Polaris Outlaw 9921811 User Manual

WARNING
The engine exhaust from this
product contains chemicals known
cancer, birth defects or
other reproductive harm.
A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
Visit us at www.polarisindustries.com
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POLARIS and POLARIS THE WAY OUT are registered trademarks of Polaris Industries Inc. Copyright 2008 Polaris Sales Inc. All information contained within this publication is based on the latest product
information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Depictions and/or procedures in this publication are intended for reference use only. No liability can be accepted for omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures con­tained within, whether whole or in part, is expressly prohibited.
Printed in U.S.A. 2009 Outlaw 50 ATV Owner's Manual P/N 9921811
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Welcome
Dear Parents:
We believe your children should have the opportunity to enjoy The Way Out experience along with you. We've provided this owner's manual to assist you and your children in learn­ing about safe operation and care of your new ATV.
A Polaris ATV is not a toy and can be hazardous to operate. Make sure any child who will operate the ATV takes a training course before operating the ATV. Make sure all operators understand and follow all of the instructions and warnings contained in this owner’s manual.
Help them also learn to show respect for our environment and for the rights of others while operating the ATV.
Never allow a child under the age of 16 to operate an ATV without adult supervision. Chil­dren differ in skills, physical abilities and judgement. Some children may not be able to oper­ate an ATV safely. Permit continued use only if you determine that your child has the ability and maturity to operate the ATV safely.
The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child's ATV are thoroughly inspected at specific intervals. Fol­low all of the instructions and recommendations in this manual.
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Welcome
Dear Children:
Before you ride your new Polaris ATV, there are some important things that you need to know. You must learn how to keep yourself and those around you safe while you're riding. Your parents and Polaris want you to enjoy riding your new ATV, and that's why you need to read and understand the information in your owner's manual. You must also take an ATV training course before you begin riding.
Ask your parents to explain anything you don't understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think about at all times. Never drive your ATV alone. Always make sure an adult is watching you when you ride.
Drive safely and enjoy riding your new Polaris ATV!
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Introduction. . . . . . . . . . . . . . . . . 6
Safety. . . . . . . . . . . . . . . . . . . . . . 8
Youth Section . . . . . . . . . . . . . . 39
Know Your ATV . . . . . . . . . . . 40
Pre-Ride Check. . . . . . . . . . . 47
Riding Rules . . . . . . . . . . . . . 50
Table of Contents
Adult Section. . . . . . . . . . . . . . . 55
Vehicle ID Numbers. . . . . . . . 56
Features and Controls . . . . . . 57
Operation. . . . . . . . . . . . . . . . 70
Emission Control Systems. . . 92
Maintenance . . . . . . . . . . . . . 94
Specifications . . . . . . . . . . . 156
Polaris Products . . . . . . . . . 158
Troubleshooting . . . . . . . . . . 160
Warranty . . . . . . . . . . . . . . . 166
Maintenance Log . . . . . . . . . 174
Index. . . . . . . . . . . . . . . . . . . . . 178
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Introduction
Safety Words and Symbols
The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual.
The safety alert symbol indicates a potential personal injury hazard.
WARNING
A WARNING indicates a hazardous situation which, if not avoided, may result in death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE
A NOTICE indicates a situation that may result in property damage.
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The Prohibition Safety Sign indicates an action NOT to take in order to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be taken to avoid a hazard.
Introduction
WARNING
Failure to follow the warnings and safety precautions contained in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hazardous to operate. This vehicle handles differently than other vehicles, such as motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions.
• Read this owner’s manual. Understand all safety warnings, precautions and operating procedures before operating a Polaris ATV. Keep this manual with the ATV.
• Never operate an ATV without proper instruction. Take a training course. Purchasers of a new Polaris ATV and their eligible family members are entitled to take the ATV
RiderCourse
Express at (800) 887-2887 or visit www.atvsafety.org for information on enrollment in the ATV RiderCourse
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. Contact ATV Enrollment
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.
• Always follow the age guidelines for your vehicle. Y-12 90cc models are designed for children not less than 12 years of age and Y-6 50cc models are designed for children not less than 6 years of age. No child under the age of 16 should ride any ATV designed and sold for an adult.
• Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course.
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Safety
Safety Training
ATV safety training is a top priority for Polaris. When you purchased your new ATV, your dealer instructed you on the
authorized ATV RiderCourse you and your eligible family members. This training is included in the purchase price of your ATV. Polaris strongly encourages you and your age eligible family members who will be riding the ATV to take the ATV
RiderCourse
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.
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available to
In addition, you were provided with printed material and a video or DVD that instructs operators on safe operating procedures. You should review this information with your child on a regular basis. Do not allow other children to ride this ATV unless they have read the manual, seen the instructional video or DVD and taken and completed an approved ATV safety training course such
as the ATV RiderCourse
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.
Safety Training
If you purchased a used Polaris ATV, you can take the ATV RiderCourse
ATV Enrollment Express at (800) 887-2887 or by visiting www.atvsafety.org. Purchas­ers of a used Polaris ATV will be charged for this training.
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by calling
Safety
FOR MORE INFORMATION ABOUT ATV SAFETY, call the Consumer Product Safety Commission at 1-800-638-2772, or visit www.cpsc.gov, visit www.atvsafety.org, or call Polaris at 1­800-342-3764.
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Safety
Helmet
Eye Protection
Gloves
Boots
Long Pants
Long Sleeves
E
4
051039
0006.31
Riding Gear
Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury.
Helmet
Wearing a helmet can prevent a severe head injury. Whenever riding a Polaris vehicle, always wear a helmet that meets or exceeds established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania bear the ECE 22.05 label. The ECE mark consists of a circle sur­rounding the letter E, followed by the distinguishing number of the country which has granted approval. The approval number and serial number will also be dis­played on the label.
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Safety
Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. Whenever riding a Polaris vehicle, always wear shatterproof goggles or use a shatterproof helmet face shield. Polaris recommends wearing approved Personal Protective Equipment (PPE) bearing markings such as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept clean.
Gloves
Off-road style gloves with knuckle pads are the best for comfort and protection.
Boots
The best footwear is a pair of strong over-the-calf boots with low heels.
Clothing
Always wear long sleeves and long pants to protect arms and legs. Riding pants with knee­pads and a jersey with shoulder pads provide the best protection.
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Safety
Equipment Modifications
We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the vehicle for these purposes. Any modifications to the original equipment of the vehicle create a substan­tial safety hazard and increase the risk of bodily injury.
The warranty on your Polaris ATV is terminated if any equipment has been added to the vehicle, or if any modifications have been made to the vehicle, that increase its speed or power.
The addition of certain accessories may change the handling characteristics of the ATV. Use only Polaris-approved accessories, and familiarize yourself with their function and effect on the ATV.
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Safety
WARNING
UNDER
6
Safety Warnings
Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death.
Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your child's safety. Be sure to explain to your young driver that the hazards outlined in this section of the owner’s manual MUST be avoided at all times. See the RIDING RULES section and the OPERATION section of the owner’s manual for proper operating procedures.
Operator Restrictions/Age Restrictions
This vehicle is for recreational use by young operators under adult supervision ONLY.
Operation is prohibited for anyone under 6 years of age.
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Safety
Safety Warnings
Operating Without Instruction
Operating this ATV without proper instruction increases the risk of an accident. The operator must understand how to operate the ATV properly in different situations and on different types of terrain.
Beginning and inexperienced operators should complete the ATV
RiderCourse
regularly practice the skills learned in the course and the operating techniques described in the Owner's Manual.
For more information about the ATV RiderCourse Enrollment Express at (800) 887-2887 or visit www.atvsafety.org.
Never permit a guest to operate the ATV unless the guest has read this manual and all product labels and has completed a certified safety training course.
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offered by Polaris through the SVIA. They should then
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contact ATV
Safety Warnings
Handling Gasoline
Gasoline is highly flammable and explosive under certain conditions.
• Never allow a child to refuel or handle gasoline.
• Always exercise extreme caution whenever handling gasoline.
• Always refuel with the engine stopped, and outdoors or in a well ventilated area.
• Do not smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and water and change clothing.
• Turn the fuel valve off whenever the ATV is stored or parked. See page 66.
Safety
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or death in a short time. Never start the engine or let it run in an enclosed area.
The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas.
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Safety
Safety Warnings
Failure to Inspect Before Operating
Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition. Always follow all inspection and maintenance procedures and schedules described in the owner's manual.
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Protective Apparel
Operating this ATV without wearing an approved helmet increases the risk of a serious head injury in the event of an accident. Operating without eye protection could result in an accident and could increase the chance of a serious injury in the event of an accident.
Always wear an approved helmet that fits properly. Always wear eye protection (goggles or face shield), gloves, boots, a long-sleeved shirt or jacket and long pants.
Safety Warnings
Carrying a Passenger
Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which may result in an accident or overturn. Never carry a passenger on this ATV.
Safety
Using Alcohol or Drugs
Operating the ATV after consuming alcohol or drugs could adversely affect operator judgment, reaction time, balance and perception. Never consume alcohol or drugs before or while operating an ATV.
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Safety
Safety Warnings
Operating on Pavement
Operating an ATV on paved surfaces (including sidewalks, paths, parking lots and driveways) may adversely affect the handling of the ATV and could result in loss of control and accident or overturn. Avoid operating the ATV on pavement. ATV tires are designed for off-road use. If it's unavoidable, travel slowly and avoid sudden turns or stops.
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Operating on Public Roads
Operating this ATV on public streets, roads or highways could result in a collision with another vehicle. Never operate the ATV on any public street, road or highway, including dirt and gravel roads. In many states it's unlawful to operate ATVs on public streets, roads and highways.
Safety Warnings
Operating at Excessive Speeds
Operating the ATV at excessive speeds increases the operator's risk of losing control. Always operate at a speed that's appropriate for the terrain, the visibility and operating conditions, and your experience.
Safety
Physical Control of the ATV
Removing a hand from the handlebars or feet from the footrests during operation can reduce your ability to control the vehicle or cause loss of balance and ejection from the ATV. If the operator's foot is not firmly planted on the footrest, it could also contact the rear wheels.
Never remove your hands from the handlebars while operating, and always keep both feet on the footrests.
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Safety
Safety Warnings
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or overturn. Always follow proper procedures for turning as described in the owner's manual.
Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster speeds.
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Jumps and Stunts
Attempting wheelies, jumps and other stunts increases the risk of an accident or overturn. Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving.
Safety Warnings
>15°
Improper Hill Climbing
Improper hill climbing could cause loss of control or overturn. Always follow proper procedures for climbing hills as described in the owner's manual. See page 82.
Safety
Operating on Steep Hills
Operating on excessively steep hills could cause an overturn. Never operate on hills too steep for the ATV or for your abilities. Never operate the ATV on hills steeper than 15 degrees.
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Safety
Safety Warnings
Descending Hills Improperly
Improperly descending a hill could cause loss of control or overturn.
• Always follow proper procedures for traveling down hills as described in the owner's manual. NOTE: A special technique is required when braking while traveling downhill. See page 85.
• Always check the terrain carefully before descending a hill.
• Shift your weight rearward.
• Never travel down a hill at high speed.
• Avoid traveling down a hill at an angle, which would cause the vehicle to lean sharply to one side. Travel straight down the hill when possible.
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Safety Warnings
Crossing Hillsides
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a hillside is unavoidable, always follow proper procedures as described in the owner's manual. See page 84.
Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as described in the owner's manual. See page 86.
Safety
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Safety
Safety Warnings
Stalling While Climbing a Hill
Stalling, rolling backwards or improperly dismounting while climbing a hill could cause an overturn.
Always maintain a steady speed when climbing a hill. If all forward speed is lost If you lose all forward speed: Keep your weight uphill. Apply the
front brakes gradually (right lever). When fully stopped, apply the rear brake as well (left lever) and then lock the parking brake.
If the ATV begins rolling downhill: Keep weight uphill. Never apply engine power. Never apply the rear brake while rolling backwards. Apply the front brake slowly. When fully stopped, apply rear brake as well, and then lock the parking brake. Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner's Manual. See page 86.
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Safety Warnings
Operating on Slippery Terrain
Failure to use extra caution when operating on excessively rough, slippery or loose terrain could cause loss of traction, loss of control, accident or overturn.
Do not operate on excessively rough, slippery or loose terrain until you've learned and practiced the skills necessary to control the ATV on such terrain.
Always use extra caution on rough, slippery or loose terrain.
Safety
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Safety
Safety Warnings
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on unfamiliar terrain could result in an accident or overturn. Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn.
Travel slowly and use extra caution when operating on unfamiliar terrain. Always be alert to changing terrain conditions.
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Improper Tire Maintenance
Operating this ATV with improper tires or with improper or uneven tire pressure could cause loss of control or accident.
Always use the size and type of tires specified for your ATV. Always maintain proper tire pressure as described in the owner's manual and on safety labels.
Safety Warnings
Improper Vehicle Modifications
Improper installation of accessories or modification of the ATV may cause changes in handling, which could cause loss of control or an accident.
Never modify the ATV through improper installation or use of accessories. All parts and accessories added to the vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. See your authorized Polaris ATV dealer for more information.
Safety
Operating Over Obstacles
Improperly operating over obstacles could cause loss of control or overturn.
Before operating in a new area, check for obstacles. Avoid operating over large obstacles such as rocks and fallen trees. If unavoidable, use extreme caution and always follow proper operating procedures as outlined in this manual.
Skidding or Sliding
Skidding or sliding can cause loss of control or overturn (if tires regain traction unexpectedly). On slippery surfaces such as ice, travel slowly and use extra caution to reduce the chance of skidding or sliding.
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Safety
Safety Warnings
Operating Through Deep Water
Operating the ATV through deep or fast-flowing water could cause the tires to float, causing loss of control or overturn. Avoid operating through deep or fast-flowing water. If it's unavoidable to enter water that exceeds the height of the footrests:
• Travel slowly.
• Balance your weight carefully.
• Avoid sudden movements.
• Maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.
• Wet brakes may have reduced stopping ability. After leaving water, test the brakes. Apply them lightly several times while driving. The friction will help dry out the pads.
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Safety Warnings
Improper Cargo Loading
Overloading the ATV or carrying/towing cargo may cause changes in handling, which could cause loss of control or an accident. Never haul cargo or tow a load with this ATV.
Never tow or pull an object behind the ATV. A wagon, sled or other towed object does not have brakes or steering. The object may overturn or collide with other objects.
Never exceed the stated load capacity for this ATV.
Safety
29
Safety
Safety Warnings
Operating on Frozen Bodies of Water
Operating on frozen bodies of water may result in serious injury or death if the ATV and/or the operator fall through the ice. Never operate the ATV on a frozen body of water.
Operating a Damaged ATV
Operating a damaged ATV can result in an accident. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems.
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Physical Skills
Safe operation of this rider-active vehicle requires good judgement and physical skills. Persons with cognitive or physical disabilities who operate this vehicle have an increased risk of overturn and loss of control.
Safety Warnings
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle. Hot components can cause burns and fire. Do not touch hot exhaust system components. Always keep combustible materials away from the exhaust system.
Use caution when traveling through tall grass, especially dry grass. Always inspect the underside of the ATV after driving through tall grass, weeds, brush and other tall ground cover. Promptly remove any grass or debris clinging to the vehicle.
Safety
Unauthorized Use of the ATV
Leaving the keys in the ignition can lead to unauthorized use of the vehicle, which could result in an accident or overturn. Always remove the ignition key when the vehicle is not in use.
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Safety
+
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection. Read and follow the instructions on each label carefully. If any of the labels shown in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle.
If an informational or graphic label becomes illegible or comes off, contact your Polaris dealer to purchase a replacement. Replacement safety labels are provided by Polaris at no charge. The part number is printed on the label.
Discretionary Warning
WARNING Never operate this ATV on HILLS steeper than 15 degrees 15°.
To prevent overturn on hilly terrain, use throttle and brakes gradually and shift weight uphill.
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Safety Labels and Locations
+
Operation Warning
WARNING Improper ATV use can result in SEVERE INJURY OR DEATH. Always use an approved helmet and protective gear. Never use on public
roads. Never carry passengers. Never use with drugs or alcohol. NEVER operate: without proper training or instruction; at speeds too fast
for your skills or the conditions; on public roads - a collision can occur with another vehicle; with a passenger - passengers affect balance and steering and increase risk of losing control.
ALWAYS: use proper riding techniques to avoid vehicle overturns on hills and rough terrain and in turns; avoid paved surfaces - pavement may seriously affect handling and control.
LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS.
7175376
Safety
33
Safety
+
Safety Labels and Locations
Age Warning
WARNING Operation of this ATV by children under the age of
6 increases the risk of severe injury or death. Adult supervision required for children under age
16.
NEVER permit children under age 6 to operate this ATV.
7175372
34
Safety Labels and Locations
+
Tire Pressure Warning
WARNING Improper tire pressure or overloading can
cause loss of control. Loss of control can result in severe injury or
death.
• Cold tire pressure:
Front: 2.0 psi (13.8 kPa) Rear: 2.0 psi (13.8 kPa)
• Maximum Weight Capacity 90 lbs. (41 kg)
7176085
Safety
35
Safety
+
Safety Labels and Locations
No Passenger Warning
WARNING NEVER ride as a passenger. Passengers can cause a loss of control,
resulting in SEVERE INJURY or DEATH.
7175378
36
Safety Labels and Locations
+
Clutch Cover Warning
WARNING NO STEP
• Moving parts hazard under belt-clutch
guard. To prevent serious injury, do not operate vehicle with guard removed.
• Do not touch clutch cover, cover may
become hot.
• Do not modify engine or clutch. Doing so
can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
7174694
Safety
37
38
Youth
Section
39
Know Your ATV
PARENTS: Polaris Youth ATVs are equipped with a speed control system to allow adults to limit the speed of the vehicle for the rider's skill and experience. More information on speed limiting functions can be found beginning on page 122.
These units are not designed for adult use. Serious damage to the vehicle may occur if the maximum rider weight capacity is exceeded. See the specifications section beginning on page 156 for your ATV's capacity.
CHILDREN: Before you ride your new Polaris ATV, there are some important things that you need to know. Your safety and the safety of others is the most important thing to think about at all times. As the driver of the ATV, you must learn how to keep yourself and those around you safe while you're riding.
Pay attention when you see this symbol:
This is the safety alert symbol. When you see this symbol on your ATV or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don't follow the instructions.
40
Know Your ATV
3. Throttle Control
1. Engine Stop Switch
2. Horn Button
Before you have an adult start the engine for you for the first time, let's learn about the con­trols on your new ATV.
1. Engine Stop Switch - When the engine is running, push this button down to shut the
engine off quickly. The button must be up before you can start the engine again.
2. Horn Button - Press the horn button to sound the horn.
3. Throttle Control - Press the throttle lever with your thumb when you want the ATV to
go forward. Always make sure the throttle control does not stick before you drive your ATV. Read more about it on page 47.
41
Know Your ATV
4. Kick-Start Lever
4. Kick-Start Lever - If your battery is
too weak to start your ATV, you can push down on the kick-start lever with your foot to start the engine. Have an adult show you how it works. Read more about how to use the kick-start on page 68.
42
5. Gas Cap - The gas cap has to be taken
5. Gas Cap
6. Seat Latch
off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it's tightly closed.
Always have an adult put gas in your ATV. Never try to do it yourself.
6. Seat Latch - The seat latch is under the
left edge of the seat. Reach under the left rear fender and pull back on the latch to remove the seat. To replace the seat, set it in place and push down on the seat above the latch. Always make sure the seat is locked in place before riding.
Know Your ATV
43
Know Your ATV
7. Rear Brakes
7. Front Brakes
7. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the
ATV. The left lever controls the rear brake. The right lever controls the front brake. Always squeeze both brake levers at the same time.
Always squeeze both brake levers at the same time or you could lose control of the ATV and be seriously injured. Always take your thumb off the throttle lever when you squeeze the brake levers.
44
8. Ignition Switch - The ignition switch key
9. Tether Switch
8. Ignition Switch
must be turned on before pushing the start button. You can also use this key to turn off the engine.
9. Tether Strap and Switch - The tether strap
must always be attached snugly to your right wrist and to your ATV every time you drive. If you fall off your ATV, the tether strap will pull away from the switch and the engine will stop.
Never ride without the tether strap attached to your right wrist and to your ATV. Be careful not to let the cord get tangled around the handlebars or any part of your body.
Know Your ATV
45
Know Your ATV
Let's review the three ways to stop the engine of your ATV:
1. Push the engine stop switch down.
2. Pull the tether strap off the ATV.
3. Turn the key off.
46
Pre-Ride Check
We're almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it. Let's learn about these things now.
n Make sure the throttle doesn't stick. Check this by pushing the throttle lever toward the
handlebar and then letting go. The lever should come right back to where it was before you pushed it. If it comes back slowly or stays close to the handlebar, the ATV has a sticky throttle. This means that something is wrong or broken and must be fixed before you can ride your ATV safely.
Never start the engine if you have a sticky throttle. You could be seriously hurt if you ride with a sticky throttle. Have an adult or your Polaris dealer fix the throttle before you ride.
47
Pre-Ride Check
n Make sure the brakes don't stick. Check the brake levers by squeezing them toward the
handlebar and then letting go. They should come right back to where they were before you squeezed. If they go back slowly or stay close to the handlebar, your ATV has sticky brakes. They must be fixed before you can ride your ATV safely.
Never start the engine if your ATV has sticky brakes. You could be seriously hurt if you ride with sticky brakes. Have an adult or your Polaris dealer fix the sticky brakes before you ride.
n Have an adult check to see if your ATV needs more gas. Children must never add their
own gasoline. This must always be done by an adult. Before anyone adds gasoline to your ATV they must read the instructions and warnings on page 15 of this manual.
Always have an adult put gas in your ATV. Never try to do it yourself.
48
Pre-Ride Check
n If you used the storage area under the seat, make sure the seat is locked in place.
n Have an adult check the engine oil level when the engine is cold. The engine is very hot
after it has been running and it can burn your skin if you touch it. Children must never check the oil on their own. An adult should always be in charge of keeping the gas and oil levels at the full marks.
n This last check is done with the engine running. You must check to make sure that all
three ways to stop the engine of your ATV are working the way they should. Do you remember what they are? If you can't remember the three ways to stop the engine, go back to page 46 and review. Then have an adult help you start the engine. Practice stop­ping the engine all three ways.
49
Riding Rules
Now you're ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you're driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride.
X The adult with you is your teacher. Always pay attention to what your teacher says so you
can learn how to always drive safely.
Let's learn how to ride!
Always follow the safe riding rules found on the next pages. You or others around you could be seriously hurt if you don't follow the safe riding rules.
50
Riding Rules
Helmet
Eye Protection
Gloves
Boots
Long Pants
Long Sleeves
X Always wear the right kind of clothing and safety gear
when riding your ATV.
Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury.
Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so you can see where you're driving.
Gloves: Wear gloves to protect your hands from sun and wind. Gloves will also protect your hands from scrapes and scratches.
Boots: Wear sturdy boots to keep your feet dry. Boots will also protect your feet and ankles from scrapes and scratches.
Clothing: Make sure your clothing fits properly. If it's too small, it could keep you from moving easily when you shift your weight. If it's too big, it could hang down and get caught in a moving part. Wear long sleeves and long pants to protect your arms and legs.
51
Riding Rules
X Always attach the tether strap to your right wrist
and to the ATV before riding.
X Make sure you know where you're going to drive
before your ATV is started. Make sure the area is safe all around your ATV.
X Your ATV is made for one person. Never carry a
passenger. A passenger will make the ATV harder to drive. You may lose control and hurt yourself and your passenger.
X Always drive your ATV while sitting down. Keep
both hands on the handlebars and keep both feet on the footrests.
X Always be alert and pay attention to where you're driving. Pay attention to other drivers,
and be even more careful around them because you don't know what they're going to do.
X Never follow another ATV too closely. You need lots of time and space to stop your ATV. X Never tow or pull an object behind the ATV.
52
Riding Rules
X Never ride alone. An adult should always be watching you in case you need help. Always
drive within the sight of an adult.
X Never ride on public trails. X Don't ride your ATV on roads or over railroad tracks. Your ATV makes noise that will
keep you from hearing cars, trucks or trains that may be coming towards you.
X Don't ride at night. Your ATV doesn't have lights that are safe for driving in the dark. X Learn where there are lakes, rivers, ponds and ditches in your driving area. Stay away
from them.
X Never ride on frozen water. You could get hurt or you could even die. All ice can be dan-
gerous!
X Ride your ATV only where you know it is safe to drive and where you have permission to
drive. Be careful of the things around you.
X Always be a polite driver. (Don’t drive through the flower garden or over the little trees
you planted!)
X Always do your best to help take care of nature.
53
54
Respect your ATV;
respect your environment;
and you will earn
the respect of everyone.
Enjoy riding your new Polaris ATV!
Adult
Section
55
Vehicle Identification Numbers
Engine
Serial Number
Frame Identification
Number
Record your ATV's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a Polaris key blank (using your key number) and mating it with one of your existing keys. The igni­tion switch must be replaced if all keys are lost.
Vehicle Model Number: ____________________________________________________________________
Frame Identification Number:________________________________________________________________
Engine Serial Number: _____________________________________________________________________
Key Number (on the key): __________________________________________________________________
56
Main Key Switch
Key
Turn the key clockwise to the ON position before starting the engine. To avoid draining the battery, always turn the key to the OFF position when the engine is not running.
Always remove the ignition key when the vehicle is not in use.
Features and Controls
57
Features and Controls
Stop Switch
Choke Lever
Start Button
Horn
Engine Stop Switch
The engine will not start or run when the stop switch is down, in the OFF position. Its pur­pose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or other emergency.
Both the main switch and the engine stop switch shut off all electrical power to the entire vehicle. To stop the engine quickly, push the stop switch down.
Choke Lever
Use the choke to start a cold engine. Push the choke lever to the left before starting the engine. When the engine starts, gradually return the choke lever to the OFF position as the engine warms up and runs smoothly.
58
Features and Controls
Horn Button
Use the horn for emergencies and to let others know you’re near.
Engine Start Button
The start button is located slightly above the choke lever.
1. Attach the tether strap securely to the vehicle and to the rider's right wrist.
2. Turn the key to the ON position.
3. Lock the parking brake.
4. Push the engine stop switch up to the ON position.
5. Press the start button.
59
Features and Controls
WARNING
Throttle Controls
Operating an ATV with sticking or improperly operating throttle controls could cause an accident and lead to severe injury or death.
Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise.
Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks during operation. Always check the lever for free movement and return before starting the engine. Also check occasionally during operation.
60
Features and Controls
Throttle Lever
Throttle Lever
Press the throttle lever toward the handlebar to increase engine speed and vehicle movement. Engine speed returns to idle when the lever is released.
This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop and power to the rear wheels will cease.
WARNING! The Electronic Throttle Control (ETC) stops the engine in the event of a throttle system malfunction. Modifications to the electronic throttle control could result in failure to perform as designed, which could result in an accident. Do not attempt to modify the ETC system or replace it with any after market throttle mechanism. Always ensure that the throttle cable is installed and properly routed to the throttle control.
61
Features and Controls
Rear Brakes
Front Brakes
Brakes
Squeeze both brake levers toward the handlebar at the same time to apply the brakes. The left lever controls the rear brakes. The right lever controls the front brakes.
WARNING! Applying only one brake could cause loss of control and result in serious injury or death. Always apply both brakes at the same time.
62
Features and Controls
Locked
Not Locked
Brakes
Parking Brake
1. Squeeze the left brake lever.
2. Push the parking brake lock down
to lock the brake lever in place.
3. Release the brake lever.
4. To release the parking brake lock,
squeeze and release the brake lever. The parking brake will release automatically.
WARNING! Operating the ATV while the parking brake is engaged could cause an accident resulting in serious injury or death. It could also result in driveline or engine damage. Always be sure to disengage the parking brake before operating the ATV.
63
Features and Controls
WARNING
Brakes
Parking Brake
The CVT system is always in forward gear. Using the throttle to warm the engine will cause the vehicle to move forward if the parking brake is not locked. Always lock the parking brake before starting the engine. Always lock the parking brake whenever the vehicle is left unattended.
Lights
Polaris Youth ATVs are not equipped with lights that are designed for driving in the dark. Do not operate this ATV after dark. Use caution and drive at reduced speeds in conditions of reduced visibility. This ATV is designed for off-road use only. Do not operate this ATV on streets or highways.
64
Fuel System
Gas Cap
Gas Cap
The fuel tank filler cap is located directly below the handlebars. Use unleaded gasoline with a minimum pump octane of 87. Refer to the specifications section beginning on page 156 for fuel tank capacity.
Features and Controls
65
Features and Controls
OFF RESON
Fuel Valve
The fuel valve is located on the left side of the ATV. It has three settings.
OFF: For vehicle storage and when transporting.
ON: For normal operation. RES: For reserve supply if main supply is
exhausted.
The reserve setting allows operation for approximately 7-10 miles (11-16 km). Always refill the gas tank as soon as pos­sible after using the main supply. Always return the valve to the ON position after refueling.
66
Features and Controls
Screw
Cap
Nut
Footwell Riser
The removable footwell risers improve riding ergonomics and provide comfort for shorter operators. An operator will also have better control of the ATV when both feet can remain firmly planted on either the footwells or the risers. If the operator's legs are long enough to comfortably reach the footwells without the risers, the risers can be removed.
1. Remove the rubber caps covering the screw
access holes.
2. Remove the screws and nuts securing the
footwell riser to the footwell.
3. Remove the riser.
4. Reverse the procedure to reinstall the foot-
well riser for shorter operators.
67
Features and Controls
Kick-Start Lever
Kick-Start Lever
If the battery becomes too weak to start the engine, use the kick-start lever to start the engine until the battery is serviced.
1. Position the vehicle on a level surface.
2. Lock the parking brake.
3. Fold out the kick-start lever on the left side of
the vehicle.
4. Push the engine stop switch up to the ON
position.
5. Turn the key to ON.
6. Place your foot on the kick-start, then thrust your heel downward to crank the engine.
7. After the engine has started, fold the kick-start lever back into place.
68
Features and Controls
Kick-Start Lever
8. If the kick-start lever is not installed, remove the lever from the under-seat storage area.
9. Remove the plug from the kick-start access hole on the left side of the vehicle.
Tip: Store the plug in a secure location. Always reinstall the access hole plug whenever the kick-start
lever is removed from the vehicle.
10. Install the kick-start lever through the access hole.
69
Operation
WARNING
Failure to operate the ATV properly can result in a collision, loss of control, accident or overturn, which may result in serious injury or death. Read and understand all safety warnings outlined in the safety section of this owner’s manual.
Break-in Period
The break-in period for your new Polaris 4-cycle ATV is defined as the first ten hours of operation, or the time it takes to use the first two full tanks of gasoline. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new engine will result in more efficient performance and longer life for the engine. Per­form the following procedures carefully.
NOTICE: Excessive heat build-up during the first three hours of operation will damage close-fitted
70
engine parts. Do not operate at full throttle or high speeds for extended periods during the first three hours of use.
Mixing brands or using a non-recommended oil may cause serious engine damage. Always use the recommended oil. Never substitute or mix oil brands.
Break-in Period
1. Fill the fuel tank with gasoline. Always
exercise extreme caution whenever han­dling gasoline. See page 15.
2. Check the oil level. Add the recom-
mended oil as needed. Maintain the oil level in the proper range. See page 105.
3. Drive slowly at first. Select an open
area that allows room to familiarize yourself with operation and handling.
Operation
4. Vary throttle positions. Do not operate at sustained idle.
5. Perform regular checks on fluid levels, controls and areas outlined on the daily pre-ride inspection checklist. See page
72.
6. Perform the following maintenance at the end of the break-in period.
Item End of Break-In Remarks
Engine oil change Perform break-in oil change 106
Oil pre-filter screen Clean filter with oil change 107
Transmission oil Perform break-in oil change 110
Valve clearance See your dealer for inspection and adjustment --
See
Page
71
Operation
Pre-Ride Inspection
Failure to inspect and verify that the ATV is in safe operating condition before operating increases the risk of an accident. Always inspect the ATV before each use to make sure it's in safe operating condition.
Pre-Ride Checklist
Item Remarks Page
Brake system / lever travel Ensure proper operation 125, 129
Front suspension Inspect, lubricate if necessary 102
Rear suspension Inspect, lubricate if necessary 102
Steering Ensure free operation, lubricate if necessary 130, 132
Tires Check condition and pressure 139
Wheels / fasteners Inspect, ensure fastener tightness; check that
Fuel and oil Check and fill as needed 15, 65
72
axle nuts are secured by cotter pins
141, 141
Operation
Pre-Ride Inspection
Pre-Ride Checklist
Item Remarks Page
Throttle Check for proper operation 47, 60, 61
Engine stop switch Check for proper function 58
Daytime running lights (if equipped) Check for proper operation 143
Brakelight Check for proper operation 142
Air filter, pre-filter Inspect, clean or replace 136
Drive chain Check condition and slack; refer to drive
Frame nuts, bolts, fasteners Inspect, ensure tightness --
Loose or damaged components Visually inspect for any damaged compo-
Riding gear Wear helmet, goggles, protective clothing 10
chain adjustment
nents or loose fasteners
133
--
73
Operation
Safe Operation Practices
1. Complete the recommended safety training before operating this vehicle. See page 8.
2. Do not allow anyone under 6 years of age to operate this vehicle.
3. Never carry a passenger on this ATV.
4. Engine exhaust fumes are poisonous. Never start the engine or let it run in an enclosed area.
74
5. Operate this vehicle off-road only. Never operate the vehicle on pavement or on any public street, road or highway, including dirt and gravel roads.
6. Never exceed the maximum weight capacity of the vehicle. When determin­ing the weight you are adding to the vehicle, include the weight of the opera­tor, accessories, loads on the racks (if equipped) and the load on the trailer tongue (if equipped). The combined weight of these items must not exceed the maximum weight capacity.
Safe Operation Practices
7. Drive in a manner appropriate for your skills and operating conditions. Never operate at excessive speeds. Never attempt wheelies, jumps, or other stunts. Never remove your hands from the han­dlebars while operating, and always keep both feet on the footrests.
8. Never consume alcohol or drugs before or while operating an ATV.
9. Always use the size and type of tires specified for your vehicle. Always maintain proper tire pressure.
Operation
10. Never operate a damaged ATV. After any overturn or accident, have a quali­fied service dealer inspect the entire machine for possible damage.
11. Never operate the ATV on a frozen body of water.
12. Do not touch hot exhaust system com­ponents. Always keep combustible materials away from the exhaust sys­tem.
13. Always remove the ignition key when the vehicle is not in use to prevent unau­thorized use.
75
Operation
Full Choke
Choke Off
Starting the Engine
NOTICE: Operating the ATV immediately after starting could cause engine damage. Allow the engine
1. Lock the parking brake.
2. Turn the fuel valve on.
3. Sit on the vehicle.
4. Attach the tether strap to the ATV and
5. If the engine is cold, use full choke by
Tip: The choke is fully on when the lever is pushed completely to the left. The choke is off when the
76
to warm up for several minutes before operating.
to your wrist.
pushing the choke lever all the way to the left. Do not use the choke when starting a warm engine.
lever is pushed completely to the right. The choke can be adjusted gradually, depending on how much choke is needed for starting.
Operation
Starting the Engine
6. Push the engine stop switch up to the ON position.
7. Turn the ignition key to ON.
8. Squeeze the rear brake lever and press the start button. The rear brake lever must be engaged for the engine to start.
9. Do not press the throttle while starting the engine. Activate the starter for a maximum of five seconds, releasing the button when the engine starts. If it doesn't start, release the starter, wait five seconds, then activate for another five seconds. Repeat until the engine starts.
10. If the engine slows or stops, position the choke lever half way to allow proper engine warm up. Vary the RPM slightly with the throttle to aid in warm up.
11. When the engine idles smoothly, push the choke lever completely to the right.
77
Operation
Stopping the Engine
1. Release the throttle completely.
2. Apply the brakes until the vehicle stops moving.
3. Stop the engine. There are three ways to stop the engine:
• Turn the key off.
• Push the engine stop switch down.
• Pull the tether strap off the ATV.
4. Lock the parking brake.
5. To avoid draining the battery, always turn the key to the OFF position when the engine is not running.
78
Driving Procedure
1. Wear a helmet and eye protection.
2. Sit upright with both feet on the footrests and both hands on the handlebars.
3. Lock the parking brake.
4. Start the engine and allow it to warm up.
5. Check your surroundings and determine your path of travel.
6. Slowly squeeze and release the left brake lever to unlock the parking brake.
7. Slowly press the throttle with your right thumb and begin driving.
8. Drive slowly at first. Practice turning and using the throttle and brakes on level surfaces.
Operation
79
Operation
Making Turns
Your ATV is equipped with a solid rear axle, which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheel when turning, and the inside tire must slip traction slightly.
To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly.
Practice making turns at slow speeds.
WARNING! Turning improperly can result in vehicle overturn. Never turn abruptly or at sharp angles. Never turn at high speeds.
80
Driving Over Obstacles
Follow these precautions when operating over obstacles:
1. Always check for obstacles before operating in a new area.
2. Look ahead and learn to read the ter­rain. Be constantly alert for hazards such as logs, rocks and low hanging branches.
3. Travel slowly and use extra caution when operating on unfamiliar terrain. Not all obstacles are immediately visi­ble.
4. Never attempt to operate over large obstacles, such as rocks or fallen trees.
Operation
81
Operation
15° Maximum
Driving Uphill
Braking and handling are greatly affected when operating in hilly terrain. Improper procedure could cause loss of control or overturn. Whenever traveling uphill, fol­low these precautions:
1. Drive straight uphill.
2. Avoid steep hills (15
3. Always check the terrain carefully before ascending any hill.
4. Never climb hills with excessively slippery or loose surfaces.
° maximum).
82
Operation
Driving Uphill
5. Keep both feet on the footrests.
6. Shift body weight uphill.
7. Proceed at a steady rate of speed and throttle opening. Opening the throttle suddenly could cause the ATV to flip over backwards.
8. Never go over the top of any hill at high speed. An obstacle, a sharp drop, or another vehicle or person could be on the other side of the hill.
9. Remain alert and be prepared to take emergency action. This may include quick dis­mounting of the vehicle.
83
Operation
Driving on a Sidehill (Sidehilling)
Driving on a sidehill is not recommended. Improper procedure could cause loss of control or overturn. Avoid crossing the side of any hill unless absolutely necessary.
If crossing a sidehill is unavoidable, follow these precautions:
1. Slow down.
2. Lean into the hill, transferring your upper body weight uphill while keeping your feet on the footrests.
3. If the vehicle begins to slide or tip, quickly turn the front wheel downhill, if possible, or dismount on the uphill side immediately!
84
Driving Downhill
When driving downhill, follow these precautions:
1. Avoid steep hills (15
2. Shift body weight uphill. Transfer your weight to the rear of the vehicle.
3. Drive straight downhill.
4. Slow down. Excessive speed when traveling downhill can cause loss of control.
5. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing.
° maximum).
Operation
85
Operation
Turning Around on a Hill
If the vehicle stalls while climbing a hill, never back it down the hill! Use the K-turn to turn around.
1. Stop the vehicle and lock the parking brake while keeping body weight uphill.
2. Shut off the engine.
3. Dismount on the uphill side of the vehicle, or on the left if the vehicle is pointing straight uphill.
86
Turning Around on a Hill
8 ft. (2.4 m)
4. Staying uphill of the ATV, turn the handle­bars full left.
5. While holding the brake, release the park­ing brake lock and slowly release the brake, allowing the ATV to roll around to your right until it's pointing across the hill or slightly downward.
6. Lock the parking brake and remount the ATV from the uphill side, keeping body weight uphill.
7. Restart the engine.
8. Squeeze the rear brake lever.
9. Release the parking brake and drive slowly, controlling speed with the rear brake, until the ATV is on more level ground.
Operation
87
Operation
Parking on a Hill or Incline
Avoid parking on a hill or incline if possible. If it's unavoidable, follow these precautions:
1. Stop the engine.
2. Lock the parking brake.
3. Always block the rear wheels on the downhill side as shown in the illus­tration.
4. Turn the fuel valve off.
88
Driving on Slippery Surfaces
Sideways
skid
Turn in direction
of skid
Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions:
1. Do not operate on excessively rough, slippery or loose terrain.
2. Slow down when entering slippery areas.
3. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids.
4. Never apply the brakes during a skid. Correct a skid by turning the handlebars in the direction of the skid and shifting your body weight forward.
Operation
89
Operation
Maximum Water Depth
Driving Through Water
Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests. Follow these precautions when operating through water:
1. Determine water depth and current before entering water.
2. If crossing a stream, choose a crossing where both banks have gradual inclines.
3. Avoid operating through deep or fast-flowing water.
90
Operation
Driving Through Water
4. After driving through water, dry the brakes by applying light pressure to the levers (while moving) until braking action is normal. If you do not perform this procedure, your brakes may be ineffective.
NOTICE: Serious engine damage can result if the vehicle is not thoroughly inspected after operating
in water deeper than the footrest level. As soon as possible, perform the inspections and maintenance services outlined in the periodic maintenance chart beginning on page 94. Engine oil, gearcase oil, front and rear gearcases (if equipped) and all grease fittings need special attention.
If the vehicle tips or overturns in water, or if the engine stops during or after operating in water, restarting can result in serious engine damage. Transport the vehicle to your dealer for service before restarting the engine. If this is not possible, follow the vehicle immersion inspection and drying procedures outlined on page 114, then see your dealer for service at the first opportunity.
91
Emission Control Systems
Noise Emission Control System
Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level require­ments.
Operation on Public Lands in the U.S.A.
Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arres­tor be installed and functional when the vehicle is operated on public lands.
Operation of off-road vehicles on public lands in the U.S.A. is regulated by 43 CFR
8343.1(c). Violations are subject to monetary penalties. Federal regulations can be viewed online at www.gpoaccess.gov/ecfr/.
Crankcase Emission Control System
This engine is equipped with a closed crankcase system. Blow-by gases are forced back to the combustion chamber by the intake system. All exhaust gases exit through the exhaust system.
92
Emission Control Systems
Exhaust Emission Control System
The emissions from the exhaust of this vehicle are controlled by engine design, including factory-set fuel delivery and ignition. The engine and related components must be main­tained at Polaris specifications to achieve optimal performance.
Engine idle speed is the only adjustment Polaris recommends that the operator perform. Any other adjustments should be performed by an authorized Polaris dealer.
The emissions label is located on the clutch cover or engine case near the clutch box. The installation of devices that effectively increase exhaust emissions beyond their legal lim-
its will void all manufacturer warranties and may violate laws governing the registration and operation of this vehicle.
Electromagnetic Interference
This spark ignition system complies with Canadian ICES-002. This vehicle complies with the EMC requirements of European directives 97/24/EC and
2004/108/EC.
93
Maintenance
Periodic Maintenance Chart
To help you perform routine maintenance, a tool kit is provided in the storage compartment under the seat.
Maintenance intervals in the following charts are based upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Record maintenance and service in the Maintenance Log beginning on page 174.
94
Maintenance
Periodic Maintenance Chart
Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris parts available from your Polaris dealer.
Service and adjustments are critical. If you're not familiar with safe service and adjustment procedures, have a qualified dealer perform these operations.
Severe Use Definition
• Frequent immersion in mud, water or sand
• Racing or race-style high RPM use
• Prolonged low speed, heavy load operation
• Extended idle
• Short trip cold weather operation
95
Maintenance
WARNING
Periodic Maintenance Chart
Improperly performing the procedures marked with a Q could result in component failure and cause an accident, which may result in serious injury or death. Always have an authorized Polaris dealer perform these services.
Maintenance Chart Key
X Perform these operations more often under severe use, such as in dirty or wet condi-
tions, to purge water or dirt contamination from grease fittings and other critical components. E Emission-related service (Failure to conduct this maintenance will not void the emis-
sions warranty but may affect emissions.)
Q Dealer service item.
96
Maintenance
Periodic Maintenance Chart
Item Maintenance Interval
Q Steering -- Daily -- Check each day before operating
Front suspension -- Daily --
Rear suspension -- Daily --
Tires -- Daily --
Brake lever travel -- Daily --
Brake system -- Daily --
Wheels/fasteners -- Daily --
Frame fasteners -- Daily --
Engine oil level -- Daily --
E Air filter, pre-filter & main
element
Air box sediment tube -- Daily -- Drain deposits when visible --
Headlamp/tail lamp -- Daily -- Check operation; apply dielectric
(whichever comes first)
Hours Calendar Miles (Km)
the vehicle. Make adjustments as needed. See the Pre-Ride Check­list.
-- Daily -- Inspect; clean often; replace as needed
grease if replacing
Remarks
See
Page
72
136
142 143
97
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