Pitco Frialator RS14D Operation Manual

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________
Serial #: ___________________________
Date Purchased: ____________________
Installation & Operation Manual
PE14D: Floor Model Electric Pasta Cooker RS14D: Floor Model Rinse Station
Built after 11/2003
L20-293, rev. 0 (1/06)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation. (CE countries)
WARNING
During the warranty period if a customer elects to use a non-original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
WARNING
If the supplied power cord is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.
WARNING
The water level should be maintained at the level line. DO NOT turn the appliance on until the heating elements are fully covered with water at all times. Serious injury could result from hot steam vapors off the heating element.
WARNING
If overflow drain is not equipped or if overflow drain stop is used, do not leave appliance unattended while filling with water. Over filling the appliance can cause serious injuries and damage the equipment.
WARNING
Completely shut the appliance down when the water is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury and heating element damage can occur.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
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PE14D: Floor Model Electric Pasta Cooker TABLE OF CONTENTS
1. INSTALLATION......................................................................................1
1.1. CHECKING YOUR NEW APPLIANCE.......................................................................................... 1
1.2. INSTALLATION CLEARANCES ................................................................................................... 2
1.3. LEG/CASTER INSTALLATION AND LEVELING ......................................................................... 2
1.4. PLUMBING CONNECTIONS......................................................................................................... 3
1.4.1. WATER INLET CONNECTIONS............................................................................................. 3
1.4.2. DRAIN CONNECTIONS..........................................................................................................3
1.5. ELECTRICAL CONNECTIONS ..................................................................................................... 3
1.6. VENTILATION AND FIRE SAFETY SYSTEMS ............................................................................4
1.7. INSPECTION..................................................................................................................................5
1.8. INITIAL CLEANING ....................................................................................................................... 5
2. OPERATION...........................................................................................6
2.1. FILLING THE APPLIANCE............................................................................................................ 8
2.1.1. FILLING THE COOKER TANK ...............................................................................................8
2.1.2. FILLING THE RINSE TANK ....................................................................................................8
2.2. APPLIANCE START UP................................................................................................................ 9
2.3. COOKING....................................................................................................................................... 9
2.3.1. SIMMER MODE ......................................................................................................................9
2.3.2. BOIL MODE...........................................................................................................................10
2.3.3. TIMER OPERATION .............................................................................................................10
2.3.4. BASKET LIFT OPERATION.................................................................................................. 10
2.3.5. ADDITIONAL CONTROLLER FUNCTIONS......................................................................... 10
2.3.6. COOKING TIPS.....................................................................................................................10
2.4. APPLIANCE SHUTDOWN........................................................................................................... 10
3. PREVENTATIVE MAINTENANCE....................................................... 11
3.1. DAILY PREVENTATIVE MAINTENANCE ..................................................................................11
3.1.1. APPLIANCE INSPECTION ................................................................................................... 11
3.1.2. CLEANING THE COOK TANK (RINSE TANK IF EQUIPPED) ............................................11
iii
TABLE OF CONTENTS
3.1.3. CLEANING THE CABINET ................................................................................................... 11
3.2. MONTHLY PREVENTATIVE MAINTENANCE ...........................................................................12
3.2.1. DELIMING ............................................................................................................................. 12
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION............................12
3.3.1. HEATING ELEMENT ............................................................................................................12
3.3.2. TEMPERATURE PROBE & HIGH LIMIT PROBE ................................................................ 12
3.3.3. CONTROLLER...................................................................................................................... 12
3.3.4. CONTROL BOX & ELECTRICAL COMPONENTS............................................................... 13
3.3.5. TANK ..................................................................................................................................... 13
3.3.6. DRAIN SYSTEM ...................................................................................................................13
4. TROUBLESHOOTING .........................................................................14
4.1. POWER FAILURE........................................................................................................................14
4.2. HIGH TEMPERATURE LIMIT......................................................................................................14
4.3. DRAIN VALVE INTERLOCK .......................................................................................................14
4.4. TROUBLESHOOTING CHART ...................................................................................................15
4.5. CONTROLLER WARNING DISPLAYS....................................................................................... 15
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PE14D: Floor Model Electric Pasta Cooker INSTALLATION
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed. Refer to the table below to identify which accessories should be included with your appliance.
Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased. Write this information on the front cover of this manual for future reference.
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes.
Accessories
# Description PE14D RS14D 1 Basket Hanger Standard Standard
2 Element Rack Standard N/A
3 Drain Cleanout Rod Standard
4 Small Bulk Pasta Basket Optional Optional
5 Large Bulk Pasta Basket Optional Optional
6 Small Round Pasta Basket Optional Optional
7 Large Round Pasta Basket Optional Optional
8 Oblong Pasta Basket Optional Optional
9 Portion Cups with Rack Optional Optional
WARNING DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
1
INSTALLATION
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1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Combustible Construction Non Combustible Construction
Inches (centimeters) Inches (centimeters)
Back Sides Counter
In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 6.0" (15.24cm)
WARNING DO NOT obstruct the flow of ventilation, or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
CAUTION To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.
1.3. LEG/CASTER INSTALLATION AND LEVELING
When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecting the appliance to the power supply. The legs provide the necessary height to meet sanitation requirements and assure adequate air supply for electrical component ventilation. Use the following procedure.
WARNING
This appliance must be installed with the legs or casters provided by the manufacturer.
Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers.
1. Lay the appliance on its back, being careful not to damage the splash back by pulling on it. Protect the outside of the appliance with cardboard or a drop cloth when laying it down.
DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may cause a flash fire.
WARNING
2. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four ¼-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.
3. Mount the screws from the inside of the appliance with the nut on the outside (bottom) of the appliance. The nuts have lock washers attached to them, therefore it is not necessary to use separate lock washers.
WARNING DO NOT install legs or casters, or perform leveling procedure when appliance is in operation or full of hot li
4. When all four legs/casters are securely mounted, stand the unit up, being careful not to put too much weight on any one leg. Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers. On casters, loosen 2 screws (A) before leveling, make your height adjustments, then retighten.
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uids. Serious injury could result.
PE14D: Floor Model Electric Pasta Cooker INSTALLATION
1.4. PLUMBING CONNECTIONS
The plumbing installation should be done by a licensed plumber and must comply with local and national codes.
1.4.1. WATER INLET CONNECTIONS If a faucet or water fill option is equipped on your appliance connections to a potable water supply will be required. If a single water connection is required it is recommended that the appliance is connected to hot water supply. This will greatly decrease the time it takes for the appliance to reach operating temperature. Prior to installation, a water treatment specialist should inspect the water supply. Water hardness should contain no more then 2.0 grains/gallon. The pH level should be between 6.5 and 8.0. These conditions can be obtained with the use of a properly maintained water softener. The incoming water pressure should be between 20 psi (1.38 bars) to 60 psi (4.14 bars). For higher water pressures, a high-pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer. The maximum allowable incoming water temperature is 180°F (82°C). Have your water tested and record the measured values below.
Water Quality Checklist
Measured Range OK Temperature 180°F (82°C) Max. Hardness 2.0 Grains/Gal. Max. pH 6.5 to 8.0 Pressure 20 psi to 60 psi
When water is at a high temperature and high pressure, excessive splashing of hot water may occur that could result in injury.
WARNING
1.4.2. DRAIN CONNECTIONS Each tank has a drain that can be inserted into a drainage system. Each tank also has an overflow line. The overflow connection is after the drain valve to provide an unobstructed overflow path. The drain and overflow line for each tank may be connected together to form a common drain line.
1.5. ELECTRICAL CONNECTIONS
It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on. If your appliance requires an electrical connection, the power requirements are listed below.
Voltage/Phase KW Amps
200VAC, single phase 11.6 58 208VAC, single phase 12.5 60 220VAC, single phase 11.4 52 240VAC, single phase 12.5 52 200VAC, three phase 11.6 33 208VAC, three phase 12.5 35 220VAC, three phase 11.4 30
All copper wiring for this appliance must be made in accordance with the wiring diagram(s) located on the appliance.
Connecting the appliance to the wrong power supply may damage the appliance and void the warranty.
WARNING
CAUTION
240VAC, three phase 12.5 30 346/200VAC, three phase 11.6 19 380/220VAC, three phase 11.4 17 400/230VAC, three phase 12.5 18
A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation. (CE countries)
WARNING
415/240VAC, three phase 12.5 17
WARNING This appliance must be connected to a power supply having the same voltage and phase as specified on the data plate located on the inside of the appliance door.
3
INSTALLATION
,
WARNING DO NOT attempt to connect the appliance to an electrical supply other then that indicated on the data plate. Electrical connection should be performed by qualified personnel.
WARNING The electrical connection used by this appliance must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for installation in the US. In Canada, refer to CSA Standard C22.2 and local codes. In all other cases
The appliance must be grounded in accordance with local code; if there is no local code, comply with the NEC and ANSI/NFPA No. 70 latest edition (for US and Canadian installations). In all other cases, refer to local and national codes and regulations. To comply with European requirements, European models are equipped with an equalization­bonding clamp. An equalization bonding lead must be connected to this clamp to provide sufficient protection against potential difference. This clamp, located on the rear of the appliance is marked with the following universal symbol.
refer to local and national codes and regulations.
WARNING
WARNING This equipment must be installed so that the plug is accessible unless other means for disconnection from the power supply (e.g. a circuit breaker) is provided.
WARNING If this appliance is permanently connected to fixed wiring, it must be connected by means of copper wires having a temperature rating of not less then 167°F (75°C).
To Access Electrical Connections
Phillips Screwdriver Required
1) 1” (2.54cm) Access Hole
2) Connection Points
1/2” (1.27cm) Allen Wrench Required
3) Ground Connection
Flat head screwdriver required
1.6. VENTILATION AND FIRE SAFETY SYSTEMS
Your new appliance must have proper ventilation to function safely and properly. It is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire. Ventilation and fire safety systems must comply to local and national codes. Refer to ANSI 83.11 for a list of reference documents that will provide guidance on ventilation and fire safety systems.
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PE14D: Floor Model Electric Pasta Cooker INSTALLATION
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1.7. INSPECTION
Before you begin filling and operating the appliance, perform the following visual checks:
9 After the appliance is in its permanent location, check
the levelness. Any additional leveling that is necessary can be performed as previously described.
9 Ensure that the probe, heating element and high
temperature limit is in place and secure. Check the high limit bulb mounting screws to ensure that they are tight.
9 Review the installation portion of this manual and
ensure that all steps have been followed and executed properly.
CAUTION Be careful not to disturb the probe and high temperature limit during operatio and cleaning of this appliance.
1) Probe
2) High Temperature Limit (may be either style)
3) Heating Element
1.8. INITIAL CLEANING
When your appliance is shipped, many of its parts are covered with a thin coat of oil for protection. Before the appliance is ready for cooking it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment. Refer to the following procedure to clean the appliance.
WARNING Wear protective gloves and clothing when cleaning and draining the appliance and when disposing of water. The water is extremely hot and can cause severe injuries.
CAUTION DO NOT leave the appliance unattended during cleaning. Never let the water level go below the heating element.
1. Read the “operation” section of this manual prior to filling or operating the appliance.
2. The following steps should be followed using a grease dissolving commercial cleaner.
WARNING Use a commercial grade cleaner formulated to effectively clean and sanitize food contact surfaces. Read the directions and precautionary statements before use. Particular attention must be paid to the concentration of cleaner and the length of time the cleaner remains on the food contact surfaces.
3. Following the manufacturer’s directions, clean the tank interior and all other food contact surfaces.
4. When cleaning is complete, rinse the inside of the tank thoroughly with cool water. Continue to rinse the tank until the cleaner has been completely and thoroughly rinsed from the tank.
5. Using a clean dry cloth, wipe out all of the water.
6. Repeat the previous steps to clean the rinse station if equipped.
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OPERATION
2. OPERATION
An operator’s manual for your appliance’s specific control type should be included with this manual. Refer to that manual prior to operating this appliance.
2.1. OPERATIONAL FEATURES
The diagram below outlines some of the key operational components of your appliance. Refer to the following sections of this manual to learn more about these features.
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PE14D: Floor Model Electric Pasta Cooker OPERATION
1. Cook Tank
2. Controller (Not on all Models)
Controls the water temperature inside the cook tank. Optional timers are located on the controller (if equipped). Includes button to switch between boil mode and simmer mode (not on all models). If the controller has an ON/OFF button, it will be used to turn ON the controller as well as other features on the appliance.
3. Door (Shown Open)
Provides access to the drain valve handle, and high temperature reset button.
4. Drain Valve Handle (Shown in the closed position)
Opens the drain valve so water can be drained from the cook tank. If the drain valve interlock feature is equipped, the appliance will stop heating if the drain valve is opened.
5. Drain Outlet
Water exits the cook tank through the drain outlet when draining or overflowing.
6. Overflow Line
When the cook tank water level reaches the overflow, water will flow unobstructed through the overflow line and eventually exit the appliance through the drain outlet.
7. High Temperature Reset Button
This button may need to be pressed in the event that the high temperature limit has tripped.
8. Basket Hanger
For hanging and/or draining baskets when they are outside of the cook tank.
9. ON/OFF Switch (Not on all Models)
Turns the appliance ON and OFF. Some controllers require that they are turned ON by another button after the ON/OFF switch is in the ON position.
10. Boil/Simmer Switch
Switches the appliance between boil and simmer mode. May be part of controller on some models.
11. Manual Water Fill Knob (Not on all Models)
Fills the cook tank with water. May be adjusted for the proper water flow into the cook tank.
12. Hot/Cold Faucet (Not on all Models)
Fills the cook tank or rinse tank (if equipped) with water.
13. Element Box
DANGER: High voltage present. Do NOT open.
This box covers the high voltage wires going to the heating element from the entrance box.
14. Entrance Box
DANGER: High voltage present. Do NOT open.
The main power for the appliance is connected inside this box. Electrical components that control the heating elements are located inside this box.
7
OPERATION
2.2. FILLING THE APPLIANCE
2.2.1. FILLING THE COOKER TANK
It is recommended that the cooker tank is filled with hot water. This will greatly decrease the time it takes for the appliance to reach operating temperature. Refer to the following procedure to fill the cook tank prior to operation.
CAUTION This appliance is not designed for cooking with oil. Fill with potable water only.
1. Ensure that the drain valve is closed.
2. Fill the tank with water until the water reaches the water level line(s).
WARNING
Water must completely cover the heating elements at all times while appliance is on.
2.2.2. FILLING THE RINSE TANK Once pasta is cooked to the desired doneness it will continue to cook after being removed from the cook tank until its internal temperature is lowered. Submerging the pasta in cold water or rinsing it with cold water will lower the pasta’s internal temperature and stop the cooking process. Rinsing or submerging will also prevent sticking and remove dissolved starch. If the appliance is equipped with a rinse tank, it may be filled with cold (or ice) water for submerging the pasta after it leaves the cook tank. Refer to the following procedure to fill the cook tank prior to operation.
1. Ensure that the drain valve is closed.
2. Fill the tank with cold water (and ice if desired) until the water reaches the water level line(s). If the rinse tank does not have level lines, fill the tank so that the water is 4 inches (10.16cm) below the overflow. The tank can be filled up beyond the desired level but water may be lost through the overflow once pasta is placed into the tank.
DRAIN VALVE CLOSED
Tank Capacity
Model Capacity
PE14D
12 Gal.
(45.5 Liters)
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PE14D: Floor Model Electric Pasta Cooker OPERATION
2.3. APPLIANCE START UP
Refer to the following procedure to start the appliance prior to operation.
1. Ensure that the drain valve is closed.
2. Fill the cook tank with water. (See section 2.1 “Filling the Appliance”)
3. If the appliance is equipped with a I/0 (ON/OFF) switch, turn it to the I (ON) position.
WARNING NEVER operate the appliance with an empty cook tank. It may void the warranty. Adding water after the elements have been heated may cause injuries from hot splattering liquids and steam.
4. If the appliance is equipped with a controller it may need to be turned on. Press the
*
button
to turn the controller on.
*The specified button may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
5. The appliance is now on and heating the water in the cook tank.
WARNING Water must completely cover the heating elements at all times while appliance is on.
2.4. COOKING
It is important to keep the cook tank full of water to minimize the chance of boiling the appliance dry and to keep the water at a level that will provide optimum cooking performance. To keep the water at its normal operating temperature, it is best to add water in small amounts. If the appliance is equipped with manual water fill, it is recommended that the fill knobs are set so that water enters the tank slowly during cooking.
WARNING
Dry fired elements are extremely hot, will shorten its service life and may void your warranty.
2.4.1. SIMMER MODE Simmer mode maintains the water temperature to just below boiling. This mode can be used to reheat pasta or as a “stand by” mode.
To enter simmer mode:
Models with electric thermostat: Press the boil/simmer switch to the simmer position.
All other Models: Press the
*
button until
*
is displayed.
If you are not ready to cook, enter simmer mode. This will conserve energy and keep water in the tank longer then when in boil mode.
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OPERATION
2.4.2. BOIL MODE Boil mode consistently heats the water so that the water will boil. Once the water starts to boil the appliance is ready to cook pasta.
To enter boil mode:
Models with electric thermostat: Press the boil/simmer switch to the boil position.
All other Models: Press the
2.4.3. TIMER OPERATION Not all control types include timers. Timers provide accurate cook times for multiple product quantities and types. Refer to the operator’s manual for your appliance’s specific control type to determine how to set the cook timers if equipped.
To start a timer: Press the appropriate timer button.
2.4.4. BASKET LIFT OPERATION If the appliance is equipped with basket lifts, place the pasta basket onto the basket lift prior to starting the timer(s). The basket(s) will be lowered into the cook tank when the timer cycle starts. At the end of the preset cooking time, the basket lift will raise the basket out of the cook tank.
2.4.5. ADDITIONAL CONTROLLER FUNCTIONS Some controllers have additional functions not described in this manual. If your appliance’s controller has additional functions, refer to the controller’s operation manual to access these functions.
*
button until
*
is displayed.
Typical Timer Buttons*
*The specified buttons and/or displays may appear slightly different then shown. Refer to the operator’s manual for your appliance’s specific control type to determine the exact appearance of each button and display.
2.4.6. COOKING TIPS
9 Rinse pasta after cooking only if it is for cold dishes or if the pasta will NOT be served
immediately.
Cooked Pasta Volumes
9 For best results when cooking dry pasta, use at least 1
gallon of water for every 1 lb. of dry pasta.
9 Sticky cooked pasta can be avoided by increasing the
quantity of water per pound or use of the manual fill option while cooking (if equipped). The manual fill should be set to a trickle while cooking to allow the water continue boiling.
9 When storing pasta, keep the sauce separate because
the pasta will continue to absorb liquids after cooking.
9 Cooking oil can be added to cooked pasta prior to
storage to prevent sticking. 1-2 tsp. of oil per pound (cooked) is typical.
2.5. APPLIANCE SHUTDOWN
Refer to the following procedure to shutdown the appliance.
Pasta Type Cooked
Spaghetti 10 cups Angel Hair 8 cups Fettuccine 7 cups Ziti 9 cups Shells 8 cups Bow Ties 10 cups
This table is for reference only.
Please refer to the pasta
manufacturer’s specifications to
determine exact cooked quantity.
1lb. Dry =
1. If the appliance is equipped with a controller it should be turned OFF. Refer to the operator’s manual for your appliance’s specific control type to determine how to do this.
2. If the appliance is equipped with a I/0 (ON/OFF) switch, turn it to the 0 (OFF) position.
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PE14D: Floor Model Electric Pasta Cooker PREVENTATIVE MAINTENANCE
3. PREVENTATIVE MAINTENANCE
3.1. DAILY PREVENTATIVE MAINTENANCE
Performing the preventative maintenance steps below on a daily basis will keep your equipment safe and at peak performance. During the cooking process, starch build up will form on the temperature probes, tank and heating element. If you are producing high quantities of pasta it may be necessary to clean these components more then once a day.
WARNING
The power supply must be disconnected before cleaning and servicing this appliance!
3.1.1. APPLIANCE INSPECTION
9 Check that the high temperature limit, temperature probe and elements are in the correct
position and secured in place.
9 Check that wires and cords are not frayed or loose in and out of the cabinet.
9 Check around the appliance for loose parts or accessories that need to be secured or other
foreign items (ex: Aerosol cans) that should be removed from the area.
9 Check for water leaks around the drain lines and water supply in and out of the cabinet and
around the appliance.
WARNING
Wear protective gloves and clothing when cleaning and draining the appliance and
when disposing of water. The water is extremely hot and can cause severe injuries.
3.1.2. CLEANING THE COOK TANK (RINSE TANK IF EQUIPPED)
1. Turn the appliance off.
WARNING
Read the operation section of this manual prior to filling or operating the appliance.
2. Scrub the tank, basket hanger, baskets, heating element and temperature probe using a Scotchbrite™ or other abrasive pad with a commercial type cleaner specifically designed for cleaning and sanitizing food contact surfaces. Follow the directions and familiarize yourself with the safe use of this cleaner prior to using it to clean the appliance. Care must be taken to remove all the foreign material on the tank and on components in the tank.
WARNING
DO NOT leave the appliance unattended during cleaning.
3. When cleaning is complete, rinse the inside of the tank and its components thoroughly with cool water. Continue to rinse at least twice or until the cleaner has been completely and thoroughly rinsed from the tank.
3.1.3. CLEANING THE CABINET
1. The inside of the cabinet should be cleaned with a clean dry cloth removing oil, dust, dirt and cooking debris on all accessible surfaces and components.
2. The outside of the cabinet should be cleaned with a wetted cloth and mild detergent to remove oil, dust, dirt and debris. Be careful not to introduce the detergent into the tank and food zone regions of the appliance.
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PREVENTATIVE MAINTENANCE
3.2. MONTHLY PREVENTATIVE MAINTENANCE
Water can leave mineral deposits inside the tank. Performing the monthly preventative maintenance steps below will keep your equipment safe and at peak performance. If you are producing high quantities of pasta or your water is heavily mineral based, then it may be necessary to clean these components more then once a month.
3.2.1. DELIMING
1. Read the “operation” section of this manual prior to filling or operating the appliance.
2. Following the manufacturer’s deliming instructions, remove deposits from the tank’s interior.
3. When cleaning is complete, rinse the inside of the tank and its components thoroughly with cool water. Continue to rinse at least twice or until the cleaner has been completely and thoroughly rinsed from the tank.
4. Using a clean dry cloth, wipe out all of the water.
5. Repeat the previous steps to clean the rinse tank (if equipped).
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION
This section should ONLY be performed by a qualified service technician as part of a regular kitchen maintenance program. This inspection should take place a minimum of once a year by an Authorized Service Technician recommended by Pitco. It may be necessary perform this inspection more then once a year.
The power supply must be
3.3.1. HEATING ELEMENT 9 Check if the element is mechanically strong and in
good condition. Look for scale build up and inspect for signs of repeated dry firing.
9 Verify element wires are in good working condition. Look for damage to wires or frayed
insulation. Check that the insulation is dry.
9 Verify that bulkhead connections/nut is tight and leak free. Look for water stains and wet
surfaces.
9 Verify amp-draw is within range as compared to the information on the data plate.
disconnected before cleaning and servicing this appliance!
WARNING
3.3.2. TEMPERATURE PROBE & HIGH LIMIT PROBE 9 Verify probes are in good working condition. Check for damage and that the fasteners are
tightly secured to the tank.
9 Verify compression fittings are leak free. 9 Check wiring for loose electrical connections.
3.3.3. CONTROLLER Perform the following inspection if the appliance is equipped with a temperature controller. 9 Verify that the controller is in good mechanical condition. Check all lights, displays and
switches to assure that they are working properly. Examine overlay for damage that could allow moisture to enter.
9 Check for loose electrical connections. 9 Verify simmer temperature. Check temperature 1” above controller probe, if necessary check
probe resistance.
9 Check drain valve interlock (if provided) to ensure that the appliance stops heating when the
drain valve is open.
12 L20-293, rev. 0 (1/06)
PE14D: Floor Model Electric Pasta Cooker PREVENTATIVE MAINTENANCE
3.3.4. CONTROL BOX & ELECTRICAL COMPONENTS 9 Verify that heating contactors are in good condition. Check for worn or pitted contacts. Verify
that wires are tight and in good condition.
9 Verify that all components (transformer, terminal block, relays, drain switches, etc…) are in
good condition. Verify that wires are tight and in good condition.
9 Verify enclosures are free of leaks. Check for water stains and wet surfaces. 9 Verify that the covers and panels are in tact and provide a safe condition. Check for loose
parts.
9 Verify power cord is in good condition. Check for frayed or exposed wires. Verify that the
insulation is in good condition and the attachment to the appliance is tight.
3.3.5. TANK 9 Verify that the tank is in good condition. Check for scale build up and inspect for signs of
corrosion. Verify that tank is leak free. Check drain overflow (if equipped) for scale build up and debris blockage.
3.3.6. DRAIN SYSTEM
9 Verify that drain valve is in good condition. Check for leaks in the seal area and fitting region. 9 Verify that drain lines are leak free, kink free and in good condition. Check for scale build up
and debris blockage. Verify that the clamps and connections are securely tightened.
13
TROUBLESHOOTING
4. TROUBLESHOOTING
4.1. POWER FAILURE
If electric power is removed for any reason, the appliance will shut down To restart the appliance, follow the appliance start up procedure in section 2.2.
4.2. HIGH TEMPERATURE LIMIT
This appliance is equipped with a high temperature limit switch. The high temperature limit switch will stop the appliance from functioning if the internal cook tank reaches an unsafe temperature. In the event that the high temperature limit has tripped, Please refer to the following procedure to reset the switch.
1. Turn the appliance off.
2. Allow the appliance ample time to cool to room temperature.
3. Add water to the cook tank as needed.
4. Press the high temperature reset button if equipped.
5. The high limit switch is now reset and the appliance is ready for start up.
High Temperature Reset Button
(Not on all models)
WARNING DO NOT add water to the tank until it has been given ample time to cool down. Failure to do so may result in damage to the appliance and/or injury to the operator.
4.3. DRAIN VALVE INTERLOCK
If your appliance is equipped with a drain valve interlock circuit, the appliance will stop heating if the tank drain valve is opened. In some cases the appliance will turn off. Refer to the following procedure to resume operation after the drain valve interlock is tripped.
1. Turn the appliance OFF (if not already OFF).
2. Close the tank drain valve and fill the tank with water.
3. Turn the appliance ON.
14 L20-293, rev. 0 (1/06)
PE14D: Floor Model Electric Pasta Cooker TROUBLESHOOTING
4.4. TROUBLESHOOTING CHART
Problem Probable Causes Corrective Actions
No power to appliance. Check main building power supply. Circuit Breaker tripped. Reset circuit breaker.
Controller does not activate.
I/0 Switch in 0 position.
Flip I/0 switch to I position and turn
on controller. Controller not turned on. Turn on controller. Power Cord loose or not connected. Connect power cord.
Controller displays that it is heating but water will not heat.
High temperature limit has tripped
Allow appliance to cool and reset
High temperature limit.
4.5. CONTROLLER WARNING DISPLAYS
If your appliance is equipped with a temperature controller it may display the following warnings on its display.
Display Problem Action
Water temperature
Wait for appliance to heat up.
is low.
Incorrect probe
Contact Authorized Service Company.
reading.
Water level is low. Turn off appliance. Allow ample time for appliance to
cool before filling with water and turning on.
Incorrect probe
Contact Authorized Service Company.
reading.
Drain valve is open while controller is
Turn off appliance. Close drain valve before turning appliance back on.
on.
15
In the event of problems with or questions about your order, please contact the Pitco Frialator factory at: (800) 258-3708 US and Canada only or (603) 225-6684 World Wide Website Address: www.pitco.com
MAILING ADDRESS – P.O. BOX 501, CONCORD, NH 03302-0501
SHIPPING ADDRESS – 10 FERRY ST., CONCORD, NH 03301
L20-293, rev. 0 (1/06)
In the event of problems with or questions about your equipment, please contact the Pitco Frialator Authorized Service and Parts representative (ASAP) covering your area, or contact Pitco at the numbers listed to the left.
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