper level

Coolant hoses Inspect for leaks

Throttle Ensure proper operation

Indicator lights/ switches

Engine intake prefilter

PVT intake pre-filter Inspect, clean

Headlights Check operation

Brake light/taillight Check operation

Seat Latches Push down on both seat backs to

Seat Belts Check length of belt for damage,

Cab Doors Check doors and latches for wear

Grass and Leaves Remove grass, leaves, and other

Ensure proper operation

Inspect, clean

ensure the latches are secure

check latches for proper operation

or damage.

flammable material or debris, especially near the HOT exhaust system.

page 118

page 130

–

page 49

page 137

page 133

–

page 37

page 42

page 23

–

SAFE OPERATION PRACTICES

1. Visit the Recreational Off-Highway Vehicle Association web site (rohva.org) and take the free on-line training course. Complete the steps in the New Operator Driving Procedures section.

2. Do not allow anyone under 16 years of age or without a valid driver’s license to operate this vehicle.

OPERATION

3. Never carry more than one passenger in a 2-seat vehicle. Never carry more than three passengers in a 4-seat vehicle. Never allow a passenger to ride in the cargo box.

4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area.

5. Never operate with accessories not approved by POLARIS for use on this vehicle.

6. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.

7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel during operation.

8. Never consume alcohol or drugs before or while operating this vehicle.

9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.

10.Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.

11. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and your cargo, together with any other vehicles in your party.

12.Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.

13.Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.

STARTING THE ENGINE

NOTICE

Operating the vehicle immediately after starting could cause engine damage.

Allow the engine to warm up for several minutes before operating the vehicle.

1. Position the vehicle on a level surface outdoors or in a well- ventilated area.

2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle.

3. Place the transmission in PARK.

4. Apply the brakes. Do not press the throttle pedal while starting the engine.

OPERATION

5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.

6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

7. After starting the engine, wait 10 seconds before applying throttle.

STOPPING THE ENGINE

1. Release the throttle pedal completely and brake to a complete stop.

2. Place the transmission in PARK.

3. Turn the engine off.

4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

BRAKING

1. Release the throttle pedal completely.

TIP

When the throttle pedal is released completely and engine speed slows to near

2. Press on the brake pedal evenly and firmly.

3. Practice starting and stopping (using the brakes) until you're familiar with the controls.

idle, the vehicle has no engine braking.

PARKING THE VEHICLE

1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

2. Place the transmission in PARK.

3. Stop the engine.

4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

5. Remove the ignition key to prevent unauthorized use.

OPERATION

KNOW YOUR RIDING AREA / TREAD LIGHTLY

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread lightly. Operate with respect for the terrain, avoid littering, and always stay on the designated trails.

TRAIL ETIQUETTE

Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.

NEW OPERATOR DRIVING PROCEDURES

1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.

2. Visit the Recreational Off-Highway Vehicle Association web site (rohva.org) and take the free on-line training course. Hands-on training is also available through ROHVA.

3. Perform the pre-ride inspection.

4. Do not carry a passenger until you have at least two hours of driving experience with this vehicle.

5. Do not carry cargo during this period.

6. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

7. The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.

8. Always make sure all cab doors are closed and latched when riding in this vehicle.

9. Sit in the driver's seat and fasten the seat belt.

10.Place the transmission in PARK.

11. Start the engine.

12.Apply the brakes and shift into low gear.

13.Check your surroundings and determine your path of travel.

OPERATION

14.Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.

15.Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.

16.Increase speed only after mastering all maneuvers at a slow speed.

17.After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:

• Avoid sharp turns.

• Never turn while applying heavy throttle.

• Never make abrupt steering maneuvers.

• Operate at speeds appropriate for your skills, the conditions and the terrain.

• DO NOT do power slides, “donuts”, jumps or other driving stunts.

DRIVING WITH PASSENGERS

1. Complete the New Operator Driving Procedures outlined on page 64.

2. Perform the pre-ride inspection. See the Pre-Ride Inspection section for details.

3. Do not carry more than one passenger in a 2-seat vehicle. Do not carry more than three passengers in a 4-seat vehicle. Additional passengers can affect the operator’s ability to steer and operate the controls.

4. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.

5. The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. See the Safe Riding Gear section for details.

6. Always make sure all cab doors are closed and latched when riding in this vehicle.

7. Allow a passenger to ride only in a passenger seat.

OPERATION

8. Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.

9. Vehicle handling may change with passengers and/or cargo on board. Allow more time and distance for braking.

10.Always follow all operating guidelines as outlined on safety labels and in this manual.

DRIVING UPHILL

Whenever traveling uphill, follow these precautions:

1. Always check the terrain carefully before ascending a hill. Never drive on hills with excessively slippery or loose surfaces.

2. Avoid excessively steep hills. If ascending a steeper grade is unavoidable, engage all-wheel drive before ascending.

3. Drive straight uphill.

4. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.

5. Avoid unnecessary changes in speed or direction.

OPERATION

6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

7. If the vehicle stalls while climbing a hill, apply the brakes. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

DRIVING ON A SIDEHILL (SIDEHILLING)

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a hill is unavoidable, follow these precautions:

1. Engage all-wheel drive.

2. Drive slowly and use extreme caution.

3. If the vehicle begins to roll over, or if it feels as if it may roll over, immediately turn downhill.

4. Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide.

5. If the vehicle begins to slide downhill, immediately turn downhill to stop the slide, or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill.

OPERATION

DRIVING DOWNHILL

Whenever descending a hill, follow these precautions:

1. Avoid excessively steep hills.

2. Slow down. Never travel down a hill at high speed.

3. Always check the terrain carefully before descending a hill. Never drive on hills with excessively slippery or loose surfaces.

4. Always descend a hill with the transmission in forward gear. Never descend a hill with the transmission in neutral.

5. Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill.

6. Apply the brakes lightly to aid in slowing.

OPERATION

DRIVING THROUGH WATER

Your vehicle can operate through water with a maximum recommended depth equal to floor level. Follow these precautions when operating through water:

1. Determine the water depth and current before entering the water.

2. Choose a crossing where the water level is lowest and where both banks have gradual inclines. Never operate in water that exceeds the maximum recommended depth (floor level)

The large tires on your vehicle may cause the vehicle to float in deep or fast-

flowing water, which could result in loss of traction, loss of control, rollover or

WARNING

accident.

3. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads. Avoid applying brake and throttle at the same time.

NOTICE

Major engine damage can result if the vehicle is not thoroughly inspected after

operation in water. Perform the services outlined in the maintenance chart

section. Give special attention to engine oil, transmission oil, demand drive

fluid, rear gearcase oil, and all grease fittings.

If your vehicle becomes immersed or is operated in water that exceeds the

floor level, service is required before starting the engine. Your POLARIS dealer

or qualified person can provide this service. If it's impossible to bring the

vehicle in before starting the engine, perform the service outlined in the Vehicle

Immersion section, and take the vehicle in for service at the first opportunity.

OPERATION

DRIVING ON SLIPPERY SURFACES

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding.

Follow these precautions when encountering slippery conditions:

1. Slow down before entering slippery areas.

2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

3. Engage all-wheel drive before wheels begin to lose traction.

NOTICE

Severe damage to the drive train may occur if the AWD is engaged while the

wheels are spinning. Always allow the wheels to stop spinning before engaging

4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.

AWD.

OPERATION

DRIVING OVER OBSTACLES

Follow these precautions when operating over obstacles:

1. Always check for obstacles before operating in a new area.

2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.

3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.

4. Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.

5. Always have all passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.

OPERATION

DRIVING IN REVERSE

Follow these precautions when operating in reverse:

1. Always check for obstacles or people behind the vehicle.

2. Apply the throttle lightly. Never open the throttle suddenly.

3. Back slowly.

4. Apply the brakes lightly for stopping.

5. Avoid making sharp turns.

OPERATION

PARKING ON AN INCLINE

A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions:

1. Apply the brakes.

2. Place the transmission in PARK.

3. Stop the engine.

4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

5. Block the rear wheels on the downhill side.

OPERATION

HAULING CARGO

WARNING

Overloading the vehicle or carrying cargo improperly can alter vehicle handling

and may cause loss of control or brake instability. Always follow these

Never exceed the stated load capacity for this vehicle.

precautions when hauling cargo:

REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING

NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When

determining the weight you are adding to the vehicle, include the weight of the

operator, passengers, accessories and loads in the rack or box. The combined

weight of these items must not exceed the maximum weight capacity.

Always load the cargo box with the load as far forward and as low as possible.

When operating over rough or hilly terrain, reduce speed and cargo to maintain

Always operate the vehicle with extreme care when hauling cargo. Slow down

WHEN HAULING CARGO.

stable driving conditions.

and drive in the lowest gear available.

OPERATION

WARNING

SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create

unstable operating conditions, which could result in loss of control of the

OPERATE ONLY WITH STABLE AND SAFELYARRANGED LOADS. When

handling off-centered loads that cannot be centered, securely fasten the load

and operate with extra caution.

HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use

extreme caution when applying brakes with a loaded vehicle. Avoid terrain or

situations that may require backing downhill.

USE EXTREME CAUTION when operating with loads that extend over the

rack sides. Stability and maneuverability may be adversely affected, causing a

DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle

should never exceed 10 MPH (16 km/h) while cornering or while ascending or

Carrying a passenger in the cargo box could result in a fall from the vehicle or

contact with moving components. Never allow a passenger to ride in the cargo

box. A passenger must always be seated in a passenger seat with seat belt

vehicle.

rollover.

descending a hill.

secured.

Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo.

Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.

OPERATION

Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle. See the Load / Passenger / Tire Warning section for details.

BELT LIFE

To extend belt life, use low gear in the following conditions:

• when hauling or towing heavy cargo.

• when consistently operating at speeds less than 35 MPH (56 km/h) in hardpulling terrain, such as mud, rocks or sand/dune environments.

TOWING

WARNING

Towing improperly can alter vehicle handling and may cause loss of control or

brake instability.

The tow loop Tow a vehicle ONLY of equal or lesser size and weight.

When towing a disabled RZR vehicle, place the disabled vehicle's transmission in neutral. Do not operate the vehicle faster than 10 MPH (16 km/h) when towing.

on the rear of the vehicle is provided for recovery use ONLY.

TOWING A RZR

Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. See page 158.

If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 10 MPH (16 km/h).

WINCH GUIDE

These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow

Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.

WINCH SAFETY PRECAUTIONS

1. Read all sections of this manual.

2. Never use alcohol or drugs before or while operating the winch.

3. Never allow children under 16 years of age to operate the winch.

4. Always wear eye protection and heavy gloves when operating the winch.

5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.

6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on page 85.

7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.

8. Always turn the vehicle ignition power OFF when it and the winch are not being used.

9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

10.Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.

12.If winching at an angle is unavoidable, follow these precautions:

a. Look at the winch drum occasionally. Never let the winch cable “stack” or

accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.

all winch instructions and warnings in this manual.

WINCH GUIDE

b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to

feed and rewind the cable evenly before continuing the winch operation.

13.Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.

14.Never attempt to winch loads that weigh more than the winch’s rated capacity.

15.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

16.Never touch, push, pull or straddle the winch cable while winching a load.

17.Never let the winch cable run through your hands, even if wearing heavy gloves.

18.Never release the clutch on the winch when the winch cable is under load.

19.Never use the winch for lifting or transporting people.

20.Never use the winch to hoist or suspend a vertical load.

21.Never immerse or submerse your winch in water. Your dealer can provide service on your winch if this occurs.

22.Always inspect your winch and winch cable before each use.

23.Never winch the hook fully into the winch. This can cause damage to winch components.

24.Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.

25.Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.

WINCH GUIDE

WINCH OPERATION

Read the Winch Safety Precautions in the preceding pages before using your winch.

TIP

Consider practicing the operation and use of your winch before you actually

need to use it in the field.

WARNING

Improper winch use can result in SEVERE INJURY or DEATH. Always follow

• Take your time to think through the winching you are about to do.

• Proceed slowly and deliberately.

• Never hurry or rush during winching.

• Always pay attention to your surroundings.

• You may need to change your winching strategy if it is not working.

• Always remember that your winch is very powerful.

• There are simply some situations that you and your winch will not be able to

deal with. Do not be afraid to ask others to help when this happens.

1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use.

Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly.

Promptly replace any worn or damaged cable.

2. Never operate a winch or a vehicle in need of repair or service.

3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.

all winch instructions and warnings in this manual.

Each winching situation is unique.

WINCH GUIDE

4. Always use the hook strap when handling the hook.

WARNING

Never put your fingers into the hook. This could lead to SEVERE INJURY.

• Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.

TIP

A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to

stretch.

WARNING

Never use a recovery strap when winching due to the excessive energy that

can be released if the winch cable breaks. This can result in SEVERE INJURY

• Never hook the winch cable back onto itself. This will damage the winch

or DEATH. See the Shock Loading section on page 85.

cable and may result in winch cable failure.

WINCH GUIDE

WARNING

Replace the winch cable at the first sign of damage to prevent SEVERE

INJURY or DEATH in the event of failure. For your safety, always replace

POLARIS winch parts (including the cable) with genuine POLARIS

replacement parts available at your authorized POLARIS dealer, or other

• If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.

• If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage and even kill trees. Please remember to TreadLightly® (treadlightly.org).

• Before operating the winch, be sure that the safety latch on the winch cable hook is fully seated when the load is attached.

• Never operate your winch with a damaged hook or latch. Always replace damaged parts before using the winch.

qualified dealer.

5. Never remove the hook strap from the hook.

6. Release the winch clutch and pull out the winch cable.

7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.

8. Read and adhere to the following information for winch damping to ensure safe winch use.

a. In order to absorb energy that could be released by a winch cable failure,

always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object. A damper can absorb much of the energy released if a winch cable breaks when winching. Even a tree limb can help as a damper if no other items are available to you.

WINCH GUIDE

b. Lay the damper on top of the mid-point of the winch cable length that is

spooled out.

c. On a long pull, it may be necessary to stop winching so that the damper

can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.

d. Avoid being directly in line with the winch cable whenever possible. Also,

never permit others to stand near or in line with the winch cable during winch operation.

9. Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.

10.Never use straps, chains or other rigging items that are damaged or worn.

11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on page 85. For your safety, always follow these guidelines when winching a vehicle free:

a. Release the winch clutch and spool out the necessary length of winch

cable.

b. Align the winch cable as close as possible to the winching vehicle’s

centerline.

c. Attach the winch cable hook to the anchor point or the stuck vehicle’s

frame following instructions in this manual.

d. Re-engage the clutch on the winch.

e. Slowly winch in the slack in the winch cable.

f. Select the proper vehicle gear to propel the stuck vehicle in the direction

of winching.

g. Shift to the lowest gear available on the stuck vehicle.

h. Slowly and carefully apply vehicle throttle and winch together to free the

vehicle.

i. Stop winching as soon as the stuck vehicle is able to propel itself without

the help of the winch.

j. Detach the winch cable hook.

k. Rewind the winch cable evenly back onto the winch drum following the

instructions in this manual.

12.Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result. Instead, attach the winch to a strong portion of the vehicle frame or hitch.

WINCH GUIDE

13.Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods.

14.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.

15.After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task.

a. Release the clutch on the winch.

b. Feed out the winch cable that is unevenly bunched up in one area.

c. Re-engage the winch clutch.

d. Have an assistant pull the winch cable tightly with about 100 lbs. (45 kg)

of tension using the hook strap.

e. Slowly winch the cable in while your assistant moves the end of the winch

cable back and forth horizontally to evenly distribute the winch cable on the drum.

f. Doing this reduces the chances of the winch cable “wedging” itself

between lower layers of winch cable.

WINCH GUIDE

WINCH CABLE CARE

WARNING

Use of worn or damaged cable could lead to sudden failure and SEVERE

For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement.

2. Always inspect your winch cable before each use. Inspect for worn or kinked winch cable.

A kinked winch cable made of wire rope is shown at right. Even after being “straightened out,” this cable has already been permanently and severely damaged. Promptly discontinue use of a winch cable in this condition.

A kinked winch cable made of wire rope that has been “straightened out” is shown at right. Even though it may look usable, the cable has been permanently and severely damaged. It can no longer transmit the load that it could prior to kinking. Promptly discontinue use of a winch cable in this condition.

A winch cable made of synthetic rope should be inspected for signs of fraying. Replace the cable if fraying is observed (shown below). Promptly discontinue use of a winch cable in this condition. Also replace the winch cable if there are fused or melted fibers. Such an area of the synthetic rope will be stiff and appear smooth or glazed. Promptly discontinue use of a winch cable in this condition.

INJURY.

WINCH GUIDE

SHOCK LOADING

WARNING

Your winch cable is very strong but it is NOT designed for dynamic, or “shock”

loading. Shock loading may tension a winch cable beyond its strength and

cause the cable to break. The end of a broken winch cable under such high

loading can cause SEVERE INJURY or DEATH to you and other bystanders.

Winch cables are designed to NOT absorb energy. This is true of both wire-rope and synthetic-rope winch cables.

1. Never attempt to “jerk” a load with the winch. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. This is a dangerous practice. It generates high winch cable loads that may exceed the strength of the cable. Even a slowly moving vehicle can create large shock loads in a winch cable.

WARNING

SEVERE INJURY or DEATH can result from a broken winch cable.

2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts extra load on the winch, winch cable, and generates excessive heat from the motor. This is a form of shock loading.

3. Never tow a vehicle or other object with your winch. Towing an object with a winch produces shock loading of the cable even when towing at slow speeds. Towing from a winch also positions the towing force high on the vehicle. This can cause instability of the vehicle and possibly lead to an accident.

4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store energy. This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. Similarly, never use elastic “bungie” cords for winching.

5. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used.

Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading.

WINCH GUIDE

WINCH MAINTENANCE AND SERVICE SAFETY

WARNING

Improper or lack of winch maintenance and service could lead to SEVERE

INJURY or DEATH. Always follow all winch instructions and warnings in this

1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts including mounting hardware.

2. Permit your winch motor to cool down prior to servicing your winch.

3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch.

4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.

5. Some winch models use wire rope as the winch cable. Other winches use a specially designed synthetic rope as the winch cable.

6. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. Although they may look similar, they are NOT alike. A polymer rope not designed for winch use will stretch and store excessive energy when winching.

Failure of a stretched rope under winching conditions will release all of the

stored energy. This will increase the chances of SEVERE INJURY or DEATH.

manual.

WARNING

EMISSION CONTROL SYSTEMS

NOISE EMISSION CONTROL SYSTEM

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.

OPERATION ON PUBLIC LANDS IN THE U.S.A.

Your POLARIS vehicle has a spark arrester that was tested and qualified to be in accordance with the USFS standard 5100-1C. Federal law requires that this spark arrester be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at www.gpoaccess.gov/ecfr/.

CRANKCASE EMISSION CONTROL SYSTEM

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

EXHAUST EMISSION CONTROL SYSTEM

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the left front frame of the vehicle.

ELECTROMAGNETIC INTERFERENCE

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with the EMC requirements of European directives 97/24/ EC and 2004/108/EC.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

MAINTENANCE

PERIODIC MAINTENANCE CHART

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized POLARIS dealer can perform any service that may be necessary for your vehicle. POLARIS also recommends POLARIS parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the periodic maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine POLARIS parts are available from your POLARIS dealer. Equivalent parts may be used for emissions-related service.

Service and adjustments are important for proper vehicle operation. If you're not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations.

Vehicles subjected to heavy or severe use patterns must be inspected and serviced more frequently.

SEVERE USE DEFINITION

• Frequent immersion in mud, water or sand

• Racing or race-style high RPM use

• Prolonged low speed, heavy load operation

• Extended idle

• Frequent short trip operation in cold weather (engine frequently does not operate long enough to reach full operating temperature)

Pay special attention to the oil level. A rise in oil level during cold weather can indicate contaminants collecting in the oil sump or crankcase. Change oil immediately if the oil level begins to rise. Monitor the oil level, and if it continues to rise, discontinue use and determine the cause. Your POLARIS dealer or other authorized person can assist.

MAINTENANCE

MAINTENANCE CHART TABLES

The maintenance interval charts outline required maintenance and inspection based on vehicle hours / miles. Each table states the number of hours / miles that service is required on the vehicle. Some items or components may need to be serviced more often due to severe use, such as operation in water or under severe loads. When the vehicle goes beyond 500 hours / 5000 miles, return to the 25 hours / 250 mile chart and start the interval process over.

25 HOUR / 250 MILE (400 KM) SERVICE

COMPONENT REMARKS

Brake Pads / Parking

Brake Pads (INT’L)

/ D

Fuel System

Parking Brake Cable

Adjustment (INT’L)

/ D

Engine Breather Inspect; clean

Battery

Engine Oil & Filter

Change (Break-In)

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

Inspect pad wear

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Perform a break-in oil and filter change at 25 hours or one month; perform every 50 hours or 6 months thereafter

Initial fluid level inspection; add lubricant if needed

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

50 HOUR / 500 MILE (800 KM) SERVICE

ITEM REMARKS

Brake Pads / Parking

Brake Pads (INT’L)

/ D

Fuel System

Parking Brake Cable

Adjustment (INT’L)

/ D

Engine Breather Inspect; clean

Battery

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

XU General Lubrication

D Throttle Pedal

Throttle Body Intake Ducts/Flange

Shift Cable / Linkage Inspect; adjust as needed

Steering Lubricate (if applicable)

Front / Rear Suspension Lubricate (if applicable)

Cooling System

D Drive Belt

Clutches (Drive and

Driven)

Engine Oil Lines/

Fasteners

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Inspect / add lubricant if needed

Lubricate all fittings, pivots, cables, etc.

Inspect; replace if it sticks

Inspect ducts for proper sealing / air leaks

Inspect coolant strength seasonally; pressure test system yearly

Inspect; replace as needed

Inspect; clean; replace worn parts

Inspect for leaks and loose fittings

MAINTENANCE

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

MAINTENANCE

75 HOUR / 750 MILE (1200 KM)SERVICE

COMPONENT REMARKS

Brake Pads / Parking

Brake Pads (INT’L)

/ D

Fuel System

Parking Brake Cable

Adjustment (INT’L)

/ D

Engine Breather Inspect; clean

Battery

Engine Oil & Filter

Change

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Change oil and filter, inspect used oil for contaminants

Inspect / add lubricant if needed

100 HOUR / 1000 MILE (1600 KM) SERVICE

ITEM REMARKS

Brake Pads / Parking

Brake Pads (INT’L)

/ D

Fuel System

Parking Brake Cable

Adjustment (INT’L)

/ D

Engine Breather Inspect; clean

Battery

XU General Lubrication

D Throttle Pedal

Throttle Body Intake Ducts/Flange

Shift Cable / Linkage Inspect; adjust as needed

Steering Lubricate (if applicable)

Front / Rear Suspension Lubricate (if applicable)

Cooling System

D Drive Belt

Engine Oil Lines/

Fasteners Parking Brake Cable

Adjustment (INT’L)

/ D

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

Fuel System

Spark Plug Inspection

XU Radiator

Cooling Hoses Inspect for leaks; pressure test system

Engine Mounts Inspect, torque to specification

Exhaust Silencer / Pipe Inspect

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Lubricate all fittings, pivots, cables, etc.

Inspect; replace if it sticks

Inspect ducts for proper sealing / air leaks

Inspect coolant strength seasonally; pressure test system yearly

Inspect; replace as needed

Inspect for leaks and loose fittings

Inspect; adjust tension as needed

Change lubricant

Check for leaks at fill cap, fuel line / rail, and fuel pump.

Inspect; replace as needed; torque to specification

Inspect; clean external surfaces

MAINTENANCE

XU / D

XU Shocks

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

BRAKE PADS /

PARKING BRAKE

PADS (INT’L)

Wiring

Clutches (Drive and Driven)

Front Wheel Bearings Inspect; replace as needed

Cam Chain Tensioner

INSPECT PAD WEAR; REPLACE IF WORN

BEYOND SERVICE LIMIT

Inspect for wear, routing, security; inspect connectors subjected to water, mud, etc.

Inspect; clean; replace worn parts

Visually inspect shock seals; change oil and seals if leaking

Inspect/clean; replace as needed

MAINTENANCE

125 HOUR / 1250 MILE (2000 KM) SERVICE

COMPONENT REMARKS

Brake Pads / Parking

XU /

Brake Pads (INT’L)

Fuel System

Parking Brake Cable

XU /

Adjustment (INT’L)

Engine Breather Inspect; clean

Battery

Engine Oil & Filter

Change

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Change oil and filter, inspect used oil for contaminants

Inspect / add lubricant if needed

MAINTENANCE

150 HOUR / 1500 MILE (2400 KM) SERVICE

ITEM REMARKS

Brake Pads / Parking

XU /

Brake Pads (INT’L)

Fuel System

Parking Brake Cable

XU /

Adjustment (INT’L)

Engine Breather Inspect; clean

Battery

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

XU General Lubrication

D Throttle Pedal

Throttle Body Intake Ducts/Flange

Shift Cable / Linkage Inspect; adjust as needed

Steering Lubricate (if applicable)

Front / Rear Suspension Lubricate (if applicable)

Cooling System

D Drive Belt

Clutches (Drive and

Driven)

Engine Oil Lines/

Fasteners

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Inspect / add lubricant if needed

Lubricate all fittings, pivots, cables, etc.

Inspect; replace if it sticks

Inspect ducts for proper sealing / air leaks

Inspect coolant strength seasonally; pressure test system yearly

Inspect; replace as needed

Inspect; clean; replace worn parts

Inspect for leaks and loose fittings

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

MAINTENANCE

175 HOUR / 1750 MILE (2800 KM) SERVICE

COMPONENT REMARKS

Brake Pads / Parking

XU /

Brake Pads (INT’L)

Fuel System

Parking Brake Cable

XU /

Adjustment (INT’L)

Engine Breather Inspect; clean

Battery

Engine Oil & Filter

Change

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

XU - Perform these procedures more often for vehicles subjected to severe use.

D - Have an authorized Polaris dealer or equivalent person perform these services.

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Change oil and filter, inspect used oil for contaminants

Inspect / add lubricant if needed

MAINTENANCE

200 HOUR / 2000 MILE (3200 KM) SERVICE

ITEM REMARKS

Brake Pads / Parking

XU /

Brake Pads (INT’L)

Fuel System

Parking Brake Cable

XU /

Adjustment (INT’L)

Engine Breather Inspect; clean

Battery

XU General Lubrication

D Throttle Pedal

Throttle Body Intake Ducts/Flange

Shift Cable / Linkage Inspect; adjust as needed

Steering Lubricate (if applicable)

Front / Rear Suspension Lubricate (if applicable)

Cooling System

D Drive Belt

Clutches (Drive and

Driven)

Engine Oil Lines/

Fasteners Parking Brake Cable

XU /

Adjustment (INT’L)

Front Gearcase

Lubricant Transmission Lubricant

(AGL)

Fuel System

Spark Plug Inspection

XU Radiator

Cooling Hoses Inspect for leaks; pressure test system

Engine Mounts Inspect, torque to specification

Inspect pad wear; replace if worn beyond service limit

Turn key on to pressurize fuel pump; check lines / fittings for leaks and abrasion

Inspect; adjust tension after first 25 hours

Check terminals; clean; test

Lubricate all fittings, pivots, cables, etc.

Inspect; replace if it sticks

Inspect ducts for proper sealing / air leaks

Inspect coolant strength seasonally; pressure test system yearly

Inspect; replace as needed

Inspect; clean; replace worn parts

Inspect for leaks and loose fittings

Inspect; adjust tension as needed

Change lubricant

Check for leaks at fill cap, fuel line / rail, and fuel pump.

Inspect; replace as needed; torque to specification

Inspect; clean external surfaces

Polaris RZR XP 1000 EPS 2019, RZR XP 4 1000 EPS 2019, RZR XP 1000 EPS Trails & Rocks 2019 Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

SAFETY

FEATURES AND CONTROLS

OPERATION

WINCH GUIDE

EMISSION CONTROL SYSTEMS

MAINTENANCE