Polaris RZR 200 EFI (2021) Owner's Manual

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2021-2022

For Maintenance and Safety

OWNER’S MANUAL

RZR 200 EFI

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WARNING

Read, understand, and follow all of the instructions and safety

precautions in this manual and on all product labels.

Failure to follow the safety precautions

could result in serious injury or death.

WARNING

Operating, servicing, and maintaining a passenger vehicle or off-road

vehicle can expose you to chemicals including engine exhaust, carbon

monoxide, phthalates, and lead, which are known to the State of California

to cause cancer and birth defects or other reproductive harm. To minimize

exposure, avoid breathing exhaust, do not idle the engine except as

necessary, service your vehicle in a well-ventilated area and wear gloves

or wash your hands frequently when servicing your vehicle.

For more information go to www.P65Warnings.ca.gov/passenger-vehicle.

For videos and more information

about a safe riding experience with

your Polaris vehicle, scan this QR

Code® with your smartphone.

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2021–2022 Owner’s Manual

RZR 200 EFI

IMPORTANT SAFETY INFORMATION

Scan this QR Code® with your smartphone to see an

important Safety Video regarding your Polaris vehicle.

This safety video can also be found at

http://www.polaris.com/en-us/rider-support/safety. If you are

on the homepage of the Polaris website, click on the Rider

Community heading and select “Product Safety and Training

Information” from the dropdown menu to access this page.

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Unless noted, trademarks are the property of Polaris Industries Inc.

Tread Lightly® is a registered trademark of the United States Department of Agriculture. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Loctite® is a registered trademark of Henkel Corporation. NYOGEL® is a registered trademark of Nye Lubricants, Inc. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. BOSCH® is registered to Robert Bosch GmbH. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. YUASA® is a registered trademark of GS Yuasa Corporation. Bluetooth® is a registered trademark of Bluetooth Sig, Inc. Apple App Store® is a registered trademark of Apple Inc. Google Play™ is a registered trademark of Google LLC.

Copyright 2021 Polaris Industries Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.

The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.

Printed in China

9931620 Rev 02

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WELCOME

Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.

Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.

For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.

Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.

For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/

owners-manuals

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WELCOME

Page 7

Messages . . . . . . . . . . . . . . . . . . . . . 7

Introduction . . . . . . . . . . . . . . . . . . . . 9

Safety . . . . . . . . . . . . . . . . . . . . . . 15

Features and Controls . . . . . . . . . . . . . . 35

Instrument Cluster . . . . . . . . . . . . . . . . 45

Operation . . . . . . . . . . . . . . . . . . . . 75

Emission Control Systems . . . . . . . . . . . . . 85

Maintenance . . . . . . . . . . . . . . . . . . 87

Specifications . . . . . . . . . . . . . . . . . . 129

Polaris Products . . . . . . . . . . . . . . . . . 133

Troubleshooting . . . . . . . . . . . . . . . . . 135

Warranty . . . . . . . . . . . . . . . . . . . . 153

Maintenance Log . . . . . . . . . . . . . . . . 163

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MESSAGES

PARENTS / SUPERVISING ADULTS

We believe young operators should have the opportunity to enjoy the Polaris riding experience along with you. We encourage you to teach young operators to ride safely, and to help ensure the future of recreational sports, please teach them to show respect for our environment and for the rights of others while operating the vehicle.

This vehicle is not a toy and can be hazardous to operate. We've provided this owner’s manual and an instructional video to help teach about the safe operation and care of your new Polaris vehicle. Prior to driving or riding in the vehicle, please read and make sure they read this owner’s manual. Watch the instructional video with them. Make sure all operators and passengers

understand and follow all of the instructions and warnings contained in this owner’s manual and video. Make sure they understand that the vehicle must be

used under adult supervision at all times.

After reading this owner’s manual and watching the video, help all young operators practice the New Operator Driving Procedures outlined in this manual.

Never allow a child under age 10 to operate or ride as a passenger in this vehicle. Young operators differ in skills, physical abilities and judgement. Please

supervise the use of the vehicle at all times. Permit continued use only if you determine that the young operator has the ability and maturity to operate safely.

For the young operator’s safety, be sure they can reach and operate all RZR 200 controls, including steering wheel, accelerator and brake pedals, and ignition switch. Make sure the young operator is not too tall to ride safely in this vehicle. See page 18.

The vehicle’s speed control system allows a parent or supervising adult to limit vehicle speed for new and inexperienced operators. Please see page 59 for more information.

The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals. Always follow all of the instructions and recommendations in this manual to ensure the vehicle remains in safe operating condition at all times.

This Polaris vehicle is not designed for adult use. Serious damage may occur if the maximum weight capacity is exceeded. Refer to vehicle labels and to the Specifications chapter for the maximum weight capacity.

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MESSAGES

YOUNG OPERATORS

Before you ride your new POLARIS vehicle, there are some important things that you need to know. You must learn how to keep yourself and those around you safe while you're riding.

Your parent or supervising adult and POLARIS want you to be safe while you enjoy riding your new vehicle, and that's why it’s very important that you read this owner’s manual and watch the instructional video. Make sure you

understand and follow all of the instructions and warnings in this owner’s manual and video. Ask a parent or supervising adult to explain anything you don't

understand.

Your safety and the safety of others is the most important thing to think about at all times. Pay attention when you see this symbol:

This is the safety alert symbol. When you see this symbol on your vehicle or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don't follow the instructions.

After reading this owner’s manual and watching the video, complete the New Operator Driving Procedures. Show your parent or supervising adult that you understand how to drive safely.

Enjoy riding your new Polaris vehicle!

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INTRODUCTION

SAFETY SYMBOLS AND SIGNAL WORDS

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

DANGER

DANGER indicates a hazardous situation which, if not avoided, WILL result in

death or serious injury.

WARNING

WARNING indicates a hazardous situation which, if not avoided, COULD result

in death or serious injury.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, COULD result

in minor to moderate injury.

NOTICE

NOTICE provides key information by clarifying instructions.

IMPORTANT

IMPORTANT provides key reminders during disassembly, assembly, and

inspection of components.

The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.

The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.

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INTRODUCTION

VEHICLE IDENTIFICATION NUMBERS

Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.

The VIN can be found stamped on a plate q riveted to the right rail on the right wheel well of the ORV.

The engine serial number

Vehicle Model Number:

Vehicle Identification Number (VIN):

Engine Serial Number:

Key Number

can be found on the clutch-side of the engine case.

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INTRODUCTION

NEAR-FIELD COMMUNICATION (NFC) (IF EQUIPPED)

Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.

IMPORTANT

Not all devices are equipped with an NFC reader. Additionally, some devices

require third party applications to access NFC content. For questions regarding

the NFC reader on your device, refer to the device’s user manual.

On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:

• View vehicle-specific information

• Access your Polaris Garage

• Download and view the owner’s manual

• View accessory instructions

• Watch how-to videos

• Access warranty information

• Check for service notifications

RIDE COMMAND WITH NFC

Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:

1. Download the Ride Command mobile app from the Apple App Store® or

Google Play® store.

2. Create or log in to an existing account.

3. From the Ride Command mobile app home screen, select Add Vehicle.

4. On the vehicle, tap the NFC-enabled badge with the phone to scan the

vehicle.

5. Confirm information, name your vehicle, and tap add to garage.

SYSTEM REQUIREMENTS

Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.

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INTRODUCTION

DEVICE COMPLIANCE STATEMENTS

NOTICE

Some vehicle models contain radio equipment as follows:

USA RADIO COMPLIANCE

This vehicle contains the following radio equipment or components that contain radio equipment:

COMPONENT COMPONENT ID MANUFACTURER

B1 Gauge Bluetooth® LE

Helmet Aware Beacon E8 Minew Technologies

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference, and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for

compliance could void the user’s authority to operate the equipment.

CYBLE-222014–01 Cypress Semiconductor

CAUTION

CANADA RADIO COMPLIANCE

This vehicle contains the following radio equipment or components that contain radio equipment:

COMPONENT COMPONENT ID MANUFACTURER

B1 Gauge Bluetooth® LE

Helmet Aware Beacon E8 Minew Technologies

This device contains license-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s license-exempt RSS (s). Operation is subject to the following two conditions:

CYBLE-222014–01 Cypress Semiconductor

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INTRODUCTION

1. This device may not cause interference.

2. This device must accept any interference, including interference that may

cause undesired operation of the device.

EUROPEAN UNION (EU) RADIO COMPLIANCE

This vehicle contains the following radio equipment or components that contain radio equipment:

COMPONENT B1 Gauge Bluetooth®

COMPONENT ID CYBLE-222014–01 E8

MANUFACTURER Cypress Semiconductor Minew Technologies

TRANSMITTING FREQUENCY

MAX RF TRANSMITTING PWR

Hereby, Polaris Industries Inc. declares that the above radio equipment is in compliance with Directive 2014/53/EU.

The full text of the EU declaration of conformity is available at the following internet address:

https://www.polaris.com/en-us/radio-conformity/

2402–2480 MHz 2402–2480 MHz

0.00078 W 0.00116 W

Helmet Aware Beacon

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INTRODUCTION

DECLARATION OF CONFORMITY

This document is setting out the contents of the EC Declaration of Conformity.

The particulars of machinery may differ for specific model.

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SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS vehicle is designed to provide safe operation when used as directed.

WARNING

Modifying this vehicle in any way can change the top speed, stability and

handling performance of this vehicle. Modifications that increase speed,

decrease stability or change performance may present a greater risk to

inexperienced or younger operators and could result in loss of control and

serious injury or death. Use only POLARIS-approved accessories to modify

this vehicle. Review all vehicle changes with your child prior to operating.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.

SAFE RIDING GEAR

Protective gear reduces the chance of injury.

The driver and passenger must wear:

Helmet

Eye Protection

Long-Sleeve Shirt

Gloves

Long Pants

Over-the-Ankle Boots

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SAFETY

HELMET

Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Always buckle and pull straps tight to ensure the helmet is secured.

Parents and supervising adults should verify that the provided helmets fit properly. If a helmet doesn't fit, a new one should be obtained in the proper size.

Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.

Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.

EYE PROTECTION

Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.

CLOTHING

Wear long sleeves and long pants to protect arms and legs.

GLOVES

Wear gloves for comfort and for protection from sun, cold weather and other elements.

BOOTS

Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.

RIDER COMFORT

Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the driver and passenger cab area. The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow. Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.

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SAFETY

SAFETY WARNINGS

WARNING

Failure to operate this vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Heed all safety

warnings outlined in this section of the owner’s manual and in the safety DVD

provided with your vehicle.

Be sure to read all of the following warnings about driving hazards and how to

avoid them. These warnings are provided for your child's safety. Be sure to

explain to your young driver that the hazards outlined in this section of this

owner’s manual MUST be avoided at all times. See the OPERATION section

of this owner’s manual for proper operating procedures.

FOR MORE INFORMATION ABOUT SAFETY call POLARIS at 1–800–342–

3764.

OPERATING WITHOUT INSTRUCTION

Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. Take a training course and complete the steps outlined in the New Operator Driving Procedures section.

All operators must read and understand the owner's manual and all warning and instruction labels before operating the vehicle.

Never allow a guest to operate this vehicle until the guest has completed the steps outlined in the New Operator Driving Procedures section.

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SAFETY

OPERATOR RESTRICTIONS / AGE RESTRICTIONS

This vehicle is for recreational use by young operators under adult supervision ONLY. Operation is prohibited for anyone under 10 years of age. Never operate with a passenger under age 10.

All operators and riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold.

RIDER HEIGHT

Some riders may be too tall to ride safely in this vehicle. Do not operate or ride in this vehicle if the clearance between the top of your helmet and the overhead cab frame is

less than 2 inches (5 cm).

USING ALCOHOL OR DRUGS

Never consume alcohol or drugs before or while operating this vehicle.

Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.

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SAFETY

FAILURE TO INSPECT BEFORE OPERATING

WARNING

Failure to inspect and verify that the vehicle is in safe operating condition

before operating increases the risk of an accident. Always perform the Pre-

Ride Inspection outlined in the Operation chapter before each use of your

vehicle to make sure it's in safe operating condition. Always follow the

inspection and maintenance procedures and schedules described in this

owner’s manual. See the Polaris Maintenance Schedule section of the

Maintenance chapter.

PROTECTIVE APPAREL

Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident.

Operator and all passengers must always wear a helmet, eye protection, gloves, longsleeve shirt, long pants and over-the-ankle boots.

SEAT BELTS

Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.

All riders must wear seat belts at all times.

CAB NETS

Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Always use the cab nets (or doors) while riding in this vehicle. Always keep hands and

feet inside the vehicle at all times.

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SAFETY

CARRYING MULTIPLE PASSENGERS (RZR 2-SEAT)

Never carry a passenger until you have operated this vehicle for at least four hours and have completed the steps in the New Operator Driving Procedures section. A passenger must always be seated in a passenger seat with seat belt secured. Carrying more than one passenger in a 2-seat vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover. Never carry more than one passenger in a 2-seat vehicle.

OPERATING WITH A LOAD ON THE VEHICLE

The weight of both cargo and vehicle occupants impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.

• Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When more passenger weight is added, cargo weight may need to be reduced accordingly.

• The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.

Always follow these guidelines:

Under ANY of these conditions: Do ALL of these steps:

Passenger and/or cargo exceeds half the maximum weight capacity

1. Slow down.

Operating in rough terrain

Operating over obstacles

Climbing an incline

2. Verify tire pressure.

3. Use extra caution when operating.

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SAFETY

PASSENGERS IN THE CARGO BOX

Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box. A passenger must always be seated in a passenger seat with seat belt secured.

OPERATING ON PAVEMENT

This vehicle's tires are designed for off-road use, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.

OPERATING ON PUBLIC ROADS

Operating this vehicle on public streets, roads or highways could result in a collision with another vehicle. Never operate this vehicle on any public street, road or highway, including dirt and gravel roads (unless designated for off-highway use).

JUMPS AND STUNTS

Exhibition driving increases the risk of an accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.

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SAFETY

OPERATING AT EXCESSIVE SPEEDS

Operating this vehicle at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, your skills and experience and any passenger’s skills and experience.

PHYSICAL CONTROL OF THE VEHICLE

Removing hands from the steering wheel or hand holds or removing feet from the floor while riding increases the risk of loss of control and accident or rollover.

The operator should always keep both hands on the steering wheel during operation. A passenger should always be seated in the passenger seat with both feet on the floor and with both hands securely grasping the hand holds.

Always keep hands and feet inside the vehicle at all times.

TURNING IMPROPERLY

Turning improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual.

Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.

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IMPROPER HILL CLIMBING

Improper hill climbing could cause loss of control or rollover. Use extreme caution when operating on hills. Always follow proper procedures for hill climbing as described in this owner's manual. See the Driving Uphill section for details.

DESCENDING HILLS IMPROPERLY

Improperly descending a hill could cause loss of control or rollover. Always follow proper procedures for traveling down hills as described in this owner’s manual. See the Driving Downhill section for details.

SAFETY

CROSSING HILLSIDES

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a hillside is unavoidable, always follow proper procedures as described in this owner's manual. See the Driving on a Sidehill (Sidehilling) section for details.

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SAFETY

STALLING WHILE CLIMBING A HILL

Stalling or rolling backwards while climbing a hill could cause a rollover. Maintain a steady speed when climbing a hill.

If you lose all forward speed:

Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.

OPERATING IN UNFAMILIAR TERRAIN

Failure to use extra caution when operating on unfamiliar terrain could result in an accident or rollover.

Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or rollover.

Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.

OPERATING IMPROPERLY IN REVERSE

Improperly operating in reverse could result in a collision with an obstacle or person. Always follow proper operating procedures as outlined in this manual. See the Driving in Reverse section for details. Before shifting into reverse gear, always check for obstacles or people behind the vehicle. When it's safe to proceed, back slowly.

IMPROPER TIRE MAINTENANCE

Operating this vehicle with improper tires or with improper or uneven tire pressure could cause loss of control, accident or rollover.

Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure as described in this owner's manual and on safety labels.

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SAFETY

SKIDDING OR SLIDING

Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use additional caution when operating on slippery surfaces.

Skidding or sliding due to loss of traction can cause loss of control or rollover (if tires regain traction unexpectedly). Always follow proper procedures for operating on slippery surfaces as described in this owner's manual. See the Driving on Slippery Surfaces section for details.

OPERATING OVER OBSTACLES

Improperly operating over obstacles could cause loss of control or rollover.

Before operating in a new area, check for obstacles. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles. See the Driving Over Obstacles section for details.

OPERATING THROUGH WATER

Operating through deep or fast-flowing water can cause loss of traction, loss of control, rollover or accident. Never operate in fast-flowing water or in water that exceeds the floor level of the vehicle.

Always follow proper procedures for operating in water as described in this owner’s manual. See the Driving Through Water section for details.

Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving slowly. The friction will help dry out the pads.

OVERLOADING THE VEHICLE

Overloading the vehicle or carrying/towing loads may cause changes in stability and handling, which could cause loss of control or an accident.

• Never tow objects with this vehicle.

• Never exceed the maximum weight capacity for this vehicle.

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SAFETY

OPERATING IN COLD WEATHER

WARNING

Always be adequately prepared when operating in cold weather, especially

below-freezing temperatures. Cold weather can affect the engine’s ability to

start, which can be dangerous when operating in unfamiliar or remote areas.

OPERATING ON FROZEN BODIES OF WATER

Severe injury or death can result if the vehicle and/or the operator fall through the ice. Never operate the vehicle on a frozen body of water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and any passengers, and your cargo, together with any other vehicles in your party.

Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.

OPERATING A DAMAGED VEHICLE

Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle and steering systems.

IMPROPER CARGO LOADING

Overloading the vehicle or carrying cargo improperly may cause changes in stability and handling, which could cause loss of control or an accident.

• Always follow the instructions in this owner’s manual for carrying cargo. See the Hauling Cargo section for details.

• Never exceed the stated load capacity for this vehicle.

• Cargo should be properly distributed and securely attached. See the Hauling Cargo section for details.

• Reduce speed when carrying cargo. Allow a greater distance for braking.

EXPOSURE TO EXHAUST

Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.

Operate this vehicle only outdoors or in well-ventilated areas.

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SAFETY

HOT EXHAUST SYSTEMS

WARNING

Exhaust system components are very hot during and after use of the vehicle.

Hot components can cause burns and fire. Do not touch hot exhaust system

components. Always keep combustible materials away from the exhaust

system.

Use caution when traveling through tall grass, especially dry grass and when

traveling through muddy conditions. Always inspect the underside of the

vehicle and areas near the exhaust system after driving through tall grass,

weeds, brush, other tall ground cover, and muddy conditions. Promptly remove

any grass, debris or foreign matter clinging to the vehicle and pay particular

attention to the exhaust system area.

REFUELING

Gasoline is highly flammable and explosive under certain conditions.

• Always exercise extreme caution whenever handling gasoline.

• Always turn off the engine when refueling.

• Always refuel outdoors or in a well ventilated area free of any source of flame or sparks.

• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

• Do not overfill the tank. Do not fill the tank neck.

• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.

UNAUTHORIZED USE OF THE VEHICLE

Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 10 or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.

Page 30

SAFETY

EQUIPMENT MODIFICATIONS

Your POLARIS vehicle is designed to provide safe operation when used as directed. Modifications to your vehicle may negatively impact vehicle stability. Failure of critical machine components may result from operation with any modifications, especially those that increase speed or power. This vehicle may become less stable at speeds higher than those for which it is designed. Loss of control may occur at higher speeds.

Do not install any non-POLARIS-approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS-approved accessories could create a substantial safety hazard and increase the risk of bodily injury.

The POLARIS limited warranty on your POLARIS vehicle will be terminated if any non-POLARIS-approved equipment and/or modifications have been added to the vehicle that increase speed or power.

The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.

The addition of certain accessories, including (but not limited to) overhead audio speakers, may change the forward clearance in the vehicle. Polaris recommends selecting a helmet that is compatible with the equipment on your vehicle and provides the greatest amount of forward clearance. Always wear a helmet that meets or exceeds the specifications in this owner’s manual. Refer to the Safe Riding Gear section of this owner’s manual for more information. Use only POLARIS-approved accessories.

FOR MORE INFORMATION ABOUT SAFETY

call POLARIS at 1-800-342-3764.

Page 31

SAFETY

SAFETY LABELS AND LOCATIONS-NORTH AMERICA

Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.

If an informational or graphic label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by Polaris at no charge. The part number is printed on the label.

TIRE PRESSURE AND LOAD WARNING

WARNING

The tire pressure and load warning of the cargo compartment.

is located on the front

WARNING

• Never carry passengers in cargo box.

• Passengers can be thrown off. This can cause serious injury or death.

WARNING

Never carry fuel or other flammable liquids on this vehicle.

Failure to follow this instruction could lead to serious burn injuries or death

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.

• Reduce speed and allow greater distance for braking when carrying cargo.

• Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.

• For stability on rough or hilly terrain, reduce speed and cargo.

Page 32

SAFETY

RZR 200

MAXIMUM CARGO BOX LOAD 25 lbs.

(11 kg)

TIRE PRESSURE IN PSI (KPa) FRONT 5 (34.5)

REAR 5 (34.5)

MAXIMUM WEIGHT CAPACITY

INCLUDES WEIGHT OF

OPERATOR, PASSENGER,

CARGO, AND ACCESSORIES.

Read Operation & Maintenance Manual for more detailed loading information.

Part Number: 7300629

350 lbs.

(158 kg)

GENERAL WARNING

WARNING

The general use warning w is located on the inside of the

driver’s door panel.

WARNING

Improper vehicle use can result in SEVERE INJURY or DEATH

NEVER allow vehicle to be Operated:

• without all occupants first viewing and understanding the safety video and warning labels.

• with more than one passenger.

• on hills steeper than 15˚.

• on paved surfaces - pavement may seriously affect handling and control.

• with non-Polaris approved accessories - they may seriously affect stability.

• at speeds that are too fast for the operators skills, the conditions and/or the terrain.

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SAFETY

ALWAYS require Operator and/or Passenger to:

• wear seat belts, grab hand holds (passenger) and plant feet firmly on the floor.

• secure cab nets.

• keep hands and feet inside vehicle.

• use an approved helmet and protective gear for all occupants.

• avoid quick turns of the steering wheel and driving stunts such as jumps, donuts or power slides.

• reduce speed and use extra caution when carrying a passenger.

• watch for branches or other hazards that could enter vehicle.

Operation of this vehicle by children under the age of 10 increase the risk of severe injury or death.

Adult supervision required for children under age 16.

NEVER permit children under age 10 to operate this vehicle.

NEVER permit a passenger whose feet cannot touch the floor.

LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.

Part Number: 7300583

CLUTCH COVER WARNING

WARNING

The clutch cover warning located on the outside beltclutch cover.

• Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed.

• Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.

Part Number: 7175488

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SAFETY

SAFETY LABELS AND LOCATIONSINTERNATIONAL

TIRE PRESSURE AND LOAD WARNING

WARNING

The tire pressure and load warning is located on the front of the cargo compartment.

• Read the owner’s manual.

• Never carry passengers in the cargo box.

• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

• Maximum cargo capacity including weight of operator, passenger, cargo, and accessories must be under 158 kg.

• Tire pressure specification is 34,5 kPa.

Part Number: 7300512

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SAFETY

GENERAL USE WARNING

WARNING

The general use warning is located on the inside of the driver’s door panel.

• Read the owner’s manual.

• Always wear the seat belts.

• Use and secure cab nets and door close-offs.

• Use an approved helmet and protective gear for all occupants.

• Never allow anyone under 10 years of age to operate the vehicle.

• Never operate while under the influence of drugs or alcohol.

• Do not use on public roads (unless designated for off-highway vehicle access).

• Exhibition driving increases the risk of accident or rollover. DO NOT do power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving

• Do not operate vehicle on grades exceeding 15 degrees of incline.

• Never carry passengers in the cargo box.

• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow this instruction could lead to serious burn injuries or death.

Part Number: 7300558

CLUTCH COVER ALERT

WARNING

The clutch cover warning is located on the outside belt-clutch cover.

Read the owner’s manual. Keep body parts away from belt.

Part Number: 7181427

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SAFETY

HOT SURFACES ALERT

WARNING

The hot surfaces alert is located on the body above the muffler.

Hot component. Hot components can cause burns and fire. Do not touch hot component.

Part Number: 7185151

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FEATURES AND CONTROLS

COMPONENT LOCATIONS

Your vehicle is equipped with cab nets and door close-offs on both sides of the vehicle. Cab nets and door close-offs must be used by both operator and passenger at all times. Promptly replace worn or damaged parts with new, available from your authorized POLARIS dealer.

Daytime

Running Lights

Console

Door Close-offs

Cab Nets

Shoulder Bar

Cab Frame

Taillight

Cargo Box

Fuel Tank Cap

Passenger

Hand-hold

Steering Wheel

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FEATURES AND CONTROLS

SEATS

DRIVER’S SEAT ADJUSTMENT

1. Lift the seat latch lever q located under the right front edge of the driver’s seat.

2. While holding the lever upward, slide the seat forward or rearward to the desired position, then release the lever.

3. Slide the seat forward and rearward to ensure the latch is engaged. Before operating the vehicle, always make sure both seats are securely installed.

SEAT REMOVAL

1. Slide the seat completely forward to access the fasteners.

2. Remove the two fasteners securing the seat slides to the frame.

3. Remove the seat from the vehicle.

4. Reverse this procedure to reinstall the seat.

Seat Rail Mount to Chassis Fasteners:

TORQUE

30 ft-lbs (41 N·m)

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FEATURES AND CONTROLS

STEERING WHEEL

The steering wheel can be adjusted upward or downward for rider preference.

1. Loosen the steering wheel adjustment knob

2. Move the steering wheel upward or downward to the desired position.

3. Tighten the knob.

SEAT BELTS

This POLARIS vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for both the operator and passenger before riding. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited if the seat belt is not secured.

To wear the seat belt properly, do the following:

1. Pull the seat belt latch downward and across your chest toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.

2. Push the latch plate into the buckle until it clicks.

3. Release the strap, it will self-tighten.

4. Press the red release latch on the buckle to release the seat belt.

TIP

The position of the shoulder strap can be adjusted to the height of the operator.

Have an adult relocate the mounting bolt

the nut

and bolt are tightened securely.

to a different position, making sure

TORQUE

Seat Belt to Rollover Protection Structure (ROPS) Bolt:

30 ft-lbs (41 N·m)

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FEATURES AND CONTROLS

SEAT BELT INSPECTION

Inspect all seat belts for proper operation before each use of the vehicle.

1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.

2. Push the red release latch in the middle of the buckle to make sure it releases freely.

3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.

4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents.

DOORS AND CAB NETS

Riding in this vehicle without using the cab nets or doors increases the risk of serious injury or death in the event of an accident or rollover.

Cab nets must be used by both operator and passenger at all times. Make sure all latches are secure before operating the vehicle.

Always inspect doors and cab nets for tightness, wear, and damage before each use of the vehicle. Promptly replace worn or damaged doors, cab nets, or latches with new components. Your Polaris dealer can assist.

FUEL CAP

WARNING

Never allow a child to refuel or handle gasoline.

The fuel tank filler cap passenger seat.

When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R +M/2 octane. Non-ethanol fuel is recommended.

Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel.

is located on the right-hand side of the vehicle near the

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IGNITION SWITCH

The ignition switch q is a threeposition, key-operated switch. Use the ignition switch to start the engine. See page 77 for starting procedures.

The key can be removed from the switch when it is in the OFF position.

FEATURES AND CONTROLS

OFF

ON (Lights ON)

START

The engine is off. Electrical circuits are off, except accessory 12V.

Electrical circuits are on. Electrical equipment can be used. Engine is able to run.

Turn the key to the START position to engage the electric starter. The key returns to the ON position when released.

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FEATURES AND CONTROLS

GEAR SELECTOR

The gear selector q is located between the seats. To change gears, stop the vehicle, and with the engine idling, move the lever to the desired gear. Do not attempt to shift gears with engine speed above idle or while the vehicle is moving.

• F: Forward

• N: Neutral

• R: Reverse

TIP

Maintaining shift linkage adjustment is important to assure proper transmission

function. Your POLARIS dealer can assist in resolving any shifting problems.

NOTICE

Do not attempt to shift the transmission while the vehicle is moving. This could

damage the transmission. Always shift when the vehicle is stationary and the

engine is at idle.

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FEATURES AND CONTROLS

PARKING BRAKE

WARNING

Operating the vehicle while the parking brake is engaged could cause an

accident resulting in serious injury or death. It could also result in driveline or

engine damage. Always be sure to disengage the parking brake before

operating the vehicle.

1. Apply the brakes.

When the vehicle is fully stopped, pull the parking brake lever rearward as far as possible to set the parking brake.

3. Stop the engine.

4. To release the parking brake, apply the brakes and push the lever toward the passenger seat and forward.

Always set the parking brake whenever the vehicle is left unattended.

TIP

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FEATURES AND CONTROLS

BRAKE/THROTTLE PEDAL

BRAKE PEDAL

Depress the brake pedal q to slow or stop the vehicle. Apply the brakes while starting the engine.

THROTTLE PEDAL

Push the throttle pedal w down to increase engine speed. Spring pressure returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.

Page 45

HELMET AWARE

The helmet aware beacon and mounting adhesive comes shipped with the owner’s manual. This allows parents to mount to the Polaris supplied helmet or helmet of their choice. The helmet aware beacon should be mounted on a flat surface on the helmet.

The display will issue a low battery message if the beacon is below 10% battery level. Parents can replace the battery beacon with a CR2032.

FEATURES AND CONTROLS

To replace the battery remove 2 screws from the enclosure and then split the beacon apart with a small standard screw driver.

Helmet aware comes disabled from factory and must be enabled by parent.

Page 46

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INSTRUMENT CLUSTER

OVERVIEW

INSTRUMENT CLUSTER

Gear Indicator

Display Area 2

Bluetooth®

Connected Symbol

Helmet Aware

Signal Strength

Display Area 1

F = High Gear N= Neutral R = Reverse – = Gear Signal Error (or shifter between gears)

This area displays odometer, trip meter, trip meter 2, voltage, engine temperature, engine hour meter, programmable service hour interval, ground speed, engine RPM, GeoFence status, or speed limit status.

This icon illuminates when the display is connected to a device via Bluetooth®.

This indicates the signal strength of the helmet beacon. This symbol will flash if the helmet aware system is activated and the helmet beacon is not in range. The symbol will remain on solid when the helmet beacon is in range.

This area displays engine RPM, ground speed, or coolant temperature.

Clock

Service

Indicator

The clock displays time in a 12-hour or 24-hour format. See page 69 for more information.

A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your Polaris dealer can provide scheduled maintenance. See page 73 for more information.

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INSTRUMENT CLUSTER

NOTICE

The use of a high pressure washer may damage the instrument cluster. Wash

the vehicle by hand or with a garden hose using mild soap. Do not use alcohol

to clean the instrument cluster. Do not allow insect sprays to contact the lens.

Immediately clean off any gasoline that splashes on the instrument cluster.

INDICATOR LAMPS

Engine Hot

Check

Engine

Helmet/Seat

Belt

Performance

Limited

This lamp illuminates to indicate an overheated engine. If the indicator flashes, a severe overheating condition exists.

This indicator appears if an EFI-related fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized Polaris dealer can assist.

This lamp flashes for several seconds when the key is turned to the ON position. The lamp is a reminder to wear helmet and seat belt before operating.

Lamp illuminates solid when GeoFencing, max speed feature is functioning, or the helmet aware system is limiting speed. This lamp flashes when vehicle speed is greater than the top speed set by GeoFence or max speed feature. Lamp remains off when GeoFencing and max speed settings are disabled.

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DISPLAY AREA 1

INSTRUMENT CLUSTER

Pressing the MODE button will change the information displayed in Area 1 q.

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INSTRUMENT CLUSTER

Speed

Engine Temperature

RPM

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DISPLAY AREA 2

INSTRUMENT CLUSTER

Toggle the Up/Down buttons to change the information displayed in Area 2 w.

Odometer

Service Hours

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INSTRUMENT CLUSTER

Trip 1

Trip 2

Trip Timer

Page 53

Engine Temperature

Voltage

INSTRUMENT CLUSTER

Geofence Status

Page 54

INSTRUMENT CLUSTER

RPM

Engine Hours

Page 55

Speed

Helmet Aware Status

INSTRUMENT CLUSTER

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INSTRUMENT CLUSTER

OPTIONS MENU

Press and hold the MODE button to enter the Options Menu.

OPTIONS MENU NOTES

Diagnostic Codes Only displays if fault codes are

present or stored

Youth Menu Set passcode, maximum speed,

GeoFence, and helmet aware settings.

Units - Distance Select MPH or KPH

Units - Temp Select between °F and °C

Clock Select between 12H or 24H, and set

time

Backlight Color Select between Blue or Red

Backlight Level Set backlight brightness level

Service Hours View/Set Service hours

Exit Menu Exit

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INSTRUMENT CLUSTER

DIAGNOSTIC CODE

NOTICE

Diagnostic Code Screen will show available MIL that has come on during that

ignition cycle.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE

button.

Toggle the Up/Down Buttons to cycle through Code(s).

NOTICE

This option will only be available if a fault code was set or is active during the

current ignition key 'on' cycle. Turning off the ignition will clear any save fault

codes from the gauge.

Reference the image shown above:

Area A will Display FMI (XX)

Area B will Display SPN (XXXXXX)

Clock Area will Display Count (XXX)

3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

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INSTRUMENT CLUSTER

YOUTH MENU

The Youth Menu contains features that a parent can utilize to help limit the performance of the vehicle for new and inexperienced operators.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU from the Options Menu by pressing the MODE button.

YOUTH MENU NOTES

Maximum Speed Set maximum Speed

Geofence Enable/Disable Geofence

Inside Geofence Speed Set inside Geofence maximum

vehicle speed

Outside Geofence Speed Set outside Geofence maximum

vehicle speed

Helmet Aware When enabled by a parent this

function looks for the presence of a helmet beacon. A parent can decide to not let the vehicle start, limit speed

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INSTRUMENT CLUSTER

YOUTH MENU NOTES

to 5 mph (8 km/h), or give a scrolling warning on the display if a helmet is not detected.

Require PIN to Start Enable/Disable PIN to start vehicle

PIN Delay If a PIN is required to start the

engine, a PIN delay also can be enabled. This will allow the vehicle to be restarted without a PIN for a specified period of time after engine stall or shutdown.

Change PIN Change PIN

Exit Youth Menu Exit

PERSONAL IDENTIFICATION NUMBER (PIN)

ENTER PIN

NOTICE

If personal identification number (PIN) is lost or displaced please contact your

Polaris dealer for assistance.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE button.

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INSTRUMENT CLUSTER

3. Enter PIN.

4. To exit the Youth Menu the user can select Exit Menu function from Youth Menu, can hold MODE button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

CHANGE PIN

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select Youth Menu by pressing the MODE button.

3. Enter PIN.

4. Select CHANGE PIN from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to increase/decrease the first digit of the new

PIN.

With the desired first digit of the new PIN displayed, Press the MODE button

which will set the digit and move to the 2nd digit.

Toggle the UP/DOWN buttons to increase/decrease the 2nd digit of the new

PIN. Press MODE button to set 2nd digit and move on to the 3rd digit.

Toggle the UP/DOWN buttons to increase/decrease the 3rd digit of the new

PIN. Press MODE button to set 3rd digit and move on to the 4th digit.

5. Press the MODE button to set the 4th digit and exit.

6. To exit the Youth Menu the user can select EXIT MENU function from Youth Menu, can hold MODE button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

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INSTRUMENT CLUSTER

MAX SPEED

NOTICE

The speed of this vehicle is restricted to under 16 mph (26 km/h) at

manufacture. The speed limiting device may be adjusted by supervising adults

when they determine that their child is capable of handling additional speed.

The unrestricted top speed for this model is 29 mph (46 km/h).

Maximum speed can be set using the process below or by using the Polaris

Ride Command app.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE Button.

3. Enter PIN.

4. Select MAX SPEED from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to increase/decrease the maximum speed.

With the desired maximum speed displayed, press the MODE button

which will set the maximum speed and return to the Youth Menu.

5. To exit the Youth Menu the user can select EXIT MENU function from Youth Menu, can hold MODE button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

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INSTRUMENT CLUSTER

GEOFENCE

WARNING

Your Ranger 150 is equipped with Youth Ride Control; this technology is not a

replacement for adult supervision. GPS accuracy can vary by region, so make

certain to give adequate distance for geofence boundaries to accommodate

this variation. A geofence will not stop the vehicle. It will only slow to the adult

entered speed limit.

NOTICE

To use the geofence features, first download the Polaris Ride Command™ app

and sign up. Turning the geofence on and off and changing the speeds can be done through the vehicle display once a geofence boundary has been created

through the Ride Command app.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Youth Menu” by pressing the MODE button.

3. Enter PIN.

4. Select “GEOFENCE” from the Youth Menu by pressing the MODE button.

Reference the image shown above:

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INSTRUMENT CLUSTER

Press the MODE button.

Toggle the Up/Down buttons to cycle through options (On/Off).

With the desired option displayed, press the MODE button which will set

function and return to the Youth Menu.

5. To exit the Youth Menu the user can select Exit Menu function from Youth Menu, can hold Mode Button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

INSIDE GEOFENCE SPEED

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE button.

3. Enter PIN.

4. Select INSIDE from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to increase/decrease inside Geofence

maximum speed.

With the desired speed displayed, press the MODE button which will set

the inside Geofence speed and return to the Youth Menu.

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INSTRUMENT CLUSTER

OUTSIDE GEOFENCE SPEED

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE button.

3. Enter PIN.

4. Select OUTSIDE from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to increase/decrease OUTSIDE Geofence

maximum speed.

With the desired speed displayed, press the MODE button which will set

the outside Geofence speed and return to the Youth Menu.

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INSTRUMENT CLUSTER

REQUIRE PIN TO START

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE button.

3. Enter PIN.

4. Select REQUIRE PIN TO START from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to enable/disable requiring PIN to start

vehicle.

With the desired option displayed, press the MODE button which will set

the function and return to the Youth Menu.

5. To exit the Youth Menu the user can select EXIT MENU function from Youth

Menu, can hold MODE button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

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INSTRUMENT CLUSTER

PIN DELAY

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE button.

3. Enter PIN.

4. Select PIN DELAY from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to enable/disable the pin delay.

With the desired option displayed, press the MODE button which will set the

function and return to the Youth Menu.

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INSTRUMENT CLUSTER

HELMET AWARE

WARNING

Your vehicle is equipped with Youth Ride Control; this technology is not a

replacement for adult supervision to ensure proper equipment is worn by the

operator.

NOTICE

To use all of the helmet aware features first download the Polaris Ride

Command app and sign up. Turning the helmet aware feature on and off can

be done through the vehicle display but the helmet not detected behavior must

be selected through the Ride Command app.

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

OPTIONS will display on the screen for 3 seconds before showing first menu

item.

2. Select YOUTH MENU by pressing the MODE button.

3. Enter PIN.

4. Select HELMET A from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the UP/DOWN buttons to cycle through options (On/Off).

With the desired option displayed, press the MODE button which will set

function and return to the Youth Menu.

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INSTRUMENT CLUSTER

CHANGE PIN

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Youth Menu” by pressing the MODE button.

3. Enter PIN.

4. Select “CHANGE PIN” from the Youth Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down buttons to increase/decrease the first digit of the new

PIN.

With the desired first digit of the new PIN displayed, Press the MODE button

which will set the digit and move to the 2nd digit.

Toggle the Up/Down Buttons to increase/decrease the 2nd digit of the new

PIN. Press MODE button to set 2nd digit and move on to the 3rd digit.

Toggle the Up/Down Buttons to increase/decrease the 3rd digit of the new

PIN. Press MODE button to set 3rd digit and move on to the 4th digit.

5. Press the MODE button to set the 4th digit and exit.

6. To exit the Youth Menu the user can select Exit Menu function from Youth Menu, can hold Mode button and exit out of Youth Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

Page 69

INSTRUMENT CLUSTER

UNIT SELECTION DISTANCE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Units-Distance” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (MPH or KPH)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

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INSTRUMENT CLUSTER

UNIT SELECTION TEMPERATURE

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Units - Temp” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (°F or °C)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

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INSTRUMENT CLUSTER

CLOCK

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

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INSTRUMENT CLUSTER

2. Select “Clock” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (12H or 24H)

With the correct unit displayed, Press the mode button which will set

the unit.

Toggle the Up/Down Buttons to change the units (Cycles Hours)

With the correct unit displayed, Press the mode button which will set

the unit.

Toggle the Up/Down Buttons to change the units (Cycles 10s of

Minutes)

With the correct unit displayed, Press the mode button which will set

the unit.

Toggle the Up/Down Buttons to change the units (Cycles 1s of

Minutes)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

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INSTRUMENT CLUSTER

BACK LIGHT COLOR

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Backlight Color” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Blue or Red)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

3. To exit the Options Menu the user can select Exit Menu function from

Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.

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INSTRUMENT CLUSTER

BACK LIGHT LEVEL

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Backlight Level” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (Increase or De-

crease Level)

With the correct unit displayed, Press the mode button which will set

the unit and return to the Options Menu.

Page 75

INSTRUMENT CLUSTER

SERVICE HOURS

1. Press and hold the MODE button to enter the Options Menu.

NOTICE

“OPTIONS” will display on the screen for 3 seconds before showing first menu

item.

2. Select “Service Hours” from the Options Menu by pressing the MODE button.

Reference the image shown above:

Press the MODE button.

Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)

With the correct unit displayed, press the MODE button, which will set

the unit and return you to the Options Menu.

NOTICE

To reset service hours after they have counted down to "0.0", reselect the

existing setpoint or select a new service hour value.

Page 76

Page 77

OPERATION

IMPORTANT INFORMATION

WARNING

Failure to operate the vehicle properly can result in a collision, loss of control,

accident or rollover, which may result in serious injury or death. Read and

understand all safety warnings outlined in the safety section of this owner’s

manual.

VEHICLE BREAK-IN PERIOD

The break-in period for your new vehicle is the first 25 hours of operation, or the time it takes to use the first 2 full tanks of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

NOTICE

Excessive heat build-up during the first 3 hours of operation will damage close-

fitted engine parts and drive components. Do not operate at full throttle or high

speeds during the first 3 hours of use.

BRAKE SYSTEM BREAK-IN

Apply only moderate braking force for the first 50 stops. Aggressive or overly forceful braking when the brake system is new could damage brake pads and rotors.

CVT BREAK-IN (CLUTCHES/BELT)

A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.

If a belt fails, always clean any debris from the CVT intake and outlet duct and from the clutch and engine compartments when replacing the belt.

KNOW YOUR RIDING AREA/TREAD LIGHTLY®

Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area. Respect the environment in which you ride your vehicle. Find out where the designated riding areas are by contacting your POLARIS dealer, a local riding club, or local officials.

Page 78

OPERATION

Help keep our trails open for recreational vehicle use. As an off-road enthusiast, you represent the sport and can set a good example (or a poor example) for others to follow. Tread lightly® Operate with respect for the terrain, avoid littering, and always stay on the designated trails.

PRE-RIDE INSPECTION

Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.

ITEM REMARKS PAGE

Brake system/pedal travel Ensure proper operation page 107

Brake fluid Ensure proper level page 107

Front suspension Inspect, lubricate if necessary page 92

Rear suspension Inspect, lubricate if necessary page 92

Steering Ensure free operation -

Tires Inspect condition and pressure page 114

Wheels/fasteners Inspect, ensure fastener tightness page 114

Frame nuts, bolts, fasteners Inspect, ensure tightness -

Drive Belt Inspect, ensure installed correctly -

Fuel and oil Ensure proper levels page 92

Throttle Ensure proper operation page 42

Indicator lights/switches Ensure proper operation page 46

Intake pre-filters Inspect, clean -

Daytime Running Lights (LED) Check operation page 78

Brake light/tail lamps Check operation -

Seat Latch Push down on the seat back to ensure the latch

is secure

Seat Belt Check length of belt for damage, check latches

for proper operation

Cab Doors and Nets (if equipped)

Check doors and latches for wear or damage. -

page 37

Page 79

OPERATION

ITEM REMARKS PAGE

Helmet Aware System Check the condition of the battery in the helmet

beacon.

Grass and Leaves Remove grass, leaves, foreign matter, and other

flammable material or debris, especially near the exhaust system

page 43

STARTING THE ENGINE

1. Position the vehicle on a level surface outdoors or in a well ventilated area.

2. Sit in the driver's seat and fasten the seat belt. Secure the cab nets.

3. Place the transmission in NEUTRAL and apply the PARKING BRAKE.

4. Apply the brakes. Do not press the throttle pedal while starting the engine.

5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.

6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.

7. Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly.

NOTICE

Operating the vehicle immediately after starting could cause engine damage.

Allow the engine to warm up for several minutes before operating the vehicle.

STOPPING THE ENGINE

1. Release the throttle pedal completely and brake to a complete stop.

2. Place the transmission in NEUTRAL and apply the PARKING BRAKE.

3. Turn the engine off.

4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.

WARNING

A rolling vehicle can cause serious injury. Always place the transmission in

PARK when stopping the engine.

Page 80

OPERATION

DAYTIME RUNNING LAMPS

Your vehicle is equipped with daytime running lamps. The lamps illuminate for extra visibility, but are not designed for night driving. Do not allow operation of the machine in the dark.

COLD WEATHER OPERATION

If the vehicle is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the crankcase. Water in the bottom of the crankcase can lead to engine damage and must be drained. Water accumulation increases as outside temperature decreases.

BRAKING

1. Release the throttle pedal completely.

NOTICE

When the throttle pedal is released completely and engine speed slows to near

idle, the vehicle has no engine braking.

2. Press on the brake pedal evenly and firmly. Practice starting and stopping (using the brakes) until you're familiar with the controls.

PARKING THE VEHICLE

1. Stop the vehicle on a level surface. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.

2. Place the transmission in NEUTRAL and apply the PARKING BRAKE.

3. Turn the engine off.

4. Slowly release the brake pedal.

5. Remove the ignition key to prevent unauthorized use.

PARKING ON AN INCLINE

Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:

1. Apply the brakes.

2. Place the transmission in NEUTRAL and apply the PARKING BRAKE.

3. Turn the engine off.

Page 81

OPERATION

4. Slowly release the brake pedal.

5. Block the rear wheels on the downhill side.

HAULING CARGO

WARNING

Overloading the vehicle or carrying or towing cargo improperly can alter

vehicle handling and may cause loss of control or brake instability. Always

follow these precautions when hauling cargo:

• Never exceed the stated load capacity for this vehicle.

• REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING WHEN HAULING CARGO.

• NEVER EXCEED THE MAXIMUM WEIGHT CAPACITY of the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, accessories, and loads in the rack or box. The combined weight of these items must not exceed the maximum weight capacity.

• Always load the cargo box with the load centered and as low as possible.

• When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

• Always operate the vehicle with extreme care when hauling loads.

• SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create unstable operating conditions, which could result in loss of control of the vehicle.

• OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When handling off-centered loads that cannot be centered, securely fasten the load and operate with extra caution.

• HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill.

• USE EXTREME CAUTION when operating with loads that extend over the rack sides. Stability and maneuverability may be adversely affected, causing vehicle rollover.

• Carrying a passenger in the cargo box could result in a fall from the vehicle or contact with moving components. Never allow a passenger to ride in the cargo box.

Page 82

OPERATION

DRIVING PROCEDURES

NEW OPERATOR DRIVING PROCEDURES

1. Read and understand the owner's manual and all warning and instruction labels before operating this vehicle.

2. Visit the Recreational Off-Highway Vehicle Association® web site and take the free on-line training course. Visit www.rohva.org or call 866-267-2751. Hands-on training is also available through ROHVA®.

3. Perform the pre-ride inspection.

4. Do not carry cargo during this period.

5. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

6. The driver and passenger must wear helmet, eye protection, gloves, longsleeve shirt, long pants, over-the-ankle boots and seat belt at all times.

7. Sit in the driver's seat and fasten the seat belt.

8. Always make sure all doors and cab nets are closed and latched when riding in this vehicle.

9. Place the transmission in NEUTRAL.

10. Start the engine and disengage the parking brake.

11. Apply the brakes and shift into gear.

12. Check your surroundings and determine your path of travel.

13. Keeping both hands on the steering wheel, slowly release the brakes and depress the throttle with your right foot to begin driving.

14. Drive slowly at first. On level surfaces, practice starting, stopping, turning, maneuvering, using the throttle and brakes and driving in reverse. Learn how the vehicle handles when making both left and right turns at a slow speed.

15. Increase speed only after mastering all maneuvers at a slow speed.

16. After you become skilled at making turns and begin to operate at faster speeds, follow these precautions:

• Avoid sharp turns.

• Never turn while applying heavy throttle.

• Never make abrupt steering maneuvers.

• Operate at speeds appropriate for your skills, the conditions and the

terrain.

• DO NOT do power slides, “donuts”, jumps or other driving stunts.

Page 83

OPERATION

DRIVING WITH A PASSENGER

1. Perform the pre-ride inspection.

2. Make sure all passengers are at least 10 years of age and tall enough to comfortably and safely sit in the passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.

3. Make sure passenger is wearing helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.

4. Make sure passenger secures their seat belt.

5. Make sure all cab nets are properly secured.

6. Do not carry more than the recommended number of passengers for your vehicle.

7. Allow a passenger to ride only in a passenger seat.

8. Slow down. Always travel at a speed appropriate for your skills, your passenger’s skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.

9. Vehicle handling may change with a passenger and/or cargo on board. Allow more time and distance for braking.

10. Always follow all operating guidelines as outlined on safety labels and in this manual.

Page 84

OPERATION

DRIVING ON SLIPPERY SURFACES

WARNING

Skidding or sliding can cause loss of control or rollover (if tires regain traction

unexpectedly). When operating on slippery surfaces such as ice or loose

gravel, reduce speed and use extra caution to reduce the chance of skidding or

sliding out of control. Do not operate on excessively slippery surfaces.

When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions:

1. Do not operate on excessively rough, slippery or loose terrain.

2. Slow down before entering slippery areas.

3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.

4. Correct a skid by turning the steering wheel in the direction of the skid. Never

apply the brakes during a skid.

DRIVING OVER OBSTACLES

Follow these precautions when operating over obstacles:

• Always check for obstacles before operating in a new area.

• Look ahead and learn to read the terrain. Be constantly alert for hazards such

as logs, rocks and low hanging branches.

• Travel slowly and use extra caution when operating on unfamiliar terrain. Not

all obstacles are immediately visible.

• Move the gear selector to Low Gear, if needed.

• Avoid operating over large obstacles such as large rocks and fallen trees. If

unavoidable, use extreme caution and operate slowly.

• Always have all passengers dismount and move away from the vehicle before

operating over an obstacle that could cause a rollover.

Page 85

OPERATION

DRIVING UPHILL

Whenever traveling uphill, follow these precautions:

1. Avoid excessively steep hills.

2. Always travel straight uphill.

3. Keep both feet on the floor.

4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.

5. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.

6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

DRIVING DOWNHILL

When driving downhill, follow these precautions:

1. Avoid excessively steep hills.

2. Always descend a hill with the direction selector switch on forward. Never descend a hill with the switch on neutral.

3. Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.

4. Slow down.

5. Apply the brakes slightly to aid in slowing.

DRIVING ON A SIDEHILL (SIDEHILLING)

Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.

If crossing a sidehill is unavoidable, follow these precautions:

1. Slow down.

2. Exercise extreme caution.

3. Avoid crossing the side of a steep hill.

Page 86

OPERATION

DRIVING THROUGH WATER

Your vehicle can drive through shallow water. Make sure the water is no deeper than the floor q of the vehicle. Follow these precautions when driving through water:

1. Check water depth. Never drive through water that is deeper than the floor level.

2. After driving through water, test the brakes. Apply the lightly several times while driving slowly. The Friction will help dry out the pads.

NOTICE

Major engine damage can result if the vehicle is not thoroughly inspected after

operation in water. Perform the services outlined in the maintenance chart.

Give special attention to engine oil, transmission oil, and all grease fittings. If

your vehicle becomes immersed or is operated in water that exceeds the floor

level, service is required before starting the engine. Your Polaris dealer can

provide this service. If it’s impossible to bring the vehicle in before starting the

engine, perform the services outlined on page 113, and take the vehicle in for

service at the first opportunity.

DRIVING IN REVERSE

Follow these precautions when operating in reverse:

• Always check for obstacles or people behind the vehicle. Always inspect left

and right fields of vision before backing.

• Always avoid backing downhill.

• Back slowly.

• Apply the brakes lightly for stopping.

• Avoid turning at sharp angles.

• Never open the throttle suddenly.

Page 87

EMISSION CONTROL SYSTEMS

NOISE EMISSION CONTROL SYSTEM

Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements.

OPERATION ON PUBLIC LANDS IN THE U.S.A.

Your vehicle has a spark arrestor that was tested and qualified to be in accordance with the USFS standard 5100-1a. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands.

Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR 420. Violations are subject to monetary penalties. Federal regulations can be viewed online at https://ecfr.federalregister.gov/current/title-43/subtitle-B/ chapter-I/part-420.

CRANKCASE EMISSION CONTROL SYSTEM

This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.

EXHAUST EMISSION CONTROL SYSTEM

Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.

The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).

ELECTROMAGNETIC INTERFERENCE

This spark ignition system complies with Canadian ICES-002.

This vehicle complies with the EMC requirements of UN ECE Regulation 10.

Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.

Page 88

EMISSION CONTROL SYSTEMS

POLLUTANT EMISSIONS

Engine exempt from non-road mobile machinery (NRMM) pollutant emissions Regulation (EU) 2016/1628.

Engine used in reduced-scale vehicle model for recreational purposes, net power < 19 kW.

Page 89

MAINTENANCE

OVERVIEW

Any qualified repair shop or person may maintain, replace or repair the emission control devices or systems on your vehicle. An authorized Polaris dealer can perform any service that may be necessary for your vehicle. Polaris also recommends Polaris parts for emissions-related service, however equivalent parts can be used.

It is a potential violation of the Clean Air Act if a part supplied by an aftermarket parts manufacturer reduces the effectiveness of the vehicle’s emission controls. Tampering with emission controls is prohibited by federal law.

Owners are responsible for performing the scheduled maintenance identified in this owner’s manual.

Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the Polaris maintenance chart.

Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, genuine Polaris parts are available from your Polaris dealer. Equivalent parts may be used for emissionsrelated service.

Service and adjustments are important for proper vehicle operation. If you’re not familiar with safe service and adjustment procedures, a qualified dealer can perform these operations.

POLARIS MAINTENANCE SCHEDULE

The intervals shown are based on vehicles operated under normal conditions.

Each interval is given in hours and miles (kilometers). Items should be serviced at whichever interval comes first.

Continue to reference the following maintenance schedules at the given intervals as hours and miles (kilometers) increase on the vehicle.

Page 90

MAINTENANCE

Vehicles subjected to severe use must be serviced at 50% of the stated interval. Examples of Severe Use: Frequent immersion in mud, water, or sand, constant high RPM use, prolonged low-speed heavy load operation, extended idle, and short trip cold weather operation.

INITIAL BREAK-IN SERVICE

FIRST 12 HOURS / 100 MILES (160 KM)

Brake Pads, Brake Lines / Hoses

Drive Chain

Engine Oil and Filter Change the engine oil and filter.

Valve Lash*

The break-in period consists of the first 12 hours of operation. Careful treatment of a new engine and drive components will result in more efficient performance and longer life for these components. The items outlined in this service interval only need to be performed at the first 12 hours of operation. They do not need to be performed every 12 hours.

* Have an authorized Polaris dealer or other qualified person perform these services.

Inspect.

Adjust and lubricate.

Adjust.

Page 91

MAINTENANCE

EVERY 50 HOURS / 500 MILES (800 KM)

Check terminals; terminals should be tight and

Battery

free of corrosion. Clean, test, and replace as necessary.

Brake System

Engine Oil and Filter Change the engine oil and filter.

Front / Rear Suspension

Fuel System / Filter*

General Lubrication

Shift Cable / Linkage Inspect; adjust; lubricate.

Steering Components

Suspension Components*

Inspect for fluid leaks; add recommended brake fluid from a sealed container if needed.

Lubricate.

Inspect; cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap.

Locate all applicable fittings and grease.

Lubricate.

Inspect tie rods, wheel bearings, suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage.

Throttle Body Intake Ducts / Flanges

Wheels / Tires / Lug Nuts Inspect; replace as needed.

Valve Lash*

* Have an authorized Polaris dealer or other qualified person perform these services.

Inspect for proper sealing and air leaks.

Inspect; adjust as needed.

Page 92

MAINTENANCE

EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY

Replace air filter. Ensure proper installation of

Air Filter

Battery

filter and airbox cover. Inspect ducts and screens; clean as necessary.

Check terminals; terminals should be tight and free of corrosion. Clean, test, and replace as necessary.

Brake Pads, Brake Lines / Hoses

Brake System

Clutches (Drive and Driven)*

Drive Belt

Drive Chain

Engine Mounts Inspect.

Engine Oil and Filter Change the engine oil and filter.

Exhaust Silencer / Pipe Inspect for leaks or damage.

Front / Rear Suspension

Fuel System / Filter*

Inspect; replace as needed.

Inspect for fluid leaks; add recommended brake fluid from a sealed container if needed.

Inspect; clean; replace as needed.

Inspect; replace as needed.

Inspect; adjust; lubricate.

Lubricate.

Inspect; cycle key to pressurize fuel pump; check for leaks at fuel system connections, check for leaks at fill cap. Replace filter.

General Lubrication

Shift Cable / Linkage Inspect; adjust; lubricate.

Spark Arrestor Inspect; clean.

Spark Plugs Inspect; replace as needed.

Steering Components

Locate all applicable fittings and grease.

Lubricate.

Page 93

EVERY 100 HOURS / 1000 MILES (1600 KM) OR YEARLY

Suspension Components*

MAINTENANCE

Inspect tie rods, wheel bearings, suspension bushings, and ball joints for loose or worn components; replace as needed. Inspect shock absorbers for leaks or damage.

Throttle Body Intake Ducts / Flanges

Transmission Fluid

Valve Lash*

Wheel Bearings Inspect; replace as needed.

Wheels / Tires / Lug Nuts Inspect; replace as needed.

Wiring Inspect for wear, routing, and retention.

* Have an authorized Polaris dealer or other qualified person perform these services.

Inspect for proper sealing and air leaks.

Change fluid.

Inspect; adjust as needed.

ADDITIONAL MAINTENANCE INTERVALS

Every 200 hours / 2000 miles (3200 km)

or Every 24 months / 2

years

Every 200 hours / 2000 miles (3200 km)

Brake Fluid

Shock Absorbers*

Change fluid.

Replace as needed.

Page 94

MAINTENANCE

LUBRICATION RECOMMENDATIONS

Check and lubricate all components at the intervals outlined in the Maintenance Schedule beginning on page 87, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication interval.

ITEM LUBE METHOD

Engine Oil PS-4 5W-50 4-Cycle Oil See page 92

Brake Fluid DOT 4 Brake Fluid See page 108

Transmission Oil (Main Gearcase)

Drive Chain POLARIS Chain Lube or

A-Arm Pivots POLARIS All Season Grease or grease conforming to NLGI

AGL Gearcase Lubricant & Transmission Fluid

SAE 80/90

No. 2 Grease at general lubrication interval, also after washing vehicle or driving in water.XU Steering Arm Pivots

See page 96

See page 98

XU Perform these procedures more often for vehicles subjected to severe use.

ENGINE OIL

OIL RECOMMENDATIONS

Always check and change the engine oil at the intervals outlined in the Maintenance Schedule beginning on page 87. Polaris recommends the use of Polaris PS-4 5W-50 4-Cycle Oil for this vehicle. Oil may need to be changed more frequently if Polaris oil is not used. Do not use automotive oil. See page 133 for the part numbers of Polaris products.

NOTICE

Mixing brands or using a non-recommended oil may cause serious engine

damage. Always use the recommended oil. Never substitute or mix oil brands.

Page 95

MAINTENANCE

OIL CHECK

Maintain the oil level within the safe range on the dipstick. Do not overfill.

1. Position the vehicle on a level surface.

Remove the dipstick q. Wipe it dry with a clean cloth.

3. Reinstall the dipstick completely.

4. Remove the dipstick and check if oil level is within safe range

TIP

A rising oil level between checks in cool weather driving can indicate

contaminants such as gas or moisture collecting in the crankcase. If the oil

level is over the full/safe mark, change the oil immediately.

5. Add the recommended oil as needed.

6. Reinstall the dipstick.

Page 96

MAINTENANCE

OIL CHANGE

1. Position the vehicle on a level surface. Set the parking brake.

2. Clean the area around the drain plug

3. Start the engine. Allow it to idle for 30 seconds.

4. Stop the engine.

WARNING

Hot oil can cause burns to skin. Do not allow hot oil to contact skin.

5. Place a drain pan under the engine crankcase.

6. Remove the drain plug and pre-filter screen w. Allow the oil to drain completely.

7. Wash the oil pre-filter screen with solvent to remove debris. Allow the screen to air dry.

8. The external oil filter and oil cooler e are mounted to the chassis under the engine. The oil filter is accessible on the right side of the vehicle. The spin-on oil filter should be replaced when oil is changed. With the oil drained from the crankcase, unscrew the oil filter and replace with a new one. Ensure that the oil filter gasket is properly seated, lubricated with oil and in good condition. Do not over tighten the oil filter.

TORQUE

External Oil Filter:

Turn by hand until filter O-ring contacts sealing surface, then turn an

additional 3/4 turn.

8. Reassemble the pre-filter screen and spring to the pre-filter plug.

9. Reinstall the drain plug and tighten to specification.

Page 97

MAINTENANCE

TORQUE

Drain Plug:

10 ft-lbs (14 N·m)

10. Remove the dipstick. Add 35.5 fl oz (1050 mL) of the recommended oil. Do not overfill. See the specifications section for capacities.

11. Reinstall the dipstick.

12. Start the engine. Allow it to idle for 30 seconds.

13. Stop the engine and inspect for leaks.

14. Wait at least 15 seconds before removing the oil dipstick. Check the oil level.

15. Add oil as needed to bring the level to the upper mark on the dipstick.

16. Dispose of used oil properly.

Page 98

MAINTENANCE

TRANSMISSION

TRANSMISSION OIL LEVEL CHECK

NOTICE

Maximum transmission fluid volume cannot exceed 25 fl oz (750 mL). The fill /

check method is fill to spill. Follow Fluid Change Procedure to verify

transmission is filled with fluid

Always check and change the fluid at the intervals outlined in the Maintenance Schedule, see page 87. Polaris recommends the use of AGL Gearcase Lubricant and Transmission Fluid for this vehicle.

The fill plug can be accessed on the right side of the transmission gearcase.

and sealing washer

TRANSMISSION OIL CHANGE

NOTICE

Maximum transmission fluid volume cannot exceed 25 fl oz (750 mL). The fill /

check method is fill to spill. Follow Fluid Change Procedure to verify

transmission is filled with fluid.

Always change the fluid at the intervals outlined in the Maintenance Schedule, see page 87. Polaris recommends the use of AGL Gearcase Lubricant and Transmission Fluid for this vehicle.

Page 99

The fill plug q can be accessed on the right side of the transmission gearcase. The drain plug the transmission gearcase. Access the drain plug from the bottom of the vehicle.

To change the transmission fluid, do the following:

is located on the bottom of

MAINTENANCE

1. Remove the fill plug

sealing washer

2. Place a drain pan under the

transmission drain plug.

3. Remove drain plug

sealing washer bottom of the gearcase and allow lubricant to drain completely.

4. Clean the drain plug magnetic

surface.

5. Reinstall the drain plug and sealing washer. Torque to specification.

and

from the

Transmission Drain Plug:

TORQUE

18 ft-lbs (25 N·m)

6. Add the recommended amount of lubricant or fill-to-spill through the fill plug

hole.

FLUID CAPACITY

Transmission Lubricant Capacity:

25 oz (750 mL)

7. Reinstall the fill plug and washer. Torque to specification.

TORQUE

Transmission Fill Plug:

18 ft-lbs (25 N·m)

8. Check for leaks. Dispose of used lubricant properly.

Page 100

MAINTENANCE

DRIVE CHAIN LUBRICATION AND ADJUSTMENT

Lubricate the drive chain with Polaris chain spray lube or an approved chain lube at the interval specified in the Maintenance Schedule, see page 87. Lubricate more often under severe use, such as in dirty or wet conditions.

IMPORTANT

Washing the drive chain with a high pressure washer or solvents can cause

premature wear and chain failure. Do not use a high pressure washer or

gasoline to clean the drive chain. Operating the vehicle with improper rear

drive chain deflection can result in severe damage to the transmission and

drive components. Always make sure the chain adjusted within the stated

specifications.

1. Remove cap from rear of the cargo area.

2. Loosen upper nut chain tensioner bracket.

3. Turn lower nuts w clockwise in 1/2 turn increments, then turn upper nut until tight. Follow this procedure until chain is at proper tension. To check for proper tension, press the down on the middle of the chain with thumb using 22 lbs (100N) of force. Chain deflection should be within specification.

on the