Pitco Frialator PG14D User Manual

IMPORTANT FOR FUTURE REFERENCE

Please complete this information and retain this manual for the life of the equipment:

Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________

Installation & Operation Manual

PG14D: Floor Model Gas Pasta Cooker RS14D: Floor Model Rinse Station

Built after 4/1995

ENGLISH

CIRET IFED

L20-294, R1. (05/11)

TO THE PURCHASER, OWNER AND STORE MANAGER

Please review these warnings prior to posting them in a prominent location for reference.

TO THE PURCHASER

Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.

WARNING

DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WARNING

Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.

WARNING

Installation, maintenance and repairs should be performe d by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.

WARNING

Installation and all connections must be made according to national and local regulations and codes in force.

WARNING

During the warranty period if a customer elects to use a nonoriginal part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized ser vice center.

WARNING

This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.

WARNING

Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.

WARNING

An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. This quick disconnect must comply with ANSI Z24.41.

WARNING

DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.

WARNING

This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.

WARNING

If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.

WARNING

The power supply must be disconnected before servicing, maintaining or cleaning this appliance.

WARNING

The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.

WARNING

DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.

WARNING

DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.

WARNING

NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.

WARNING

The water level should be maintained at the level line. DO NOT turn the appliance on until the heat tubes are fully covered with water at all times. Serious injury could result from hot steam vapors off the heat tubes.

WARNING

If overflow drain is not equipped or if overflow drain stop is used, do not leave appliance unattended while filling with water. Over filling the appliance can cause serious injuries and damage the equipment.

WARNING

Completely shut the appliance down when the water is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.

WARNING

This appliance is intended for indoor use only.

WARNING

DO NOT operate appliance unless all panels and access covers are attached correctly.

WARNING

It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.

WARNING

There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.

WARNING

DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.

WARNING

DO NOT use an open flame to check for gas leaks!

WARNING

If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.

WARNING

Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.

ii L20-294, R1 (05/11)

PG14D: Floor Model Gas Pasta Cooker TABLE OF CONTENTS

1. INSTALLATION......................................................................................1

1.1. CHECKING YOUR NEW APPLIANCE..........................................................................................1

1.2. INSTALLATION CLEARANCES...................................................................................................2

1.3. LEG/CASTER INSTALLATION AND LEVELING.........................................................................3

1.4. PLUMBING CONNECTIONS.........................................................................................................4

1.4.1. WATER INLET CONNECTIONS.............................................................................................4

1.4.2. DRAIN CONNECTIONS..........................................................................................................4

1.5. GAS CONNECTION.......................................................................................................................5

1.5.1. QUICK DISCONNECT CONNECTION...................................................................................5

1.5.2. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING ......................................................5

1.6. ELECTRICAL CONNECTIONS.....................................................................................................6

1.7. VENTILATION AND FIRE SAFETY SYSTEMS............................................................................7

1.8. INSPECTION..................................................................................................................................8

1.9. INITIAL ADJUSTMENTS...............................................................................................................9

1.9.1. FILLING THE APPLIANCE .....................................................................................................9

1.9.2. LIGHTING INSTRUCTIONS ...................................................................................................9

1.9.3. PILOT FLAME ADJUSTMENT..............................................................................................10

1.9.4. MAIN BURNER SYSTEM ADJUSTMENT............................................................................11

1.10. INITIAL CLEANING..................................................................................................................13

2. OPERATION.........................................................................................14

2.1. OPERATIONAL FEATURES.......................................................................................................14

2.2. FILLING THE APPLIANCE..........................................................................................................16

2.2.1. FILLING THE COOKER TANK .............................................................................................16

2.2.2. FILLING THE RINSE TANK..................................................................................................16

2.3. APPLIANCE START UP..............................................................................................................16

2.4. COOKING.....................................................................................................................................17

2.4.1. SIMMER MODE ....................................................................................................................17

2.4.2. BOIL MODE...........................................................................................................................17

iii

TABLE OF CONTENTS

2.4.3. TIMER OPERATION.............................................................................................................17

2.4.4. BASKET LIFT OPERATION..................................................................................................17

2.4.5. ADDITIONAL CONTROLLER FUNCTIONS.........................................................................17

2.4.6. COOKING TIPS.....................................................................................................................18

2.5. APPLIANCE SHUTDOWN...........................................................................................................18

2.5.1. STANDBY MODE..................................................................................................................18

2.5.2. COMPLETE SHUTDOWN ....................................................................................................18

3. PREVENTATIVE MAINTENANCE.......................................................19

3.1. DAILY PREVENTATIVE MAINTENANCE ..................................................................................19

3.1.1. APPLIANCE INSPECTION...................................................................................................19

3.1.2. CLEANING THE COOK TANK (RINSE TANK IF EQUIPPED) ............................................19

3.1.3. CLEANING THE CABINET...................................................................................................19

3.2. MONTHLY PREVENTATIVE MAINTENANCE ...........................................................................20

3.2.1. DELIMING.............................................................................................................................20

3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION............................20

3.3.1. TEMPERATURE PROBE & HIGH LIMIT PROBE................................................................20

3.3.2. CONTROLLER......................................................................................................................20

3.3.3. CONTROL BOX & ELECTRICAL COMPONENTS...............................................................20

3.3.4. TANK.....................................................................................................................................21

3.3.5. DRAIN SYSTEM ...................................................................................................................21

3.3.6. GAS COMBUSTION SYSTEM..............................................................................................21

3.4. VENTILATION HOOD..................................................................................................................21

4. TROUBLESHOOTING .........................................................................22

4.1. POWER FAILURE........................................................................................................................22

4.2. HIGH TEMPERATURE LIMIT......................................................................................................22

4.3. DRAIN VALVE INTERLOCK.......................................................................................................22

4.4. TROUBLESHOOTING CHART ...................................................................................................23

4.5. CONTROLLER WARNING DISPLAYS.......................................................................................23

iv L20-294, R1 (05/11)

PG14D: Floor Model Gas Pasta Cooker INSTALLATION

1. INSTALLATION

1.1. CHECKING YOUR NEW APPLIANCE

Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed. Refer to the table below to identify which accessories should be included with your appliance.

Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased. Write this information on the front cover of this manual for future reference.

If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes.

Accessories

# Description PG14D RS14D 1 Basket Hanger Standard Standard 2 Tube Rack Standard N/A 3 Drain Cleanout Rod Standard 4 Small Bulk Pasta Basket Optional Optional 5 Large Bulk Pasta Basket Optional Optional 6 Small Round Pasta Basket Optional Optional 7 Large Round Pasta Basket Optional Optional 8 Oblong Pasta Basket Optional Optional 9 Portion Cups with Rack Optional Optional

INSTALLATION

WARNING DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.

1.2. INSTALLATION CLEARANCES

The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.

Combustible Construction Non Combustible Construction

Inches (centimeters) Inches (centimeters)

Back Sides Counter

In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.

DO NOT obstruct the flow of ventilation, or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component v entilation. Ensure that you meet the minimum clearance requirements specified in this manual.

6.0" (15.24cm) 0.0" (0.0cm)

6.0" (15.24cm) 6.0" (15.24cm)

WARNING

WARNING DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may cause a flash fire.

CAUTION To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.

2 L20-294, R1 (05/11)

PG14D: Floor Model Gas Pasta Cooker INSTALLATION

1.3. LEG/CASTER INSTALLATION AND LEVELING

When you receive your appliance it is completely assembled with the possible exception of the legs (or casters). This appliance must be installed with legs or casters; it cannot be curb mounted. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The legs/casters must be installed before connecting the appliance to the gas supply. The legs provide the necessary height to meet sanitation requirements and assure adequate air supply to the combustion system. Use the following procedure

Required tools: 7/16 “ wrench and socket and a large pair of water pump pliers.

1. Lay the appliance on its back, being careful not to damage the splash back by pulling on it. Protect the outside of the appliance with cardboard or a drop cloth when laying it down.

2. Attach each leg/caster with the hex head screws and nuts supplied. Each leg/caster requires four ¼-20 x 5/8” hex head screws and nuts. Insure that all screws are tight.

3. Mount the screws from the inside of the appliance with the nut on the outside (bottom) of the appliance. The nuts have lock washers attached to them, therefore it is not necessary to use separate lock washers.

4. When all four legs/casters are securely mounted, stand the unit up, being careful not to put too much weight on any one leg. Adjust the height and level the appliance by adjusting the leveling devices (B) with water pump pliers. On casters, loosen 2 screws (A) before leveling, make your height adjustments, then retighten.

WARNING

This appliance must be installed with the legs or casters provided by the manufacturer.

WARNING DO NOT install legs or casters, or perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.

INSTALLATION

1.4. PLUMBING CONNECTIONS

The plumbing installation should be done by a licensed plumber and must comply with local and national codes.

1.4.1. WATER INLET CONNECTIONS If a faucet or water fill option is equipped on your appliance connections to a potable water supply will be required. If a single water connection is required it is recommended that the appliance is connected to hot water supply. This will greatly decrease the time it takes for the appliance to reach operating temperature. Prior to installation, a water treatment specialist should inspect the water supply. Water hardness should contain no more then 2.0 grains/gallon. The pH level should be between 6.5 and 8.0. These conditions can be obtained with the use of a properly maintained water softener. The incoming water pressure should be between 20 psi (1.38 bars) to 60 psi (4.14 bars). For higher water pressures, a high-pressure regulator must be installed to inlet plumbing to avoid damage caused by water hammer. The maximum allowable incoming water temperature is 180°F (82°C). Have your water tested and record the measured values below.

WARNING When water is at a high temperature and high pressure, excessive splashing of hot water may occur that could result in injury.

Water Quality Checklist

Measured Range OK Temperature 180°F (82°C) Max. Hardness 2.0 Grains/Gal. Max. pH 6.5 to 8.0 Pressure 20 psi to 60 psi

1.4.2. DRAIN CONNECTIONS Each tank has a drain that can be inserted into a drainage system. Each tank also has an overflow line. The overflow connection is after the drain valve to provide an unobstructed overflow path. The drain and overflow line for each tank is connected together to form a common drain line.

4 L20-294, R1 (05/11)

PG14D: Floor Model Gas Pasta Cooker INSTALLATION

1.5. GAS CONNECTION

Your appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas flow. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANS Z223.1 and NFPA 54 (latest editions). In Canada, install the appliance in accordance with CSA B149.1 or .2 and local codes. Gas line sizing requirements can be determined by a qualified installation professional, your local gas company or by referring to the National Gas Fuel Code, Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance. A properly sized and installed gas line will deliver a supply pressure between 7.0” W.C. (17.4mbars, 1.74kPa) and 10.0”W.C. (24.9mbars, 2.49kPa) natural gas or between 11.0”W.C. (27.4mbars, 2.74kPa) and 13.0” W.C. (32.4mbars, 3.25kPa) propane to all appliances connected to the supply line, operating simultaneously at full demand. The pressure at the gas valve shall not exceed ½ PSI.

Each appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is intended to operate is stamped on the data plate, which is attached to the inside of the door.

WARNING NEVER supply the appliance with a gas other than the one that is indicated on the data plate. Using the incorrect gas type will cause improper operation and could result in serious injury or death. If you need to convert the appliance to another type of fuel, contact the dealer

ou purchased it from.

NOTICE NEVER use an adapter to make a smaller gas supply line fit the appliance connection. This may not allow proper gas flow for optimum burner operation, resulting in poor performance and improper operation.

1.5.1. QUICK DISCONNECT CONNECTION Gas appliances equipped with casters must be installed with connectors that comply with the Standard for Movable Gas Appliances, ANSI Z21.69 • CSA 6.16 latest edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z21.41 • CSA 6.9 latest edition. When installing a quick disconnect you must also install adequate means for limiting the movement of the appliance without depending on the connector and quick-disconnect device or it’s associated piping to limit the movement of the appliance. The restraining device should be attached to the appliance on the back panel.

1.5.2. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a pressure greater than ½ PISG (3.45 kPa), insure that that appliance is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than ½ PSIG (3.45 kPa), the appliance can be connected during the test, but the unit’s gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure is applied.

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