Polaris 800 XCR User Manual
OWNER’S MANUAL SUPPLEMENT
2002 800 XCR
PN 9916947
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual
at all times.
Capacities and Dimensions
Body Style Gen2
Rider Capacity 1
Coolant Capacity (qts) 7
Chaincase Oil Capacity (oz.) 9
DryWeight (Est.) 555
Fuel Tank capacity (Gallons) 11 .8
Height (in.) 44
Length (in.) 109
Oil Capacity (Quarts) 2.4
Ski Center Distance (in.) 42.5
Width (in.) 48
Brake Type Hydraulic
Drive Clutch Center Distance 12”
Clutch Type P-85
Track Length 121
Track Width 15
Drive Chain Length 70
Reverse Transmission Optional
Sprocket Ratio 24:39
Features
Electric Fuel Gauge Standard
Electric Start N/A
Low Oil Light Standard
Parking Brake Standard
Speedometer Std 5 Inch, White
Face
Tachometer std
Wear Strips Coolers
Hood Color Black Metallic
Engine and Cooling
Engine Model Number EC79PL014
Alternator Output 280Watts@5000
Bore x Stroke (mm) 72 X 65
Displacement 794
Carburetor/Throttle Body 3 Mikuni
Carburetor Model TM38 Rack Style
Main Jet 440
Pilot Jet 50
Jet Needle / Clip Position 9DH6-54-3 / 3
Needle Jet P-4 (825)
Cutaway 2.0
Fuel Screw 1.25 Turns
Idle RPM +/--200 1500
Cooling Liquid
Cylinders 3
Ignition Timing _BTDC @ RPM 26_ @ 3500
Ignition Type TPS Digital
Oil Injection Std
Spark Plug Champion RN2C
Spark Plug Gap 0.7mm/.028”
Fuel Requirement Adjustable with
key switch
Suspension
Front Type XC-10
IFS Shock Type Alum IFP
Rear Type Xtra-10, 121
Front Track Shock Arvin IFP
Rear Track Shock Elec Adj
Carburetor Jetting Clutching Chart
Altitud
e
Below
-30_F
Below
-34_C
460
#3
440
#3
410
#3
390
#3
360
#3
340
#2
Altitude
Meters
(Feet)
AMBIENT
TEMPERA-
TURE
0-600
(0-2000)
600-1200
(2000--4000)
1200--1800
(4000-6000)
1800-2400
(6000-8000)
2400-3000
(8000-10000)
3000-3600
(10000-12000)
PN 9916947 Rev 01 /01
Printed in U.S.A.
-30_ to -10_F
-34_ to -23_C
450
#3
420
#3
400
#3
370
#3
340
#2
320
#2
-10_ to
+10_F
-23_ to
-12_C
430
#3
400
#3
380
#2
350
#2
330
#2
300
#2
+10_ to
+30_F
-12_ to
-1_C
410
#2
390
#2
360
#2
340
#2
310
#2
280
#2
+3Μ_ to
+50_ F
-1_ to
+10_C
400
#2
370
#2
340
#2
320
#2
290
#2
270
#2
Above
+50_F
Above
+10_C
380
#2
350
#2
330
#2
300
#2
280
#2
250
#2
Altitude
Meters (Feet)
0-900
(0-3000)
900-1800
(3000-6000)
1800-2700
(6000-9000)
2700-3700
(9000-12000)
Shift
Weight
Drive
Clutch
Spring
10-60 Almond
/ Round
10-58 Almond
/ Round
10-58 Almond
/ Round
10-58 Almond
/ Round
Driven
Clutch
Spring
Silver/
Blue
#2
Silver/
Blue
#2
Silver/
Blue
#2
Silver/
Blue
#2
Driv-
Chaincase
en
Geariang
Helix
R-12 24:39
70 Pitch
R-12 24:39
70 Pitch
R-12 23:41
70 Pitch
R-12 23:41
70 Pitch
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