Polaris Predator 50, Sprotsman 90 User Manual

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WARNING

The engine exhaust from this

product contains chemicals known

to cause cancer, birth defects or

other reproductive harm.

Welcome

Dear Parents:

We believe your children should have the opportunity to enjoy The Way Out experience along with you. We’ve provided this owner’s manual to assist you and your children in learning about safe operation and care of your new ATV. Please review the information in this manual with any child who m ay operate the ATV. Help your children learn to operate the ATV with safety as a top priority. Help them also learn to show respect for our environment and for the rights of others while operating the ATV.

Children differ in skills, physical abilities and judgement. Some children may not be able to operate an ATV safely. Always supervise your child’s use of the ATV, and permit continued use only if you determine that your child has t he ability and maturity to operate the ATV safely. Never allow a child to operate the ATV without adult supervision.

The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child’s ATV are thoroughly inspected at various intervals. For safe and enjoyable operation of the vehicle, be sure to follow all of the instructions and recommendations in this manual. If you have any questions about the ATV, contact a Polaris dealer for assistance.

Welcome

Dear Children:

Before you ride your new Polaris ATV, there are some important things that you need to know. Your parents and Polaris want you to enjoy riding your new ATV, and that’s why you need to read and understand the information in your owner’s manual.

Ask your parents to explain anything you don’t understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think about at all times.

As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding. So read your manual, and then enjoy riding your new Polaris ATV!

Copyright 2003 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in Taiwan.

Welcome 1.................

Safety 7....................

Youth Section 17............

Know Your ATV 18........

Pre-Ride Check 25........

Riding Rules 28...........

Table of Contents

Adult Section 33............

Safety Decals 34..........

Driver Warnings 47........

Vehicle ID Numbers 74....

Features and Controls 77..

Break-in Period 92........

Pre-Ride Inspections 94...

Starting the Engine 96.....

Driving Safely 98..........

Hauling Cargo 115........

Emission Control 119......

Maintenance 120.........

Specifications 164.........

Polaris Products 170......

Troubleshooting 172.......

Warranty 178.............

Index 184...................

Safety

Understand the Warnings

Always follow the age guidelines for your ATV. Never allow a younger child to ride on or drive the ATV. Make sure all operators understand all warnings and the owner’s manual before driving the ATV.

Know Your ATV Before Riding

Parents must help their children learn the proper and safe way to ride an ATV. Read the owner’s manual with your children before starting the engine for the first time, and review it with them periodically afterwards.

Safety Training

When you purchased this ATV, your Polaris dealer offered a hands-on safety training course that covers all aspects of ATV safety. In addition, you were provided with printed material and a video that instructs operators on safe operating procedures. You should review this information with your child on a regular basis. If you purchased a used Polaris ATV from a party other than a Polaris dealer, you can request this free safety training from any authorized Polaris dealer.

Safety

The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.

The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury .

WARNING

The safety alert warning indicates a potential hazard that may result in serious injury or death.

Safety

CAUTION

The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle.

CAUTION

A caution indicates a situation that may result in damage to the vehicle.

NOTE:

A note will alert you to important information or instructions.

Safety

WARNING

Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles

differently than other vehicles such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.

Read and understand the owner’s manual and all warnings before operating a Polaris ATV.

Safety

S Read this manual and all labels carefully and follow the operating procedures described. S Never operate an ATV without proper instruction. Take a training course. Riders

should receive training from a certified instructor. Contact an authorized Polaris ATV dealer or call Polaris at 1-800-342-3764 to find out about the training courses nearest you.

S Always follow the age guidelines for your machine: 90cc models are designed for chil-

dren not less than 12 years of age and 50cc models are designed for children not less than 6 years of age. No child under the age of 16 should ride any ATV designed and sold for an adult.

S Do not allow other children to ride this ATV unless they have read the manual, seen the

instructional video and taken and passed a Polaris approved riding skill test.

S Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways,

parking lots and streets.

S Never operate an ATV on any public street, road or highway, including dirt or gravel

roads.

Safety

S Never operate an ATV without wearing an approved helmet that fits properly. You

should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants.

S Never consume alcohol or drugs before or while operating this ATV. S Never operate at excessive speeds. Always travel at a speed which is proper for the ter-

rain, visibility and operating conditions, and your experience.

S Never attempt wheelies, jumps or other stunts. S Always inspect your ATV each time you use it to make sure it is in safe operating condi-

tion. Always follow the inspection and maintenance procedures and schedules described in this manual.

S Always keep both hands on the handlebars and both feet on the footrests of the ATV dur-

ing operation.

S Always go slowly and be extra careful when operating on unfamiliar terrain. Always be

alert to changing terrain conditions when operating the ATV.

S Never operate on excessively rough, slippery or loose terrain.

Safety

S Always follow proper procedures for turning as described in t his manual. Practice turn-

ing at low speeds before attempting to turn at faster speeds. Do not turn at excessive speed.

S Always have the ATV checked by an authorized Polaris dealer if it has been involved in

an accident.

S Never operate the ATV on hills too steep for the ATV or for your abilities. Practice on

smaller hills before attempting larger hills.

S Always follow proper procedures for climbing hills as described in this manual. Check

the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward. Never open the throttle suddenly or make sudden gear changes. Never go over the top of any hill at high speed.

S Always follow proper procedures for going down hills and for braking on hills as de-

scribed in this manual. Check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed. Avoid going down a hill at an angle which would cause the vehicle to lean sharply to one side. Go straight down the hill where possible.

Safety

S Always follow proper procedures for crossing the side of a hill as described in this manu-

al. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt t o turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible.

S Always use proper procedures if you stall or roll backwards when climbing a hill. To

avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Dismount on the uphill side or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in this manual.

S Always check for obstacles before operating in a new area. Never attempt to operate

over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual.

S Always be careful of skidding or sliding. On slippery surfaces, such as ice, go slowly

and be very cautious in order to reduce the chance of skidding or sliding out of control.

Safety

S Avoid operating the ATV through deep or fast flowing water. If you cannot avoid water

which exceeds the recommended maximum depth (pg. 112), go slowly, balance your weight carefully avoiding sudden movements, maintain a slow and steady forward motion, do not make sudden turns or stops, and do not make sudden throttle changes.

S Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If

necessary apply them lightly several times to let friction dry out the pads.

S Always use the size and type tires specified in this manual. Always maintain proper tire

pressure as described in this manual.

S Never modify an ATV through improper installation or use of accessories. S Never exceed the stated load capacity for an ATV. S Always remove the ignition key when the vehicle is not in use to prevent unauthorized

use or accidental starting.

FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or Polaris at 1-800-342-3764.

Safety

Equipment Modifications

We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substantial safety hazard and increase the risk of bodily injury.

The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle, or if any m odifications have been made to the vehicle, that increase its speed or power.

NOTE: The addition of certain accessories may change the handling characteristics of the ATV. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on the ATV.

Youth

Section

Know Your ATV

P ARENTS: Polaris Youth ATVs are equipped with an electronic speed control system to allow adults to limit the speed of the vehicle for the rider’s skill and experience. More information on speed limiting functions can be found beginning on page 139.

These units are not designed for adult use. Serious damage to the vehicle may occur if the maximum rider weight capacity is exceeded. See the specifications section beginning on page 164 for your ATV’s capacity.

CHILDREN: Before you ride your new Polaris ATV, there are some important things that you need to know. Your safety and the safety of others is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself and those around you safe while you’re riding.

Pay attention when you see this symbol:

This is the safety alert symbol. When you see this symbol on your ATV or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don’t follow the instructions.

Know Your ATV

Before you have an adult start the engine for you for the first time, let’s learn about the controls on your new ATV.

1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly. The button must be up before you can start the engine again.

2. Horn Button (90 cc models) - Press the horn button to sound the horn.

3. Throttle Control - Press the throttle lever with your thumb when you want the ATV to go forward. Always make sure the throttle control does not stick before you drive your ATV. Read more about it on page 25.

Know Your ATV

4. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start the engine. Have an adult show you how it works. Read more about how to use the kick-start on page 90.

5. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it’s tightly closed.

Always have an adult put gas in your ATV. Never try to do it yourself.

6. Seat Latch - To remove the seat, pull up on the seat latch on the lefthand side of the seat. To replace the seat, set it in place and push down on the seat above the latch. Always make sure the seat is locked in place before riding.

Know Your ATV

7. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The lefthand lever (7A) controls the rear brake. The righthand lever (7B) controls the front brake. Always squeeze both brake levers at the same time.

Always squeeze both brakes at the same time or you could lose control of the ATV and be seriously injured.

Always take your thumb off the throttle lever when you squeeze the brake levers.

Know Your ATV

8. Ignition Switch - The ignition switch key must be turned on before pushing the starter button. You can also use this key to turn off the engine.

9. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive. If you fall off your ATV, the tether strap will pull away from the switch and the engine will stop.

Never ride without the tether strap attached to your right wrist and to your ATV. Be careful not to let the cord get tangled around the handlebars or any part of your body .

Know Your ATV

Let’s review the three ways to stop your ATV:

1. Push the stop switch down.

2. Pull off the tether strap.

3. Turn the key off.

Pre-Ride Check

We’re almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it. Let’s learn about these things now.

Make sure the throttle doesn’t stick. Check this by pushing the throttle lever toward t he

handlebar and then letting go. The lever should come right back to where it was before you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a sticky throttle. This means that something is wrong or broken and must be fixed before you can ride your ATV safely.

Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride.

Pre-Ride Check

Make sure the brakes don’t stick. Check the brake levers by squeezing them toward the

handlebar and then letting go. They should come right back to where they were before you squeezed. If they go back slowly or stay close to the handlebar, your ATV has sticky brakes. They must be fixed before you can ride your ATV safely.

Never start the engine if your ATV has sticky brakes. Y ou could be seriously hurt if you ride with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride.

Have an adult check to see if your ATV needs more gas. Children must never add their

own gasoline. This must always be done by an adult. Before anyone adds gasoline to

your ATV they must read the instructions and warnings on page 86 of this manual.

Always have an adult put gas in your A TV. Never try to do it yourself.

Pre-Ride Check

If you used the storage area under the seat, make sure the seat is locked in place.

Have an adult check the engine oil level when the engine is cold. The engine is very hot

after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own. An adult should always be in charge of keeping the gas and oil levels at the full marks.

This last check is done with the engine running. You must check to make sure that all

three ways to stop your ATV are working the way they should. Do you remember what

they are? If you can’t remember the three ways to stop your ATV, go back to page 24 and review. Then have an adult help you start your ATV and practice stopping the engine all three ways.

Riding Rules

Now you’re ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you’re driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.

The adult with you is your teacher. Always pay attention to what your teacher says so you can learn how to always drive safely.

Let’s learn how to ride!

Always follow the safe riding rules found on the next pages. You or others around you could be seriously hurt or killed if you don’t follow the safe riding rules.

Riding Rules

" Always wear the right kind of clothing and safety gear when riding your ATV.

1. Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury.

2. Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can see where you’re driving.

3. Gloves: Wear gloves to protect your hands from sun and wind. Gloves will also protect your hands from scrapes and scratches.

4. Boots: Wear sturdy boots to keep your feet dry. Boots will also protect your feet and ankles from scrapes and scratches.

5. Clothing: Make sure your clothing fits properly. If it’s too small, it could keep you from moving easily when you shift your weight. If it’s too big, it could hang down and get caught in a moving part.

Riding Rules

" Always attach the tether strap to your right wrist and

to the ATV before riding.

" Make sure you know where you’re going to drive

before your ATV is started. Make sure the area is safe all around your ATV.

" Your ATV is made for one person. Never carry

a passenger. A passenger will make the ATV harder to drive. You you may lose control and hurt yourself and your passenger.

" Always drive your ATV while sitting down.

Keep both hands on the handlebars and keep both feet on the footrests.

" Always be alert and pay attention to where you’re driving. Pay attention to other drivers,

and be even more careful around them because you don’t know what they’re going to do.

" Never follow another ATV too closely. You need lots of time and space to stop your

ATV.

Riding Rules

" Never ride alone. An adult should always be watching you in case you need help. Al-

ways drive within the sight of an adult.

" Never ride on public trails. " Don’t ride your ATV on roads or over railroad tracks. Your ATV makes noise that will

keep you from hearing cars, trucks or trains that may be coming towards you.

" Don’t ride at night. Your ATV doesn’t have lights that are safe for driving in the dark. " Learn where there are lakes, rivers, ponds and ditches in your driving area. Stay away

from them.

" Never ride on frozen water. You could get hurt or you could even die. All ice can be

dangerous!

" Ride your ATV only where you know it is safe to drive and where you have permission

to drive. Be careful of the things around you.

" Always be a polite driver. (No driving through the flower garden or over the little trees

you planted.)

" Always do your best to help take care of nature.

Respect your ATV;

respect your environment;

and you will earn

the respect of everyone.

Enjoy riding your new Polaris ATV!

Adult

Section

Safety Decals

Warning and safety decals have been placed on the ATV for the protection of the operator. Read and follow the instructions on each decal carefully. If any safety decal becomes illegible or comes off, contact your Polaris dealer for a free replacement. The part number is printed on the decal.

WARNING

Safety Decals

Improper ATV use can result in SEVERE INJURY OR DEATH.

Always use an approved helmet and protective gear; Never use on public roads Never carry passengers; Never use with drugs or alcohol NEVER operate: without proper training or instruction; at speeds too fast for your skills or

the conditions; on public roads - a collision can occur with another vehicle; with a passenger

- passengers affect balance and steering and increase risk of losing control.

ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns; avoid paved surfaces - pavement may seriously affect handling and control

LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER’S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT.

Safety Decals

Predator 50 Age Warning Decal

S Kids under age 6 should NEVER operate this ATV.

Kids under 6 have an increased chance of losing control, which could result in severe injury or death.

S Adult supervision is required. S Make sure operators follow Owner’s Manual and

labels.

S Make sure operators watch the safety video and

pass the ATV Training Course.

S Never operate this ATV on HILLS steeper than 15

degrees 15°. To prevent flipover on hilly terrain, use throttle and brakes gradually.

Safety Decals

Predator 50 Age Warning Decal

S Kids under age 6 should NEVER operate this ATV. Kids under 6 have an increased

chance of losing control, which could result in severe injury or death.

S Adult supervision is required. S Make sure operators follow Owner’s Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this ATV on HILLS steeper than 15 degrees

hilly terrain, use throttle and brakes gradually.

15°. To prevent flipover on

Safety Decals

Predator 90/Sportsman 90 Age Warning Decal

S Kids under age 12 should NEVER operate this

ATV. Kids under 12 have an increased chance of losing control, which could result in severe injury or death.

S Adult supervision is required. S Make sure operators follow Owner’s Manual

and labels.

S Make sure operators watch the safety video

and pass the ATV Training Course.

S Never operate this ATV on HILLS steeper than

15 degrees 15°. To prevent flipover on hilly terrain, use throttle and brakes gradually.

7079091

Safety Decals

Predator 90/Sportsman 90 Age Warning Decal

S Kids under age 12 should NEVER operate this ATV. Kids under 12 have an increased

chance of losing control, which could result in severe injury or death.

hilly terrain, use throttle and brakes gradually.

15°. To prevent flipover on

Safety Decals

WARNING

(Predator 50/90)

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control, resulting in SEVERE INJURY OR DEATH.

TIRE PRESSURE (PSI): FRONT ___ REAR ___

Maximum Weight Capacity (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS _____ LBS.

WARNING

IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control resulting in SEVERE INJURY OR DEATH.

TIRE PRESSURE (PSI): FRONT 3 REAR 3 MAXIMUM WEIGHT CAPACITY (Gross Vehicle Weight

INCLUDING MACHINE, DRIVER AND CARGO IS 423 LBS.)

Reduce speed and allow greater distance for braking when carrying cargo. Overloading or carrying tall, off-center, or unsecured loads will increase your risk of losing control. Loads should be centered, carried as low as possible, and firmly secured to the racks. With dual racks, load distribution 1/3 front 2/3 rear is best. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the rack.

Read Owner’s Manual for more detailed loading information.

(Sportsman 90)

Safety Decals

S Operation of this vehicle without the filter

element will severely damage the engine.

S Clean air filter often, more frequent clean-

ing required in dusty conditions.

(on air filter box)

ATTENTION

S Specific carburetor jetting and

adjustments are required depending on temperature and altitude. See your Owner’s Manual.

Factory Setting:

40° to 80° F. at 0-3000 feet. (5° to 27° C. at 0-900 meters)

Safety Decals

(on rear of seat)

Safety Decals

WARNING

Safety Decals

not operate v ehicle wit h guard r emoved. Do not modify engine or clutch. Doing so can cause part failure, possible

imbalance, and excessive engine RPM which can result in serious injury or death.

WARNING

DO NOT TOW FROM RACK OR BUMPER. Vehicle damage or tipover may result causing severe injury or death.

Maximum Rack Loads: Front 10 lbs.; Rear 20 lbs.

(Sportsman 90)

Moving parts hazard under belt-clutch guard. To prevent s erious injur y, do

MANUFACTURED IN TAIWAN

DATE:

VIN:

THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON PUBLIC ROADS.

CE VÉHICULE EST UN VÉHICULE TOUT TERRAIN QUI N iEST PAS DESTINÉ À ÊTRE UTILISÉ SUR LES CHEMINS PUBLICS.

NOTES

Driver Warnings

Be sure to read all of th e follo win g warnings

about driving hazards and how to avoid them.

These warnings are provided for your child’s safety,

so be sure to explain to your young driver that

the following hazards MUST be avoided at all times.

Driver Warnings

WARNING

POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN The risk of an accident is greatly increased if the operator does not know how to

operate the ATV properly in different situations and on different types of terrain. HOW TO AVOID THE Beginning and inexperienced operators should complete the certified training course

offered by Polaris Industries Inc. They should then regularly practice the skills learned in the course and the operating techniques described in the Owner’s Manual.

For more information about the training course, contact an authorized A TV dealer or call Polaris at 1-800-342-3764.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN Use by children of ATVs that are not recommended for their age can lead to severe

injury or death of the child. Even though a child may be within the age group for which some ATVs are

recommended, he or she may not have the skills, abilities, or judgment needed to operate the ATV safely and may be involved in a serious accident.

HOW TO AVOID THE Follow the age guidelines printed on your machine.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN Greatly reduces your ability to balance and control

this ATV. Could cause an accident, resulting in harm to you

and/or your passenger. HOW TO AVOID THE Never carry a passenger. The long seat is to allow

the operator to shift position as needed during operation. It is not for passengers.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Operating this ATV on paved surfaces, including

sidewalks, paths, parking lots and driveways. WHAT CAN The ATV tires are designed for off-road use. Paved

surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control.

HOW TO AVOID THE Avoid operating the ATV on pavement whenever

possible. If you must ride on a paved surface, go slowly and do not make sudden turns or stops.

HAPPEN

HAZARD

Driver Warnings

POTENTIAL HAZARD Operating this ATV on public streets,

roads or highways. WHAT CAN You can collide with another vehicle. HOW TO AVOID THE Never operate this ATV on any public

street, road or highway, even a dirt or gravel one.

In many states it is illegal to operate ATVs on public streets, roads and highways.

HAPPEN

HAZARD

WARNING

Driver Warnings

WARNING

POTENTIAL HAZARD: Operating this ATV without wearing an approved helmet, eye protection and protective clothing.

WHAT CAN HAPPEN: chances of a severe head injury or death in the event of an accident.

Operating without eye protection can result in an accident and increases your chances of a severe injury in the event of an accident.

HOW TO AVOID THE Always wear an approved helmet which fits properly. You should also wear: eye

protection (goggles or face shield); gloves; boots; long-sleeved shirt or jacket; and long pants.

Operating without an approved helmet increases your

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN Could seriously affect your judgment. Could cause you to react more slowly . Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE Never consume alcohol or drugs before or while

driving this ATV.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN Increases your chances of losing control of the ATV, which can result in an

accident. HOW TO AVOID THE Always travel at a speed which is proper for the terrain, visibility and operating

conditions; and your experience.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN Attempting stunts increases the chance of an

accident, including an overturn. HOW TO AVOID THE Never attempt wheelies, jumps, or other stunts.

Avoid exhibition driving (don’t show off).

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Failure to inspect the ATV before operating. Failure to properly maintain the ATV. WHAT CAN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE Always inspect your ATV each time you use it to make sure the ATV is in safe

operating condition. Always follow the inspection and maintenance procedures and schedules

described in the Owner’s Manual.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN Removing even one hand or foot can reduce your ability to control the ATV or could

cause you to lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.

HOW TO AVOID THE Always keep both hands on the handlebars and both feet on the footrests of your

ATV during operation.

HAPPEN

HAZARD

WARNING

POTENTIAL HAZARD Failure to use extra care when operating this ATV

on unfamiliar terrain. WHAT CAN You can come upon hidden rocks, bumps, or

holes, without enough time to react. Could result in the ATV overturning or going out of

control. HOW TO AVOID THE Go slowly and be extra careful when operating on

unfamiliar terrain. Always be alert to changing terrain conditions

when operating the ATV.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Failure to use extra caution when operating on

excessively rough, slippery or loose terrain. WHAT CAN Operating on excessively rough, slippery or loose

terrain could cause loss of traction or loss of control, which could result in an accident or overturn.

HAPPEN

HOW TO AVOID THE Do not operate on excessively rough, slippery or loose terrain until you’ve learned

and practiced the skills necessary to control the ATV on such terrain. Always use extra caution on rough, slippery or loose terrain.

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Turning improperly. WHAT CAN Improper turns could cause loss of control and lead to a collision or overturn. HOW TO AVOID THE Always follow proper procedures for turning as described in the owner’s manual. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speed.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD: Climbing hills improperly. WHAT CAN HAPPEN Improper hill climbing could cause loss of control or

overturn. HOW TO AVOID THE Always follow proper procedures for climbing hills

as described in the Owner’s Manual beginning on page 104.

Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight forward.

Never open the throttle suddenly . The ATV could flip over backwards. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD: Going down a hill improperly . WHAT CAN HAPPEN Driving downhill improperly could cause loss of control or

ATV overturn. HOW TO AVOID THE Always follow proper procedures for going down hills as

described in the Owner’s Manual. See page 110. NOTE: A special technique is required when braking as you go downhill.

Always check the terrain carefully before you start down any hill. Shift your weight backward. Never go down a hill at high speed.

Avoid going down a hill at an angle, which would cause the vehicle to lean sharply to one side. Go straight down the hill when possible.

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Improperly crossing hills and turning on hills. WHAT CAN Improperly crossing or turning as hills could

cause loss of control or overturn. HOW TO AVOID THE Never try to turn the ATV around on any hill until you’ve

mastered the turning technique (on level ground) as described in the owner’s manual. See page 108. Use extra caution when turning on any hill. Avoid crossing the side of a steep hill.

When crossing the side of a Always follow proper procedures as described in the owner’s manual. Avoid hills with

excessively slippery or loose surfaces. Shift your weight to the uphill side of the A TV.

HAPPEN

HAZARD

hill:

Driver Warnings

WARNING

POTENTIAL HAZARD: Stalling, rolling backwards or improperly dismounting while climbing a hill.

WHAT CAN HAPPEN: HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill.

If you lose all forward speed: Keep your weight uphill. Apply the front brakes gradually (right lever). When fully stopped, apply the rear brake as well (left lever) and then lock the parking brake.

If you begin rolling backwards: Keep weight uphill. Never apply engine power. Never apply the rear brake while rolling backwards. Apply the front brake slowly . When fully stopped, apply rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner’s Manual. See page 108.

The ATV could overturn.

Driver Warnings

WARNING

POTENTIAL HAZARD Skidding or sliding. WHAT CAN Skidding or sliding can cause loss of control. If the tires regain traction unexpectedly, the ATV could overturn. HOW TO AVOID THE On slippery surfaces such as ice, travel slowly and use extra caution to reduce the

chance of skidding or sliding out of control.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN Operating over obstacles could cause loss of control or overturn. HOW TO AVOID THE Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees when possible. If

unavoidable, use extreme caution and always follow proper procedures as outlined in the owner’s manual.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN Severe injury or death can result if the ATV and/or the operator break through the ice. HOW TO AVOID THE Never ride your A TV on a frozen body of water.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN Tires may float, causing loss of traction and loss of control, which could lead to an

accident or overturn. HOW TO AVOID THE Avoid operating the ATV through deep or fast-flowing water. If it’s unavoidable to enter

water that exceeds the recommended maximum depth (see page 112), travel slowly, balance your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.

Wet brakes may have reduced stopping ability. Always test the brakes after leaving water. If necessary , apply them several times to let friction dry out the pads.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN Use of improper tires, or operation of the A TV with improper or uneven tire pressure,

could cause loss of control or accident. HOW TO AVOID THE Always use the size and type of tires specified in the owner’s manual for the ATV. Always maintain proper tire pressure as stated in the specifications section of the

owner’s manual.

HAPPEN

HAZARD

Driver Warnings

WARNING

POTENTIAL HAZARD Overloading the ATV. WHAT CAN Overloading the ATV could cause changes in handling, which could lead to an

accident. HOW TO AVOID THE Never exceed the stated load capacity for this ATV. If equipped with racks, cargo should be properly distributed and securely attached.

HAPPEN

HAZARD

Driver Warnings

WARNING

After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage.

WARNING

Safe operation of this rider active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturns and loss of control which could result in severe injury or death.

WARNING

Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use.

Driver Warnings

WARNING

POTENTIAL HAZARD Operating the ATV with improper modifications. WHAT CAN Improper installation of accessories or modification of the A TV may cause changes in

handling which could lead to an accident. HOW TO AVOID THE Never modify the ATV through improper installation or use of accessories. All parts and

accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. See your authorized Polaris ATV dealer for more information.

HAPPEN

HAZARD

Vehicle Identification Numbers

The frame vehicle identification number (VIN) and engine serial number (1) are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers are essential t o the recovery and identification of your vehicle.

The Predator 50 VIN is located on the righthand lower frame tube. The Predator 90 and Sportsman 90 VIN is located on the righthand front upper shock mount.

Remove the spare key and store it in a safe place. If both keys are lost, see your Polaris dealer.

Vehicle Identification Numbers

NOTE: Record your vehicle’s ID numbers and key number (3) in the spaces provided.

Frame VIN (on the front of the frame below the steering post):

Vehicle Model Number:

Engine Serial Number (on the left side of the engine crankcase):

Key Number:

NOTES

Features and Controls

Main Switch (A)

The main switch is located on the pod. This switch i s operated with a key and must be turned clockwise to the ON position before starting the engine.

WARNING

Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious injury or death. Always remove the ignition key when the vehicle is not in use.

Features and Controls

Engine Stop Switch (B)

The stop switch (B) is located on the top of the left handlebar. The engine will not start or run when the stop switch is down, in the OFF position. Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency. NOTE: Both the main switch and the emergency engine stop switch shut off all electrical power to the entire vehicle. To stop the engine quickly, push the stop switch down.

Choke Lever (C)

The choke lever (C) is located on the bottom of the left handlebar. The choke is used when starting a cold engine. Push the choke lever to the left before starting the engine. When the engine starts, gradually return the choke lever to the OFF position as the engine warms up and runs smoothly.

Horn Button (D)

The horn button is located on the lefthand control (Sportsman 90 and Predator 90).

Features and Controls

Engine Start Button (E)

The start button is located slightly above the choke lever. To start the engine, make sure the tether strap is securely plugged into the machine and attached to the rider’s right wrist. Turn the key to the ON position, set the parking brake, push the start button up to the ON position and press the start button.

Features and Controls

Throttle Controls

WARNING

Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death.

Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.

Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Always check the lever for free movement and return before starting the engine. Also check occasionally during operation.

Features and Controls

Throttle Lever

Engine speed and vehicle movement are controlled by pressing the throttle lever (A). The throttle lever is spring loaded. Engine speed returns to idle when the lever is released.

This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when t he operator releases the throttle lever, the engine will stop and power to the rear wheels will cease.

WARNING

The Electronic Throttle Control (ETC) stops the engine in the event of a throttle system malfunction and is provided for your safety. Do not attempt to modify the ETC system or replace it with any after market throttle mechanism.

Features and Controls

Brakes

To activate the rear brake, squeeze the lefthand lever (A) toward the handlebar. The front brakes are activated by squeezing the lever (B) on the righthand handlebar.

WARNING

Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time.

Features and Controls

Brakes

Setting the Parking Brake

1. Squeeze the lefthand brake lever (A).

2. Push the park brake lock (B) down. This will prevent the lever from returning to the released position.

3. To release the parking brake lock, squeeze and release the brake lever. The parking brake will release automatically.

WARNING

Operating the ATV while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage.

Always be sure to disengage the parking brake before operating the ATV.

Features and Controls

Brakes

Parking Brake

NOTE: This vehicle has a PVT system that’s always in forward. Always lock the park brake before starting the engine.

Always lock the parking brake whenever the vehicle is left unattended. Since the transmission is always in forward gear, activating the throttle to warm the engine

will make the machine m ove forward if t he park brake i s not locked. After the engine has warmed enough for operation, release the park brake and gently apply

the throttle to move forward.

Features and Controls

Lights

WARNING

Polaris Youth A TVs are not equipped with lights. The ATVs are designed for off-road use only and must not be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility. Do not operate this ATV after dark.

Indicator Lights

Each Polaris ATV has different indicator lights. Your model has a low oil warning light. When the red dot is illuminated, it means the oil level is getting too low.

Features and Controls

Fuel System

WARNING

Gasoline is highly flammable and explosive under certain conditions.

S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or near the area where refueling

is performed or where gasoline is stored.

S Do not overfill the tank. Do not fill the tank neck. S If gasoline spills on your skin or clothing, immediately wash it off with soap and

water and change clothing.

S Never start the engine or let it run in an enclosed area. Engine exhaust fumes are

poisonous and can cause loss of consciousness or death in a short time.

S Turn the fuel valve off whenever the ATV is stored or parked.

Fuel System

Features and Controls

WARNING

The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.

Operate this vehicle only outdoors or in well-ventilated areas.

Gas Cap

The fuel tank filler cap (A) is located directly below the handlebars. The tank has a capacity of 1.3 gallons (5 liters). Use unleaded gasoline with a minimum pump octane of 87.

Features and Controls

Fuel System

Fuel Valve

The fuel valve is located on the lefthand side of the ATV. It has three positions:

OFF: For vehicle storage and when

OFF

transporting. ON: For normal operation. RES: For reserve supply if main supply

is exhausted. NOTE: There’s about a 7-10 mile (11-16 km)

range on reserve gas. Always refill the gas tank as soon as possible after using the main supply. Always return the valve to the ON position after refueling.

Fuel Filter

The Polaris ATV is equipped with an in-line fuel filter. This filter should be replaced by your dealer after every 100 hours of operation or annually. Do not attempt to clean the fuel filter.

RES

Sportsman Predator

Features and Controls

Oil System

CAUTION

Mixing brands or using a non-recommended oil may cause serious engine damage. We recommend the use of Polaris VES II Synthetic 2-cycle oil or Polaris Premium Gold Synthetic 2-cycle oil. Never substitute or mix oil brands.

To avoid serious engine damage, always top off the oil level when refueling.

The oil tank (A) is located under the seat and has a capacity of 1.1 quarts (1 liter). Always top off the oil level when refueling.

NOTE: See page 21 for seat removal instructions.

Features and Controls

Kick-Start Lever

If the battery becomes too weak to start the engine, the kick-start lever will allow you to start the engine until the battery is serviced. Be sure the ATV is on a level surface with the parking brake locked.

1. Fold out the kick-start lever (A) on the lefthand side of the ATV.

2. Make sure the stop switch is in the RUN position and turn the key to ON.

3. Place your foot on the kick-start, and then thrust your heel downward to crank the engine.

4. After the engine has started, fold the kick-start lever back into place. NOTE: A 10/12mm wrench is provided in the tool kit for removing or installing the lever. If not installed, make sure the rubber cap is installed on the kick-start shaft to protect the rider. On 50cc models, store the kick-start lever under the seat (B) when it’s not installed on the ATV.

Footwell Riser

The removeable footwell risers on the Predator 50 improve riding ergonomics and provide comfort for shorter operators. An operator will also have better control of the ATV when both feet can remain firmly planted on either the footwells or the risers. If the operator’s legs are long enough to comfortably reach the footwells without the risers, the risers can be removed.

1. Remove the rubber caps (A) covering the screw access holes.

2. Remove the six screws (B) and nuts securing the footwell riser (C) to the footwell and remove the riser.

3. Reverse the procedure to reinstall the footwell riser for shorter operators.

Features and Controls

Break-in Period

The break in period for your new P olaris ATV is the length of time it takes to use the first tank of gas. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Perform the following procedures carefully.

CAUTION

Excessive heat build-up during the first three hours of operation will damage close-fitted engine parts. Do not operate at full throttle or high speeds for extended periods during the first three hours of use.

Use of any lubricants other than those recommended by Polaris may cause serious engine damage. We recommend the use of Polaris lubricants for your vehicle.

1. Mix 6.4 ounces of recommended oil to two gallons of gasoline in an appropriate gas container and fill the fuel tank as outlined on pages 86-87. NOTE: After the break-in period the oil injection system provides the necessary engine lubrication without the need for pre-mixed fuel.

Break-in Period

2. Fill the oil tank with Polaris-recommended oil. NOTE: Always be sure to top off the oil level whenever refueling.

3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling.

4. Vary the throttle positions. Do not operate at sustained idle.

5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection. See page 94.

6. After the first tank of pre-mixed fuel has been used, check to see if the oil level in the oil t ank has dropped, indicating that the oil pump is functioning properly. If the level has not dropped, see your dealer for oil pump bleeding and then repeat the pre-mix procedure.

Daily Pre-Ride Inspection

WARNING

If a proper inspection is not done before each use, severe injury or death could result. Always inspect the ATV before each use to ensure it’s in proper operating condition.

Use the following checklist to make sure the ATV is in proper working condition before each use.

Item/Inspection Procedure

1. Tires - Check condition and pressures.

2. Fuel and oil tanks - Fill both tanks to their proper levels.

3. All brakes - Check operation and adjustment.

4. Throttle - Check for free operation and proper closing.

5. Brakelight - Check for proper operation.

Daily Pre-Ride Inspection

6. Engine stop switch - Check for proper function.

7. Wheels - Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins.

8. Drive chain - Condition and slack; refer to drive chain adjustment.

9. Air cleaner element - Check for dirt; clean or replace.

10. Steering - Check for free operation noting any unusual looseness in any area.

11. Loose parts - Visually inspect vehicle for any damaged components or loose nuts/bolts or fasteners.

12. Riding gear - Wear a helmet, goggles and protective clothing.

Starting the Engine

WARNING

Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area.

CAUTION

Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm up for several minutes before operating.

1. Set the parking brake and turn the fuel tank valve to ON.

2. Sit on the vehicle and attach the tether strap to the ATV and to your right wrist.

Starting the Engine

NOTE: The choke is fully on when the lever is pushed completely to the left. The choke is off when the lever is pushed completely to t he right. The choke can be adjusted gradually, depending on how much choke is needed for starting.

3. If the engine is cold, use full choke by pushing the choke lever all the way to the left. A warm engine will not require the use of the choke.

4. Turn the engine stop switch to R UN, then turn the ignition key to ON. NOTE: Do not press the throttle while starting the engine.

5. Squeeze the rear brake lever and press the starter button. NOTE: The rear brake lever must be engaged or the engine won’t start.

6. Activate the starter for a maximum of five seconds, releasing the button when the engine starts. If it doesn’t start, release the starter, wait five seconds, then activate for another five seconds. Repeat until the engine starts.

7. If the engine slows or stops, position the choke lever half way to allow proper engine warm up. Vary the RPM slightly with the throttle to aid in warm up.

8. When the engine idles smoothly, push the choke lever all the way to the right.

Driving Safely

Safe Riding Gear

Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury.

1. Helmet

Your helmet i s the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury.

Select an approved helmet that meets or exceeds your state’s safety standards and bears either the Department of Transportation (DOT) label, the American National Standards Institute label (ANSI z90.1), or the Snell Memorial Foundation label.

Polaris Predator 50, Sprotsman 90 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual