Page 1
Diagnostic Test Kit
for Polaris Robotic Cleaners
93 94 95 Series
P825
91 Series
WARNING
The Diagnostic Box and included test cables are to be used solely for diagnosing Polaris Robotic Cleaners.
It must not be used for any other purpose. Diagnostic
Failure to comply with the following warnings can result in property damage, personal injury, or death.
FOR YOUR SAFETY - This product must be serviced by a contractor who is licensed and qualied in pool equipment by the
jurisdiction in which the product will be installed where such state or local requirements exists. In the event no such state
or local requirement exists, the installer or maintainer must be a professional with sufcient experience in pool equipment
installation and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this
product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices
and instructions may result in property damage, personal injury, or death. Improper installation and/or operation will void the
warranty.
Improper installation and/or operation can create unwanted electrical hazard which can cause serious injury, property damage,
or death.
Only connect unit to receptacle protected by a ground fault circuit interrupter (GFCI). Such a GFCI receptacle should be
provided by a qualied installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI
should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is
defective. If the GFCI interrupts power to the pump without the test button being pushed, a ground current is owing, indicating
the possibility of an electric shock. Do not use this product. Disconnect the cleaner and have the problem corrected by a
qualied service representative before using.
H0510700 Rev A
KEEP OUT OF REACH OF CHILDREN
tests must be performed while the unit is out of the water.
Page 2
OVERVIEW
P825
1.1 Diagnostic Kit Components ........................... 3
1.2 Optional Test Cable for
91 Series Cleaners ........................................ 4
1.3 Required for Testing ...................................... 4
1.4 Testing Strategy ............................................. 4
1.5 Diagnostic Box Display Panel ........................ 5
1.6 Control Box Diagnostic Test Status
and Diagnostic Messages ............................. 5
1.7 Cleaner / Motor Block Diagnostic Tests
Status and Diagnostic Messages .................. 6
93 94 95 SERIES
2.0 Test for 9300 / P93 / 9300xi / 9350 / P935
(93 Series) 9400 / P94 / 9450 / P945 (94 Series)
9550 / P955 (95 Series) ................................. 7
2.1 Perform Control Box Test .............................. 7
2.2 Perform Cleaner Test ..................................... 7
2.3 Perform Test for Defective Motor Block ......... 8
2.4 93 94 95 Series Control Box Test .................. 10
2.5 93 94 95 Series Cleaner Test ........................ 11
2.6 93 94 95 Series Motor Block Test .................. 12
3.0 Test for P825 Cleaner .................................... 13
3.1 Perform Control Box Test .............................. 13
3.2 Perform Cleaner Test ..................................... 13
3.3 Perform Test for Defective
Motor Block .................................................... 14
3.4 P825 Control Box Test ................................... 17
3.5 P825 Cleaner Test ......................................... 18
3.6 P825 Motor Block Test ................................... 19
91 SERIES
4.0 Test for 9100 / P91 Cleaner ........................... 21
4.1 Perform Cleaner Test ..................................... 21
4.2 Perform Test for Defective
Motor Block or Floating Cable ....................... 21
4.3 91 Series Cleaner Test .................................. 23
WARNING
• Make sure the plug is easily accessible at all times.
• Only connect the Control Box to a power outlet protected by a 30 mA maximum ground fault circuit
interrupter (GFCI). If in doubt contact a qualified electrician.
• To reduce the risk of electrical shock, do not use the cleaner or Control Box if the cord is worn or
damaged. Contact your local Polaris
• Double insulation— For continued protection against possible electric shock, use only identical replacement
parts when servicing. Do not attempt repair of the cleaner, Control Box, power cord, or Floating Cable. All
repairs should be made by an experienced service professional using only Polaris OEM parts.
• NEVER OPEN Control Box. NEVER OPEN THE MOTOR BLOCK.
• The Control Box must not be installed in a floodable area.
• Do not use an extension cord to connect the unit to electric supply; provide a properly located outlet.
The Control Box should be placed near the outlet box.
®
dealer immediately for a replacement cord.
WARNING
• To reduce the risk of injury, do not permit children to operate this product.
• Do not let anyone, especially small children, sit, step, lean, or climb on any equipment installed as
part of your pool’s operational system.
SAVE THESE INSTRUCTIONS
Page 3
Page 3
1.0 Overview
This document provides diagnostic testing
instructions for the following Polaris robotic
cleaners:
• 93 Series: 9300 / P93 / 9300xi / 9350 / P935
• 94 Series: 9400 / P94 / 9450 / P945
• 95 Series: 9550 / P955
• P825
• 91 Series: 9100 / P91
(test cable for 91 Series diagnostic available
separately, see Section 1.2)
These instructions must be followed exactly.
Not following the written procedure or taking
shortcuts may increase the risk of personal injury.
Read all instructions completely before starting the
procedure.
1.1 Diagnostic Kit Components
The diagnostic test kit is supplied with four (4)
test cables and a cord organizer, which can be
mounted:
• GREEN
93 94 95 SERIES. Connects Diagnostic Box
to cleaner Control Box.
4 Prongs
Male
4 Prongs
Male
GREEN Test Cable Connectors
• BLUE
P825. Connects Diagnostic Box to cleaner
Control Box.
4 Prongs
Male
3 Prongs
Male
BLUE Test Cable Connectors
• GREY
P825. Connects Diagnostic Box to cleaner
power cable.
4 Prongs
Male
3 Prongs
Female
GREY Test Cable Connectors
ENG
OVERVIEW
USB Plug (for
future software
updates)
Test Cable Set
Cord Organizer
Diagnostic Box
• BROWN
ALL except 91 SERIES. Connects Diagnostic
Box to Motor Block.
4 Prongs
Male
BROWN Test Cable Connectors
NOTE: All test cables are also available for order
as individual replacement parts from your
Polaris supplier.
Page 4
Page 4
1.2 Optional Test Cable for 91
ENG
Contact your dealer or www.polarispool.com for
optional test cable for 91 Series cleaners. Ask for
part number: R0704900.
OVERVIEW
RED Test Cable Connectors
Series Cleaners
Optional
RED Test Cable
P/N R0704900
4 Prongs
Male
4 Prongs
Female
1.4 Testing Strategy
The Diagnostic Box should be used to test for
errors or malfunctions in the following cleaner
components in this order:
1. Control Box
ENG
2. Cleaner and Floating Cable
3. Motor Block
NOTE: Steps for connecting the cleaner and
testing each component are different for
each robotic cleaner series. For complete
step by step procedures, refer to the
specic cleaner section in this manual.
CAUTION
Do not touch the cleaner or any Diagnostic Box
buttons while the test is running.
NOTE: To test the motor block for 91 SERIES
cleaners, you will also need to use a spare
power cord. 91 SERIES cleaners can
only be tested for cleaner errors using the
Diagnostic Box with the RED test cable.
1.3 Required for Testing
The consumer must provide the following items to
perform the diagnostic testing:
• Control Box
• Cleaner Head with Floating Cable
Page 5
1.5 Diagnostic Box Display Panel
Page 5
ENG
Select
Control Box Test
Select
CleanerTest
Start
Selected
Test
Testing Progress Bar
Testing Status Message
Clear Message
or Cancel Testing
OVERVIEW
1.6 Control Box Diagnostic Test Status and Diagnostic Messages
Connect the correct test cable between the Diagnostic Box and the cleaner Control Box. On the Diagnostic
Box, press [EBOX] button, then press [START] button.
Control Box
Quick Test
auto testing test fail-At check connections and
power supply
test
keyboard test
test complete
Progress Bar Message During Test Diagnostic Message Action Required
run test again (replace
Diagnostic Box if second
fail)
test fail replace Control Box
test fail replace Control Box
end good perform cleaner
diagnostic test
Page 6
Page 6
1.7 Cleaner / Motor Block Diagnostic Tests Status and Diagnostic Messages
ENG
Set the cleaner on its back with wheels unobstructed. Connect the correct cable between the Diagnostic
Box and the cleaner. On the Diagnostic Box, press [CLEANER] button, then press [START] button.
Control Box
Quick Test
system check test SC check connections and
auto testing
OVERVIEW
communication
traction motor
pump motor
test complete end end
Progress Bar Message During Test Diagnostic Message Action Required
test fail-At check connections and
test fail-Com check connections and
tfd1
traction forward drive 1
tfd2
traction forward drive 2
tbd1
traction backward drive
1
tbd2
traction backward drive
2
tck
traction clockwise
tcc
traction counter clock-
wise
Pon
pump on
ENG
fail-trac replace with functioning
fail-trac replace with functioning
run test again
run test again (replace
Diagnostic Box if second
fail)
run test again (if second
fail, dissassemble
cleaner and test the
motor block and the
Floating Cable)
motor block and retest
motor block and retest
replace with functioning
motor block and retest
Poff
pump off
Page 7
Page 7
2.0 Test for
93 Series
(9300 / P93 / 9300xi / 9350 / P935)
94 Series
(9400 / P94 / 9450 / P945)
95 Series
(9550 / P955)
2.1 Perform Control Box Test
1. Plug the consumer’s Control Box into a GFCI
protected outlet.
2. Plug the Diagnostic Box into a GFCI protected
outlet.
3. Connect one end of the GREEN test cable to
the cleaner Control Box.
4. Connect the other end of the GREEN test
cable to the Diagnostic Box.
2.2 Perform Cleaner Test
1. Set the cleaner head on a block of wood or
some object that allows the cleaner wheels to
rotate freely.
2. Make sure the Diagnostic Box is plugged into
a GFCI protected outlet.
3. Connect the Floating Cable from the cleaner
directly into the Diagnostic Box.
4. On the Diagnostic Box, press [CLEANER]
button then Start/Stop button to begin the test.
5. The drive motor starts and the Diagnostic Box
displays test progress (see Section 1.7). The
wheels should turn during this part of the test.
6. The pump motor will turn on and off. The
Diagnostic Box displays the test status and
progress message (see Section 1.7).
7. If the cycle completes and the Diagnostic
Box displays the message: End, the oating
cable and cleaner pass the test and are fully
functional.
8. If there is an error message on the Diagnostic
Box display, see Section 2.5 Control Box
Test for explanation and action.
ENG
93 94 95 SERIES
5. On the Diagnostic Box, press [EBOX] button
then Start/Stop button to begin the test. The
Diagnostic Box displays the test status and
progress message (see Section 1.6).
6. The propeller motor will turn on for
approximately three to ve (3-5) seconds.
7. If the test completes and the Diagnostic Box
displays the message: good, the cleaner
Control Box is fully functional. Turn off the
power to the Control Box and disconnect.
8. If there is an error message on the Diagnostic
Box display, see Section 2.4 Control Box
Diagnostic Test for explanation. Replace the
Control Box and repeat the test.
Page 8
Page 8
2.3 Perform Test for Defective
Motor Block
1. Unplug the cleaner.
2. Open the cleaner top and remove the lter
ENG
canister. Remove the screw securing the
propeller guard and remove propeller guard.
3. Remove the propeller and the ow director by
pushing out toward rear of cleaner housing.
93 94 95 SERIES
Remove the Propeller Guard
Remove the four (4) Motor Block Screws
6. Disconnect the Floating Cable from the motor
block by removing two (2) screws connecting
the cable to the block. Pull the plug away from
the block to remove.
NOTE You will have one of the following motor
block cable plugs:
Integral Seal Plug
Remove the Propeller and Flow Director
4. Close the cover, turn cleaner over and place
on a soft surface so that it is resting on its top.
5. Remove four (4) screws from the bottom of
the cleaner. Remove the bottom plate/motor
block.
NOTE When removing the motor block, ensure the
drive gears and drive pins are on the drive shafts.
O-Ring Plug
(Take care not to lose or remove the O-ring)
Page 9
Remove the Floating Cable
7. Connect one end of the BROWN test cable
into the motor block.
Page 9
ENG
8. Connect the other end of the BROWN test
cable into the Diagnostic Box.
9. On the Diagnostic Box, press [CLEANER]
button then Start/Stop button to begin the test.
The drive gears will rotate on the drive shaft
for approximately ten (10) seconds then stop.
The Diagnostic Box displays the test status
and progress message (see Section 1.7).
10. If the cycle completes and the Diagnostic Box
displays the message: End, the Motor Block
is functional and the Floating Cable should be
replaced.
11. If there is an error message on the Diagnostic
Box display, see Section 2.6 Motor Block
Test for explanation and action.
12. If the test results in a Fail error message,
replace with a new motor block.
NOTE Return all defective component(s) to
Polaris. (For more information, go to
www.Polarispool.com.)
93 94 95 SERIES
Page 10
Page 10
Test des coffrets famille Vortex (sauf Vortex 1)
2.4 93 94 95 Series Control Box Test
1. Plug in Diagnostic Box
Brancher le coffret
2. Plug in Cleaner Control Box
Brancher la diag box
3. Connect the Control Box to
Dia6
Connecter le coffret à la
the Diagnostic Box using the
diag box avec
GREEN test cable.
test
l’adaptateur vert
Appuyer sur
Press [EBOX]
« Ebox » puis
then Start/Stop
« Start/Stop »
ENG
TEST
OK
93 94 95 SERIES
Appuyer sur
Press Start/Stop or
« Start/Stop » ou
[OK] or [CANCEL]
« OK » ou
« Cancel »
TEST
OK
TEST
OK
END
6ood
Fin
Fail- aT
Disconnect / Reconnect
Débrancher/rebrancher
Diag Box
la diag box
Appuyer sur
Press [EBOX]
« Ebox » puis
then Start/Stop
« Start/Stop »
TEST
OK
Fail- aT
Contact Polaris
Changer la
Customer Service
diagbox
Fail
Disconnect /
Débrancher/rebrancher
Reconnect
l’ensemble coffret/
Control Box
diagbox
Appuyer sur
Press [EBOX]
« Ebox » puis
then Start/Stop
« Start/Stop »
Fail- Com
Disconnect /
Débrancher/
Reconnect
rebrancher
Control Box
l’ensemble coffret/
and Diag Box
diagbox
Appuyer sur
Press [EBOX]
« Ebox » puis
then Start/Stop
« Start/Stop »
TEST
OK
Fail- Com
Replace the
Changer le coffret
Control Box
TEST
Fail
Replace the
Changer le
Control Box
coffret
Page 11
2.5 93 94 95 Series Cleaner Test
Test du robot Vortex/CyclonX
T
e
ste
f
f
e
ctu
é
1. Plug in Diagnostic Box
Connecter le robot à la diag
2. Connect the Cleaner DIRECTLY to the
box (avec l’adaptateur gris
Dia6
Brancher la diag box
pour le CyclonX)
Diagnostic Box.
Page 11
test
Press Start/
Appuyer sur « Start/
stop » ou « OK » ou
Stop or [OK]
« Cancel »
or [CANCEL]
t fd
t bd
tcl
Tcc
Famille Vortex uniquement
SERIES 93 94 95 only
P on
Poff
Press
Appuyer sur
« Cleaner » puis
[CLEANER]
« Start/Stop »
then Start/Stop
TEST
OK
TEST
OK
TEST
OK
Forward
Moteur traction
Traction Motor
marche avant
Backward
Moteur traction
marche arrière
Traction Motor
Testing Clockwise
Test rotation droite
Rotation
Testing Counter
Test rotation
gauche
Clockwise
Démarrage du
Start Pump
moteur pompe
Motor Test
Stop Pump
Arrêt du moteur
pompe
Motor Test
Fail- aT
Disconnect /
Débrancher/
rebrancher la
Reconnect
Diag Box
Appuyer sur
« Cleaner » puis
[CLEANER]
« Start/Stop »
Test effectué
then Start/
OK
Fail- aT
Changer la diagbox
Customer Service
*
SC
*
diagbox
Press
TEST
Contact Polaris
SC
Fail- trac
Fail- Com
SC
Fail- pump
Fail- Com
Check the cable
Vérifier dans le connecteur
côté câble que les fils sont
connections.
correctement branchés
*
Se reporter à la description du
See explanation for
**
défaut en haut du logigramme
same error message above.
Se reporter à la description du
See explanation for
**
défaut en haut du logigramme
same error message above.
Press
Appuyer sur Cleaner
[CLEANER]
puis « Start/Stop »
then Start/Stop
NOTE:
After replacing with functioning
Motor Block test again. If FAIL,
replace the Floating Cable.
Test the
*
Tester le bloc
moteur
Motor Block
Bloc OK
OK
Replace the
Changer le câble du
robot
Floating Cable
TEST
OK
Fail- Com
Débrancher/rebrancher
Disconnect / Reconnect
l’ensemble robot/
Control Box and Diag Box
diagbox
Appuyer sur
Press [CLEANER]
« Cleaner » puis
then Start/Stop
« Start/Stop »
OK
TEST
SC
**
Fail- Com
Débrancher le robot et
1. Unplug the cleaner and dissassemble.
brancher le bloc moteur à
2. Connect the Motor Block to the Diag box using
la diagbox à l’aide du
connecteur marron
the BROWN test cable.
Press
Appuyer sur
« Cleaner » puis »
[CLEANER]
Start/Stop »
then Start/
OK
Vérifier dans le connecteur
TEST
Fail- Com
Replace the
Changer le bloc
moteur
Motor Block
Check that the fl oating cable is
côté câble que les fils sont
connected correctly.
correctement branchés
Débrancher le bloc
Disconnect the Motor Block
moteur et
and connect the Cleaner to the
rebrancher le robot
à la diagbox
Diag Box
Press
Appuyer sur Cleaner
[CLEANER]
puis « Start/Stop »
then Start/Stop
OK
TEST
Fail- Com
Replace the
Changer le câble
Floating Cable
Not OK
Bloc pas OK
Replace the
Changer le bloc
Motor Block
moteur
NOTE:
If Motor Block test reaches
END with no Fail messages,
replace the Floating Cable.
ENG
93 94 95 SERIES
TEST
OK
Fin
End
END
Fail- At
See explanation for
Se reporter à la description du
same error message
défaut en haut du logigramme
above.
*
1. Unplug the Cleaner.
2. Dissassemble Cleaner to
access the Motor Block.
3. Connect the Motor Block
to the Diag Box using the
BROWN test cable.
OK
Bloc OK
Test the
Tester le bloc
moteur
Motor Block
not OK OK
Bloc pas OK
Check the
Vérifier le système de
transmission et l’hélice
transmission and the
impeller
Vérification
OK
Replace the
Changer le bloc
Motor Block
moteur
Problem with transmission
Problème sur la
and/or impeller
transmission et/
ou l’hélice
Changer le système de
transmission et/ou nettoyer
transmission and/or
clean debris from the
Replace the
les débris de l’hélice
impeller
Page 12
Page 12
Test bloc moteur
2.6 93 94 95 Series Motor Block Test
1. Plug in Diagnostic Box
Brancher la diag box
Connecter le bloc moteur à la diag
Dia6
2. Connect the Motor Block to the Diagnostic
ENG
box avec l’adaptateur marron
Box using the BROWN test cable.
Press
Test
Appuyer sur
« Cleaner » puis
[CLEANER]
« Start/Stop »
then Start/Stop
OK
OK
TEST
TEST
Fail- aT
Disconnect /
Débrancher/
Reconnect
rebrancher la
diagbox
Diag Box
Appuyer sur
Press
« Cleaner » puis
[CLEANER]
« Start/Stop »
SC
*
*
*
Replace the
Changer le
Motor Block
bloc moteur
Fail- Com
Disconnect /
Débrancher/
Reconnect Motor
rebrancher l’ensemble
bloc moteur/diagbox
Block and Diag Box
Press
Appuyer sur
[CLEANER]
« Cleaner » puis
« Start/Stop »
then Start/Stop
***
93 94 95 SERIES
OK
TEST
OK
Forward
tcc
Moteur traction
Traction Motor
marche avant
Moteur traction
Backward
marche arrière
Traction Motor
Test rotation
Testing Clockwise
droite
Rotation
Testing Counter
Test rotation
Clockwise
gauche
Rotation
Start Pump
Démarrage du
Motor Test
moteur pompe
Appuyer sur
Press Start/
« Start/stop » ou
Stop or [OK] or
« OK » ou
« Cancel »
[CANCEL]
SERIES 93 94 95 only
Tfd
Tbd
tcl
Famille Vortex uniquement
Pon
TEST
Fail- aT
Replace the
Changer la
Diag Box
diagbox
SC
Fail- Com
Fail- trac
SC
Fail- Com
TEST
OK
Fail- Com
Replace the
Changer le
Motor Block
bloc moteur
See explanation for
Se reporter à la description du
défaut en haut du logigramme
same error message above.
*
Se reporter à la description du
See explanation for
défaut en haut du logigramme
same error message
***
above.
Replace the
Changer le bloc
moteur
Motor Block
Se reporter à la description du
See explanation for
défaut en haut du logigramme
same error message above.
*
See explanation for
Se reporter à la description du
défaut en haut du logigramme
same error message above.
***
Arrêt du moteur
Poff
End
Stop Pump
pompe
Motor Test
TEST
OK
Fin
END
Fail- pump
Fail- At
*
Changer le bloc
*
Replace the
Motor Block
moteur
Se reporter à la description du
See explanation for
défaut en haut du logigramme
same error message above.
Page 13
Page 13
3.0 Test for P825 Cleaner
3.1 Perform Control Box Test
1. Plug the consumer’s Control Box into a GFCI
protected outlet.
2. Plug the Diagnostic Box into a GFCI protected
outlet.
3. Connect the colored end of the BLUE test
cable to the Diagnostic Box.
4. Connect the other end of the BLUE test cable
to the cleaner Control Box.
3.2 Perform Cleaner Test
1. Set the cleaner head on a block of wood or
some object that allows the cleaner tracks to
rotate freely.
2. Make sure the Diagnostic Box is plugged into
a GFCI protected outlet.
3. Connect the colored end of the GREY test
cable to the Diagnostic Box.
4. Connect the other end of the GREY test cable
to the Floating Cable from the cleaner.
ENG
5. On the Diagnostic Box, press [EBOX] button
then Start/Stop button to begin the test.
6. If the cycle completes and the Diagnostic
Box displays the message: good, the cleaner
Control Box is fully functional. Turn off the
power to the Control Box and disconnect.
7. If there is an error message on the Diagnostic
Box display, see Section 3.4 Control Box
Test for explanation. Replace the Control Box
and repeat the test.
P825
5. On the Diagnostic Box, press [CLEANER]
button then Start/Stop button to begin the test.
6. The drive motor will start and the Diagnostic
Box displays the test progress. The tracks
should be moving during this part of the test.
7. The pump motor will turn on and off and the
Diagnostic Box displays the test progress.
8. If the cycle completes and the Diagnostic
Box displays the message: End, the oating
cable and cleaner pass the test and are fully
functional.
9. If there is an error message on the Diagnostic
Box display, see Section 3.5 Cleaner Test for
explanation and action.
Page 14
Page 14
3.3 Perform Test for Defective
Motor Block
1. Unplug the cleaner.
2. Remove the lter canister. Unscrew the
impeller housing and remove impeller.
5. Pry wheel keys from each side of the brush
and remove the brush.
ENG
P825
3. Remove four (4) screws inside the canister at
the handle brackets.
6. Remove two (2) screws on each side of the
cleaner body and remove body housings.
4. Remove four (4) screws from the bottom of
the canister bowl.
Page 15
7. Turn the cleaner over, remove two (2) screws
and take off the bottom plate.
Page 15
10. Remove screws and detach the Floating
Cable.
8. Turn the cleaner back over and gently pull
the gear box off the handle mount. Repeat
both sides and remove the gear box and the
handle together.
9. Remove the canister bowl to free the motor
block.
11. Connect one end of the BROWN test cable
into the motor block.
ENG
P825
12. Connect one end of the BROWN test cable
into the motor block.
13. Connect the other end of the BROWN test
cable into the Diagnostic Box.
14. On the Diagnostic Box, press [CLEANER]
button then Start/Stop button to begin the test.
The drive gears will rotate on the drive shaft
for approximately ten (10) seconds then stop.
The Diagnostic Box displays the test status
and progress message (see Section 1.7).
15. If the cycle completes and the Diagnostic Box
displays the message: End, the Motor Block
is functional and the Floating Cable should be
replaced.
Page 16
Page 16
11. If there is an error message on the Diagnostic
Box display, see Section 3.6 Motor Block
Test for explanation and action.
12. If the test results in a Fail error message,
replace with a new motor block.
NOTE Return all defective component(s) to
Polaris. (For more information, go to
www.Polarispool.com.)
ENG
P825
Page 17
3.4 P825 Control Box Test
Brancher le coffret
Test des coffrets CyclonX
1. Plug in Diagnostic Box
Brancher la diag box
2. Plug in Cleaner Control Box
Dia6
Connecter le coffret à la diag
3. Connect the Control Box to
box avec l’adaptateur bleu
the Diagnostic Box using the
BLUE test cable.
Appuyer sur
then Start/Stop
test
«Ebox» puis
«Start/Stop»
Press [EBOX]
Page 17
Appuyer sur
Press Start/Stop or
« Start/Stop » ou
[OK] or [CANCEL]
« OK » ou
« Cancel »
TEST
OK
Fail- aT
Disconnect / Reconnect
Débrancher/rebrancher
Diag Box
la diag box
Press [EBOX]
Appuyer sur
then Start/Stop
«Ebox» puis
«Start/Stop»
TEST
OK
Fail- aT
Contact Polaris
Changer la
Customer Service
diagbox
Fail- Com
Disconnect /
Débrancher/
Reconnect
rebrancher
Control Box
l’ensemble coffret/
and Diag Box
diagbox
Appuyer sur
Press [EBOX]
then Start/Stop
«Ebox» puis
«Start/Stop»
TEST
OK
Fail- Com
Replace the
Changer le coffret
Control Box
ENG
P825
TEST
OK
TEST
OK
END
6ood
Fin
Fail
Disconnect /
Débrancher/rebrancher
Reconnect
l’ensemble coffret/
Control Box
diagbox
and Diag Box
Appuyer sur
Press [EBOX]
then Start/Stop
« Ebox » puis
« Start/Stop »
Test
OK
Fail
Replace the
Changer le
Control Box
coffret
Page 18
Page 18
Test du robot Vortex/CyclonX
T
e
ste
f
f
e
ctu
é
3.5 P825 Cleaner Test
Brancher la diag box
1. Plug in Diagnostic Box
Connecter le robot à la diag
2. Connect the Cleaner to the Diagnostic
box (avec l’adaptateur gris
pour le CyclonX)
Dia6
test
Press Start/
Appuyer sur « Start/
stop » ou « OK » ou
Stop or [OK]
« Cancel »
or [CANCEL]
ENG
Box using the GREY test cable.
Appuyer sur
Press [CLEANER]
« Cleaner » puis
then Start/Stop
« Start/Stop »
TEST
OK
TEST
OK
OK
SC
Fail- aT
Disconnect /
Débrancher/
rebrancher la
Reconnect
diagbox
Diag Box
Press
Appuyer sur
« Cleaner » puis
[CLEANER]
« Start/Stop »
Test effectué
then Start/
TEST
*
Vérifier dans le connecteur
côté câble que les fils sont
*
*
Check the cable
connections.
correctement branchés
Press
Appuyer sur Cleaner
[CLEANER]
puis « Start/Stop »
then Start/Stop
TEST
OK
Fail- Com
Débrancher/rebrancher
Disconnect / Reconnect
l’ensemble robot/
Control Box and Diag Box
diagbox
Press [CLEANER]
Appuyer sur
« Cleaner » puis
then Start/Stop
« Start/Stop »
OK
TEST
Not OK
Bloc pas OK
Test the
Tester le bloc
*
moteur
Motor Block
Bloc OK
OK
Replace the
Changer le câble du
robot
Floating Cable
SC
**
Replace the
Changer le bloc
Motor Block
moteur
P825
Famille Vortex uniquement
SERIES 93 94 95 only
P on
Poff
t fd
t bd
tcl
Tcc
End
TEST
OK
Forward
Moteur traction
Traction Motor
marche avant
Backward
Moteur traction
marche arrière
Traction Motor
Testing Clockwise
Test rotation droite
Rotation
Testing Counter
Test rotation
gauche
Clockwise
Rotation
Démarrage du
Start Pump
moteur pompe
Motor Test
Stop Pump
Arrêt du moteur
pompe
Motor Test
TEST
OK
Fin
END
Fail- aT
Contact Polaris
Changer la diagbox
Customer Service
SC
Fail- trac
Fail- Com
SC
Fail- pump
Fail- Com
Fail- At
Se reporter à la description du
See explanation for
**
défaut en haut du logigramme
same error message above.
Se reporter à la description du
See explanation for
**
défaut en haut du logigramme
same error message above.
See explanation for
Se reporter à la description du
same error message
défaut en haut du logigramme
above.
*
1. Unplug the Cleaner.
2. Dissassemble Cleaner to
access the Motor Block.
3. Connect the Motor Block
to the Diag Box using the
BROWN test cable.
Fail- Com
Débrancher le robot et
1. Unplug the cleaner and dissassemble to access the Motor Block.
brancher le bloc moteur à
2. Connect the Motor Block to the Diag box using the BROWN test
la diagbox à l’aide du
connecteur marron
cable.
Press [CLEANER]
Appuyer sur
« Cleaner » puis »
then Start/Stop
Start/Stop »
OK
Vérifier dans le connecteur
TEST
Fail- Com
Replace the
Changer le bloc
moteur
Motor Block
Check that the fl oating cable is
côté câble que les fils sont
correctement branchés
connected correctly.
Débrancher le bloc
Disconnect the Motor Block
moteur et
and connect the Cleaner to the
rebrancher le robot
à la diagbox
Diag Box
Press
Appuyer sur Cleaner
[CLEANER]
puis « Start/Stop »
then Start/Stop
OK
TEST
Fail- Com
NOTE:
After replacing with functioning
Motor Block test again. If FAIL,
replace the Floating Cable.
OK
Bloc OK
Test the
Tester le bloc
moteur
Motor Block
not OK OK
Bloc pas OK
Replace the
Changer le câble
Floating Cable
Problem with transmission
Problème sur la
moteur
Vérification
OK
transmission et/
Check the transmission
Vérifier le système de
transmission et l’hélice
and the impeller
Replace the
Changer le bloc
Motor Block
and/or impeller
ou l’hélice
NOTE:
If Motor Block test reaches
END with no Fail messages,
replace the Floating Cable.
Changer le système de
Replace the transmission
transmission et/ou nettoyer
and/or clean debris from
les débris de l’hélice
the impeller
Page 19
3.6 P825 Motor Block Test
Test bloc moteur
1. Plug in Diagnostic Box
Brancher la diag box
Connecter le bloc moteur à la diag
Dia6
2. Connect the Motor Block to the Diagnostic
box avec l’adaptateur marron
Box using the BROWN test cable.
Press
Test
Appuyer sur
« Cleaner » puis
[CLEANER]
« Start/Stop »
then Start/Stop
Page 19
Appuyer sur
Press Start/
« Start/stop » ou
Stop or [OK] or
« OK » ou
« Cancel »
[CANCEL]
SERIES 93 94 95 only
Tfd
Tbd
tcl
Testing Clockwise
tcc
Famille Vortex uniquement
Pon
TEST
OK
TEST
OK
TEST
OK
Forward
Moteur traction
Traction Motor
marche avant
Moteur traction
Backward
marche arrière
Traction Motor
Test rotation
droite
Rotation
Testing Counter
Test rotation
Clockwise
gauche
Rotation
Start Pump
Démarrage du
Motor Test
moteur pompe
rebrancher la
« Cleaner » puis
« Start/Stop »
OK
Fail- aT
Disconnect /
Débrancher/
Reconnect
diagbox
Diag Box
Appuyer sur
Press
[CLEANER]
TEST
Fail- aT
Replace the
Changer la
Diag Box
diagbox
*
SC
*
*
SC
Fail- Com
Fail- trac
SC
Fail- Com
Replace the
Changer le
Motor Block
bloc moteur
Fail- Com
Disconnect /
Débrancher/
Reconnect Motor
rebrancher l’ensemble
bloc moteur/diagbox
Block and Diag Box
Press
Appuyer sur
[CLEANER]
« Cleaner » puis
« Start/Stop »
then Start/Stop
TEST
OK
Fail- Com
Replace the
Changer le
Motor Block
bloc moteur
See explanation for
Se reporter à la description du
défaut en haut du logigramme
same error message above.
*
Se reporter à la description du
See explanation for
défaut en haut du logigramme
same error message
***
above.
Replace the
Changer le bloc
moteur
Motor Block
Se reporter à la description du
See explanation for
défaut en haut du logigramme
same error message above.
*
See explanation for
Se reporter à la description du
défaut en haut du logigramme
same error message above.
***
***
ENG
P825
Arrêt du moteur
Poff
End
Stop Pump
pompe
Motor Test
TEST
OK
Fin
END
Fail- pump
Fail- At
*
Changer le bloc
*
Replace the
Motor Block
moteur
Se reporter à la description du
See explanation for
défaut en haut du logigramme
same error message above.
Page 20
Page 20
NOTES
ENG
P825
Page 21
4.0 Test for 9100 / P91
Cleaner
4.1 Perform Cleaner Test
NOTE: You can only test the cleaner function
on the 9100 and P91 with the Diagnostic
Box. You cannot test the Control Box
functionality.
1. Set the cleaner head on a block of wood or
another solid object that allows the cleaner
wheels to rotate freely.
Page 21
2. Plug the Diagnostic Box into a GFCI
protected outlet.
3. Connect the colored end of the RED test
cable into the Diagnostic Box.
NOTE: The RED cable does not come standard
with the Diagnostic Box but is available for
separate order (part number: R0704900).
4. Connect the other end of the RED test cable
to the Floating Cable from the cleaner.
5. On the Diagnostic Box, press [CLEANER]
button then Start/Stop button to begin the
test.
6. Drive motors should start within a few
seconds. Cleaner wheels will rotate for
several seconds and stop automatically when
the test is completed.
7. While wheels are moving, check for air
owing from the exhaust on the back of the
cleaner.
8. If the cycle completes and the Diagnostic Box
displays the message: End, the cleaner is
fully functional.
9. If the wheels do not rotate or there is an error
message on the Diagnostic Box display, see
Section 4.3 Cleaner Test for explanation and
action.
4.2 Perform Test for Defective
Motor Block or Floating Cable
NOTE: To test the motor block for 91 SERIES
cleaners, you will also need a spare
Floating Cable.
1. Determine if there is water damage to the
O-ring or the cable receptacle. Remove four
(4) screws from the handle on the cleaner.
Remove the handle piece.
ENG
P91 SERIES
Page 22
Page 22
Page 22
2. Remove three (3) screws from cable
receptacle (see Figure 6). Remove the
Floating Cable and receptacle.
ENG
6. Check the O-ring for damage.
3. Check inside the receptacle for water
ENG
damage.
4. Perform a complete visual inspection of the
length of the entire Floating Cable for wear.
5. Check the power plug for any visible wear or
water damage.
P91 SERIES
7. If there is no evidence of water damage to the
O-ring, the cable receptacle, or the Floating
Cable and power plug, the motor block is
defective. Replace with a new motor block
and repeat the test.
NOTE Return defective component(s) to Polaris.
(For more information, go to
www.Polarispool.com.)
Page 23
4.3 91 Series Cleaner Test
Test du robot Vortex 1
T
e
ste
f
f
e
ctu
é
1. Plug in Diagnostic Box
Brancher la diag box
2. Connect the Cleaner to
Connecter le robot à la diag
Dia6
the Diagnostic Box using
box avec l’adaptateur rouge
the RED test cable.
Page 23
Page 23
Appuyer sur « Start/
Press Start/Stop or [OK] or
Stop » ou « OK » ou
[CANCEL]
« Cancel »
Test
Appuyer sur
Press [CLEANER]
«cleaner » puis
then Start/Stop
« Start/Stop »
TEST
OK
TEST
OK
Vérifier que le
Verify the
moteur tourne
Motor Runs
SC
Fail- aT
Disconnect /
Débrancher/
Reconnect
rebrancher la
Diag Box
diagbox
Appuyer sur
Press [CLEANER]
« Cleaner » puis
then Start/Stop
Test effectué
« Start/Stop »
OK
TEST
Fail- aT
Vérifier dans le
Check the fl oating cable
connecteur côté câble que
connection. Replace the
les fils sont correctement
fl oating cable if the connection
branchés. Sinon changer
is good.
le câble du robot
Appuyer sur
Press
« Cleaner »
[CLEANER]
puis « Start/
then Start/Stop
Stop »
OK
TEST
Replace the
Changer le
SC
NOTE: The 9100 and P91 Control
Box cannot be tested using the
Diagnostic Box.
Motor Block
bloc moteur
Not OK
Pas OK
Replace the
Changer le bloc
Motor Block
moteur
OK
END
Fin
End
Contact Polaris
Changer la
Customer
diagbox
Service
ENG
P91 SERIES
Page 24
Zodiac Pool Systems, Inc.
2620 Commerce Way, Vista, CA 92081
1.800.822.7933 | www.ZodiacPoolSystems.com
Zodiac Pool Systems Canada, Inc.
2115 South Service Road West, Unit 3
Oakville, ON L6L 5W2 Canada
1.888.647.4004 | www.ZodiacPoolSystems.ca
ZODIAC® is a registered trademark of Zodiac International, S.A.S.U., used under license.
All trademarks referenced herein are the property of their respective owners.
®
est une marque déposée de Zodiac International, S.A.S.U., utilisée sous licence.
ZODIAC
Toutes les marques de commerce et marques déposées susmentionnées dans le présent
document sont la propriété de leurs propriétaires respectifs.
®
es una marca registrada de Zodiac International, S.A.S.U., utilizada bajo licencia.
ZODIAC
Todas las marcas registradas mencionadas en este documento son propiedad de sus
respectivos propietarios.
©2015 Zodiac Pool Systems, Inc. H0510700 Rev A
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