2017 RZR XP 4 1000 EPS
Owner's Manual
for Maintenance and Safety
RZR
®
XP 1000 EPS
RZR
®
XP 4 1000 EPS
RZR
®
XP 1000
WARNING
Read, understand, and follow all of the instructions and safety
precautions in this manual and on all product labels.
Failure to follow the safety precautions
could result in serious injury or death.
WARNING
The engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth defects
or other reproductive harm.
For videos and more information
about a safe riding experience with
your Polaris vehicle, scan this QR
code with your smartphone.
1
WELCOME
Thank you for purchasing a POLARIS vehicle, and welcome to our
world-wide family of POLARIS enthusiasts. Be sure to visit us online at
www.polaris.com for the latest news, new product introductions,
upcoming events, career opportunities and more.
Here at POLARIS we proudly produce an exciting line of utility and
recreational products.
We believe POLARIS sets a standard of excellence for all utility and
recreational vehicles manufactured in the world today. Many years of
experience have gone into the engineering, design, and development of
your POLARIS vehicle, making it the finest machine we’ve ever
produced.
For safe and enjoyable operation of your vehicle, be sure to follow the
instructions and recommendations in this owner’s manual. Review the
safety DVD that came with your vehicle. Polaris also recommends that
all drivers take the ROHVA safety e-course and a ROHVA hands-on
safety training course (www.rohva.org).
Your manual contains instructions for minor maintenance, but
information about major repairs is outlined in the POLARIS Service
Manual and can be performed by a factory certified Master Service
Dealer® (MSD) Technician.
Your POLARIS dealer knows your vehicle best and is interested in your
total satisfaction. Your POLARIS dealership can provide for all of your
service needs during, and after, the warranty period.
• Snowmobiles • RZR® sport vehicles
• All-terrain vehicles (ATVs) • GEM® electric vehicles
• Low emission vehicles (LEVs) • VICTORY® motorcycles
• RANGER® utility vehicles • INDIAN® motorcycles
•BRUTUS® work vehicles • POLARIS POWER® generators
• SLINGSHOT® three wheel
motorcycles
• POLARIS DEFENSE® combat
vehicles
2
POLARIS® and RZR® are trademarks of POLARIS Industries Inc.
Copyright 2016 Polaris Industries Inc. All information contained within this publication
is based on the latest product information at the time of publication. Due to constant
improvements in the design and quality of production components, some minor
discrepancies may result between the actual vehicle and the information presented in
this publication. Depictions and/or procedures in this publication are intended for
reference use only. No liability can be accepted for omissions or inaccuracies. Any
reprinting or reuse of the depictions and/or procedures contained within, whether whole
or in part, is expressly prohibited.
The original instructions for this vehicle are in English. Other languages are provided as
translations of the original instructions.
Printed in U.S.A.
2017 RZR XP 1000 / RZR XP 4 1000 Owner’s Manual
P/N 9927194
For a closer look at your RZR’s features
and recommended maintenance, scan
this QR code with your smartphone.
3
TABLE OF CONTENTS
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Features and Controls. . . . . . . . . . . . . . . . . . . 25
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Winch Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Emission Control Systems . . . . . . . . . . . . . . . 78
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . 130
POLARIS Products. . . . . . . . . . . . . . . . . . . . . 132
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . 133
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Maintenance Log . . . . . . . . . . . . . . . . . . . . . . 144
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
4
INTRODUCTION
The RZR is an off-road vehicle. Familiarize yourself with all laws and
regulations concerning the operation of this vehicle in your area.
The following signal words and symbols appear throughout this manual
and on your vehicle. Your safety is involved when these words and
symbols are used. Become familiar with their meanings before reading
the manual.
The safety alert symbol indicates a potential personal injury hazard.
DANGER
A DANGER indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING
A WARNING indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION
A CAUTION indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
NOTICE
A NOTICE indicates a situation that could result in property damage.
The Prohibition Safety Sign indicates an action NOT to take in order
to avoid a hazard.
The Mandatory Action Sign indicates an action that NEEDS to be
taken to avoid a hazard.
5
INTRODUCTION
Failure to heed the warnings and safety precautions contained in this manual
can result in severe injury or death. Your POLARIS vehicle is not a toy and can
be hazardous to operate. This vehicle handles differently than cars, trucks or
other off-road vehicles. A collision or rollover can occur quickly, even during
routine maneuvers like turning, or driving on hills or over obstacles, if you fail to
take proper precautions.
• Read this owner’s manual and review the safety DVD that came with your
vehicle. A free extra copy of the DVD can be obtained by contacting your local
POLARIS dealer. Understand all safety warnings, precautions and operating
procedures before operating the vehicle. Keep this manual with the vehicle.
• This vehicle is an ADULT VEHICLE ONLY. You MUST be at least age 16 and
have a valid driver’s license to operate this vehicle.
• All riders must be able to sit with backs against the seat, both feet flat on the
floor and both hands on the steering wheel (if driving) or on a passenger hand
hold.
• Always use the cab nets (or doors) while riding in this vehicle. Always keep
hands, feet and all other body parts inside the vehicle at all times.
• Always wear a seat belt when riding in this vehicle. Always wear a helmet, eye
protection, gloves, long-sleeve shirt, long pants and over-the-ankle boots.
• Never use this vehicle with drugs or alcohol, as these conditions impair
judgment and reduce operator reaction time.
• Complete the New Operator Driving Procedures outlined on pages 54-55.
Never allow a guest to operate this vehicle until the guest has completed the
New Operator Driving Procedures.
European Vibration and Noise
The driver-perceived noise and hand/arm and whole body vibration levels of this
machinery is measured per prEN 15997.
The operating conditions of the machinery during testing:
The vehicles were in like-new condition. The environment was controlled as
indicated by the test procedure(s).
The uncertainty of vibration exposure measurement is dependent on many
factors, including:
• Instrument and calibration uncertainty
• Variations in the machine such as wear of components
• Variation of machine operators such as experience or physique
• Ability of the worker to reproduce typical work during measurements
• Environmental factors such as ambient noise or temperature
WARNING
6
INTRODUCTION
Vehicle Identification Numbers
Record your vehicle's identification numbers and key number in the
spaces provided. Remove the spare key and store it in a safe place. An
ignition key can be duplicated only by ordering a POLARIS key blank
(using your key number) and mating it with one of your existing keys.
The ignition switch must be replaced if all keys are lost.
Vehicle Model Number: ___________________________________________________
Vehicle Identification Number: ______________________________________________
Engine Serial Number: ___________________________________________________
Key Number: ___________________________________________________________
Engine Serial Number
Vehicle Identification Number
Key Number
7
SAFETY
Safety Training
Safety training is a top priority for POLARIS. POLARIS strongly
encourages you and any family members who will be riding this vehicle
to take a training course.
ROHVA (Recreational Off-Highway Vehicle Association) provides both
an online safety e-course and a hands-on safety course. To access this
valuable training, visit www.rohva.org.
Your POLARIS vehicle is considered an off-road vehicle. Familiarize
yourself with all laws and regulations concerning the operation of this
vehicle in your area.
W e strongly advise you to strictly follow the recommended maintenance
program outlined in your owner's manual. This preventive maintenance
program is designed to ensure that all critical components on your
vehicle are thoroughly inspected at specific intervals.
For more information about recreational off-road vehicle safety in
the United States, visit www.rohva.org or call POLARIS at 1-800-
342-3764.
8
SAFETY
Safe Riding Gear
The driver and all passengers must wear helmet, eye protection, gloves,
long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all
times. Protective gear reduces the chance of injury.
Helmet
W earing a helmet can prevent a severe head injury . Whenever riding this
POLARIS vehicle, always wear a helmet that meets or exceeds
established safety standards.
Approved helmets in the USA and Canada bear a U.S. Department of
Transportation (DOT) label.
Approved helmets in Europe, Asia and Oceania
bear the ECE 22.05 label. The ECE mark consists
of a circle surrounding the letter E, followed by the
distinguishing number of the country which has
granted approval. The approval number and serial
number will also be displayed on the label.
E
4
051039
0006.31
Helmet
Eye Protection
Gloves
Over-the-Ankle
Boots
Long Pants
Long
Sleeves
9
SAFETY
Safe Riding Gear
Eye Protection
Do not depend on eyeglasses or sunglasses for eye protection. When-
ever riding this POLARIS vehicle, always wear shatterproof goggles or
use a shatterproof helmet face shield. POLARIS recommends wearing
approved Personal Protective Equipment (PPE) bearing markings such
as VESC 8, V-8, Z87.1, or CE. Make sure protective eye wear is kept
clean.
Gloves
Wear gloves for comfort and for protection from sun, cold weather and
other elements.
Boots
Wear sturdy over-the-ankle boots for support and protection. Never ride
a POLARIS vehicle with bare feet or sandals.
Clothing
Wear long sleeves and long pants to protect arms and legs.
Rider Comfort
Under certain operating conditions, heat generated by the engine and
exhaust system can elevate temperatures in the driver and passenger cab
area. The condition occurs most frequently when a vehicle is being
operated in high ambient temperatures at low speeds and/or high load
conditions for an extended period of time. The use of certain
windshield, roof and/or cab systems may contribute to this condition by
restricting airflow. Any discomfort due to heat buildup in this area can
be minimized by wearing proper riding apparel and by varying speeds to
increase airflow.
10
SAFETY
Safety Labels and Locations
Warning labels have been placed on the vehicle for your protection.
Read and follow the instructions of the labels on the vehicle carefully. If
any of the labels depicted in this manual differ from the labels on your
vehicle, always read and follow the instructions of the labels on the
vehicle.
If an informational or graphic label becomes illegible or comes off,
contact your POLARIS dealer to purchase a replacement. Replacement
safety labels are provided by POLARIS at no charge. The part number is
printed on the label.
Proper Use Warning
WARNING
Require Proper Use of Your Vehicle
Do your part to prevent injuries:
• Do not allow careless or reckless driving.
• Make sure operators are 16 or older with a valid driver’s license.
• Do not let people drive or ride after using alcohol or drugs.
• Do not allow operation on public roads (unless designated for off-highway
vehicle access) - collisions with cars and trucks can occur.
• RZR XP: Do not exceed seating capacity: 1 passenger
• RZR XP 4: Do not exceed seating capacity: 3 passengers
Proper Use
Warning
Seat Belt
Warning
Drive Responsibly Warning
Riders
Warning
Payload
Warning
11
SAFETY
Safety Labels and Locations
Drive Responsibly Warning
Drive Responsibly
Avoid loss of control and rollovers:
• Avoid abrupt maneuvers, sideways sliding,
skidding or fishtailing, and never do donuts.
• Slow down before entering a turn.
• Avoid hard acceleration when turning, even
from a stop.
• Plan for hills, rough terrain, ruts and other
changes in traction and terrain.
• Avoid paved surfaces.
• Avoid sidehilling (riding across slopes).
7179761
Payload Warning
WARNING
Riders Warning
Be Sure Riders Pay Attention and Plan Ahead
If you think or feel the vehicle may tip or roll, reduce your risk of injury:
• Keep a firm grip on the steering wheel or hand holds and brace yourself.
• Do not put any part of your body outside of the vehicle for any reason.
7179762
Seat Belt Warning
WARNING
Improper vehicle use can result in SEVERE INJURY or DEATH
Be Prepared
• Fasten seat belts.
• Wear an approved helmet and protective gear.
• ALWAYS use cab nets and/or doors.
• Each rider must be able to sit with back against seat, feet flat on the floor, and
hands on steering wheel or hand holds. Stay completely inside the vehicle.
LOCATE AND READ OWNER’S MANUAL. FOLLOW ALL INSTRUCTIONS
AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA
TRAINING (rohva.org).
7179499
RZR Never Exceed If Total Payload Exceeds
XP 1000 68 MPH (109 km/h) 430 lbs. (195 kg)
XP4 1000 68 MPH (109 km/h) 860 lbs. (390 kg)
Rollovers have caused
severe injuries and death,
even on flat, open areas.
12
SAFETY
Safety Labels and Locations
Fuel T ransport Warning
WARNING
NEVER carry fuel or other flammable liquids on this
vehicle.
Failure to follow this instruction could lead to serious
burn injuries or death.
7185278
Load/Passenger/Tire Pressure Warning
WARNING
• Passengers can be thrown off. This
can cause serious injury or death.
• Never carry passengers in cargo
box.
WARNING
IMPROPER TIRE PRESSURE OR
OVERLOADING CAN CAUSE LOSS
OF CONTROL RESULTING IN
SERIOUS INJURY OR DEATH.
• Reduce speed and allow greater
distance for braking when carrying
cargo.
• Overloading or carrying tall, off-
center, or unsecured loads will
increase your risk of losing control. Loads should be centered and carried as
low as possible in box.
• For stability on rough or hilly terrain, reduce speed and cargo.
• Be careful if load extends over the side of the box.
RZR XP 1000 RZR XP 4 1000
MAXIMUM CARGO BOX LOAD 300 lbs. (136 kg) 300 lbs. (136 kg)
TIRE PRESSURE IN PSI (KPa) FRONT 16 (110)
REAR 16 (110)
FRONT 19 (131)
REAR 20 (140)
MAXIMUM WEIGHT CAPACITY
INCLUDES WEIGHT OF OPERATOR,
PASSENGERS, CARGO AND
ACCESSORIES
740 lbs. (336 kg) 900 lbs. (408 kg)
Read Operation and Maintenance Manual for more detailed loading information.
Load/Passenger/Tire Pressure
Warning
Fuel Transport W arning
13
SAFETY
Safety Labels and Locations
Belt Debris Warning
WARNING
Improper service or maintenance of this
PVT system can result in vehicle
damage, SEVERE INJURY or DEAT H.
Always look for and remove debris
inside and around the clutch and vent
system when replacing the belt.
Read owner’s manual or see authorized
POLARIS dealer.
7177469
Air Box Caution
CAUTION
Use a Polaris approved air filter. The
use of a non-Polaris approved air filter
may cause engine damage. Before
installing filter, ensure there is no dirt or
debris in the clean side of the intake
tube. The air filter must be properly
seated before the lid is reinstalled.
Please reference your owner’s manual
for additional information regarding air
filter service.
Belt Debris Warning
Air Box Caution
14
SAFETY
Safety Warnings
Failure to operate this vehicle properly can result in a collision, loss of control,
accident or rollover, which may result in serious injury or death. Heed all safety
warnings outlined in this section of the owner’s manual and in the safety DVD
provided with your vehicle. See the OPERATION section of the owner’s manual
for proper operating procedures.
Operating Without Instruction
Operating this vehicle without proper instruction
increases the risk of an accident. The operator
must understand how to operate the vehicle
properly in different situations and on different
types of terrain. Take a training course and
complete the New Operator Driving Procedures
outlined on pages 54-55.
All operators must read and understand the
owner's manual and all warning and instruction
labels before operating the vehicle. Never allow a
guest to operate this vehicle until the guest has
completed the New Operator Driving Procedures
outlined on pages 54-55.
Operator Restrictions/Age Restrictions
This vehicle is an ADULT VEHICLE ONLY.
Operation is prohibited for anyone under 16 ye ars
of age or anyone without a valid driver’s license.
All riders must be able to sit with backs against
the seat, both feet flat on the floor and both hands
on the steering wheel (if driving) or on a
passenger hand hold.
Using Alcohol or Drugs
Riding in this vehicle after consuming alcohol or
drugs could adversely affect operator judgment,
reaction time, balance and perception.
Never consume alcohol or drugs before or while
operating or riding in this vehicle.
WARNING
15
SAFETY
Safety Warnings
Failure to Inspect Before Operating
Failure to inspect and verify that the vehicle is
in safe operating condition before operating
increases the risk of an accident.
Always perform the pre-ride inspection before
each use of your vehicle to make sure it's in
safe operating condition. See page 50.
Always follow the inspection and maintenance
procedures and schedules described in this
owner’s manual. See page 79.
Protective Apparel
Riding in this vehicle without wearing an
approved helmet and protective eyewear
increases the risk of a serious injuries in the
event of an accident.
Operator and all passengers must always wear
a helmet, eye protection, gloves, long-sleeve
shirt, long pants and over-the-ankle boots.
Seat Belts
Riding in this vehicle without wearing the seat belt increases the risk of serious
injury in the event of rollover, loss of control, other accident or sudden stop. Seat
belts may reduce the severity of injury in these circumstances.
All riders must wear seat belts at all times.
Cab Doors
Riding in this vehicle without closed and latched cab doors increases the risk of
serious injury or death in the event of an accident or rollover. Always make sure
all cab doors are closed and latched while riding in this vehicle. Cab doors are
NOT intended to be used as arm rests. Always keep hands and feet inside the
vehicle at all times.
16
SAFETY
Safety Warnings
Carrying Multiple Passengers (RZR XP)
Never carry a passenger until you have operated this
vehicle for at least two hours and have completed the New
Operator Driving Procedures outlined on pages 54-55.
A passenger must always be seated in a passenger seat
with seat belt secured. Carrying more than one passenger
in a 2-seat vehicle can affect the operator’s ability to steer
and operate the controls, which increases the risk of loss of
control and accident or rollover.
Never carry more than one passenger in a 2-seat vehicle.
Carrying Multiple Passengers (RZR XP 4)
Never carry a passenger until you have operated this
vehicle for at least two hours and have completed
the New Operator Driving Procedures outlined on
pages 54-55.
A passenger must always be seated in a passenger
seat with seat belt secured.
Never carry more than three passengers in a 4-seat
vehicle.
Operating With a Load on the Vehicle
The weight of both cargo and passengers impacts vehicle operation and
stability. For your safety and the safety of others, carefully consider how your
vehicle is loaded and how to safely operate the vehicle. Follow the instructions
in this manual for loading, tire pressure, gear selection and speed.
• Do not exceed vehicle weight capacities. The vehicle’s maximum weight
capacity is listed in the specifications section of this manual and on a label on
the vehicle. When more passenger weight is added, cargo weight may need to
be reduced accordingly.
• The recommended tire pressures are listed in the specifications section of this
manual and on a label on the vehicle.
Always follow these guidelines:
Under ANY of these conditions: Do ALL of these steps:
Passenger and/or cargo exceeds half the
maximum weight capacity
1. Slow down.
2. Verify tire pressure.
3. Use extra caution when
operating.
Operating in rough terrain
Operating over obstacles
Climbing an incline
Towing
17
SAFETY
Safety Warnings
Passengers in the Cargo Box
Carrying a passenger in the cargo box could
result in a fall from the vehicle or contact with
moving components. Never allow a passenger
to ride in the cargo box. A passenger must
always be seated in a passenger seat with seat
belt secured.
Operating on Pavement
This vehicle's tires are designed for off-road use only, not for use on pavement.
Operating this vehicle on paved surfaces (including sidewalks, paths, parking
lots and driveways) may adversely affect the handling of the vehicle and may
increase the risk of loss of control and accident or rollover. Avoid operating the
vehicle on pavement. If it's unavoidable, travel slowly, travel short distances and
avoid sudden turns or stops.
Operating on Public Roads
Operating this vehicle on public streets, roads
or highways could result in a collision with
another vehicle. Never operate this vehicle on
any public street, road or highway, including
dirt and gravel roads (unless designated for
off-highway use).
Operating at Excessive Speeds
Operating this vehicle at excessive speeds
increases the operator's risk of losing
control. Always operate at a speed that's
appropriate for the terrain, the visibility and
operating conditions, your skills and
experience and your passengers’ skills and
experience.
18
SAFETY
Safety Warnings
Turning Improperly
Turning improperly could cause loss of traction, loss of control, accident or
rollover. Always follow proper procedures for turning as described in this owner's
manual.
Avoid sharp turns. Never turn while applying heavy throttle. Never make abrupt
steering maneuvers. Practice turning at slow speeds before attempting to turn at
faster speeds.
Jumps and Stunts
Exhibition driving increases the risk of an
accident or rollover. DO NOT do power
slides, “donuts”, jumps or other driving
stunts. Avoid exhibition driving.
Improper Hill Climbing
Improper hill climbing could cause loss of
control or rollover. Use extreme caution
when operating on hills. Always follow
proper procedures for hill climbing as
described in this owner's manual. See page
58.
Descending Hills Improperly
Improperly descending a hill could cause
loss of control or rollover. Always follow
proper procedures for traveling down hills
as described in this owner’s manual. See
page 59.
19
SAFETY
Safety Warnings
Crossing Hillsides
Driving on a sidehill is not recommended. Improper procedure could cause loss
of control or rollover. Avoid crossing the side of any hill unless absolutely
necessary.
If crossing a hillside is unavoidable, always follow proper procedures as
described in this owner's manual. See page 59.
Stalling While Climbing a Hill
Stalling or rolling backwards while climbing a
hill could cause a rollover. Maintain a steady
speed when climbing a hill.
If you lose all forward speed:
Apply the brakes gradually until the vehicle is
fully stopped. Place the transmission in
reverse and slowly allow the vehicle to roll
straight downhill while applying light brake
pressure to control speed.
Operating in Unfamiliar Terrain
Failure to use extra caution when operating on
unfamiliar terrain could result in an accident or
rollover.
Unfamiliar terrain may contain hidden rocks,
bumps, or holes that could cause loss of
control or rollover.
Travel slowly and use extra caution when
operating on unfamiliar terrain. Always be
alert to changing terrain conditions.
20
SAFETY
Safety Warnings
Operating Improperly in Reverse
Improperly operating in reverse could result in a
collision with an obstacle or person. Always
follow proper operating procedures as outlined
in this manual. See page 62.
Before shifting into reverse gear, always check
for obstacles or people behind the vehicle.
When it's safe to proceed, back slowly.
Improper Tire Maintenance
Operating this vehicle with improper tires or with improper or uneven tire
pressure could cause loss of control, accident or rollover.
Always use the size and type of tires specified for your vehicle. Always maintain
proper tire pressure as described in this owner's manual and on safety labels.
Skidding or Sliding
Failure to use extra caution when operating on
excessively rough, slippery or loose terrain
could cause loss of traction, loss of control,
accident or rollover. Do not operate on
excessively slippery surfaces. Always slow
down and use additional caution when
operating on slippery surfaces.
Skidding or sliding due to loss of traction can
cause loss of control or rollover (if tires regain
traction unexpectedly). Always follow proper procedures for operating on
slippery surfaces as described in this owner's manual. See page 57.
Operating Over Obstacles
Improperly operating over obstacles
could cause loss of control or rollover.
Before operating in a new area, check
for obstacles. Never attempt to operate
over large obstacles such as large
rocks or fallen trees. Always follow the
proper procedures outlined in this
manual when operating over obstacles.
See page 61.
21
SAFETY
Safety Warnings
Operating Through Water
Operating through deep or fast-flowing
water can cause loss of traction, loss of
control, rollover or accident. Never operate
in fast-flowing water or in water that
exceeds the floor level of the vehicle.
Always follow proper procedures for
operating in water as described in this
owner’s manual. See page 60.
Wet brakes may have reduced stopping
ability. Af ter leaving water , test the brakes. Apply them lightly several times while
driving slowly. The friction will help dry out the pads.
Operating on Frozen Bodies of Water
Severe injury or death can result if the
vehicle and/or the operator fall through the
ice. Never operate the vehicle on a frozen
body of water unless you have first verified
that the ice is sufficiently thick to support
the weight and moving force of the vehicle,
you and your passengers, and your cargo,
together with any other vehicles in your
party.
Always check with local authorities and
residents to confirm ice conditions and
thickness over your entire route. Vehicle
operators assume all risk associated with
ice conditions on frozen bodies of water.
Operating a Damaged Vehicle
Operating a damaged vehicle can result in an accident. After any rollover or
other accident, have a qualified service dealer inspect the entire machine for
possible damage, including (but not limited to) seat belts, rollover protection
devices, brakes, throttle and steering systems.
22
SAFETY
Safety Warnings
Improper Cargo Loading
Overloading the vehicle or carrying cargo
improperly may cause changes in stability
and handling, which could cause loss of
control or an accident.
• Always follow the instructions in this
owner’s manual for carrying cargo. See
page 64.
• Never exceed the stated load capacity for
this vehicle. See page 12.
• Cargo should be properly distributed and
securely attached. See page 64.
• Reduce speed when carrying cargo. Allow a greater distance for braking.
Refueling
Gasoline is highly flammable and explosive under certain conditions.
• Always exercise extreme caution whenever handling gasoline.
• Always turn off the engine when refueling.
• Always refuel outdoors or in a well ventilated area free of any source of flame
or sparks.
• Always use an approved gasoline container to store fuel and remove the
container from the vehicle before filling to avoid fuel ignition due to electrical
static discharge.
• Do not smoke or allow open flames or sparks in or near the area where
refueling is performed or where gasoline is stored.
• Do not overfill the tank. Do not fill the tank neck.
• If gasoline spills on your skin or clothing, immediately wash it off with soap and
water and change clothing.
23
SAFETY
Safety Warnings
Exposure to Exhaust
Engine exhaust fumes are poisonous and can cause loss of consciousness or
death in a short time. Never start the engine or let it run in an enclosed area.
Operate this vehicle only outdoors or in well-ventilated areas.
Hot Exhaust Systems
Exhaust system components are very hot during and after use of the vehicle.
Hot components can cause burns and fire. Do not touch hot exhaust system
components. Always keep combustible materials away from the exhaust
system. Use caution when traveling through tall grass, especially dry grass, to
avoid debris build-up around the exhaust system.
Unauthorized Use of the Vehicle
Leaving the keys in the ignition can lead to unauthorized use of the vehicle by
someone under the age of 16, without a drivers license, or without proper
training. This could result in an accident or rollover. Always remove the ignition
key when the vehicle is not in use.
24
SAFETY
Safety Warnings
Equipment Modifications
Your POLARIS vehicle is designed to provide safe operation when used as
directed. Modifications to your vehicle may negatively impact vehicle stability.
Failure of critical machine components may result from operation with any
modifications, especially those that increase speed or power. This vehicle may
become less stable at speeds higher than those for which it is designed. Loss of
control may occur at higher speeds.
Do not install any non-POLARIS-approved accessory or modify the vehicle for
the purpose of increasing speed or power. Any modifications or installation of
non-POLARIS-approved accessories could create a substantial safety hazard
and increase the risk of bodily injury.
The POLARIS limited warranty on your POLARIS vehicle will be terminated if
any non-POLARIS-approved equipment and/or modifications have been added
to the vehicle that increase speed or power.
The addition of certain accessories, including (but not limited to) mowers,
blades, tires, sprayers, or large racks, may change the handling characteristics
of the vehicle. Use only POLARIS-approved accessories, and familiarize
yourself with their function and effect on the vehicle.
FOR MORE INFORMATION ABOUT SAFETY
call POLARIS at 1-800-342-3764.
25
FEATURES AND CONTROLS
Component Locations
Cab
Doors
Fuel T ank
Cap
Cargo
Box
Passenger
Hand Hold
ROPS Frame
Radiator
Steering
Wheel
Gear Selector
Throttle
Pedal
Brake
Pedal
Cargo Box Tie-Down
Points (4 corners)
RZR XP 4 Shown
26
FEATURES AND CONTROLS
Switches
Auxiliary Outlets
The vehicle is equipped with one or more 12-volt accessory outlets. One
outlet is on the dash, a second outlet (if equipped) is in the rear
passenger area. Use the outlets to power an auxiliary light or other
optional accessories. For service, the dash outlet connection is under the
dash. The rear outlet connection is under the rear passenger seats.
Ignition Switch
The ignition switch is a four-position, key-operated switch. Use the
ignition switch to start the engine. See page 52 for starting procedures.
The key can be removed from the switch when it is in the OFF position.
OFF The engine is off. Electrical circuits are off, except accessory
12V.
ACCESSORY The engine is off. Powers the gauge and terminal block.
Check engine and power steering warning indicators will
appear on the gauge in this mode, but will turn off when the
vehicle is started if no issues are present.
ON Electrical circuits are on. Electrical equipment can be used.
START Turn the key to the START position to engage the electric
starter. The key returns to the ON position when released.
Light
Switch
AWD
Switch
12V Accessory
Outlet
Ignition
Switch
Instrument
Cluster
27
FEATURES AND CONTROLS
Switches
Headlight Switch
Use the headlight switch to turn the lights on and
off and to change the lights from high beam to low
beam. The ignition switch must be in the ON
position to operate the headlights.
Press the top of the rocker switch toward the dash
to place the headlights on high beam. Move the
rocker switch to the center position to place the
headlights on low beam. Press the bottom of the
rocker switch to turn off the headlights.
If the headlight switch is ON when the ignition
switch is turned off, the lights will remain on for
approximately 20 seconds.
All Wheel Drive (AWD) Switch
The AWD Switch has two positions:
• All Wheel Drive (AWD)
• Two Wheel Drive (2WD).
Press the top of the rocker switch to engage All
Wheel Drive. Press the bottom of the switch to
operate in two wheel drive.
See page 38 for AWD operating instructions.
Electronic Power Steering (EPS)
Electronic power steering (if equipped) engages when the ignition key is
turned to the ON position. EPS remains engaged whether the vehicle is
moving or idle.
The EPS warning indicator briefly illuminates when the key is turned to
the ON position. See page 40.
To conserve battery power, the EPS will shut down 5 minutes after the
engine is stopped if the key remains in the ON position. The EPS
warning indicator will illuminate to indicate the EPS has shut down.
If the light remains on after starting the engine, the EPS system is
inoperative. Your POLARIS dealer can assist.
HIGH
LOW
AWD
2WD
28
FEATURES AND CONTROLS
Seats
Before operating the vehicle, always push down on all seat backs to
ensure the latches are secure.
Seat Adjustments
On seats equipped with an adjustment lever under the front edge of the
seat, pull the lever to the left. Slide the seat forward or rearward to the
desired position. Release the lever. The seat will lock into the new
position.
For other seat styles, loosen (do not remove) the four screws located on
the seat bottom. Slide the seat forward or rearward to the desired
position. Tighten the screws to 4 ft. lbs. (5.4 Nm). Do not overtighten.
Seat Removal
1. Pull up on the seat latch
lever located under the rear
edge of the seat.
2. Tilt the seat forward.
3. Lift the seat upward to
remove it from the vehicle.
4. Reverse this procedure to
reinstall the seat. Make
sure the seat tabs at the
front edge of the seat slide
under the seat retainer bar.
5. Press down firmly at the
rear of the seat to engage
the rear latch.
Front Seat Retainer
Seat Latch
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