Polaris RZR Trail S (2022) Owner's Manual

2022
For Maintenance and Safety
OWNER’S MANUAL
RZR Trail S
WARNING
!
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
WARNING
!
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code® with your smartphone.
2022 Owner’s Manual
RZR Trail S 900 Sport
RZR Trail S 1000 Premium
RZR Trail S 1000 Ultimate
Unless noted, trademarks are the property of Polaris Industries Inc.
Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of the Recreational Off-Highway Vehicle Association. Tread Lightly® is a registered trademark of the United States Department of Agriculture. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. WD-40® is registered to WD-40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. Sandisk® is a registered trademark of SANDISK LLC. Google Play® is a registered trademark of Google, Inc. Apple® and App Store® are registered trademarks of Apple Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. OSHA® is a registered trademark of the Occupational Safety and Health Administration, U. S. Dept. of Labor. FOX® is a registered trademark of Fox Factory Inc. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. ANSI® is a registered trademark of American National Standards Institute. WALKER EVANS RACING® is a registered trademark of Walker Evans Enterprises Incorporated. exFAT® is a registered trademark of Microsoft Corporation. Sachs® is a registered trademark of ZF Friedrichshafen AG.
Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
9940359 R01
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/ owners-manuals.
3
WELCOME
4
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 13
Features and Controls . . . . . . . . . . . . . . 33
Ride Command Display (if equipped) . . . . . . . 63
Operation . . . . . . . . . . . . . . . . . . . . 73
Winch Guide. . . . . . . . . . . . . . . . . . . 93
Emission Control Systems . . . . . . . . . . . . . 103
Maintenance . . . . . . . . . . . . . . . . . . 105
Specifications . . . . . . . . . . . . . . . . . . 177
Polaris Products . . . . . . . . . . . . . . . . . 181
Troubleshooting . . . . . . . . . . . . . . . . . 183
Warranty . . . . . . . . . . . . . . . . . . . . 191
Maintenance Log . . . . . . . . . . . . . . . . 201
5
6
INTRODUCTION
INTRODUCTION
BEFORE YOU RIDE
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.
• Always wear a seat belt when riding in this vehicle. Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
• Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and the operator’s ability to react.
• Complete the steps described in the New Operator Driving Procedures section. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.
7
INTRODUCTION
NEAR-FIELD COMMUNICATION (NFC)
Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools.
IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices
require third party applications to access NFC content. For questions regarding
the NFC reader on your device, refer to the device’s user manual.
On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:
• View vehicle-specific information
• Access your Polaris Garage
• Download and view the owner’s manual
• View accessory instructions
• Watch how-to videos
• Access warranty information
• Check for service notifications
RIDE COMMAND WITH NFC
Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:
1. Download the Ride Command mobile app from the Apple App Store® or
Google Play® store.
2. Create or log in to an existing account.
3. From the Ride Command mobile app home screen, select Add Vehicle.
4. On the vehicle, tap the NFC-enabled badge with the phone to scan the
vehicle.
5. Confirm information, name your vehicle, and tap add to garage.
SYSTEM REQUIREMENTS
Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.
8
INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
9
INTRODUCTION
EUROPEAN VIBRATION AND NOISE
The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per EN 15997.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was controlled as indicated by the test procedure(s).
The uncertainty of vibration exposure measurement is dependent on many factors, including:
• Instrument and calibration uncertainty
• Variations in the machine such as wear of components
• Variation of machine operators such as experience or physique
• Ability of the worker to reproduce typical work during measurements
• Environmental factors such as ambient noise or temperature
RADIO COMPLIANCE STATEMENTS
NOTE
Some vehicle models contain radio equipment as detailed in this section.
USA RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain radio equipment:
COMPONENT COMPONENT ID MANUFACTURER
9200 Series Display RC-7 Polaris Industries Inc.
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.
CAUTION
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
CANADA RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain radio equipment:
10
INTRODUCTION
COMPONENT COMPONENT ID MANUFACTURER
9200 Series Display RC-7 Polaris Industries Inc.
This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS (s). Operation is subject to the following two conditions:
1. This device may not cause interference.
2. This device must accept any interference, including interference that may cause undesired operation of the device.
IMPORTANT
For applications that use vehicle-to-vehicle (V2V) communication, radio
transmitter IC 5966A-P001 has been approved by Innovation, Science and
Economic Development Canada (ISED) to operate with Polaris antenna (part
number 4018713) with gain of 3 dBi. Any antenna that has a gain greater than
3 dBi is prohibited for use with this device.
EUROPEAN UNION (EU) RADIO COMPLIANCE
This vehicle contains the following radio equipment or components that contain radio equipment:
Component 9200 Series Display
Component ID
Manufacturer Polaris Industries Inc.
*Transmitting Frequency
Max RF Transmitting PWR
*Other transmitting radio frequencies may exist outside of EU markets.
Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU.
The full text of the EU declaration of conformity is available at the following internet address:
RC-7
2.4 GHz
100 mW
https://www.polaris.com/en-us/radio-conformity/
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INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle’s identification number the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Vehicle Model Number:
Vehicle Identification Number:
and engine serial numberwin
q
Engine Serial Number:
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SAFETY
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course
ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.
For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.
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SAFETY
SAFE RIDING GEAR
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt (if equipped) at all times. Protective gear reduces the chance of injury.
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area. The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow.
Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.
Helmet
q
Eye Protection
w
Long Sleeves
e
Gloves
r
Long Pants
t
Over-the-Ankle Boots
y
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SAFETY
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
Parents and supervising adults should verify that young operators have a helmet that fits, and should obtain one of proper size if it does not fit before allowing operation.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
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SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer or qualified person to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
Proper Use Warning
q
Seat Belt Warning
w
Payload Warning
e
Riders Warning
r
Drive Responsibly Warning
t
PROPER USE WARNING
WARNING:
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway vehicle access) - collisions with cars and trucks can occur.
Do not exceed seating capacity: 2 occupants.
RIDERS WARNING
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
• Keep a firm grip on the steering wheel or hand holds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
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PAYLOAD WARNING
SAFETY
WARNING
MODEL Never Exceed
RZR 900
RZR 900S
RZR 1000S
43 MPH (69 kph) 740 lbs. (336 kg)
62 MPH (100 kph) 740 lbs. (336 kg)
62 MPH (100 kph) 740 lbs. (336 kg)
If Total Payload Exceeds
SEAT BELT WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH.
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use cab nets and/or doors.
• Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or hand holds. Stay completely inside the vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA® TRAINING (rohva.org).
FUEL TRANSPORT WARNING
NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.
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SAFETY
DRIVE RESPONSIBLY WARNING
WARNING:
Drive Responsibly
Rollovers have caused severe injuries and death, even on flat, open areas.
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding or fishtailing, and never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts and other changes in traction and terrain.
• Avoid paved surfaces.
• Avoid sidehilling (riding across slopes).
BELT DEBRIS WARNING
Belt Debris Warning
q
WARNING
Improper service or maintenance of this PVT system can result in vehicle
damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around the clutch and vent
system when replacing the belt.
Read owner’s manual or see your POLARIS dealer or authorized equivalent
person.
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AIR BOX AND INTAKE DUCT CAUTIONS
CAUTION
SAFETY
Use a Polaris approved air filter
may cause engine damage. Before installing filter, ensure there is no dirt or
debris in the clean side of the intake tube. The air filter must be properly seated
before the lid is reinstalled. Please reference your owner’s manual for
additional information regarding air filter service.
Air intake tubewmust be fully seated on air box and throttle body. Inspect full
perimeter if serviced. Clamps at air box and throttle body must be torqued to
49 in-lbs (5.5 N·m) or severe engine damage may occur.
. The use of a non-Polaris approved air filter
q
CAUTION
19
SAFETY
LOAD / PASSENGER / TIRE PRESSURE WARNING
Load / Passenger / Tire Pressure
q
Warning
WARNING
IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF
CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater distance for braking when carrying cargo.
• Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can cause serious injury or death.
RZR 900 RZR 900S RZR 900S
MAXIMUM CARGO BOX LOAD
TIRE PRESSURE IN PSI (KPa)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR, PASSENGERS, CARGO AND ACCESSORIES
300 lbs. (136
kg)
FRONT 10 (69)
REAR 12 (83)
740 lbs.
(336 kg)
300 lbs.
(136 kg)
FRONT 10 (69)
REAR 14 (97)
740 lbs.
(336 kg)
300 lbs.
(136 kg)
FRONT 10 (69)
REAR 14 (97)
740 lbs.
(336 kg)
Read Operation and Maintenance Manual for more detailed loading information.
20
SAFETY
SAFETY WARNINGS
WARNING
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s
manual for proper operating procedures.
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. Take a training course and complete the steps outlined in the New Operator Driving Procedures section.
All operators must read and understand the owner's manual and all warning and instruction labels before operating the vehicle.
Never allow a guest to operate this vehicle until the guest has completed the steps outlined in the New Operator Driving Procedures section.
21
SAFETY
OPERATOR RESTRICTIONS / AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16 years of age or anyone without a valid driver’s license.
All operators and (if applicable) riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.
USING ALCOHOL OR DRUGS
Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.
Never consume alcohol or drugs before or while operating this vehicle.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owner’s manual. See the Periodic Maintenance section of the Maintenance
chapter.
SEAT BELTS
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.
All riders must wear seat belts at all times.
22
SAFETY
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and all passengers must always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
CAB DOORS
Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched while riding in this vehicle. Cab doors are NOT intended to be used as arm rests. Keep hands and feet inside the vehicle
at all times.
CARRYING MULTIPLE PASSENGERS (RZR 2– SEAT)
Never carry a passenger until you have operated this vehicle for at least two hours and have completed the steps in the New Operator Driving Procedures section. A passenger must always be seated in a passenger seat with seat belt secured. Carrying more than one passenger in a 2­seat vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover. Never carry more than one passenger in a 2-seat vehicle.
23
SAFETY
OPERATING WITH A LOAD ON THE VEHICLE
The weight of both cargo and vehicle occupants impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
Do not exceed vehicle weight capacities. The vehicle’s maximum weight
capacity is listed in the specifications section of this manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the maximum weight capacity
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when operating.
PASSENGERS IN THE CARGO BOX
Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box. A passenger must always be seated in a passenger seat with seat belt secured.
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.
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OPERATING ON PUBLIC ROADS
Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).
OPERATING AT EXCESSIVE SPEEDS
Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and any passenger’s skills and experience.
SAFETY
TURNING IMPROPERLY
Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.
JUMPS AND STUNTS
Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.
25
SAFETY
IMPROPER HILL CLIMBING
Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. See the Driving Uphill section for details.
DESCENDING HILLS IMPROPERLY
Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual. See the Driving Downhill section for details.
CROSSING HILLSIDES
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. See the Driving on a Sidehill (Sidehilling) section for details.
STALLING WHILE CLIMBING A HILL
Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
26
OPERATING IN UNFAMILIAR TERRAIN
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
OPERATING IMPROPERLY IN REVERSE
Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See the Driving in Reverse section for details.
Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.
SAFETY
IMPROPER TIRE MAINTENANCE
Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover.
Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels.
SKIDDING OR SLIDING
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.
Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this owner's manual. See the Driving on Slippery Surfaces section for details.
27
SAFETY
OPERATING OVER OBSTACLES
Improperly operating over obstacles could cause loss of control or rollover.
Before operating in a new area, check for obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles. See the Driving Over Obstacles section for details.
OPERATING THROUGH WATER
Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle.
Always follow proper procedures for operating in water as described in this owner’s manual. See page 84.
Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.
OPERATING ON FROZEN BODIES OF WATER
Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.
Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
28
SAFETY
OPERATING A DAMAGED VEHICLE
Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and steering systems.
REFUELING
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always turn off the engine when refueling.
• Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.
• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass and when
traveling through muddy conditions. Always inspect the underside of the
vehicle and areas near the exhaust system after driving through tall grass,
weeds, brush, other tall ground cover, and muddy conditions. Promptly remove
any grass, debris or foreign matter clinging to the vehicle and pay particular
attention to the exhaust system area.
29
SAFETY
IMPROPER CARGO LOADING
Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident.
• Always follow the instructions in this owner’s manual for carrying cargo. See page 89.
• Never exceed the stated load capacity for this vehicle. See the Load / Passenger / Tire Pressure Warning section for details.
• Cargo should be properly distributed and securely attached. See page 89.
• Reduce speed when carrying cargo. Allow a greater distance for braking.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.
EQUIPMENT MODIFICATIONS
Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.
30
SAFETY
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.
The addition of certain accessories, including (but not limited to) overhead audio speakers, may change the forward clearance in the vehicle. Polaris recommends selecting a helmet that is compatible with the equipment on your vehicle and provides the greatest amount of forward clearance. Always wear a helmet that meets or exceeds the specifications in this owner’s manual. Refer to the Safe Riding Gear section of this owner’s manual for more information. Use only POLARIS-approved accessories.
FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.
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32
FEATURES AND CONTROLS
FEATURES AND CONTROLS
COMPONENT LOCATIONS
Cargo Box
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ROPS Frame
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Radiator
e
Tie-Down Points (4 corners)
u
Cab Door
r
Fuel Tank Cap
t
Steering Wheel
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Brake Pedal
i
Throttle Pedal
o
Gear Selector
a
Passenger Hand Hold
s
33
FEATURES AND CONTROLS
SWITCHES
Instrument Cluster
q
Ignition Switch
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Headlight Switch
e
All Wheel Drive (AWD) Switch
r
12V Accessory Outlet
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34
FEATURES AND CONTROLS
IGNITION SWITCH
The ignition switch is a four-position, key-operated switch. Use the ignition switch to start the engine. See page 77 for starting procedures.
POSITION FUNCTION
OFF
ACCESSORY
ON
START
The key can be removed from the switch when it is in the OFF position.
The engine is off. Electrical circuits are off, except accessory 12V.
The engine is off. Powers the gauge and terminal block. Check engine and power steering warning indicators will appear on the gauge in this mode but will turn off when the vehicle is started if no issues are present.
Electrical circuits are on. Electrical equipment can be used.
Turn the key to the START position to engage the electric starter. The key returns to the ON position when released.
ALL WHEEL DRIVE (AWD) SWITCH
Use the All Wheel Drive (AWD) rocker switch to change the vehicle’s driveline mode. There are two available settings:
• All Wheel Drive (AWD)
• Two Wheel Drive (2WD)
Press the top of the rocker switch to engage All Wheel Drive. Press the bottom of the switch to operate in Two Wheel Drive. See the All Wheel Drive (AWD) System section for operating instructions.
35
FEATURES AND CONTROLS
HEADLIGHT SWITCH
Use the headlight switch to turn the lights on and off and to change the lights from high beam to low beam. The ignition switch must be in the ON position to operate the headlights.
Press the top of the rocker switch toward the dash to place the headlights on high beam headlights on low beam headlights.
. Move the rocker switch to the center position to place the
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. Press the bottom of the rocker switch to turn off the
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If the headlight switch is ON when the ignition switch is turned off, the lights will remain on for approximately 30 seconds.
ELECTRONIC POWER STEERING (EPS)
Electronic power steering engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle.
The EPS warning indicator briefly illuminates when the key is turned to the ON position. See the Indicator Lamps section for details.
If the engine is off but the ignition switch remains in the ON position, the EPS will shut down after 5 minutes of engine inactivity. The EPS warning indicator will illuminate to indicate the EPS has shut down.
If the EPS warning indicator remains on after turning the ignition switch to OFF and then starting the engine, the EPS system is inoperative. See your POLARIS dealer, or another qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
36
FEATURES AND CONTROLS
AUXILIARY OUTLET
WARNING
To avoid electric shock, do not touch power outlets with wet hands or insert any object that the power outlet is not designed to receive. Close the lid when not in
use.
The vehicle is equipped with a 12-volt accessory outlet. Use the outlet to power an auxiliary light or other optional accessories. The accessory outlet can also be used for vehicle battery charging. See page for details.
STEERING WHEEL
The steering wheel can be tilted upward or downward for rider preference. Lift and hold the steering wheel adjustment lever moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
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SEATS
Before operating the vehicle, always push down on all seat backs to ensure the latches are secure.
SEAT ADJUSTMENTS
On seats equipped with an adjustment lever under the front edge of the seat, pull the lever to the left. Slide the seat forward or rearward to the desired position. Release the lever. The seat will lock into the new position.
For other seat styles, loosen (do not remove) the four screws located on the seat bottom. Slide the seat forward or rearward to the desired position. Tighten the screws to 4 ft-lbs (5.4 N·m). Do not overtighten.
37
FEATURES AND CONTROLS
SEAT REMOVAL
1.
Pull up on the seat latch located under the rear edge of the seat.
2. Tilt the seat forward.
3. Lift the seat upward to remove it from the vehicle.
4. Reverse this procedure to reinstall the seat. Make sure the seat tabs at the
front edge of the seat slide under the seat retainer bar.
5. Press down firmly at the rear of the seat to engage the rear latch.
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lever
FUEL CAP
The fuel tank filler cap the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use
fuel with ethanol content greater than 10 percent, such as E-85 fuel. To close,
tighten the fuel cap until it clicks twice.
is located on
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CAB DOORS
This vehicle is equipped with cab doors. Riding in this vehicle without closed and latched cab doors increases the risk of serious injury or death in the event of an accident or rollover. Always make sure all cab doors are closed and latched when riding in this vehicle.
Always inspect doors and latches for wear and damage before each use of the vehicle.
Promptly replace any worn or damaged parts with new parts available from your authorized POLARIS dealer or qualified person.
38
FEATURES AND CONTROLS
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
The Rollover Protective Structure (ROPS) on this vehicle meets ISO 3471 rollover performance requirements. Always have your authorized dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
ROPS Label (on ROPS or pass. hip bar)
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WARNING
Never make modifications to the vehicle’s ROPS structure.
No device can assure occupant protection in the event of a rollover. When used with seat belts and cab nets or doors, the ROPS helps prevent occupants from being ejected from the vehicle. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.
WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in
a manner that could result in vehicle rollover.
HOOD
Remove the hood to access the radiator pressure cap bottle
1. Turn the hood fasteners
2. Grasp the upper hood edge and pull upward to disengage the fasteners.
3. Pivot the hood forward and lift upward to disengage the lower hood hooks.
4. Lift the hood away from the vehicle.
e
.
1/4 turn.
q
and coolant overflow
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39
FEATURES AND CONTROLS
TRAILER RECEIVER HITCH BRACKET
This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle.
To avoid injury and property damage, always heed the warnings and towing capacities outlined in the Hauling Cargo section or the Towing section.
BRAKE AND THROTTLE PEDALS
BRAKE PEDAL
Depress the brake pedalqto slow or stop the vehicle. Apply the brakes while starting the engine.
THROTTLE PEDAL
Push the throttle pedal returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
down to increase engine speed. Spring pressure
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TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power
may be limited.
40
GEAR SELECTOR
P: Park
R: Reverse
N: Neutral
L: Low Gear
H: High Gear
FEATURES AND CONTROLS
To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.
q
TIP
Maintaining shift linkage adjustment is important to assure proper transmission
function. Your POLARIS dealer or qualified person can assist in resolving any
shifting problems.
NOTICE
Do not attempt to shift the transmission while the vehicle is moving or damage
to the transmission could result. Always shift when the vehicle is stationary and
the engine is at idle.
USING LOW RANGE
Always shift into low gear for any of the following conditions:
41
FEATURES AND CONTROLS
• Operating in rough terrain or over obstacles
• Loading the vehicle onto a trailer
• Towing heavy loads
SERVICE ACCESS PANELS
ENGINE ACCESS PANEL
The engine access panel is located behind the seats on the frame of the vehicle. Remove the seats and remove the access panel to reach serviceable engine components.
CARGO BOX ACCESS PANEL
The cargo box access panel is located on the floor of the cargo box. Remove the panel to access the engine oil fill cap, spark plugs and air filter.
PASSENGER HAND HOLD
Always adjust the hand hold to a comfortable position for your passenger before operating. Make sure the adjustment pin and retainer are securely installed after making adjustments.
1. Remove the retainer
2. Remove the pin from the post.
from the end of the adjustment pinw.
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3. Slide the post inward or outward to the desired position.
42
FEATURES AND CONTROLS
4. Reinstall the pin through the post mounting holee, adapter bushing holer, both post adjustment holes and post mounting hole.
, and lastly through the remaining bushing hole
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5. Reinstall the retainer to the pin.
43
FEATURES AND CONTROLS
SEAT BELTS
This POLARIS vehicle is equipped with seat belts for all riders. Always make sure the seat belts are secured for the operator and all passengers before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 mph (24 km/h) if the seat belt is not secured.
3-POINT SEAT BELT
To wear the 3-point seat belt properly, follow this procedure:
1. Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.
2. Push the latch plate into the buckle until it clicks. Pull up on the strap to tighten.
3. Press the red release latch on the buckle to release the seat belt.
44
FEATURES AND CONTROLS
SEAT BELT INSPECTION
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized POLARIS dealer or qualified person.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the latch retractor
housings regularly.
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and
45
FEATURES AND CONTROLS
SEAT BELT HEIGHT ADJUSTER (IF EQUIPPED)
The seat belt height adjuster reduces neck rub and works as a shock absorber for your shoulder. The height adjuster consists of an adjusterqand a railw. Adjustment becomes easier with repeated use. The seat belt height adjuster can be cleaned with water.
To adjust the height of your seat belt for desired comfort and proper fit, follow this procedure:
1. Stretch the seat belt height adjuster toward the front of the vehicle.
2. While continuing to stretch the seat belt height adjuster, slide the adjuster up or down, rocking it side to side if necessary, until you reach the desired height. This may require both hands. Do not attempt to adjust while vehicle is in motion.
46
FEATURES AND CONTROLS
ALL WHEEL DRIVE (AWD) SYSTEM
The All Wheel Drive system is controlled by the AWD switch. Once the vehicle is in gear, the switch is set to one of two modes. When the switch is on 2X4 vehicle is in two-wheel drive at all times. When the switch is on AWD vehicle is in Drive or Reverse, the vehicle is in all wheel drive and the 4X4 indicator in the instrument cluster will be on.
When in AWD, the demand drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage.
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, the
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and the
There is no limit to the speed or length of time the vehicle may remain in AWD.
ENGAGING AWD
The AWD switch may be turned on or off while the vehicle is moving. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the AWD switch is turned off. If the switch is turned off while the demand drive unit is moving, it will not disengage until the rear wheels regain traction.
Engage the AWD switch before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
NOTICE
Switching to AWD while the rear wheels are spinning or slipping may cause
severe drive shaft and gearcase damage. Always switch to AWD while the rear
wheels have traction or are at rest.
47
FEATURES AND CONTROLS
DISENGAGING AWD
Move the AWD switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.
1. Stop the vehicle.
2. Operate in reverse for at least 10 ft (3 m).
3. Stop completely.
4. Shift into low gear and drive forward.
5. If the front gearcase remains locked after following these instructions, see your dealer for service.
48
FEATURES AND CONTROLS
INSTRUMENT CLUSTER
NOTICE
High water pressure may damage components. Wash the vehicle by hand or
with a garden hose using mild soap. Certain products, including insect
repellents and chemicals, will damage the speedometer lens and other plastic
surfaces. Do not use alcohol or cleaning products containing alcohol to clean
the instrument cluster. Do not allow insect sprays to contact the lens.
Immediately clean off any gasoline that splashes on the instrument cluster.
Speedometer
q
Tachometer
w
Indicator Lamps
e
Mode Button
r
Toggle Buttons
t
Rider Information Center
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MODE AND TOGGLE BUTTONS
Press and hold the MODE button and release the MODE button to cycle through Area 1 modes and to select an item.
Press and release either toggle button Area 2 modes. Press and hold either toggle button to reset an item. See page
55.
to enter or exit the settings menu. Press
r
to cycle through the options menu or
t
49
FEATURES AND CONTROLS
TIP
With the ignition key off, pressing the MODE button or either toggle button will
power up the Rider Information Center for 10 seconds to allow viewing of the
odometer and the clock.
SPEEDOMETER
The speedometer displays vehicle speed in either miles per hour (MPH) or kilometers per hour (km/h).
TACHOMETER
The tachometer displays engine speed in revolutions per minute (RPM).
50
FEATURES AND CONTROLS
MODE INFORMATION DISPLAYS
The rider information center contains three areas that display mode information.
Area 1 Modes
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Engine Temperature Temperature of engine coolant
Vehicle Speed Speed of vehicle
Tachometer Engine speed (RPM)
Area 2 Modes
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Odometer The odometer records and displays
Trip Meters (T1/T2) A trip meter records the distance
Engine Hours Total hours of engine operation since
Service Hours Time in hours remaining in the
Description
Description
the distance traveled by the vehicle.
traveled by the vehicle if reset before each trip. To reset, see page 57.
manufacture
programmable service interval. To reset, see page 58.
Trip Time Time length of vehicle operation
since mode was last reset
Area 3 Modes
ee
Clock The clock displays time in a 12-hour
Description
or 24-hour format. To reset, see page
56.
51
FEATURES AND CONTROLS
INDICATOR LAMPS
INDICATOR ICON FUNCTION
Vehicle Speed
Check Engine
Chassis Warning
When standard mode is selected, speed displays in miles per hour.
When metric mode is selected, speed displays in kilometers per hour.
This indicator appears if a fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized POLARIS dealer can assist.
If a fault condition is detected, the light will remain on as long as the condition exists. Retrieve the error codes for diagnosis. This lamp is also known as an Amber Warning Lamp (AWL).
EPS Warning (if equipped)
Engine Hot
Check Battery
This indicator illuminates briefly when the key is turned to the ON position. If the light remains on, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort. For more information, see the Electronic Power Steering (EPS) section.
This lamp illuminates to indicate an overheated engine. If the indicator flashes, the overheating condition remains, and the system will automatically reduce engine power.
This warning usually indicates that the vehicle is operating at an RPM too low to keep the battery charged. It may also occur when the engine is at idle and high electrical load (lights, cooling fan, accessories) is applied. Drive at a higher RPM or recharge the battery to clear the warning.
52
FEATURES AND CONTROLS
INDICATOR ICON FUNCTION
PASS (PIN Activated Security System, if equipped)
Low Fuel
Neutral
The security indicator lamp illuminates when the security system is enabled.
The low fuel indicator lamp illuminates when fuel level in the fuel tank is low.
The neutral indicator lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.
Helmet/Seat Belt
High Beam
Park Brake (if equipped)
This lamp is a reminder to the operator to ensure all riders are wearing helmets and seat belts before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
This lamp illuminates when the headlamp switch is set to high beam.
Lamp illuminates when the Park Brake is applied (if equipped).
53
FEATURES AND CONTROLS
RIDER INFORMATION CENTER
The rider information center is located in the instrument cluster. All segments will light up for one second at start-up.
If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedometer. If this occurs, your POLARIS dealer can provide proper diagnosis.
The information center is set to display standard units of measurement and a 12-hour clock at the factory. To change to metric and/or a 24-hour clock, see the Clock section.
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Gear Indicator This indicator displays gear shifter position
H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears)
AWD Indicator This indicator shows whether 2X4 or AWD is active when the
vehicle is in gear.
Service Indicator
Fuel Gauge The segments of the fuel gauge show the level of fuel in the
Speed Limitation (if equipped)
A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 58 for resetting instructions.
fuel tank. When the last segment clears, a low fuel warning is activated. The outline of the fuel display will flash. Refuel immediately.
This vehicle may be equipped with a maximum speed limitation function. This would be displayed on the screen as “LIM” followed by the speed. “LIM 30” for example.
54
FEATURES AND CONTROLS
ACCESSING MENUS AND OPTIONS
GAUGE SETTINGS MENU
Press and release the MODE button to cycle through the Area 1 modes until the desired default mode displays. See the Mode Information Displays section for details.
Press and hold the MODE button to enter the settings menu.
The OPTIONS screen will display for a few seconds.
1. Press and release either toggle button to cycle to the desired option.
2. Press MODE to select the option.
3. Press either toggle button to cycle to the desired setting.
4. Press MODE to save and exit to the settings menu.
5. Press and hold the MODE button to exit the settings menu.
BACKLIGHT COLOR
The information center backlight can be set to either blue or red.
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “BL COLOR” option. Press MODE to select.
3. Press either toggle button to cycle to the desired setting.
4. Press MODE to save and exit to the settings menu,
55
FEATURES AND CONTROLS
BACKLIGHT BRIGHTNESS
The information center backlight can be set to either blue or red.
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “BL LEVEL” option. Press MODE to select.
3. Press “UP” button to increase brightness. Press “DOWN” button to decrease brightness.
4. Press MODE to select and exit to the settings menu.
CLOCK
The clock must be reset any time the battery has been disconnected or discharged.
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “CLOCK” option. Press MODE to select.
3. Press either toggle button to cycle to the desired setting (12H or 24H). Press MODE to select.
4. Press either toggle button to change each segment of the clock. Press MODE to accept a change and advance to the next segment.
56
FEATURES AND CONTROLS
DISPLAY UNITS (STANDARD/METRIC)
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the desired “UNITS” option (distance, temperature or volume). Press MODE to select.
3. Press either toggle button to cycle to the desired setting.
4. Press MODE to save and exit to the settings menu.
TRIP METER
Use a trip meter to track the distance traveled during a specific trip or period of time. Reset the meter to zero before traveling.
1. Press either toggle button to cycle to the desired trip meter option (T1 or T2).
2. Press and hold either toggle button until the meter resets to zero.
TRIP TIME
Use a trip time meter to track the travel time during a specific trip. Reset the meter to zero before traveling.
1. Press either toggle button to cycle to the trip time option (TT).
2. Press and hold either toggle button until the meter resets to zero.
57
FEATURES AND CONTROLS
PROGRAMMABLE SERVICE INTERVAL
The service interval counter is programmed to 25 hours at the factory. As hours of engine operation increase, the counter decreases. The wrench icon will flash for about 10 seconds when the counter reaches zero (0), and each time the key is turned on thereafter, until the counter is reset.
When this feature is enabled, it provides a convenient reminder to perform routine maintenance. Refer to the Periodic Maintenance Chart for recommended service intervals.
Use the following procedure to reset or change the service interval.
1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “Service Hours” option. Press MODE to select.
3. Press MODE to reset the existing value and exit, or press either toggle button to change the value. Press MODE to save and exit to the settings menu.
58
FEATURES AND CONTROLS
PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — INSTRUMENT CLUSTER
For vehicles with the Ride Command display, see page 66 for details.
The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered using the Instrument Cluster.
To enable/disable P.A.S.S. using the Instrument Cluster, follow the procedures below.
ENABLE P.A.S.S.
NOTICE
After activating P.A.S.S. for the first time you must power down the vehicle and
allow the electronic control module (ECM) to fully shutdown before restarting.
This may take up to three minutes.
Once a new passcode has been enabled, it cannot be changed unless you first
disable the system. Then you can re-follow the steps outlined in the ENABLE
P.A.S.S. section to enter a new passcode.
1. Press and hold the MODE button to enter the “OPTIONS” menu.
2. Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select.
3. If required, “ENTER NEW PIN” will appear. Use the UP/DOWN toggle buttons to cycle to your desired first digit. Press the MODE button to select the digit.
4. Continue until all four digits of your desired passcode have been selected. Once finished, “NEW PIN SET” will flash momentarily and then revert back to the “REQUIRE PIN TO START” screen.
Please record your passcode, see page .
5. To enable your new passcode, use the UP/DOWN toggle buttons to change the flashing “OFF” at bottom of screen to “ON”. If this step is skipped, P.A.
S.S. will not be enabled.
6. Press the MODE button to re-enter the “OPTIONS” menu. The vehicle will now require passcode entry before next startup.
You can exit the “OPTIONS” menu three different ways.
• Toggle to “EXIT” and press the MODE button.
• Hold the MODE button for a few seconds.
• Do nothing, allowing the system to automatically revert back to the main
screen.
59
FEATURES AND CONTROLS
NOTICE
If the battery becomes low while the P.A.S.S. system is enabled, the gauge
may show “New Vehicle Detected” after the battery has been recharged/
replaced. Leave the key in the ON position to allow system reconfirmation.
DISABLE P.A.S.S.
1. Press and hold the MODE button to enter the “OPTIONS” menu.
2. Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select.
3. Enter current passcode.
4. Use the UP/DOWN toggle buttons to change the flashing “ON” at bottom of screen to “OFF”.
5. Press the MODE button to re-enter the “OPTIONS” menu. P.A.S.S. is now disabled.
You can exit the “OPTIONS” menu three different ways.
• Toggle to “EXIT” and press the MODE button.
• Hold the MODE button for a few seconds.
• Do nothing, allowing the system to automatically revert back to the main
screen.
60
FEATURES AND CONTROLS
ENGINE ERROR CODES
The error screen displays only when the CHECK ENGINE indicator is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key is turned OFF, the code and message is lost, but will reappear if the fault reoccurs after restarting the engine.
If the CHECK ENGINE lamp or the EPS lamp illuminates, retrieve the active error codes from the display.
Failure Mode Indicator (FMI)
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Suspect Parameter Number (SPN)
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Code Count
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1. Press and hold the MODE button to enter the settings menu.
2. Press either toggle button to cycle to the “DIAGCODE” option. Press MODE to select.
3. More than one diagnostic code may be present. Press the toggle UP button to see if more codes are present. Press MODE to select a code.
NOTICE
If the displayed code is an engine fault code, the CHECK ENGINE lamp will
blink. If the displayed code is an EPS fault code, the EPS lamp will blink.
4. Record the three (3) numbers displayed.
5. Press MODE to exit to the settings menu.
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62
RIDE COMMAND DISPLAY (IF EQUIPPED)
RIDE COMMAND DISPLAY (IF EQUIPPED)
BEFORE YOU RIDE
Before riding with your new display, do the following:
• Read this and the Ride Command User’s Guide in their entirety.
• Familiarize yourself with the features and operations of the Display while the
vehicle is stationary.
• Download the Polaris RIDE COMMAND App from the Apple App Store® or
Google Play® store and create your personalized account.
• Check your display to ensure you have the appropriate maps and trails visible
for your area. To change or update maps/trails see page 72.
• Check https://www.polaris.com/en-us/owners-manuals/ for the latest updates
to the owner’s manual.
NOTICE
Trails change often, and the trail data file is only considered valid for 90 days
after the release date. Please keep your trail data up to date. Download the
latest trails at http://ridecommand.polaris.com.
NOTICE
Using the display for an extended period of time while the vehicle’s engine is
off can drain the battery.
DEVICE OPERATING REQUIREMENTS
Phone functionality is dependent on the capabilities of your cell phone.
NOTICE
Some cell phones or operating systems will not work as shown in this manual.
63
RIDE COMMAND DISPLAY (IF EQUIPPED)
OVERVIEW
Ride Command Buttons
q
Driveline Mode
w
Widgets
e
Settings
r
Icon Bar
t
Gauge View Mode
y
Speedometer/Tachometer
u
Gear Status
i
RIDE COMMAND BUTTONS
BUTTON DESCRIPTION FUNCTION
Menu Button Press the Menu button to access the
settings. To reboot the display, press and hold for 5 seconds.
Gauge Screen Button
Press the Gauge Screen button to select from available screens.
64
RIDE COMMAND DISPLAY (IF EQUIPPED)
BUTTON DESCRIPTION FUNCTION
Map Button Press the Map button to access the
map, manage your rides and waypoints, and to see your friends on the map with Group Ride.
Phone Button Press the Phone button to access your
Bluetooth® connected phone, including recent calls, contacts, dialer, and messages.
Audio Button Press the Audio button to access the
Radio, Weather, USB, and connected Bluetooth® music interface
Volume Decrease Button
Volume Increase Button
Press the Volume Decrease button to decrease the volume. Press and hold to mute volume.
Press the Volume Increase button to increase the volume.
65
RIDE COMMAND DISPLAY (IF EQUIPPED)
PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — RIDE COMMAND
The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered using the Ride Command display screen.
ENABLE P.A.S.S.
NOTICE
After activating P.A.S.S. for the first time you must power down the vehicle and
allow the electronic control module (ECM) to fully shutdown before restarting.
This may take up to three minutes.
1. Go the settings menu by pressing the Menu button.
2. Select Vehicle Settings from the left toolbar.
3. Select Engine Start Lockout.
4. If this your first time activating P.A.S.S. you will be prompted to enter a new passcode. Enter and verify new passcode.
Please record your passcode, see page .
5. Turn Engine Start Lockout from No to Yes.
6. Turn off the vehicle using the key ignition switch.
NOTICE
If the battery becomes low while the P.A.S.S. system is enabled, the gauge
may show “New Vehicle Detected” after the battery has been recharged/
replaced. Leave the key in the ON position to allow system reconfirmation.
DISABLE P.A.S.S.
1. Go the settings menu by pressing the Menu button.
2. Select Vehicle Settings from the left toolbar.
3. Select Engine Start Lockout.
4. Enter passcode to disable P.A.S.S.
5. Turn Engine Start Lockout from Yes to No.
66
RIDE COMMAND DISPLAY (IF EQUIPPED)
DRIVELINE MODE
INDICATOR DESCRIPTION FUNCTION
2WD When the switch is on 2X4, the vehicle
is in two-wheel drive at all times.
AWD When in All-Wheel Drive, the demand
drive unit will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the demand drive unit will automatically disengage. There is no limit to the length of time the vehicle may remain in 4X4. The vehicle automatically engages 4X4 when operating in reverse if the switch is set to 4X4 position.
Turf Mode (if equipped)
When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.
67
RIDE COMMAND DISPLAY (IF EQUIPPED)
GAUGE SCREENS
Press the Gauge Screen button to toggle between gauge screens. The display comes loaded with two different gauge screens. Additional gauge screens can be added or deleted.
Each gauge screen is customizable and can be set up in the following configurations:
• Four round widgets
• Two round widgets and a list of three data values
• A list of five data values
To customize your gauge screens, press the gear icon located in the lower right corner of the display.
SETTINGS
From the setting menu you can view vehicle information, manage Bluetooth® devices, update display software, and more.
To access the Setting menu, press the Menu button
You can also navigate to the settings menu by pressing the POLARIS logo at the top of the display screen open the Control Panel. From the Control Panel, select the settings tab, then press the All Settings button located in the lower right corner of the display screen.
q
.
. This will
w
68
RIDE COMMAND DISPLAY (IF EQUIPPED)
GAUGE VIEW MODE
Pressqto toggle between the two available gauge view modes, Analog and Digital.
While in the digital gauge view mode, press invert the MPH and RPM units.
w
to
DISPLAY MODE
From the Control tabe, select the display mode from the available optionsy.
The display mode can be set to Day, Night, or AUTO mode.
Day Mode
Night Mode
69
RIDE COMMAND DISPLAY (IF EQUIPPED)
ICON BAR
ICON DESCRIPTION FUNCTION
q
w
e
r
t
y
u
Headset Displays icon if headset is connected
Signal Strength Displays current cell signal strength
Wireless Internet Signal Strength
Fuel Level Displays current fuel capacity
Vehicle Direction Displays vehicle direction
Ambient Temperature
Clock Displays current time
Displays current wireless internet signal strength
percentage
Displays ambient temperature
70
RIDE COMMAND DISPLAY (IF EQUIPPED)
UPDATE SOFTWARE
NOTICE
Before updating the Display, always export your existing rides and waypoints
to a USB drive to avoid losing them.
To update the software, do the following:
ON YOUR PERSONAL COMPUTER
1. Go to ridecommand.polaris.com/update.
2. Log into your account, or create a new account.
3. Using the Vehicle Identification Number (VIN), add your new Polaris vehicle to your Garage.
4. Locate and download the latest software to a USB flash drive (8+ GB).
ON YOUR VEHICLE
1. Connect the USB flash drive to the USB cable and power up your vehicle.
2. On the RIDE COMMAND display, select the Settings menu on your display by pressing the POLARIS icon at the top of the screen.
3. Select General Settings, then Update Software.
4. Select the file you wish to load (use date listed in the file name to determine most recent file).
5. Select Yes to restart display (restart required).
ERROR MESSAGES
If an error occurs while updating your software, perform one or all of the following actions to resolve the issue:
1. Remove and reconnect the USB flash drive securely.
2. Make sure the display files are not inside a folder on the flash drive.
3. Make sure only display files are on the flash drive. Remove any other files if necessary.
4. Try using a different USB flash drive.
71
RIDE COMMAND DISPLAY (IF EQUIPPED)
UPDATE MAPS
To update the maps on your display, do the following:
1. Go to ridecommand.polaris.com/update and download the map update to a USB flash drive.
2. Insert USB flash drive into the USB port on your vehicle.
3. Press the Update maps in the General Settings.
4. Select the file you want to install by pressing the corresponding down arrow icon.
5. This will update the display’s map which will automatically restart the display once the update is complete. Do not remove the USB flash drive until the display has fully restarted.
USB HARDWARE
SOFTWARE UPDATES
For software update, POLARIS recommends using a SanDisk® or similar USB flash drive with a minimum of 4GB in available memory, formatted using the FAT32 or exFAT® file systems. For best results remove all files from the flash drive before starting the update process.
MAP UPDATES
For Map updates, a 32GB USB drive is required (USB 3.0 drive is highly recommended) USB drive must be formatted to exFAT® before copying the map file onto it.
TRAIL UPDATES
For Trail updates, a 4GB drive formatted to FAT32 can be used.
72
OPERATION
OPERATION
IMPORTANT INFORMATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new POLARIS vehicle is the first 25 hours of operation, or the time it takes to use the first two tanks full of gasoline. Clutch and drive belt break-in periods vary depending on operating conditions.
No single action on your part is as important as a proper break-in period. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. Perform the following procedures carefully.
NOTICE
Excessive heat build-up during the first three hours of operation will damage
close-fitted engine parts and drive components. Do not operate at full throttle
or high speeds during the first three hours of use.
Use of any improper oils may cause serious engine damage. POLARIS
Premium 4 Synthetic Oil is specifically formulated for your 4-cycle engine
ENGINE AND DRIVETRAIN BREAK-IN
1. Fill the fuel tank with the recommended fuel. See page 29. Always exercise extreme caution whenever handling gasoline.
2. Check the oil level. See the Oil Check section for details. Add the recommended oil as needed to maintain the oil level in the safe operating range.
3. Complete the New Operator Driving Procedures outlined on page 79.
4. Avoid aggressive use of the brakes.
5. Vary throttle positions. Do not operate at sustained idle.
6. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See the Pre-Ride Inspection section for details.
7. Carry only light loads.
73
OPERATION
8. During the break-in period, change both the oil and the filter at 25 hours or one month.
9. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.
BRAKE SYSTEM BREAK-IN
Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.
PVT BREAK-IN (CLUTCHES / BELT)
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. If a belt fails, always clean any debris from the duct and from the engine compartment.
STANDARD BREAK-IN
Drive at slower speeds for the first 50 miles (80 km) of operation. Carry only light loads. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.
SAND / DUNE / MUD BREAK-IN
Drive in low gear for the first 5 miles (8 km) of operation. Avoid prolonged low speed operation at high throttle. Avoid aggressive acceleration, high-speed operation and prolonged operation at a specific RPM during this period.
PRE-RIDE INSPECTION
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.
ITEM REMARKS REF
Brake system/pedal travel
Brake fluid Ensure proper level
Front suspension Inspect, lubricate if necessary
Rear suspension Inspect, lubricate if necessary
Ensure proper operation page 40
page 156
page 158
page 131
page 131
Steering Ensure free operation
Tires / Wheels Inspect condition and pressure
74
page 167
page
page 162
OPERATION
ITEM REMARKS REF
Frame nuts, bolts, fasteners
Fuel and oil Ensure proper levels and condition page 38
Coolant level Ensure proper level
Coolant hoses Inspect for leaks
Radiator Clean, inspect for leaks
Throttle Ensure proper operation
Indicator lights/ switches
PVT intake pre-filter Inspect, clean
Headlights Check operation
Inspect, ensure tightness
Ensure proper operation
page 134
page 146
page 33
page
page 149
Brake light/taillight Check operation
Seat Latches Push down on both seat backs to
ensure the latches are secure
Seat Belts Check length of belt for damage,
check latches for proper operation
Cab Doors Check doors and latches for wear
or damage.
Grass and Leaves Remove grass, leaves, foreign
matter, and other flammable material or debris, especially near the exhaust system
Spark Arrester / Exhaust System
Clean, inspect for damage
page 37
page 45
page 23
page 154
75
OPERATION
SAFE OPERATION PRACTICES
1. Visit the Recreational Off-Highway Vehicle Association® web site (rohva.org) and take the free on-line training course. Complete the steps in the New Operator Driving Procedures section.
2. Do not allow anyone under 16 years of age or without a valid driver’s license to operate this vehicle.
3. Never carry a passenger on a 1-seat vehicle. Never carry more than one passenger in a 2-seat vehicle. Never carry more than three passengers in a 4-seat vehicle. Never allow a passenger to ride in the cargo box.
4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area.
5. Never operate with accessories not approved by POLARIS for use on this vehicle.
6. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.
7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Keep both hands on the steering wheel during operation.
8. Never consume alcohol or drugs before or while operating this vehicle.
9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.
10.Never operate a damaged vehicle. After any rollover or accident, have a qualified service dealer inspect the entire machine for possible damage.
11. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.
12.Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
13.Always remove the ignition key when the vehicle is not in use to prevent unauthorized use.
76
OPERATION
STARTING THE ENGINE
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
1. Position the vehicle on a level surface outdoors or in a well-ventilated area.
2. Sit in the driver's seat and fasten the seat belt. Always make sure all cab doors are closed and latched when riding in this vehicle.
3. Place the transmission in PARK.
4. Apply the brakes. Do not press the throttle pedal while starting the engine.
5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.
6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.
7. After starting the engine, wait 10 seconds before applying throttle.
STOPPING THE ENGINE
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK and engage the park brake (if equipped) when stopping the engine.
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Turn the engine off.
4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
5. Engage the park brake (if equipped).
77
OPERATION
BRAKING
1. Release the throttle pedal completely.
TIP
When the throttle pedal is released completely and engine speed slows to near
idle, the vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly.
3. Practice starting and stopping (using the brakes) until you're familiar with the controls.
PARKING THE VEHICLE
1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
2. Place the transmission in PARK.
3. Stop the engine.
4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
5. Engage the park brake (if equipped).
6. Remove the ignition key to prevent unauthorized use.
KNOW YOUR RIDING AREA / TREAD LIGHTLY®
Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.
Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread lightly®. Operate with respect for the terrain, avoid littering, and always stay on the designated trails.
TRAIL ETIQUETTE
Always practice good etiquette when riding. Allow a safe distance between your vehicle and other vehicles operating in the same area. Communicate to oncoming operators by signaling the number of vehicles in your group. When stopping, move your vehicle to the edge of the trail as far as possible to allow others to pass safely.
78
OPERATION
NEW OPERATOR DRIVING PROCEDURES
1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.
2. Visit the Recreational Off-Highway Vehicle Association® web site (rohva.org) and take the free on-line training course. Hands-on training is also available through ROHVA®.
3. Perform the pre-ride inspection.
4. Do not carry a passenger until you have at least two hours of driving experience with this vehicle.
5. Do not carry cargo during this period.
6. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
7. The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.
8. Always make sure all cab doors are closed and latched when riding in this vehicle.
9. Sit in the driver's seat and fasten the seat belt.
10.Place the transmission in PARK.
11. Start the engine.
12.Apply the brakes and shift into low gear.
13.Check your surroundings and determine your path of travel.
14.Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.
15.Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.
16.Increase speed only after mastering all maneuvers at a slow speed.
17.After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:
• Avoid sharp turns.
• Never turn while applying heavy throttle.
• Never make abrupt steering maneuvers.
• Operate at speeds appropriate for your skills, the conditions and the terrain.
• DO NOT do power slides, “donuts”, jumps or other driving stunts.
79
OPERATION
DRIVING WITH PASSENGERS
1. Complete the New Operator Driving Procedures outlined on page 79.
2. Perform the pre-ride inspection. See the Pre-Ride Inspection section for details.
3. Do not carry more than one passenger in a 2-seat vehicle. Do not carry more than three passengers in a 4-seat vehicle. Additional passengers can affect the operator’s ability to steer and operate the controls.
4. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.
5. The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. See the Safe Riding Gear section for details.
6. Always make sure all cab doors are closed and latched when riding in this vehicle.
7. Allow a passenger to ride only in a passenger seat.
8. Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.
9. Vehicle handling may change with passengers and/or cargo on board. Allow more time and distance for braking.
10.Always follow all operating guidelines as outlined on safety labels and in this manual.
80
DRIVING UPHILL
OPERATION
Whenever traveling uphill, follow these precautions:
1. Always check the terrain carefully before ascending a hill. Never drive on hills with excessively slippery or loose surfaces.
2. Avoid excessively steep hills. If ascending a steeper grade is unavoidable, engage all-wheel drive before ascending.
3. Drive straight uphill.
4. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.
5. Avoid unnecessary changes in speed or direction.
6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
7. If the vehicle stalls while climbing a hill, apply the brakes. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
81
OPERATION
DRIVING ON A SIDEHILL (SIDEHILLING)
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a hill is unavoidable, follow these precautions:
1. Engage all-wheel drive.
2. Never operate in TURF mode (if equipped) while operating on a hill or other irregular terrain. Always move the AWD switch to AWD before ascending or descending a hill.
3. Drive slowly and use extreme caution.
4. If the vehicle begins to roll over, or if it feels as if it may roll over, immediately turn downhill.
5. Avoid obstacles and changes in terrain that may lower or raise one side of the vehicle or cause the vehicle to slide.
6. If the vehicle begins to slide downhill, immediately turn downhill to stop the slide, or stop the vehicle and maneuver slowly and carefully until the vehicle can be driven straight downhill.
82
DRIVING DOWNHILL
OPERATION
Whenever descending a hill, follow these precautions:
1. Avoid excessively steep hills.
2. Slow down. Never travel down a hill at high speed.
3. Always check the terrain carefully before descending a hill. Never drive on hills with excessively slippery or loose surfaces.
4. Always descend a hill with the transmission in forward gear. Never descend a hill with the transmission in neutral.
5. Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill.
6. Apply the brakes lightly to aid in slowing.
83
OPERATION
DRIVING THROUGH WATER
Your vehicle can operate through water with a maximum recommended depth equal to floor level. Follow these precautions when operating through water:
1. Determine the water depth and current before entering the water.
2. Choose a crossing where the water level is lowest and where both banks have gradual inclines. Never operate in water that exceeds the maximum recommended depth (floor level)
q
.
WARNING
The large tires on your vehicle may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of traction, loss of control, rollover or
accident.
3. Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads. Avoid applying brake and throttle at the same time.
NOTICE
Major engine damage can result if the vehicle is not thoroughly inspected after
operation in water. Perform the services outlined in the maintenance chart
section. Give special attention to engine oil, transmission oil, demand drive
fluid, rear gearcase oil, and all grease fittings.
If your vehicle becomes immersed or is operated in water that exceeds the
floor level, service is required before starting the engine. Your POLARIS dealer
or qualified person can provide this service. If it's impossible to bring the
vehicle in before starting the engine, perform the service outlined in the Vehicle
Immersion section, and take the vehicle in for service at the first opportunity.
84
OPERATION
DRIVING ON SLIPPERY SURFACES
When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding.
Follow these precautions when encountering slippery conditions:
1. Slow down before entering slippery areas.
2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.
3. Engage all-wheel drive before wheels begin to lose traction.
NOTICE
Severe damage to the drive train may occur if the AWD is engaged while the
wheels are spinning. Always allow the wheels to stop spinning before engaging
AWD.
4. Correct a skid by turning the steering wheel in the direction of the skid. Never apply the brakes during a skid.
85
OPERATION
DRIVING OVER OBSTACLES
Follow these precautions when operating over obstacles:
1. Always check for obstacles before operating in a new area.
2. Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.
4. Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.
5. Always have any passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.
86
DRIVING IN REVERSE
OPERATION
Follow these precautions when operating in reverse:
1. Always check for obstacles or people behind the vehicle.
2. Apply the throttle lightly. Never open the throttle suddenly.
3. Back slowly.
4. Apply the brakes lightly for stopping.
5. Avoid making sharp turns.
87
OPERATION
PARKING ON AN INCLINE
A rolling vehicle can result in serious injury. Avoid parking on an incline. If parking on an incline is unavoidable, follow these precautions:
1. Apply the brakes.
2. Place the transmission in PARK.
3. Stop the engine.
4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
5. Block the rear wheels on the downhill side.
88
OPERATION
HAULING CARGO
WARNING
Overloading the vehicle or carrying cargo improperly can alter vehicle handling
and may cause loss of control or brake instability. Always follow these
precautions when hauling cargo:
Never exceed the stated load capacity for this vehicle.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING
WHEN HAULING CARGO.
NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When
determining the weight you are adding to the vehicle, include the weight of the
operator, passengers, accessories and loads in the rack or box. The combined
weight of these items must not exceed the maximum weight capacity.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle with extreme care when hauling cargo. Slow down
and drive in the lowest gear available.
89
OPERATION
WARNING
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the
vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads that cannot be centered, securely fasten the load
and operate with extra caution.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use
extreme caution when applying brakes with a loaded vehicle. Avoid terrain or
situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the
rack sides. Stability and maneuverability may be adversely affected, causing a
rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 10 mph (16 km/h) while cornering or while ascending or
descending a hill.
Carrying a passenger in the cargo box could result in a fall from the vehicle or
contact with moving components. Never allow a passenger to ride in the cargo
box. A passenger must always be seated in a passenger seat with seat belt
secured.
Your POLARIS vehicle has been designed to carry a specific capacity. Reduce speed and allow a greater distance for braking when carrying cargo.
Loads should be centered and carried as low as possible in the box. For stability on rough or hilly terrain, reduce both speed and cargo. Exercise caution if the cargo load extends over the side of the box.
90
OPERATION
Always read and understand the load distribution warnings listed on warning labels and in this manual. Never exceed the maximum capacities specified for your vehicle. See the Load / Passenger / Tire Warning section for details.
BELT LIFE
To extend belt life, use low gear in the following conditions:
• when hauling or towing heavy cargo.
• when consistently operating at speeds less than 35 mph (56 km/h) in hard­pulling terrain, such as mud, rocks or sand/dune environments.
91
OPERATION
TOWING A RZR
Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground. See the Transporting the Vehicle section for details.
If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 10 mph (16 km/h).
TOWING LOADS
WARNING
Towing improperly can alter vehicle handling and may cause loss of control or
brake instability.
Always follow these precautions when towing:
1. Never load more than 150 lb (68.1 kg) tongue weight on the towing bracket.
2. When transporting heavy loads and/or when towing, always operate the vehicle in low gear.
3. Do not operate the vehicle faster than 10 mph (16 km/h) when towing. See the Hauling Cargo section. Towing a trailer increases braking distance.
4. Do not tow more than the recommended weight for the vehicle. See the Specifications chapter for this vehicle’s maximum weight capacity.
5. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location or you may lose control of the vehicle.
6. Never tow a trailer on a grade steeper than 15°.
TOTAL TOWED LOAD WEIGHT
(LEVEL
GROUND)
1,500 lb
(681 kg)
TOTAL TOWED
LOAD WEIGHT
(15° GRADE)
850 lb
(386 kg)
TOTAL HITCH
VERTICAL
WEIGHT
150 lb
(68.1 kg)
MAXIMUM
TOWING
SPEED
10 mph
(16 km/h)
92
WINCH GUIDE
WINCH GUIDE
WINCH SAFETY
These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.
WINCH SAFETY PRECAUTIONS
1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on page 101.
7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
10.Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.
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12.If winching at an angle is unavoidable, follow these precautions:
a. Look at the winch drum occasionally. Never let the winch cable “stack” or
accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to
feed and rewind the cable evenly before continuing the winch operation.
13.Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.
14.Never attempt to winch loads that weigh more than the winch’s rated capacity.
15.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
16.Never touch, push, pull or straddle the winch cable while winching a load.
17.Never let the winch cable run through your hands, even if wearing heavy gloves.
18.Never release the clutch on the winch when the winch cable is under load.
19.Never use the winch for lifting or transporting people.
20.Never use the winch to hoist or suspend a vertical load.
21.Always inspect your winch and winch cable before each use.
22.Never winch the hook fully into the winch. This can cause damage to winch components.
23.Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.
24.Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.
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WINCH GUIDE
WINCH OPERATION
Read the Winch Safety Precautions in the preceding pages before using your winch.
TIP
Consider practicing the operation and use of your winch before you actually
need to use it in the field.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Each winching situation is unique.
• Take your time to think through the winching you are about to do.
• Proceed slowly and deliberately.
• Never hurry or rush during winching.
• Always pay attention to your surroundings.
• You may need to change your winching strategy if it is not working.
• Always remember that your winch is very powerful.
• There are simply some situations that you and your winch will not be able to deal with. Do not be afraid to ask others to help when this happens.
1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use.
Pay particular attention to the first 3 feet (1 meter) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly.
Promptly replace any worn or damaged cable.
2. Never operate a winch or a vehicle in need of repair or service.
3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.
4. Always use the hook strap when handling the hook.
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WINCH GUIDE
WARNING
Never put your fingers into the hook. This could lead to SEVERE INJURY.
• Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
TIP
A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to
stretch.
WARNING
Never use a recovery strap when winching due to the excessive energy that
can be released if the winch cable breaks. This can result in SEVERE INJURY
or DEATH. See the Shock Loading section on page 101.
• Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.
WARNING
Replace the winch cable at the first sign of damage to prevent SEVERE
INJURY or DEATH in the event of failure. For your safety, always replace
POLARIS winch parts (including the cable) with genuine POLARIS
replacement parts available at your authorized POLARIS dealer, or other
qualified dealer.
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WINCH GUIDE
• If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.
• If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage and even kill trees. Please remember to TreadLightly® (treadlightly.org).
• Before operating the winch, be sure that the safety latch on the winch cable hook is fully seated when the load is attached.
• Never operate your winch with a damaged hook or latch. Always replace damaged parts before using the winch.
5. Never remove the hook strap from the hook.
6. Release the winch clutch and pull out the winch cable.
7. Pulling out as much cable as possible maximizes the winch’s pulling
capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
8. Read and adhere to the following information for winch damping to ensure
safe winch use.
a. In order to absorb energy that could be released by a winch cable failure,
always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object. A damper can absorb much of the energy released if a winch cable breaks when winching. Even a tree limb can help as a damper if no other items are available to you.
b. Lay the damper on top of the mid-point of the winch cable length that is
spooled out.
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WINCH GUIDE
c. On a long pull, it may be necessary to stop winching so that the damper
can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.
d. Avoid being directly in line with the winch cable whenever possible. Also,
never permit others to stand near or in line with the winch cable during winch operation.
9. Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.
10.Never use straps, chains or other rigging items that are damaged or worn.
11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on page 101. For your safety, always follow these guidelines when winching a vehicle free:
a. Release the winch clutch and spool out the necessary length of winch
cable.
b. Align the winch cable as close as possible to the winching vehicle’s
centerline.
c. Attach the winch cable hook to the anchor point or the stuck vehicle’s
frame following instructions in this manual.
d. Re-engage the clutch on the winch.
e. Slowly winch in the slack in the winch cable.
f. Select the proper vehicle gear to propel the stuck vehicle in the direction
of winching.
g. Shift to the lowest gear available on the stuck vehicle.
h. Slowly and carefully apply vehicle throttle and winch together to free the
vehicle.
i. Stop winching as soon as the stuck vehicle is able to propel itself without
the help of the winch.
j. Detach the winch cable hook.
k. Rewind the winch cable evenly back onto the winch drum following the
instructions in this manual.
12.Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result. Instead, attach the winch to a strong portion of the vehicle frame or hitch.
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