Polaris RANGER SP 570 Owner's Manual

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2022
For Maintenance and Safety
OWNER’S MANUAL
RANGER SP 570 RANGER CREW SP 570
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!
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
!
Operating, servicing, and maintaining a passenger vehicle or off-road
vehicle can expose you to chemicals including engine exhaust, carbon
monoxide, phthalates, and lead, which are known to the State of California
to cause cancer and birth defects or other reproductive harm. To minimize
exposure, avoid breathing exhaust, do not idle the engine except as
necessary, service your vehicle in a well-ventilated area and wear gloves
or wash your hands frequently when servicing your vehicle.
For more information go to www.P65Warnings.ca.gov/passenger-vehicle.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
Code® with your smartphone.
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2022 Owner’s Manual
RANGER SP 570
RANGER SP 570 Premium
RANGER SP 570 NorthStar Edition
RANGER CREW SP 570
RANGER CREW SP 570 Premium
RANGER CREW SP 570 NorthStar
Edition
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Unless noted, trademarks are the property of Polaris Industries Inc. Loctite® is a registered trademark of Henkel Corporation. Recreational Off-Highway Vehicle Association® and ROHVA® are registered trademarks of Recreational Off-Highway Vehicle Association. WD-40® is registered to WD­40 Manufacturing Company. QR Code® is a registered trademark of DENSO WAVE INCORPORATED. OSHA® is a registered trademark of the Occupational Safety and Health Administration. U. S. Dept. of Labor, MACPHERSON RIDE® is a trademark of Aftermarket Auto Parts Alliance, Inc. NGK® is a registered trademark of NGK Spark Plug Co., Ltd. Tread Lightly® is a registered trademark of the United States Department of Agriculture. Autolite® is a registered trademark of BMO HARRIS BANK N.A. Google Play® is a registered trademark of Google LLC. BatteryMINDer® is a registered trademark of VDC Electronics Inc. Apple® and APP Store® are registered trademarks of Apple Inc. NYOGEL® is a registered trademark of Nye Lubricants, Inc.
Copyright 2022 Polaris Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as translations of the original instructions.
Printed in U.S.A.
9940229 R01
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WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our world-wide family of POLARIS enthusiasts. Be sure to visit us online at www.polaris.com for the latest news, new product introductions, upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and recreational products. We believe POLARIS sets a standard of excellence for all utility and recreational vehicles manufactured in the world today. Many years of experience have gone into the engineering, design, and development of your POLARIS vehicle, making it the finest machine we’ve ever produced.
For safe and enjoyable operation of your vehicle, be sure to follow the instructions and recommendations in this owner’s manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master Service Dealer (MSD) technician.
Your POLARIS dealer knows your vehicle best and is interested in your total satisfaction. Your POLARIS dealership can perform all of your service needs during and after the warranty period.
For the most up-to-date owner’s manual visit https://www. polaris. com/en-us/ owners-manuals.
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WELCOME
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Page 7
Introduction . . . . . . . . . . . . . . . . . . . . 7
Safety . . . . . . . . . . . . . . . . . . . . . . 11
Features and Controls . . . . . . . . . . . . . . 35
Operation . . . . . . . . . . . . . . . . . . . . 67
Winch Guide. . . . . . . . . . . . . . . . . . . 85
Emission Control Systems . . . . . . . . . . . . . 97
Maintenance . . . . . . . . . . . . . . . . . . 99
Specifications . . . . . . . . . . . . . . . . . . 153
POLARIS Products . . . . . . . . . . . . . . . . 159
Troubleshooting . . . . . . . . . . . . . . . . . 161
Warranty . . . . . . . . . . . . . . . . . . . . 167
Maintenance Log . . . . . . . . . . . . . . . . 177
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INTRODUCTION
INTRODUCTION
BEFORE YOU RIDE
This POLARIS vehicle is an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
WARNING
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your vehicle. A free extra copy of the DVD can be obtained by contacting your local POLARIS dealer. Understand all safety warnings, precautions and operating procedures before operating the vehicle. Keep this manual with the vehicle.
• Never operate this vehicle without proper instruction. Take an authorized training course. See the Safety Training section for more information.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and have a valid driver’s license to operate this vehicle.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts inside the vehicle at all times.
• Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
• Never operate this vehicle under the influence of drugs or alcohol, as these conditions impair judgement and reduce the operator’s ability to react.
• Complete the New Operator Driving Procedures outlined in this manual. Never allow a guest to operate this vehicle until the guest has completed the New Operator Driving Procedures.
• Never permit a guest to operate this vehicle unless the guest has reviewed the owner’s manual and all safety labels and has completed a safety training
IMPORTANT
For more information about safety, contact an authorized dealer or visit the
Polaris website at www.polaris.com.
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INTRODUCTION
SAFETY SYMBOLS AND SIGNAL WORDS
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
DANGER
DANGER indicates a hazardous situation which, if not avoided, WILL result in
death or serious injury.
WARNING
WARNING indicates a hazardous situation which, if not avoided, COULD result
in death or serious injury.
CAUTION
CAUTION indicates a hazardous situation which, if not avoided, COULD result
in minor to moderate injury.
NOTICE
NOTICE provides key information by clarifying instructions.
IMPORTANT
IMPORTANT provides key reminders during disassembly, assembly, and
inspection of components.
The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
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INTRODUCTION
VEHICLE IDENTIFICATION NUMBERS
Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of your existing keys. The ignition switch must be replaced if all keys are lost.
Vehicle Identification Number
q
(VIN)
Vehicle Model Number:
Vehicle Identification Number (VIN):
Engine Serial Number:
Key Number
Engine Serial Number
w
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INTRODUCTION
NEAR-FIELD COMMUNICATION (NFC) (IF EQUIPPED)
Some Polaris vehicles come equipped with a near-field communication (NFC) chip. The NFC chip is embedded in the Polaris emblem located at the front of the vehicle and seamlessly connects you to a digital platform of vehicle information and tools. See your dealer for more information.
IMPORTANT
Not all devices are equipped with an NFC reader. Additionally, some devices
require third party applications to access NFC content. For questions regarding
the NFC reader on your device, refer to the device’s user manual.
On models equipped with NFC, place your smartphone directly over the Polaris emblem to do the following:
• View vehicle specific information
• Access your Polaris Garage
• Download and view the owner’s manual
• View accessory instructions
• Watch helpful videos
• Access warranty information
• Check for service notifications
RIDE COMMAND WITH NFC
Additional NFC features are available when using the Ride Command mobile app. To access these features, do the following:
1. Download the Ride Command mobile app from the Apple App Store® or
Google Play® store.
2. Create or log in to an existing account.
3. From the Ride Command mobile app home screen, select Add Vehicle.
4. On the vehicle, tap the NFC-enabled badge with the phone to scan the
vehicle.
5. Confirm information, name your vehicle, and tap add to garage.
SYSTEM REQUIREMENTS
Refer to device manufacturer’s instructions to verify NFC read capability, and/or NFC-capable add-ons.
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SAFETY
SAFETY
SAFETY TRAINING
Safety training is a top priority for POLARIS. POLARIS strongly encourages you and any family members who will be riding this vehicle to take a training course
ROHVA® (Recreational Off-Highway Vehicle Association®) provides both an online safety e-course and a hands-on safety course. To access this valuable training, visit www.rohva.org.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize yourself with all laws and regulations concerning the operation of this vehicle in your area.
We strongly advise you to strictly follow the recommended maintenance program outlined in your owner's manual. This preventive maintenance program is designed to ensure that all critical components on your vehicle are thoroughly inspected at specific intervals.
For more information about recreational off-road vehicle safety in the United States, visit www.rohva.org or call POLARIS at 1-800-342-3764.
SAFE RIDING GEAR
Always wear a helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury.
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SAFETY
RIDER COMFORT
Under certain operating conditions, heat generated by the engine and exhaust system can elevate temperatures in the rider cab area. The condition occurs most frequently when a vehicle is being operated in high ambient temperatures at low speeds and/or high load conditions for an extended period of time. The use of certain windshield, roof and/or cab systems may contribute to this condition by restricting airflow.
Any discomfort due to heat buildup in this area can be minimized by wearing proper riding apparel and by varying speeds to increase airflow.
Helmet
q
Eye Protection
w
Long Sleeves
e
Gloves
r
Long Pants
t
Over-the-Ankle Boots
y
HELMET
Wearing a helmet can prevent a severe head injury. Whenever riding this POLARIS vehicle, always wear a helmet that meets or exceeds established safety standards. Clasp the buckle and pull each strap tight to ensure the helmet is properly secured to the head.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
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SAFETY
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle surrounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be displayed on the label.
EYE PROTECTION
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding this POLARIS vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. POLARIS recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
GLOVES
Wear gloves for comfort and for protection from sun, cold weather and other elements.
BOOTS
Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals.
CLOTHING
Wear long sleeves and long pants to protect arms and legs.
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SAFETY
SAFETY LABELS AND LOCATIONS
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement. Replacement safety labels are provided by POLARIS at no charge. The part number is printed on the label.
BELT WARNING
The Belt Warning label is located on the clutch cover.
WARNING
Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH.
Always look for and remove debris inside and around clutch and vent system when replacing belt.
Read owner’s manual or see authorized Polaris dealer.
Part number: 7177469 (English), 7177469–F (French Canadian)
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SAFETY
PROPER USE WARNING
The Proper Use Warning label is located on the ROPS.
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
WARNING
Drive Responsibly
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Avoid paved surfaces.
• Avoid side hilling (riding across slopes).
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway vehicle access) — collisions with cars and trucks can occur.
• Do not exceed seating capacity: 2 occupants.
Part Number: 7300524 (English), 7300524–F (French Canadian)
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SAFETY
PROPER USE WARNING (CREW MODELS ONLY)
The Proper Use Warning label is located on the ROPS.
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
WARNING
Drive Responsibly
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding, skidding, or fishtailing, and never do donuts.
• Avoid hard acceleration when turning, even from a stop.
• Plan for hills, rough terrain, ruts, and other changes in traction and terrain. Avoid paved surfaces.
• Avoid side hilling (riding across slopes).
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway vehicle access) — collisions with cars and trucks can occur.
• Do not exceed seating capacity: 4 occupants.
Part Number: 7300525 (English), 7300525–F (French Canadian)
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PASSENGER/ TIRE PRESSURE WARNING
The Passenger/ Tire Pressure Warning is located on the cargo box.
WARNING
• Never carry passengers in cargo box.
• Passengers can be thrown off. This can cause serious injury or death.
• If total payload is greater than 500 lbs, the vehicle must be operated in LOW range.
WARNING IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL RESULTING IN SERIOUS INJURY OR DEATH.
SAFETY
• Reduce speed and allow greater
distance for braking when carrying cargo.
• Overloading or carrying tall, off-
center, or unsecured loads will increase your risk of losing control. Loads should be centered and carried as low as possible in box.
• For stability on rough or hilly terrain,
reduce speed and cargo.
Read Operation & Maintenance
Manual for more detailed loading information.
RANGER RANGER SP 570 RANGER SP 570
MAXIMUM CARGO BOX LOAD
500 (226 kg) 500 (226 kg) 500 (226 kg)
PREMIUM
RANGER SP 570
NORTHSTAR
EDITION
TIRE PRESSURE IN PSI (KPa)
Front 10 (69) Rear 10 (69)
Front 10 (69) Rear 10 (69)
Front 10 (69) Rear 10 (69)
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SAFETY
RANGER RANGER SP 570 RANGER SP 570
PREMIUM
MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES
Read Operation & Maintenance Manual for more detailed loading information.
RANGER CREW RANGER CREW
MAXIMUM
CARGO BOX
LOAD
1000 (454 kg) 925 (420 kg) 700 (318 kg)
RANGER CREW
SP 570
500 (226 kg) 500 (226 kg) 500 (226 kg)
SP 570 PREMIUM
RANGER SP 570
NORTHSTAR
RANGER CREW
NORTHSTAR
EDITION
SP 570
EDITION
TIRE PRESSURE IN PSI (KPa)
MAXIMUM WEIGHT CAPACITY INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO, AND ACCESSORIES
Read Operation & Maintenance Manual for more detailed loading information.
Front 16 (110)
Rear 16 (110)
1225 (510 kg) 1100 (499 kg) 750 (340 kg)
Front 16 (110)
Rear 16 (110)
Part number: 7300521 (English), 7300521–F (French Canadian)
Front 16 (110)
Rear 16 (110)
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SAFETY
SEAT BELT/ DRIVER RESPONSIBLY WARNING
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use vehicle cab doors if equipped.
• Each rider must be able to sit with back against seat, feet flat on the floor, and hands on steering wheel or handholds. Stay completely inside the vehicle.
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk to injury:
• Keep a firm grip on the steering wheel or handholds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
Part number: 7300523 (English), 7300523–F (French Canadian)
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SAFETY
MAXIMUM PAYLOAD WARNING
WARNING
The Maximum Payload Warning label is located on the cargo box.
RANGER NEVER EXCEED
SP 570
CREW SP 570
CAUTION
To avoid transmission damage, shift only when the vehicle is stationary and at idle. When the vehicle is stopped, place shift in parked position.
Part number: 7300582 (English), 7300582–F (French Canadian)
30 mph (49 kph) 480 lbs (218 kg)
35 mph (56 kph) 750 lbs (340 kg)
IF TOTAL PAYLOAD
EXCEEDS
CLUTCH COVER WARNING
The Clutch Cover Warning label is located on the clutch cover.
WARNING
• Moving parts hazard under belt­clutch guard. To prevent serious injury, do not operate vehicle with guard removed
• Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
Part number: 7175488 (English), 7175488–F (French Canadian)
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FUEL TRANSPORT WARNING
The Fuel Transport Warning label is located in the cargo box.
WARNING
NEVER carry fuel or other flammable liquids on this vehicle
Failure to follow this instruction could lead to serious burn injuries or death.
Part number: 7186122 (English), 7186122–F (French Canadian)
SAFETY
AIR FILTER CAUTION
The Air Filter Caution label is located on the air filter housing.
CAUTION
Use a Polaris approved air filter. The use of a non-Polaris approved air lter may cause engine damage. Before installing lter, ensure there is no dirt or debris in the clean side of the intake tube. The air lter must be properly seated before the lid is reinstalled. Please reference your owner’s manual for additional information regarding air lter service.
Part Number 7195873 (English), 7195873–F (French Canadian)
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SAFETY
OPERATOR SAFETY
WARNING
Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual.
• Read this entire manual and all labels carefully. Follow the operating procedures described.
• Never allow anyone under the age of 16 to operate this vehicle and never allow anyone without a valid driver's license to operate this vehicle.
• Do not carry a passenger until you have at least two hours of driving experience with this vehicle.
• No person under the age of 12 may ride as a passenger in this vehicle. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold (if equipped).
• The driver and all passengers must wear helmet, eye protection, gloves, long­sleeve shirt, long pants, over-the-ankle boots and seat belt at all times.
• Always use the cab nets (or doors) while riding in this vehicle.
• Always keep hands and feet inside the vehicle at all times.
• Always keep both hands on the steering wheel and both feet on the floorboards of the vehicle during operation.
• Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels.
• To reduce rollover risk, be especially careful when encountering obstacles and slopes and when braking on hills or during turns.
• This vehicle is approved for on-road operation.
• Never consume alcohol or drugs before or while operating this vehicle.
• Never operate at excessive speeds. Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience.
• Never attempt jumps or other stunts.
• Always inspect the vehicle before each use to make sure it's in safe operating condition. Always follow the inspection procedures described in this manual.
• Always travel slowly and use extra caution when operating on unfamiliar terrain. Be alert to changing terrain.
• Never operate on excessively rough, slippery or loose terrain.
• Always follow proper procedures for turning. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speeds.
• Always have this vehicle checked by an authorized POLARIS dealer if it has been involved in an accident.
• Never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.
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SAFETY
• Always follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before attempting to climb a hill. Never climb hills with excessively slippery or loose surfaces. Never apply throttle suddenly. Never make sudden gear changes. Never go over the top of a hill at high speed.
• Always follow the proper procedures outlined in this manual for traveling downhill and for braking on hills. Check the terrain carefully before descending a hill. Never travel downhill at high speed. Avoid going downhill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill where possible.
• Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles such as large rocks or fallen trees. Always follow the proper procedures outlined in this manual when operating over obstacles.
• Always be careful of skidding or sliding. On slippery surfaces such as ice, travel slowly and exercise caution to reduce the chance of skidding or sliding out of control.
• Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry out the pads.
• Always be sure there are no obstacles or people behind your vehicle when operating in reverse. When it’s safe to proceed in reverse, move slowly. Avoid turning at sharp angles in reverse.
• Always use the proper size and type of tires specified in this manual. Always maintain proper tire pressure as specified on safety labels.
• Never modify this vehicle through improper installation or use of non­POLARIS approved accessories.
• Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking.
• Always place the transmission in PARK before getting out of the vehicle.
• Always engage the park brake when leaving the vehicle unattended.
• Always stop the engine before refueling. Remove flammable material containers from the box before filling them with fuel. Make sure the refueling area is well ventilated and free of any source of flame or sparks. Gasoline is extremely flammable.
• Always remove the ignition key when the vehicle is not in use to prevent unauthorized use by someone under the age of 16 or without a driver’s license and proper training, or accidental starting.
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SAFETY
EQUIPMENT MODIFICATIONS
Do not install any non-POLARIS approved accessory or modify the vehicle for the purpose of increasing speed or power. Any modifications or installation of non-POLARIS approved accessories could create a substantial safety hazard and increase the risk of bodily injury.
The warranty on your POLARIS vehicle will be terminated if any non-POLARIS approved equipment and/or modifications have been added to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers, blades, tires, sprayers, or large racks, may change the handling characteristics of the vehicle. Use only POLARIS-approved accessories, and familiarize yourself with their function and effect on the vehicle.
For more information about safety, contact an authorized POLARIS
dealer or visit the POLARIS web site at http://www.polaris.com
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PROPER OPERATION
Failure to operate the RANGER properly can result in a collision, loss of control, accident or rollover, which may result in serious injury or death. Heed all safety warnings outlined in this section of the owner’s manual. See the OPERATION section of the owner’s manual for proper operating procedures.
SAFETY
OPERATING WITHOUT INSTRUCTION
Operating this vehicle without proper instruction increases the risk of an accident. The operator must understand how to operate the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle.
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SAFETY
AGE RESTRICTIONS
This vehicle is an ADULT VEHICLE ONLY. NEVER operate this vehicle if you are under age 16 and NEVER operate without a valid driver’s license.
Never operate with a passenger under the age of 12. All riders must be able to sit with backs against the seat, both feet flat on the floor and both hands on the steering wheel (if driving) or on a passenger hand hold (if equipped).
USING ALCOHOL OR DRUGS
Never consume alcohol or drugs before or while operating this vehicle.
Operating this vehicle after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception.
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SEAT BELTS
Riding in this vehicle without wearing the seat belt increases the risk of serious injury in the event of rollover, loss of control, other accident or sudden stop. Seat belts may reduce the severity of injury in these circumstances.
All riders must wear seat belts at all times.
PROTECTIVE APPAREL
Riding in this vehicle without wearing an approved helmet and protective eyewear increases the risk of a serious injuries in the event of an accident. Operator and all passenger must always wear an approved helmet that fits properly and eye protection (goggles or face shield).
SAFETY
JUMPS AND STUNTS
CAUTION
Exhibition driving increases the risk of an accident or rollover. DO NOT do
power slides, “donuts”, jumps or other driving stunts. Avoid exhibition driving.
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SAFETY
CARRYING A PASSENGER
A passenger must always be seated in a passenger seat with seat belt secured. Carrying more than one passenger in a 2-seat vehicle can affect the operator’s ability to steer and operate the controls, which increases the risk of loss of control and accident or rollover.
Never carry more than one passenger in a 2-seat vehicle.
CAB NETS (IF EQUIPPED)
Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle.
Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer can assist.
FAILURE TO INSPECT BEFORE OPERATING
WARNING
Failure to inspect and verify that the vehicle is in safe operating condition
before operating increases the risk of an accident. Always perform the Pre-
Ride Inspection outlined in the Operation chapter before each use of your
vehicle to make sure it's in safe operating condition. Always follow the
inspection and maintenance procedures and schedules described in this
owner’s manual. See the Periodic Maintenance section of the Maintenance
chapter.
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SAFETY
OPERATING WITH A LOAD ON THE VEHICLE
The weight of the cargo, operator, and passengers impacts vehicle operation and stability. For your safety and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed.
Do not exceed vehicle weight capacities. The vehicle’s maximum weight capacity is listed in the specifications section of this manual and on a label on the vehicle. When determining the weight you are adding to the vehicle, include the weight of the operator, passengers, accessories, loads in the rack or box and the load on the trailer tongue. The combined weight of these items must not exceed the maximum weight capacity.
• The recommended tire pressures are listed in the specifications section of this manual and on a label on the vehicle.
Always follow these guidelines:
UNDER ANY OF THESE CONDITIONS: DO ALL OF THESE STEPS:
Operator and/or cargo exceeds half the maximum weight capacity
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when operating.
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SAFETY
HOT EXHAUST SYSTEMS
WARNING
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system.
Use caution when traveling through tall grass, especially dry grass and when
traveling through muddy conditions. Always inspect the underside of the
vehicle and areas near the exhaust system after driving through tall grass,
weeds, brush, other tall ground cover, and muddy conditions. Promptly remove
any grass, debris or foreign matter clinging to the vehicle and pay particular
attention to the exhaust system area.
EXPOSURE TO EXHAUST
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
IMPROPER TIRE MAINTENANCE
WARNING
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control or accident. Always use the size and type
of tires specified for your vehicle. Always maintain proper tire pressure as
described in the owner's manual and on safety labels.
UNAUTHORIZED USE OF THE VEHICLE
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by someone under the age of 16, without a drivers license, or without proper training. This could result in an accident or rollover. Always remove the ignition key when the vehicle is not in use.
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SAFETY
TURNING IMPROPERLY
CAUTION
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this
owner’s manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt steering maneuvers. Practice turning at slow speeds before attempting to turn at faster speeds.
IMPROPER HILL CLIMBING
CAUTION
Improper hill climbing could cause loss of control or rollover. Use extreme
caution when operating on hills. Always follow proper procedures for hill
climbing as described in this owner's manual.
DESCENDING HILLS IMPROPERLY
CAUTION
Improperly descending a hill could cause loss of control or rollover. Always
follow proper procedures for traveling down hills as described in this owner’s
manual.
STALLING WHILE CLIMBING A HILL
CAUTION
Stalling or rolling backwards while climbing a hill could cause a rollover.
Maintain a steady speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
If you begin rolling downhill:
Never apply engine power. Apply the brakes gradually until the vehicle is fully stopped. Place the transmission in reverse and slowly allow the vehicle to roll straight downhill while applying light brake pressure to control speed.
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SAFETY
SKIDDING OR SLIDING
CAUTION
Failure to use extra caution when operating on excessively rough, slippery or
loose terrain could cause loss of traction, loss of control, accident or rollover. Do not operate on excessively slippery surfaces. Always slow down and use
additional caution when operating on slippery surfaces.
CAUTION
Skidding or sliding due to loss of traction can cause loss of control or rollover (if
tires regain traction unexpectedly). Always follow proper procedures for
operating on slippery surfaces as described in this owner's manual.
OPERATING ON FROZEN BODIES OF WATER
WARNING
Serious injury or death can result if the vehicle and/or the operator fall through
the ice. Never operate the vehicle on a frozen body of water unless you have
first verified that the ice is sufficiently thick to support the weight and moving
force of the vehicle, you and your cargo, together with any other vehicles in
your party.
Always check with local authorities and residents to confirm ice conditions and thickness over your entire route. Vehicle operators assume all risk associated with ice conditions on frozen bodies of water.
OPERATING A DAMAGED VEHICLE
CAUTION
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle, and steering systems.
OPERATING AT EXCESSIVE SPEEDS
CAUTION
Operating this vehicle at excessive speeds increases the operator's risk of
losing control. Always operate at a speed that's appropriate for the terrain, the
visibility and operating conditions and your skills and experience.
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SAFETY
OPERATING ON PAVEMENT
This vehicle's tires are designed for off-road use only, not for use on pavement. Operating this vehicle on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the vehicle and may increase the risk of loss of control and accident or rollover. Avoid operating the vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and avoid sudden turns or stops.
OPERATING IN UNFAMILIAR TERRAIN
CAUTION
Failure to use extra caution when operating on unfamiliar terrain could result in
an accident or rollover.
CAUTION
Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause
loss of control or rollover.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
REFUELING
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always turn off the engine when refueling.
• Always refuel outdoors or in a well ventilated area free of any source of flame
or sparks.
• NEVER carry fuel or other flammable liquids on this vehicle. Failure to follow
this instruction could lead to serious burn injuries or death.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap
and water and change clothing.
LIGHTNING AND POWERLINES
Avoid operating this vehicle when lightning could occur and when near powerlines. Rubber tires, rubber handgrips, and a foam seat will not protect a rider from lightning strikes or electrical surges. Always seek safe shelter when lightning is imminent, and keep a safe distance from powerlines at all times.
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FEATURES AND CONTROLS
FEATURES AND CONTROLS
COMPONENT LOCATIONS
ROPS (Roll Over
q
Protection System)
Headlight
w
Front Bumper/ Brush
e
Guard
Tie Down Point
r
Radiator (behind
t
removable grille)
Cargo Box
y
Tailgate
u
Muffler (Spark Arrestor)
i
Cargo Box Lever
o
Fuel Cap
a
Seatbelt
s
Electrical Compartment
d
(under seat)
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FEATURES AND CONTROLS
CONSOLE
Left Switch Panel
q
Instrument Cluster
w
Ignition Switch
e
12V Auxiliary Port
r
Gear Selector (Shifter)
t
Cup Holder
y
Battery Trickle Charging Port
u
Storage Compartment
i
12V Auxiliary Port
o
Right Switch Panel
a
Steering Wheel Adjustment Lever
s
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FEATURES AND CONTROLS
CONSOLE (NORTHSTAR MODELS ONLY)
Left Switch Panel
q
Instrument Cluster
w
Ignition Switch
e
12V Auxiliary Outlet
r
Gear Selector (Shifter)
t
Battery Trickle Charging
y
Outlet
Storage Compartment
u
12V Auxiliary Outlet
i
Heater Controls (If Equipped)
o
Right Switch Panel
a
Steering Wheel Adjustment Lever
s
ADJUSTABLE STEERING WHEEL
The steering wheel can be tilted upward or downward for rider preference.
Lift and hold the adjustment lever toward you while moving the steering wheel upward or downward. Release the lever when the steering wheel is at the desired position.
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FEATURES AND CONTROLS
AUXILIARY OUTLET
The vehicle is equipped with 12–volt accessory outlets on the dash. Use the outlets to power an auxiliary light or other optional accessories or lights. For service, the dash outlet connection is under the dash.
BATTERY TRICKLE-CHARGING OUTLET
The vehicle is equipped with a dedicated outlet for trickle-charging the battery during periods of extended inactivity.
If you do not drive the vehicle for more than TWO WEEKS, Polaris recommends using a BatteryMINDer® 2012 AGM - 2 AMP charger (PN
2415295), which can be ordered through your dealer.
Polaris provides a charging accessory with your vehicle that allows easy connection to the battery through the Battery Trickle-Charging Outlet, located on the dash. While charging, place the charger outside of the vehicle and protect it from moisture.
GEAR SELECTOR
Low gear is the primary driving range for the RANGER. High gear is intended for use on hard-packed surfaces with light loads. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning. See the Drive Belt Wear/Burn section for details.
H: High Gear
L: Low Gear
N: Neutral
R: Reverse
P: Park
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FEATURES AND CONTROLS
To shift gears, brake to a complete stop. When the engine is idling, move the lever to the desired gear.
NOTICE
Shifting gears with the engine speed above idle or while the vehicle is moving
could cause transmission damage. Always shift when the vehicle is stationary
and the engine is at idle.
TIP
Maintaining shift linkage adjustment is important to assure proper transmission
function. See your dealer if you experience any shifting problems.
USING LOW GEAR
Always shift into low gear for any of the following conditions.
• Operating in rough terrain or over obstacles
• Loading the vehicle onto a trailer
• Towing heavy loads
• Driving frequently at low RPM or at ground speeds below 11 km/h (7 MPH)
SWITCHES
MODE BUTTON
The MODE button is located on the instrument cluster. Use the MODE button to toggle through mode options available in the instrument cluster.
IGNITION SWITCH
The ignition switchqis a four-position, key-operated switch. The key can be removed from the switch when it is in the OFF position.
STANDARD MODELS
OFF The engine is off. Electrical circuits are off.
SYSTEM ON Electrical circuits are on. Electrical equipment can be
used. Headlights are off.
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FEATURES AND CONTROLS
ON Electrical circuits are on. Electrical equipment can be
used. Headlights are on.
START Turn the key to the START position to engage the electric
starter. The key returns to the ON position when released.
PREMIUM MODELS
OFF The engine is off. Electrical circuits are off.
ACCESSORY The engine is off. Powers the gauge and terminal block.
Check engine and steering warning indicators will appear on the gauge in this mode, but will turn off when the vehicle is started if no issues are present.
SYSTEM ON Electrical circuits are on. Electrical equipment can be
used.
START Turn the key to the START position to engage the electric
starter. The key returns to the ON position when released.
DRIVELINE MODE SWITCH
The Driveline Mode Switch has three positions: All Wheel Drive (AWD), Differential Lock/Two Wheel Drive (2WD) and Off (Turf Mode).
AWD: Press the top of the switch to
q
engage All Wheel Drive (AWD).
2WD: Move the switch to the center
w
position to lock the differential and operate in two wheel drive (2WD).
TURF Mode: Press the bottom of the
e
switch for Turf Mode (unlocked differential power). In Turf Mode, the rear drive wheels operate independently (1WD) depending on tire traction. This mode of operation is well suited to turf driving or when active traction is not needed.
THROTTLE PEDAL
Push the throttle pedal returns the pedal to the rest position when released. Always check that the throttle pedal returns normally before starting the engine.
40
down to increase engine speed. Spring pressure
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FEATURES AND CONTROLS
TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power
may be limited.
BRAKE PEDAL
Depress the brake pedal starting the engine.
to slow or stop the vehicle. Apply the brakes while
w
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FEATURES AND CONTROLS
SEAT
SEAT BELTS
This vehicle is equipped with three-point lap and diagonal seat belts for the operator and passenger. Always make sure the seat belts are secured for all riders before operating. The driver’s seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15 MPH (24 km/h) if the seat belt is not secured.
The center of the seat is NOT equipped with a seat belt. Never allow a passenger to ride between the operator and passenger seats.
WARNING
Falling from a moving vehicle could result in serious injury or death. Always
fasten your seat belt securely before operating or riding in the vehicle.
To wear the seat belt properly, follow this procedure:
1. For 3-point belts, pull the seat belt latch toward the buckle at the inner edge of the seat. The belt should fit snugly across your hips and diagonally across your chest. Make sure the belt is not twisted.
downward and across your chest
q
2. Push the latch plate
3. Release the strap, and pull to tighten.
4. To release the seat belt, press the square red button in the buckle’s center.
42
into the buckle
q
until it clicks.
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FEATURES AND CONTROLS
SEAT BELT INSPECTION
Inspect all seat belts for proper operation before each use of the vehicle.
1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched.
2. Push the red release latch in the middle of the buckle to make sure it releases freely.
3. Pull each seat belt completely out and inspect the full length for any damage, including cuts, wear, fraying or stiffness. If any damage is found, or if the seat belt does not operate properly, have the seat belt system checked and/or replaced by an authorized dealer.
4. To clean dirt or debris from the seat belts, sponge the straps with mild soap and water. Do not use bleach, dye or household detergents. Rinse the entire length of the belt webbing. Use a garden hose to flush out the retractor and latch housings regularly.
SEAT AND STORAGE COMPARTMENTS
The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.
If your model is equipped with a storage console and cup holders located between the front seats, lift the console lid to access the storage compartment.
Pull the rear edge of a seat upward to release the latch pins from the grommets. Roll the seat forward to access the under-seat area. To completely remove a seat, roll the seat forward and lift the seat tabs from the seat base mounts.
Always make sure all seats are properly installed and securely latched before operating. Push down firmly on the rear of each seat until the latch pins are fully seated into the grommets.
SEAT REMOVAL
To remove the seat:
1. Lift up on the back of the seat.
2. Detach the seat assembly from the seat hinges.
3. Remove the seat from the vehicle.
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FEATURES AND CONTROLS
ELECTRONIC POWER STEERING (IF EQUIPPED)
Electronic power steering (EPS) engages when the ignition key is turned to the ON position. EPS remains engaged whether the vehicle is moving or idle. To conserve battery power, the EPS will shut down 5 minutes after the engine is stopped if the key remains in the ON position. The EPS warning indicator will illuminate to indicate the EPS has shut down. Turn the key off and on to reset the unit. If the light remains on after starting the engine, the EPS system is inoperative. See your POLARIS dealer, or other qualified person, as soon as possible for repair. Continued operation could result in permanent damage to the EPS unit and increased steering effort.
FUEL CAP
NOTICE
Never use fuel blends with more than 10% ethanol. Engine damage could
occur.
The fuel tank filler cap the right-hand side of the vehicle near the passenger seat. When refueling, always use either leaded or unleaded gasoline with a minimum pump octane number of 87 R+M/2 octane. Do not use fuel with ethanol content greater than 10 percent, such as E-85 fuel. Compatible fuels: E5 and E10
is located on
q
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FEATURES AND CONTROLS
CAB NETS (IF EQUIPPED)
Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches are secure before operating the vehicle.
Always inspect cab nets and latches for tightness, wear and damage before each use of the vehicle. Use the strap adjusters to tighten any loose straps. Promptly replace worn or damaged cab nets and latches with new cab nets and latches. Your POLARIS dealer can assist.
SECURING THE NET
1. After entering the vehicle, connect the latch the receiver latch mounted on the front frame.
at the top edge of the net to
q
OPENING THE NET
1. To exit the vehicle, release the top front latchq.
2. Allow the net to hang freely outside the vehicle while dismounting.
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FEATURES AND CONTROLS
ROLLOVER PROTECTIVE STRUCTURE (ROPS)
The Rollover Protective Structure (ROPS)qon this vehicle meets OSHA®
1928.53 rollover performance requirements. Always have your authorized POLARIS dealer thoroughly inspect the ROPS if it ever becomes damaged in any way.
No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover.
WARNING
Vehicle rollover could cause severe injury or death. Always avoid operating in
a manner that could result in vehicle rollover.
TRAILER HITCH BRACKET
This vehicle is equipped with a receiver hitch bracket for a trailer hitch. To avoid injury and property damage, always heed the warnings and towing capacities outlined on page 78.
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INSTRUMENT CLUSTER
OVERVIEW
NOTICE
Features and telltales vary by model.
FEATURES AND CONTROLS
DISPLAY AREA FUNCTION
Gear Indicator
q
Display Area 2
w
Display Area 1
e
Fuel Gauge
r
H = High Gear L = Low Gear N = Neutral R = Reverse Gear P = Park – = Gear Signal Error (or shifter between gears)
This area displays odometer, trip meter, trip meter 2, voltage, engine temperature, engine hour meter, programmable service hour interval, ground speed, or engine RPM.
This area displays engine RPM, ground speed, or coolant temperature.
The segments of the fuel gauge show the level of fuel in the fuel tank. When the last segment clears, a low fuel warning is activated. All segments including the fuel icon will flash. Refuel immediately.
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FEATURES AND CONTROLS
DISPLAY AREA FUNCTION
Service Indicator
t
Clock
y
Driveline Mode
u
Indicator
A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 64 for more information.
The clock displays time in a 12-hour or 24-hour format.
Segments of the indicator illuminate based on driveline mode engaged.
INDICATOR LAMPS
INDICATOR ICON FUNCTION
Check Engine
This indicator appears if a fault occurs. Do not operate the vehicle if this warning appears. Serious engine damage could result. Your authorized POLARIS dealer can assist.
EPS Warning (if equipped)
Engine Hot
Neutral
This indicator illuminates when a fault has occurred in the EPS system. Your authorized POLARIS dealer can assist. EPS operation is possible with key on/ engine off for up to 5 minutes.
This lamp illuminates to indicate an overheated engine. If the indicator flashes, a severe overheating condition exists.
This lamp illuminates when the transmission is in neutral and the ignition key is in the ON position.
Helmet/Seat Belt
48
This lamp flashes for several seconds when the key is turned to the ON position. The lamp is a reminder to wear helmet and seat belt (if equipped) before operating.
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FEATURES AND CONTROLS
INDICATOR ICON FUNCTION
High Beam
Brake Failure (if equipped)
This lamp illuminates when the headlamp switch is set to high beam.
Lamp illuminates when Brake System (if Brake Failure Alarm is equipped) detects low fluid level in brake hydraulic system. Verify brake fluid in reservoir.
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FEATURES AND CONTROLS
DISPLAY AREA 1
Pressing the MODE button will change the information displayed in Area 1q.
DISPLAY AREA 1 FUNCTION
Speed The vehicle’s speed will be displayed in mph, or km/h.
Engine Temperature
RPM The vehicle’s RPM will be displayed.
The vehicle’s current engine temperature will be displayed.
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FEATURES AND CONTROLS
DISPLAY AREA 2
Toggle the Up/Down buttons to change the information displayed in Area 2
DISPLAY AREA 2 FUNCTION
Odometer The vehicle’s odometer reading will be displayed.
w
.
Engine Temperature
Trip 1 The vehicle Trip 1 mileage will be displayed.
Trip 2 The vehicle Trip 2 mileage will be displayed.
RPM The vehicle RPM will be displayed.
Voltage The vehicle’s current battery voltage will be displayed.
Speed The vehicle’s current speed will be displayed.
Engine Hours The vehicle’s engine hours will be displayed.
Service Hours The vehicle’s service hours will be displayed.
The vehicle Engine Temperature will be displayed.
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FEATURES AND CONTROLS
OPTIONS MENU
From the options menu you can view diagnostic codes, access the advanced menu, set the clock, and much more. For a full list of available options see below.
To enter the Options Menu, press and hold the MODE button.
OPTIONS MENU NOTES
Diagnostic Codes Only displays if fault codes are
present or stored
Advanced Menu (if equipped) Set maximum speed, and geofencing
settings.
Units - Distance Select MPH or KPH
Units - Temp Select between °F and °C
Clock (if equipped) Select between 12H or 24H, and set
time
Backlight Color Select between Blue or Red
Backlight Level Set backlight brightness level
Service Hours View/Set Service hours
Exit Menu Exit
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FEATURES AND CONTROLS
DIAGNOSTIC CODE
Diagnostic Code Screen will show available MIL that has come on during that ignition cycle.
To access the Diagnostic Code Screen, do the following:
1. Press and hold the MODE button to enter the Options Menu. “OPTIONS” will display on the screen for 3 seconds before showing first menu item.
2. Select “Diagnostic Codes” from the Options Menu by pressing the MODE button.
Toggle the Up/Down Buttons to cycle through Code(s).
NOTICE
This option will only be available if a fault code was set or is active during the
current ignition key 'on' cycle. Turning off the ignition will clear any save fault
codes from the gauge.
Display area 1 will show FMI
q
Display area 2 will show SPN
w
Clock Area will show Count.
e
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FEATURES AND CONTROLS
NOTICE
When the gauge is displaying a fault code, the warning telltale (check engine
or EPS) will blink to indicate which controller set the fault code.
3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
DIAGNOSTIC DISPLAY CODE DEFINITIONS
Open Load:There is a break in the wires that lead to the item listed in the chart (injector, fuel pump, etc.), or the item has failed.
Short-to-Ground:The wire is shorted to ground between the electronic control unit and the item listed in the chart.
Shorted Load:The wires leading to the item listed in the chart are shorted together, or the item has shorted internally.
Short-to-Battery:The wire leading from the item listed in the chart to the electronic control unit is shorted to a wire at battery voltage.
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Throttle Position Sensor
Engine Temperature Sensor
Intake Air Temperature Sensor
Voltage Too High
Voltage Too Low
Voltage Too High
Voltage Too Low
Temperature Too High
Engine Overheat Shutdown
Voltage Too High
Voltage Too Low
51 3
51 4
110 3
110 4
110 16
110 0
105 3
105 4
Manifold Absolute Pressure Sensor
Crankshaft Position Sensor
54
Voltage Too High
Voltage Too Low
Signal Out of Range
Circuit Fault
Plausibility Fault
102 3
102 4
102 2
636 8
636 2
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FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Vehicle Speed Signal Speed Too High
Plausibility Fault
Gear Sensor Signal Voltage Too Low
Voltage Too High
Signal Fault
Injector 1 (MAG) (SDI Part Load)
Injector 2 (PTO) (SDI Part Load)
Driver Circuit Open/ Grounded
Driver Circuit Short to B+
Driver Circuit Grounded
Driver Circuit Open/ Grounded
Driver Circuit Short to B+
84 8
84 2
523 4
523 3
523 2
651 5
651 3
651 4
652 5
652 3
Ignition Coil Primary Driver 1 (MAG)
Ignition Coil Primary Driver 2 (PTO)
Fuel Pump Driver Circuit
Fan Relay Driver Circuit
Driver Circuit Grounded
Driver Circuit Short to B+
Driver Circuit Short to B+
Driver Circuit Open/ Grounded
Driver Circuit Short to B+
Driver Circuit Grounded
Driver Circuit Open/ Grounded
Driver Circuit Short to B+
652 4
1268 3
1269 3
1347 5
1347 3
1347 4
1071 5
1071 3
Driver Circuit Grounded
Idle Air Control Driver Circuit Open/
Grounded
1071 4
634 5
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FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Driver Circuit Short to B+
Driver Circuit Grounded
Position Out of Range
Starter Enable Circuit Driver Circuit Open/
Grounded
Driver Circuit Short to B+
Driver Circuit Grounded
Chassis Relay Driver Circuit Open/
Grounded
Driver Circuit Short to B+
Driver Circuit Grounded
634 3
634 4
634 7
1321 5
1321 3
1321 4
520208 5
520208 3
520208 4
All Wheel Drive Control
System Power Voltage Too High
Throttle Safety Signal Voltage Too High
Active Descent Control System
Driver Circuit Open/ Grounded
Driver Circuit Short to B+
Driver Circuit Grounded
Voltage Too Low
Voltage Too Low
Signal Out of Range
Throttle Stuck
Driver Circuit Open/ Grounded
520207 5
520207 3
520207 4
168 3
168 4
520194 3
520194 4
520194 2
520194 7
520203 5
56
Driver Circuit Short to B+
520203 3
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FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
Driver Circuit Grounded
Idle Speed Speed Too High
Speed Too Low
Right Hand Control Momentary Driveline
Mode Switch Press
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Vehicle Speed Sensor Data Valid But Above
Normal Operational Range - Most Severe Level
Data Erratic, Intermittent Or Incorrect
520203 4
520211 3
520211 4
520468 31
84 0
84 2
Abnormal Rate Of Change
Received Network Data In Error
System Power Data Valid But Above
Normal Operational Range - Most Severe Level
Voltage Above Normal, Or Shorted To High Source
Voltage Below Normal, Or Shorted To Low Source
Engine Speed Data Valid But Above
Normal Operational Range - Most Severe Level
Data Erratic, Intermittent Or Incorrect
84 10
84 19
168 0
168 3
168 4
190 0
190 2
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FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
Received Network Data In Error
ECU Memory Bad Intelligent Device
Or Component
Out Of Calibration
Calibration Out Of Calibration
Steering Over Current Shut Down
Steering Excessive Current Error
Steering Torque Partial Failure
Steering Torque Full Failure
EPAS Inverter Temperature
Current Above Normal Or Grounded Circuit
Current Above Normal Or Grounded Circuit
Condition Exists
Condition Exists
Data Valid But Above Normal Operational Range - Most Severe Level
190 19
628 12
628 13
630 13
520221 6
520222 6
520223 31
520224 31
520225 0
Data Valid But Above Normal Operating Range - Moderately Severe Level
EPAS Communications Receive Data Error
Position Encoder Error
EPAS Software Error Bad Intelligent Device
Data Erratic, Intermittent Or Incorrect
Condition Exists
Root Cause Not Known
Bad Intelligent Device Or Component
Condition Exists
Or Component
Condition Exists
520225 16
520226 2
520226 31
520228 11
520228 12
520228 31
520229 12
520229 31
EPAS Power Save Condition
58
Condition Exists
520231 31
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FEATURES AND CONTROLS
DIAGNOSTIC CODES
COMPONENT CONDITION SPN FMI
EPS MODELS ONLY
EPS SEPIC Voltage Error
Voltage Above Normal, Or Shorted To High Source
Voltage Below Normal, Or Shorted To Low Source
524086 3
524086 4
UNIT SELECTION DISTANCE
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Units-Distance” from the Options Menu by pressing the MODE button.
Reference the image shown above:
Press the MODE button.
q
Toggle the Up/Down Buttons to change the units (MPH or KPH)
w
With the correct unit displayed, Press the mode button which will set
e
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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FEATURES AND CONTROLS
UNIT SELECTION TEMPERATURE
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Units - Temp” from the Options Menu by pressing the MODE button.
Reference the image shown above:
Press the MODE button.
q
Toggle the Up/Down Buttons to change the units (°F or °C)
w
With the correct unit displayed, Press the mode button which will set
e
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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FEATURES AND CONTROLS
CLOCK
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Clock” from the Options Menu by pressing the MODE button.
Reference the image shown above:
Press the MODE button.
q
Toggle the Up/Down Buttons to change the units (12H or 24H)
w
With the correct unit displayed, Press the mode button which will set the
e
unit.
Toggle the Up/Down Buttons to change the units (Cycles Hours)
r
With the correct unit displayed, Press the mode button which will set the
t
unit.
Toggle the Up/Down Buttons to change the units (Cycles 10s of Minutes)
y
With the correct unit displayed, Press the mode button which will set the
u
unit.
Toggle the Up/Down Buttons to change the units (Cycles 1s of Minutes)
i
With the correct unit displayed. Press the mode button which will set the
o
unit and return to the Options menu.
3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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FEATURES AND CONTROLS
BACK LIGHT COLOR
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Backlight Color” from the Options Menu by pressing the MODE button.
Reference the image shown above:
Press the MODE button.
q
Toggle the Up/Down Buttons to change the units (Blue or Red)
w
With the correct unit displayed, Press the mode button which will set
e
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from
Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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FEATURES AND CONTROLS
BACK LIGHT LEVEL
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Backlight Level” from the Options Menu by pressing the MODE button.
Reference the image shown above:
Press the MODE button.
q
Toggle the Up/Down Buttons to change the units (Increase or De-
w
crease Level)
With the correct unit displayed, Press the mode button which will set
e
the unit and return to the Options Menu.
3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
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FEATURES AND CONTROLS
SERVICE HOURS
1. Press and hold the MODE button to enter the Options Menu.
NOTICE
“OPTIONS” will display on the screen for 3 seconds before showing first menu
item.
2. Select “Service Hours” from the Options Menu by pressing the MODE button.
Reference the image shown above:
Press the MODE button.
q
Toggle the Up/Down Buttons to change the units (0, 5, 10 - 95, 100)
w
With the correct unit displayed, press the MODE button, which will set
e
the unit and return you to the Options Menu.
NOTICE
To reset service hours after they have counted down to "0.0", reselect the
existing setpoint or select a new service hour value.
3. To exit the Options Menu the user can select Exit Menu function from Options Menu, can hold Mode Button and exit out of Options Menu, or not press any button for 10 seconds, which will exit out of the Options Menu.
PIN ACTIVATED SECURITY SYSTEM (P.A.S.S.) (IF EQUIPPED) — INSTRUMENT CLUSTER
The optional PIN Activated Security System (P.A.S.S.) is to prevent unauthorized use. When enabled, the vehicle cannot be operated until a valid passcode has been entered using the Instrument Cluster.
To enable/disable P.A.S.S. using the Instrument Cluster, follow the procedures below.
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FEATURES AND CONTROLS
ENABLE P.A.S.S.
NOTICE
After activating P.A.S.S. for the first time you must power down the vehicle and
allow the electronic control module (ECM) to fully shutdown before restarting.
This may take up to three minutes.
Once a new passcode has been enabled, it cannot be changed unless you first
disable the system. Then you can re-follow the steps outlined in the ENABLE
P.A.S.S. section to enter a new passcode.
1. Press and hold the MODE button to enter the “OPTIONS” menu.
2. Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select.
3. If required, “ENTER NEW PIN” will appear. Use the UP/DOWN toggle buttons to cycle to your desired first digit. Press the MODE button to select the digit.
4. Continue until all four digits of your desired passcode have been selected. Once finished, “NEW PIN SET” will flash momentarily and then revert back to the “REQUIRE PIN TO START” screen.
Please record your passcode.
5. To enable your new passcode, use the UP/DOWN toggle buttons to change the flashing “OFF” at bottom of screen to “ON”. If this step is skipped, P.A.
S.S. will not be enabled.
6. Press the MODE button to re-enter the “OPTIONS” menu. The vehicle will now require passcode entry before next startup.
You can exit the “OPTIONS” menu three different ways.
• Toggle to “EXIT” and press the MODE button.
• Hold the MODE button for a few seconds.
• Do nothing, allowing the system to automatically revert back to the main
screen.
NOTICE
If the battery becomes low while the P.A.S.S. system is enabled, the gauge
may show “New Vehicle Detected” after the battery has been recharged/
replaced. Leave the key in the ON position to allow system reconfirmation.
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FEATURES AND CONTROLS
DISABLE P.A.S.S.
1. Press and hold the MODE button to enter the “OPTIONS” menu.
2. Use the UP/DOWN toggle buttons to cycle through options until “REQUIRE PIN TO START” appears. Press the MODE button to select.
3. Enter current passcode.
4. Use the UP/DOWN toggle buttons to change the flashing “ON” at bottom of screen to “OFF”.
5. Press the MODE button to re-enter the “OPTIONS” menu. P.A.S.S. is now disabled.
You can exit the “OPTIONS” menu three different ways.
• Toggle to “EXIT” and press the MODE button.
• Hold the MODE button for a few seconds.
• Do nothing, allowing the system to automatically revert back to the main
screen.
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OPERATION
OPERATION
IMPORTANT INFORMATION
WARNING
Failure to operate the vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Read and
understand all safety warnings outlined in the safety section of this owner’s
manual.
VEHICLE BREAK-IN PERIOD
The break-in period for your new RANGER is the first 25 hours of operation, or the time it takes to use the first two tanks full of fuel. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.
NOTICE
Excessive heat build-up during the first 3 hours of operation will damage close-
fitted engine parts and drive components. Do not operate at full throttle or high
speeds during the first 3 hours of use.
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OPERATION
ENGINE AND DRIVETRAIN BREAK-IN
1. Fill the fuel tank with clean, fresh fuel.
2. Check the oil level. Add the recommended oil as needed to maintain the oil level in the normal (safe) operating range.
3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.
4. Vary throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist.
6. During the break-in period, change both the oil and the filter at 25 hours.
7. Check fluid levels of transmission and all gearcases after the first 25 hours of operation and every 100 hours thereafter.
8. Pull only light loads.
PVT BREAK-IN (CLUTCHES/BELT)
Always break in the clutches and drive belt of new vehicles, as well as after a belt replacement.
A proper break-in of the clutches and drive belt will ensure a longer life and better performance. Break in the clutches and belt by operating at slower speeds during the break-in period as recommended. Pull only light loads. Avoid aggressive acceleration and high speed operation during the break-in period.
If a belt fails, always clean any debris from the PVT intake and outlet duct and from the clutch and engine compartments when replacing the belt.
PRE-RIDE INSPECTION
Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition.
ITEM REMARKS REF.
Brake system/pedal travel Ensure proper operation page 41
page 128
Brake fluid Ensure proper level page 128
Front suspension Inspect page 130
Rear suspension Inspect page 130
Steering Ensure free operation page 130
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OPERATION
ITEM REMARKS REF.
Tires Inspect condition and pressure page 131
Wheels/fasteners Inspect, ensure fastener tightness page 131
Frame nuts, bolts, fasteners
Fuel and oil Ensure proper levels page 47
Coolant level Ensure proper level page 120
Coolant hoses Inspect for leaks
Throttle Ensure proper operation
Indicator lights/switches Ensure proper operation page 39
Intake pre-filters Inspect, clean page 126
Headlamps Check operation, apply POLARIS
Brake light/tail lamps Check operation
Seat Latch Push down on the seat back to ensure the
Inspect, ensure tightness
dielectric grease when lamp is replaced
latch is secure
page 104
page 136
page 43
Seat Belt Check length of belt for damage, check
latches for proper operation
Cab Doors (If equipped) Check doors and latches for wear or
damage.
Riding Gear Wear approved helmet, goggles, and
protective clothing
page 43
page 45
STARTING THE ENGINE
1. Position the vehicle on a level surface outdoors or in a well ventilated area.
2. Sit in the driver's seat and fasten the seat belt. Secure the cab nets.
3. Place the transmission in PARK and apply the PARKING BRAKE (if equipped).
4. Apply the brakes. Do not press the throttle pedal while starting the engine.
5. Turn the ignition key past the ON/RUN position to START. Engage the starter for a maximum of five seconds. Release the key when the engine starts.
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OPERATION
6. If the engine does not start within five seconds, return the ignition switch to the OFF position and wait five seconds. Repeat steps 5 and 6 until the engine starts.
7. Vary the engine RPM slightly with the throttle to aid in warm up until the engine idles smoothly.
NOTICE
Operating the vehicle immediately after starting could cause engine damage.
Allow the engine to warm up for several minutes before operating the vehicle.
STOPPING THE ENGINE
1. Release the throttle pedal completely and brake to a complete stop.
2. Place the transmission in PARK.
3. Engage the PARKING BRAKE (if equipped).
4. Slowly release the brake pedal and make sure the transmission is in PARK before exiting the vehicle.
5. Turn the engine off.
WARNING
A rolling vehicle can cause serious injury. Always place the transmission in
PARK and engage the PARKING BRAKE (if equipped) when stopping the
engine.
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OPERATION
BRAKING
1. Release the throttle pedal completely.
TIP
When the throttle pedal is released completely and the engine speed drops
near an idle, the vehicle has no engine braking.
2. Press on the brake pedal evenly and firmly.
TIP
If the throttle pedal and brake pedal are applied simultaneously, engine power
may be limited.
3. Practice starting and stopping (using the brakes) until you’re familiar with the controls.
DRIVING PROCEDURES
1. Wear a helmet, eye protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
2. Perform the pre-ride inspection.
3. Sit in the driver's seat and fasten the seat belt.
4. Always use the cab nets (or doors) while riding in this vehicle.
5. Place the transmission in PARK.
6. Start the engine.
7. Apply the service brakes and shift the transmission into gear.
8. Check your surroundings and determine your path of travel.
9. Release the park brake.
10.Keeping both hands on the steering wheel, slowly release the brakes and slowly depress the throttle with your right foot to begin driving.
11. Drive slowly. Practice maneuvering and using the throttle and brakes on level surfaces.
12.Do not carry a passenger until you have at least two hours of driving experience with this vehicle.
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OPERATION
DRIVING WITH A PASSENGER
• Perform the pre-ride inspection.
• Make sure all passengers are at least 12 years of age and tall enough to comfortably and safely sit in a passenger seat with the seat belt secured, put both feet on the floor and grasp the hand hold.
• Make sure all passengers are wearing helmets, eye protection, gloves, long­sleeve shirt, long pants and over-the-ankle boots.
• Make sure all cab nets or doors (if equipped) are properly secured.
• Do not carry more than the recommended number of passengers for your vehicle.
• Allow a passenger to ride only in a passenger seat.
• Slow down. Always travel at a speed appropriate for your skills, your passengers’ skills, and operating conditions. Avoid unexpected or aggressive maneuvers that could cause discomfort or injury to a passenger.
• Vehicle handling may change with a passenger and/or cargo on board. Allow more time and distance for braking.
• Always follow all operating guidelines as outlined on safety labels and in this manual.
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OPERATION
DRIVING ON SLIPPERY SURFACES
WARNING
Skidding or sliding can cause loss of control or rollover (if tires regain traction
unexpectedly). When operating on slippery surfaces such as ice or loose
gravel, reduce speed and use extra caution to reduce the chance of skidding or
sliding out of control. Do not operate on excessively slippery surfaces.
When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Follow these precautions when encountering slippery conditions:
• Do not operate on excessively rough, slippery or loose terrain.
• Slow down before entering slippery areas.
• Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.
• Engage all-wheel drive before wheels begin to lose traction.
NOTICE
Severe damage to the drive train may occur if the AWD is engaged while the
wheels are spinning. Always allow the wheels to stop spinning before engaging
AWD.
• Correct a skid by turning the steering wheel in the direction of the skid. Never
apply the brakes during a skid.
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OPERATION
DRIVING UPHILL
Whenever traveling uphill, follow these precautions:
1. Avoid excessively steep hills.
2. Always travel straight uphill.
3. Keep both feet on the floor.
4. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose surfaces.
5. Proceed at a steady rate of speed and throttle opening. Never open the throttle suddenly.
6. Never go over the crest of a hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
DRIVING ON A SIDEHILL (SIDEHILLING)
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or rollover. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a sidehill is unavoidable, follow these precautions:
1. Slow down.
2. Exercise extreme caution.
3. Avoid crossing the side of a steep hill.
DRIVING DOWNHILL
When driving downhill, follow these precautions:
1. Avoid excessively steep hills.
2. Always descend a hill with the direction selector switch on forward. Never descend a hill with the switch on neutral.
3. Drive straight downhill. Avoid descending a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight downhill when possible.
4. Slow down.
5. Apply the brakes slightly to aid in slowing.
DRIVING THROUGH WATER
Your vehicle can operate through water up to a maximum recommended depth equal to the floorboards.
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OPERATION
NOTICE
If your vehicle becomes immersed or is operated in water that exceeds the
seat base level, service is required before starting the engine. Your dealer can
provide this service. If it's impossible to bring the vehicle in before starting the
engine, perform the service outlined in the Spark Arrester section, and take the
vehicle in for service at the first opportunity.
Follow these procedures when operating through water:
1. Determine water depths and current before entering water.
2. Choose a crossing where both banks have gradual inclines.
3. Proceed slowly, avoiding rocks and obstacles.
4. Avoid operating through deep or fast-flowing water.
WARNING
The large tires on your vehicle may cause the vehicle to float in deep or fast-
flowing water, which could result in loss of control and lead to serious injury or
death. Never cross deep or fast-flowing water with your vehicle
5. After leaving water, always dry the brakes by applying light pressure to the pedal repeatedly until braking action is normal.
NOTICE
After running your vehicle in water, it's critical that you perform the services
outlined in the Polaris Maintenance Schedule. Give special attention to engine
oil, transmission oil, front and rear gearcases (if equipped), and all grease
fittings.
DRIVING IN REVERSE
Follow these precautions when operating in reverse:
• Always check for obstacles or people behind the vehicle. Always inspect left
and right fields of vision before backing.
• Always avoid backing downhill.
• Back slowly.
• Apply the brakes lightly for stopping.
• Avoid turning at sharp angles.
• Never open the throttle suddenly.
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OPERATION
DRIVING OVER OBSTACLES
Follow these precautions when operating over obstacles:
• Always check for obstacles before operating in a new area.
• Look ahead and learn to read the terrain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
• Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visible.
• Move the gear selector to Low Gear, if needed.
• Avoid operating over large obstacles such as large rocks and fallen trees. If unavoidable, use extreme caution and operate slowly.
• Always have all passengers dismount and move away from the vehicle before operating over an obstacle that could cause a rollover.
PARKING THE VEHICLE
To park the vehicle, do the following:
1. Apply the brakes. Stop the vehicle on a level surface.
2. When parking inside a garage or other structure, be sure that the structure is
well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights.
3. Place the transmission in PARK.
4. Turn the engine off.
5. Engage the PARKING BRAKE (if equipped).
6. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
7. Remove the ignition switch key to prevent unauthorized use.
PARKING ON AN INCLINE
Avoid parking on an incline if possible. If it's unavoidable, follow these precautions:
1. Apply the brakes.
2. Place the transmission in PARK.
3. Engage the PARKING BRAKE (if equipped).
4. Turn the engine off.
5. Slowly release the brake pedal and make sure the transmission is in PARK
before exiting the vehicle.
6. Block the rear wheels on the downhill side.
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OPERATION
HAULING CARGO
WARNING
Hauling cargo improperly can alter vehicle handling and may cause loss of
control or brake instability, which can result in serious injury or death. Always
follow these precautions when hauling cargo:
Never exceed the maximum weight capacity of the vehicle. When determining
the weight you are adding to the vehicle, include the weight of the operator,
passengers, non-factory installed accessories, loads in the rack or box and the
load on the trailer tongue. The combined weight of these items must not
exceed the maximum weight capacity.
REDUCE SPEED AND ALLOW GREATER DISTANCES FOR BRAKING
WHEN HAULING CARGO.
Always load the cargo box with the load as far forward and as low as possible.
When operating over rough or hilly terrain, reduce speed and cargo to maintain
stable driving conditions.
Always operate the vehicle with extreme care when hauling or towing loads.
Slow down and drive in the lowest gear available. Always use LOW gear when
towing or hauling heavy loads.
SECURE ALL LOADS BEFORE OPERATING. Unsecured loads can create
unstable operating conditions, which could result in loss of control of the
vehicle.
OPERATE ONLY WITH STABLE AND SAFELY ARRANGED LOADS. When
handling off-centered loads that cannot be centered, securely fasten the load
and operate with extra caution. Always attach the tow load to the hitch point
designated for your vehicle.
HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use
extreme caution when applying brakes with a loaded vehicle. Avoid terrain or
situations that may require backing downhill.
USE EXTREME CAUTION when operating with loads that extend over the
rack sides. Stability and maneuverability may be adversely affected, causing a
rollover.
DO NOT TRAVEL FASTER THAN THE RECOMMENDED SPEEDS. Vehicle
should never exceed 16 km/h (10 MPH) while towing a load on a level grass
surface. Vehicle speed should never exceed 8 km/h (5 MPH) when towing
loads in rough terrain, while cornering, or while ascending or descending a hill.
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OPERATION
LOAD CAPACITY
Your vehicle has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. The total load (operator, passengers, non-factory installed accessories, cargo and weight on hitch) must not exceed the maximum weight capacity of the vehicle. Never exceed the following capacities:
MAXIMUM
MODEL
CAPACITIES
(LEVEL GROUND)
CARGO BOX
RANGER 570 454 kg
(1000 lbs.)
RANGER CREW 570 547 kg
(1225 lbs)
WARNING
Driving with passengers in the cargo box can result in severe injury or death.
Never allow passengers to ride in the cargo box. Passengers must always ride
in the cab with seat belts fastened securely.
226 kg
(500 lbs.)
226 kg
(500 lbs.)
TOWING A RANGER
Towing this vehicle is not recommended. Always transport the vehicle on a trailer or flatbed with all four wheels off the ground.
If towing a disabled vehicle is unavoidable, place the disabled vehicle’s transmission in neutral. Tow the shortest distance possible. Do not operate faster than 16 km/h (10 MPH).
TOWING LOADS
WARNING
Towing improperly can alter vehicle handling and may cause loss of control or
brake instability.
Always follow these precautions when towing:
1. Never load more than 68.1 kg (150 lbs.) tongue weight on the towing bracket.
2. Always shift to low gear for towing.
3. When towing a disabled RANGER vehicle, place the disabled vehicle’s transmission in neutral. Do not operate the vehicle faster than 16 km/h (10 MPH) when towing.
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OPERATION
4. Towing a trailer increases braking distance. Do not operate the vehicle faster than 16 km/h (10 MPH) when towing. Towing a trailer increases braking distance.
5. Do not tow more than the recommended weight for the vehicle. See the towing capacity chart below and the specifications in the Specifications chapter.
6. Attach a trailer to the trailer hitch bracket only. Do not attach a trailer to any other location or you may lose control of the vehicle.
7. Never tow a trailer on a grade steeper than 15°.
8. Always be mindful of the trailer’s reaction to vehicle movements when driving off-road.
MODEL
RANGER
570
TOTAL
TOWED
LOAD
WEIGHT
(LEVEL
GROUND)
680.4 kg
(1500 lbs.)
TOTAL
TOWED
LOAD
WEIGHT (15°
GRADE)
386 kg
(850 lbs.)
TOTAL
HITCH
VERTICAL
WEIGHT
68.1 kg
(150 lbs.)
MAXIMUM
TOWING
SPEED
16 km/h
(10 MPH)
BELT LIFE
To extend belt life, use low gear when hauling or towing heavy cargo. Using high gear for heavy loads, hilly terrain or in wet, muddy conditions will increase the chance of drive belt burning.
DUMPING THE CARGO BOX
To dump the cargo box, do the following:
1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline.
2. Apply the brakes. Place the transmission in PARK.
3. Engage the PARKING BRAKE (if equipped).
4. Ensure that the cargo is positioned evenly or toward the front of the cargo box.
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OPERATION
5. Release the tailgate by pulling up on the tailgate latch.
WARNING
If the weight distribution on the box is located toward the rear of the box when
the release lever is pulled forward, the box may dump unexpectedly and cause
serious injury to the operator or bystanders. Never operate the Release Lever
dump lever without ensuring that the load is positioned evenly or at the front of
the box.
6. Stand clear and pull up on the cargo box release lever cargo box to dump the cargo.
. Lift the front of the
q
7. Lower the cargo box and push down securely to latch.
WARNING
Operating the vehicle while the cargo box is raised could result in severe injury.
The box could close unexpectedly and cause injury to the driver or passenger.
The rear tires could also catch the rear of a raised box, damaging the vehicle
and creating hazardous driving conditions. Never operate this vehicle with the
cargo box in the raised position.
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OPERATION
ALL WHEEL DRIVE/REAR DIFFERENTIAL SYSTEM
If your model is equipped with a lockable differential, you can choose to operate with an open differential or a closed differential.
ENGAGING AWD
NOTICE
Switching to AWD while the rear wheels are spinning may cause severe drive
shaft and clutch damage. Always switch to AWD while the rear wheels have
traction or are at rest.
All-Wheel Drive (AWD)
q
Differential Lock (2WD)
w
Differential Unlock (TURF Mode)
e
Press the top of the driveline mode switch to engage All Wheel Drive (AWD). The 4X4 indicator illuminates in the rider information center to indicate that the vehicle is in AWD. When the AWD switch is on, the front gearcase will automatically engage any time the rear wheels lose traction. When the rear wheels regain traction, the front gearcase will automatically disengage. There is no limit to the length of time the vehicle may remain in AWD. Initially, the vehicle's electronic system will not enable the AWD until the engine RPM is below 3100. Once enabled, the AWD remains enabled until the switch is turned off. If the switch is turned off while the front gearcase is moving, it will not disengage until the rear wheels regain traction.
Engage the AWD before getting into conditions where front wheel drive may be needed. If the rear wheels are spinning, release the throttle before switching to AWD.
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OPERATION
DISENGAGING AWD
Move the driveline mode switch to the center or bottom position to disengage AWD. If the switch is turned off while the front hubs are driving, they will not release until the rear wheels regain traction.
In some situations, the front gearcase may remain locked after turning the AWD switch off. If this occurs, you may notice increased steering effort and some vehicle speed restriction. Perform the following procedure to unlock the front gearcase.
To disengage AWD, do the following:
1. Stop the vehicle.
2. Operate in reverse for at least 3 m.
3. Stop completely.
4. Shift into low gear and drive forward.
5. If the front gearcase remains locked after following these instructions, see your dealer or other qualified service person for service.
LOCKING THE DIFFERENTIAL
Move the switch to the center position to lock the differential and operate in two wheel drive (2WD). Locking the differential in slippery or low traction conditions helps improve traction. When the rear differential is locked, both rear wheels rotate at the same speed.
UNLOCKING THE DIFFERENTIAL (TURF MODE)
When operating in TURF mode, the inside rear wheel will rotate independently from the outside wheel during turns. Operate in TURF mode only as needed to protect smooth, level surfaces from tire damage. DO NOT operate in TURF mode when climbing or descending hills, when sidehilling, or when operating on uneven, loose, or slippery terrain such as sand, gravel, ice, snow, obstacles, and water crossings. Always operate in AWD on these types of terrain.
WARNING
Operating in TURF mode (if equipped) when on sloped, uneven, or loose
terrain could cause loss of control and result in serious injury or death. One
rear wheel may slip and lose traction or may lift up and grab when it touches
the ground again.
Press the bottom of the switch to unlock the differential and allow the rear drive wheels to operate independently (1WD). When the rear differential is unlocked, the rear wheels can rotate at different speeds. Unlock the differential to make maneuvering easier and minimize damage to turf.
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OPERATION
NOTICE
Damage to the differential can occur if it is engaged while the vehicle is
traveling at high speeds or while the rear wheels are spinning. Slow the vehicle
to nearly stopped before engaging the differential.
WARNING
Never operate in TURF mode (if equipped) while operating on a hill or other
irregular terrain. Always move the switch to AWD before ascending or
descending a hill.
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WINCH GUIDE
WINCH GUIDE
WINCH SAFETY
These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Your winch may have a cable made of either wire rope or specially designed synthetic rope. The term “winch cable” will be used for either unless noted otherwise.
WINCH SAFETY PRECAUTIONS
1. Read all sections of this manual.
2. Never use alcohol or drugs before or while operating the winch.
3. Never allow children under 16 years of age to operate the winch.
4. Always wear eye protection and heavy gloves when operating the winch.
5. Always keep body, hair, clothing and jewelry clear of the winch cable, fairlead and hook when operating winch.
6. Never attempt to “jerk” a load attached to the winch with a moving vehicle. See the Shock Loading section on page 94.
7. Always keep the area around the vehicle, winch, winch cable, and load clear of people (especially children) and distractions while operating the winch.
8. Always turn the vehicle ignition power OFF when it and the winch are not being used.
9. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
10.Always apply your vehicle’s park brake and/or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.
11. Always align the vehicle and winch with the load directly in front of the vehicle as much as possible. Avoid winching with the winch cable at an angle to the winching vehicle’s centerline whenever possible.
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12.If winching at an angle is unavoidable, follow these precautions:
a. Look at the winch drum occasionally. Never let the winch cable “stack” or
accumulate at one end of the winch drum. Too much winch cable at one end of the winch drum can damage the winch and the winch cable.
b. If stacking occurs, stop winching. Follow step 15 of Winch Operation to
feed and rewind the cable evenly before continuing the winch operation.
13.Never winch up or down at sharp angles. This can destabilize the winching vehicle and possibly cause it to move without warning.
14.Never attempt to winch loads that weigh more than the winch’s rated capacity.
15.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
16.Never touch, push, pull or straddle the winch cable while winching a load.
17.Never let the winch cable run through your hands, even if wearing heavy gloves.
18.Never release the clutch on the winch when the winch cable is under load.
19.Never use the winch for lifting or transporting people.
20.Never use the winch to hoist or suspend a vertical load.
21.Always inspect your winch and winch cable before each use.
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22.Never winch the hook fully into the winch. This can cause damage to winch components.
23.Unplug the remote control from the vehicle when the winch is not in use to prevent inadvertent activation and use by unauthorized persons.
24.Never grease or oil the winch cable. This will cause the winch cable to collect debris that will shorten the life of the cable.
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WINCH GUIDE
WINCH OPERATION
Read the Winch Safety Precautions in the preceding pages before using your winch.
TIP
Consider practicing the operation and use of your winch before you actually
need to use it in the field.
WARNING
Improper winch use can result in SEVERE INJURY or DEATH. Always follow
all winch instructions and warnings in this manual.
Each winching situation is unique.
• Take your time to think through the winching you are about to do.
• Proceed slowly and deliberately.
• Never hurry or rush during winching.
• Always pay attention to your surroundings.
• You may need to change your winching strategy if it is not working.
• Always remember that your winch is very powerful.
• There are simply some situations that you and your winch will not be able to
deal with. Do not be afraid to ask others to help when this happens.
1. Always inspect the vehicle, winch, winch cable and winch controls for any signs of damage or parts in need of repair or replacement before each use.
Pay particular attention to the first 3 ft (1 m) of winch cable if the winch is being used (or has been used) for lifting an accessory plow assembly.
Promptly replace any worn or damaged cable.
2. Never operate a winch or a vehicle in need of repair or service.
3. Always apply your vehicle’s park brake and/ or park mechanism to hold the vehicle in place during winching. Use wheel chocks if needed.
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4. Always use the hook strap when handling the hook.
WINCH GUIDE
WARNING
Never put your fingers into the hook. This could lead to SEVERE INJURY.
• Attach the hook itself onto the load or use a tow strap or chain to secure the load to the winch cable.
TIP
A “tow strap” is NOT intended to stretch. A “recovery strap” is designed to
stretch.
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WARNING
Never use a recovery strap when winching due to the excessive energy that
can be released if the winch cable breaks. This can result in SEVERE INJURY
or DEATH. See the Shock Loading section on page 94.
• Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.
WARNING
Replace the winch cable at the first sign of damage to prevent SEVERE
INJURY or DEATH in the event of failure. For your safety, always replace
POLARIS winch parts (including the cable) with genuine POLARIS
replacement parts available at your authorized POLARIS dealer, or other
qualified dealer.
• If possible, keep the winch cable aligned with the centerline of the winching vehicle. This will help the spooling of the winch cable and reduce the load on the fairlead.
• If freeing a stuck vehicle by attaching to a tree, use an item such as a tow strap to avoid damaging the tree during winch operation. Sharp cables and chains can damage and even kill trees. Please remember to Tread Lightly® (treadlightly.org).
• Before operating the winch, be sure that the safety latch on the winch cable hook is fully seated when the load is attached.
• Never operate your winch with a damaged hook or latch. Always replace damaged parts before using the winch.
5. Never remove the hook strap from the hook.
6. Release the winch clutch and pull out the winch cable.
7. Pulling out as much cable as possible maximizes the winch’s pulling capacity. Always be sure that at least five (5) full turns of winch cable are wrapped around the winch drum at all times. The friction provided by this wrapped cable allows the drum to pull on the winch cable and move the load.
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8. Read and adhere to the following information for winch damping to ensure safe winch use.
a. In order to absorb energy that could be released by a winch cable failure,
always place a “damper” on the winch cable. A damper can be heavy jacket, tarp, or other soft, dense object. A damper can absorb much of the energy released if a winch cable breaks when winching. Even a tree limb can help as a damper if no other items are available to you.
b. Lay the damper on top of the mid-point of the winch cable length that is
spooled out.
c. On a long pull, it may be necessary to stop winching so that the damper
can be repositioned to the new mid-point of the winch cable. Always release the tension on the winch cable before repositioning the damper.
d. Avoid being directly in line with the winch cable whenever possible. Also,
never permit others to stand near or in line with the winch cable during winch operation.
9. Never hook the winch cable back onto itself. This will damage the winch cable and may result in winch cable failure.
10.Never use straps, chains or other rigging items that are damaged or worn.
11. The ONLY time a winch-equipped vehicle should be moving when using the winch is when that vehicle itself is stuck. The winch equipped vehicle should NEVER be in motion to “shock” load the winch cable in an attempt to move a second stuck vehicle. See the Shock Loading section on page 94. For your safety, always follow these guidelines when winching a vehicle free:
a. Release the winch clutch and spool out the necessary length of winch
cable.
b. Align the winch cable as close as possible to the winching vehicle’s
centerline.
c. Attach the winch cable hook to the anchor point or the stuck vehicle’s
frame following instructions in this manual.
d. Re-engage the clutch on the winch.
e. Slowly winch in the slack in the winch cable.
f. Select the proper vehicle gear to propel the stuck vehicle in the direction
of winching.
g. Shift to the lowest gear available on the stuck vehicle.
h. Slowly and carefully apply vehicle throttle and winch together to free the
vehicle.
i. Stop winching as soon as the stuck vehicle is able to propel itself without
the help of the winch.
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j. Detach the winch cable hook.
k. Rewind the winch cable evenly back onto the winch drum following the
instructions in this manual.
12.Never attempt to winch another stuck vehicle by attaching the winch cable to a suspension component, brush guard, bumper or cargo rack. Vehicle damage may result. Instead, attach the winch to a strong portion of the vehicle frame or hitch.
13.Extensive winching will run down the battery on the winching vehicle. Let the winching vehicle’s engine run while operating the winch to prevent the battery from running low if winching for long periods.
14.The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls during operation, stop winching and permit the winch to cool down for 10 minutes before using it again.
15.After winching is complete, especially if winching at an angle, it may be necessary to re-distribute the winch cable across the winch drum. You will need an assistant to perform this task.
a. Release the clutch on the winch.
b. Feed out the winch cable that is unevenly bunched up in one area.
c. Re-engage the winch clutch.
d. Have an assistant pull the winch cable tightly with about 100 lb (45 kg) of
tension using the hook strap.
e. Slowly winch the cable in while your assistant moves the end of the winch
cable back and forth horizontally to evenly distribute the winch cable on the drum.
f. Doing this reduces the chances of the winch cable “wedging” itself
between lower layers of winch cable.
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WINCH GUIDE
WINCH CABLE CARE
WARNING
Use of worn or damaged cable could lead to sudden failure and SEVERE
INJURY.
For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
1. Always inspect your winch before each use. Inspect for worn or loose parts including mounting hardware. Never use the winch if any part needs repair or replacement.
2. Always inspect your winch cable before each use. Inspect for worn or kinked winch cable.
A kinked winch cable made of wire rope is shown at right. Even after being “straightened out,” this cable has already been permanently and severely damaged. Promptly discontinue use of a winch cable in this condition.
A kinked winch cable made of wire rope that has been “straightened out” is shown at right. Even though it may look usable, the cable has been permanently and severely damaged. It can no longer transmit the load that it could prior to kinking. Promptly discontinue use of a winch cable in this condition.
A winch cable made of synthetic rope should be inspected for signs of fraying. Replace the cable if fraying is observed (shown below). Promptly discontinue use of a winch cable in this condition. Also replace the winch cable if there are fused or melted fibers. Such an area of the synthetic rope will be stiff and appear smooth or glazed. Promptly discontinue use of a winch cable in this condition.
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WINCH GUIDE
SHOCK LOADING
WARNING
Your winch cable is very strong but it is NOT designed for dynamic, or “shock”
loading. Shock loading may tension a winch cable beyond its strength and
cause the cable to break. The end of a broken winch cable under such high
loading can cause SEVERE INJURY or DEATH to you and other bystanders.
Winch cables are designed to NOT absorb energy. This is true of both wire-rope and synthetic-rope winch cables.
1. Never attempt to “jerk” a load with the winch. For example, never take up slack in the winch cable by moving the winching vehicle in an attempt to move an object. This is a dangerous practice. It generates high winch cable loads that may exceed the strength of the cable. Even a slowly moving vehicle can create large shock loads in a winch cable.
WARNING
SEVERE INJURY or DEATH can result from a broken winch cable.
2. Never quickly turn the winch ON and OFF repeatedly (“jogging”). This puts extra load on the winch, winch cable, and generates excessive heat from the motor. This is a form of shock loading.
3. Never tow a vehicle or other object with your winch. Towing an object with a winch produces shock loading of the cable even when towing at slow speeds. Towing from a winch also positions the towing force high on the vehicle. This can cause instability of the vehicle and possibly lead to an accident.
4. Never use recovery straps with your winch. Recovery straps are designed to stretch and can store energy. This stored energy in the recovery strap is released if a winch cable fails making the event even more hazardous. Similarly, never use elastic “bungie” cords for winching.
5. Never use the winch to tie down a vehicle to a trailer or other transportation vehicle. This type of use also causes shock loading that can cause damage to the winch, winch cable, or vehicles used.
Your winch cable is designed and tested to withstand the loads produced by the winch motor when operated from a stationary vehicle. Always remember that the winch and winch cable are NOT designed for shock loading.
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WINCH MAINTENANCE AND SERVICE SAFETY
WARNING
Improper or lack of winch maintenance and service could lead to SEVERE
INJURY or DEATH. Always follow all winch instructions and warnings in this
manual.
1. Always inspect your winch before each use. Inspect for worn or kinked winch cable. Also inspect for worn or loose parts including mounting hardware.
2. Permit your winch motor to cool down prior to servicing your winch.
3. Never work on your winch without first disconnecting the battery connections to prevent accidental activation of the winch.
4. For your safety, always replace POLARIS winch parts (including the cable) with genuine POLARIS replacement parts available at your authorized POLARIS dealer, or other qualified person.
5. Some winch models use wire rope as the winch cable. Other winches use a specially designed synthetic rope as the winch cable.
6. Never replace a synthetic-rope winch cable with a consumer-grade polymer rope such as can be purchased in a hardware store. Although they may look similar, they are NOT alike. A polymer rope not designed for winch use will stretch and store excessive energy when winching.
WARNING
Failure of a stretched rope under winching conditions will release all of the
stored energy. This will increase the chances of SEVERE INJURY or DEATH.
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EMISSION CONTROL SYSTEMS
EMISSION CONTROL SYSTEMS
NOISE EMISSION CONTROL SYSTEM
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with governmental noise level requirements.
SPARK ARRESTER
Your POLARIS vehicle has a spark arrester that was designed for on-road and off-road operation. It is required that this spark arrester remain installed and functional when the vehicle is operated.
EXHAUST EMISSION CONTROL SYSTEM
Exhaust emissions are controlled by engine design. An electronic fuel injection (EFI) system controls fuel delivery. The engine and EFI components are set at the factory for optimal performance and are not adjustable.
The emissions label is located on the inside of the lower left frame tube (below driver’s foot area).
ELECTROMAGNETIC INTERFERENCE
This vehicle complies with the EMC requirements of UN ECE Regulation 10.
Non-ionizing Radiation: This vehicle emits some electromagnetic energy. People with active or non-active implantable medical devices (such as heart monitoring or controlling devices) should review the limitations of their device and the applicable electromagnetic standards and directives that apply to this vehicle.
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