Pitco Frialator Fryer SE, Electric Fryer, Fryer SEH User Manual

Installation and Operation Manual
For Electric Fryers
Covering Models
SE, SEH Series
ENGLISH
Pitco Frialator, Inc., P.O. Box 501, Jct I-89 & I-93 Concord, NH 03302-0501 • 509 Route 3A, Bow, NH 03304
(800) 258-3708 • (603) 225-6684 • FAX (603) 225-8497
L20-246 Rev 0 (01/03)
WARNING! FIRE HAZARD
THE OIL LEVEL SHOULD NOT FALL BELOW THE MINIMUM INDICATED LEVEL AT ANY
TIME. THE USE OF OLD OIL CAN BE DANGEROUS AS IT WILL HAVE A REDUCED FLASH-
POINT AND BE MORE PRONE TO SURGE BOILING.
WARNING
INSTALLATION AND ALL CONNECTIONS MUST BE MADE ACCORDING TO NATIONAL
AND LOCAL REGULATIONS AND CODES IN FORCE.
WARNING
A COUNTRY APPROVED ALL POLE CIRCUIT BREAKER WITH A MINIMUM OPEN CON-
TACT GAP OF 3mm MUST BE USED FOR PROPER INSTALLATION.
WARNING
THE FRYER IS NOT JET STREAM APPROVED. DO NOT CLEAN THE APPLIANCE WITH A
WATER JET.
NOTICE
INSTALLATION SHOULD ONLY BE DONE BY A COMPETENT SERVICE TECHNICIAN. THE
MODEL & SERIAL NUMBER, AND ELECTRICAL REQUIREMENTS STAMPED INTO THE
DATA PLATE, LOCATED ON THE INSIDE PANEL OF THE DOOR.
NOTICE
THIS APPLIANCE IS INTENDED FOR PROFESSIONAL USE ONLY, AND AS SUCH,
SHOULD BE OPERATED BY FULLY TRAINED PERSONNEL.
NOTICE
IT IS RECOMMENDED THAT THIS MACHINE BE INSPECTED BY A QUALIFIED TECHNI-
CIAN ON A YEARLY BASIS.
WARNING
THE POWER SUPPLY MUST BE DISCONNECTED SERVICING OR CLEANING THE UNIT.
WARNING
SHORTENING, WHEN IT IS AT OPERATING TEMPERATURES, IS VERY HOT AND
DANGEROUS! USE EXTREME CAUTION WHEN HANDLING! USE PROPER PROTEC-
TIVE GEAR SUCH AS INSULATED GLOVES, APRONS, FACE SHIELD, AND SLEEVES WHEN HANDLING HOT SHORTENING. DO NOT ATTEMPT TO MOVE MACHINE THAT HAS HOT OIL IN IT. ALLOW TO COOL TO ROOM TEMPERATURE OR DRAIN THE OIL
INTO A SUITABLE CONTAINER BEFORE MOVING THE FRYER.
WARRANTY STATEMENT
Pitco Frialator, Inc. makes the following limited war­ranties to the original purchaser only for this equip­ment and replacement parts:
FOR YOUR SAFETY:
DO NOT STORE OR USE GASOLINE OR
OTHER FLAMMABLE VAPORS AND
LIQUIDS IN THE VICINITY OF THIS OR
ANY OTHER APPLIANCE.
1. WARRANTY PROVISIONS - FRYERS A. Pitco Frialator, Inc. warrants all parts, with
the exception of the frypot, elements and computer for 1 year after the date of installa­tion of the fryer.
B. If any parts become defective during the first
year after the installation date, Pitco Friala­tor will also pay for the labor, freight and travel costs involved in replacing said part.
2. WARRANTY PROVISIONS - FRYPOTS A. If a frypot develops a leak due to a defect in
material or workmanship within the first 10 years after installation, Pitco Frialator, Inc. will either weld or replace, at its discretion, the frypot.
B. The customer will be responsible for all
freight, labor and travel charges for this re­pair.
3. WARRANTY PROVISIONS - COMPUTER A. Pitco Frialator, Inc. will warrant the Intelli-
fry Computer from defects in material or workmanship for a period of two years.
B. If the computer is found to be defective dur-
ing the first 2 years after the installation date, Pitco Frialator Inc. will also pay for the la­bor, freight and travel costs involved in re­placing said part.
WARNING:
IMPROPER INSTALLATION, ADJUST-
MENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ
THE INSTALLATION, OPERATING AND
MAINTENANCE MANUALS THOR-
OUGHLY BEFORE INSTALLING OR SER-
VICING THIS EQUIPMENT.
WARNING:
This machine is intended to be hard wired
when installed in its final location.
WARNING:
If a manufacturer supplied cord is damaged, it
must be replaced by the manufacturer or its
service agent or a similarly qualified person in
order to avoid a hazard.
Retain this manual for future reference.
ENGLISH
4. WARRANTY PROVISIONS - ELEMENTS A. Pitco Frialator, Inc. will warrant the Electric
Elements from defects in material or work­manship for a period of 3 years.
B. The customer will be responsible for all
freight, labor and travel charges for this re­pair.
L20-246 Rev 0 (12/01)
INSTALLATION INSTRUCTIONS
tion, maintenance and servicing.
CAUTION:
This equipment is manufactured for the use on a particular voltage and phase which is specified on the rating plate located on the inside of the door.
When your fryers arrive, inspect carefully noting any damage on the freight bill. If concealed damage is found after you have accepted the equipment, report it to the carrier immediately as all claims must be filled within 15 days of the receipt of the shipment. Also, be sure to keep all packing materials as these will be necessary to make any claim.
Follow these installation instructions care­fully. A proper installation is important for the operation of the fryers.
All installations must conform to all local and national codes.
Wiring diagram(s) are located in the back of
the service manual and inside the fryers.
Regular cleaning of this equipment, as well as the hood, is an important part of proper mainte­nance.
Once the fryers are in place:
Leveling the fryers will help ensure proper operation. To level the fryers loosen the two set screws on the caster stem. Rotate the collar of the caster to raise or lower the height of the unit. Tighten set screws to lock the adjustment. Casters should be adjusted so that the fryers are level and at the correct height under the hood system.
Do not block the area around the casters and under the fryers. Contact the Authorized Pitco Frialator representative for any service related problems. Routine maintenance may be performed by qualified personnel.
The duct system, the hood system and the fryers must be cleaned on a regular basis and must be kept clear of any grease build up.
Ventilation:
A proper ventilation system is also an impor­tant part of the installation.
Clearances:
Minimum clearance of 6" (15cm) must be maintained from combustible construction on each side and the rear of the equipment. This equipment may be installed on combustible floors.
Maintain a minimum of 24"(61cm) clearance in front of the fryer to provide for proper opera-
1
EQUIPMENT SET UP AND SHUT DOWN PROCEDURES
NOTE: Should you experience a power failure, your
fryers will shut off automatically. Once the power
has been restored, press the
key to turn the fryer
NOTE: It is recommended that melt cycle be used . This will extend the shortening life. In melt cycle the shortening turns from solid to liquid gradually through short, controlled bursts of heat. Once the predetermined temperature has been reached, the unit will exit the melt cycle and go to normal operation.
back ON. If the machine is being filtered, close the RED return valve so that the filter does not run if the machine is left unattended. Do not attempt to restart the fryers until the power is restored.
Filling the fryer with oil:
It is very important to make sure the oil level is correct before attempting to heat shortening in your Pitco fryer.
Liquid shortening can be poured directly into the fry tank until the correct level has been reached. This is indicated by a line on the right hand side of the inside of the tank.
NOTE: The “COLD” level is considered to be the “MINIMUM” oil level and the “HOT” level is con­sidered to be the “MAXIMUM” oil level.
For solid shortening, the shortening must be cut into small blocks about 1" (2.54 Cm) in size. These small blocks must be placed under and around the heating elements.
The fryer can now be turned ON.
Make sure that the shortening is at the proper level after cooking temperature has been reached. It may be necessary to add shortening to maintain the proper level.
NOTE: When adding solid shortening to an empty fry tank, first remove the baskets and support racks and fill the bottom of the tank with shortening, con­tinue to pack the remaining shortening into the tank. Place the basket support rack on top of the shorten­ing before turning the unit ON. For liquid shortening fill to the level lines indicated on the side of the tank.
NOTE: Maximum cooking load is not to exceed 3lbs (6.6kg) per basket.
CAUTION:
Excessive loading or loading of over-wet food can cause surge boiling.
Shut Down:
Press the corresponding key to turn the
fryer OFF. The Computer display will go blank and all heating functions will cease.
ENGLISH
Set-Up:
NOTE: Please read the Operating instructions thor-
oughly before attempting to operate this equipment.
Press the
computer, or the right key for the right side
and the left key for the left side of a split vat
computer to turn the unit ON.
The computer display will light and the heating elements will begin to heat and will be controlled by the computer/controller.
key on either side of the full vat
2
NOTE: When the fryer is not being used, place the cover over the fry tank. (The covers are optional and do not come with fryer unless ordered)
L20-246 Rev 0 (12/01)
FILTER PROCEDURES FOR FLAT PAPER FILTER SYSTEMS
return valve to the tank you are filtering. This will start the pump and return the oil to the bottom of the fry tank.
NOTE
When working with hot oil ALWAYS wear oil
proof, insulated gloves.
WARNING
NEVER - Run the filter system without a filter
bag/paper.
NEVER - Empty the oil from the fryer before
turning OFF the fryer burners.
NEVER - Store the Filter Unit anywhere other
than in the fryer filter cavity.
a. Slide the filter pan out. Carefully remove
filtered residue off the filter media. Examine the filter media for clogged or torn areas. Refer to filter media replacement instructions following this section. Reinstall the pan.
b. Turn the fryer that is to be filtered OFF (See
Standby Shutdown). Remove the baskets from the fryer tank(s). Use the clean out brush to lift out the tube screens.
c. Check the pickup tube screen by unscrewing
the cap counterclockwise. Any debris should be cleaned from the screen before using the filter system. Reinstall the screen by scewing the cap back on clockwise. Do not over­tighten.
f. When bubbles are seen coming out of the oil
return spout, close the red handled valve to turn the pump off. If necessary add more oil to the tank to return the oil level to the fill mark. The fryer is now ready for use.
DRAINING A TANK
The filter system is also used to drain the fryers. You
0
will need a container capable of holding 400
F oil and
protective gloves.
a. Rotate the drain down spout so that it ex-
tends in the container that you want to drain the shortening into.
b. Open the green handled drain valve for the
tank to be drained. The oil will drain into the container you have chosen. When the con­tainer is full or the fry tank is empty, close the green handled drain valve. If the con­tainer was full repeat this step until fryer tank is empty.
c. Once tank is completely empty add new
shortenning and follow fryer start up proce­dures.
WARNING
The power supply must be disconnected before
servicing or cleaning the appliance.
c. Slowly open the green handled drain valve
for the tank being filtered. If necessary use the clean-brush to clear the crumbs from the drain. Use the brush to clean the sides of the tank as the oil drains.
WARNING
This filter pan is only large enough to hold the
contents of one (1) tank at once, during the
filter process.
e. When the tank is empty, close the green
handled drain valve. Open the red handled
Preparing the filter for use:
· Slide drawer forward until it stops.
· Grasp the Left and Right handles of the Paper Retaining Frame and lift upward to remove it.
· Remove the filter paper or pad by folding the edges inward so that the debris is collected.
· Lift the Paper Support Screen out of the pan.
· The Pan, Paper Support Screen and Paper Retain­ing Frame can now be cleaned.
NOTE: Be sure that the filter pan is free of any debris which could cause the paper and hold down ring not to seat properly.
3
· Place the Paper Support Screen in the bottom of the pan.
· Place filter Paper or Pad over screen making sure that there is an equal amount of excess paper on each side.
· Place the Retaining Frame on the paper or pad making sure that all edges are being pressed down evenly.
· Slide filter drawer back under fryer making sure that the oil return pipe locates into its mating connection.
CAUTION:
Be careful when using the clean out rod.
Damage to the drain valve may result.
WARNING:
Hot shortening can cause severe injury.
Take care when filtering or disposing of
hot shortening. Protective gear such as
gloves, apron, face shield and sleeves
should be worn.
ENGLISH
Allow all of the shortening to return to the tank. Bubbles will be produced in the vat when all the shortening has been returned. This means that the return lines have been cleared.
· Close the RED Return Valve, by pushing upward on the Red Return Valve Handle. This will turn the pump off.
· Press the key and the Display will show
“OFF”.
· Allow the Drain and Return lines to drain for at least 5 minutes before removing filter pan to re­duce dripping.
Your machine is now ready to use.
4
L20-246 Rev 0 (12/01)
FILTER PROCEDURES FOR ENVELOPE PAPER FILTER SYSTEMS
NOTE
When working with hot oil ALWAYS wear
oil-proof, insulated gloves.
WARNING NEVER • Run the filter system without a filter bag/paper.
WARNING
This filter pan is only large enough to hold the
contents of one (1) tank at once, during the
filter process.
g. When the tank is empty, close the green handled
drain valve. Open the red handled return valve to the tank you are filtering. This will start the pump and return the oil to the bottom of the fry tank.
NEVER • Empty the oil from the fryer before turning OFF the fryer burners.
NEVER • Store the UFM Filter Unit anywhere other than in the fryer filter cavity.
a. Slide the filter pan out. Carefully remove
filtered residue off the filter media. Examine the filter media for clogged or torn areas. Refer to filter media replacement instructions following this section. Reinstall the pan.
b. Turn the fryer that is to be filtered OFF (See
Standby Shutdown). Remove the baskets from the fryer tank(s). Use the clean out brush to lift out the tube screens. If there are excess crumbs in the fryer tank, remove them with the crumb scoop.
c. If you have replaced the filter media or
remove crumbs and debris, sprinkle Precoat Filter Aid on the filter paper.
d. Check the drain spout to ensure that it is in
the drain tower and over the filter pan open­ing.
e. Slowly open the green handled drain valve
for the tank being filtered. If necessary use the clean-brush to clear the crumbs from the drain. Use the brush to clean the sides of the tank as the oil drains.
f. Slowly open the green handled drain valve
for the tank being filtered. If necessary use the clean-brush to clear the crumbs from the drain. Use the brush to clean the sides of the tank as the oil drains.
h. When bubbles are seen coming out of the oil
return spout, close the red handled valve to turn the pump off. If necessary add more oil to the tank to return the oil level to the fill mark. The fryer is now ready for use.
DRAINING A TANK
The filter system is also used to drain the fryers. You will need a container capable of holding 4000F oil and protec­tive gloves.
a. Rotate the drain down spout so that it extends in
the container that you want to drain the shorten­ing into.
b. Open the green handled drain valve for the tank
to be drained. The oil will drain into the con­tainer you have chosen. When the container is full or the fry tank is empty, close the green handled drain valve. If the container was full repeat this step until fryer tank is empty.
c. Once tank is completely empty add new
shortenning and follow fryer start up proce­dures.
WARNING
The power supply must be disconnected before servicing or cleaning the appliance.
FILTER MEDIA REPLACEMENT
The filter module stores neatly under the fryer when not in use. The unit is very easy to use and allows for quick installation and filtration, even under the busiest condi­tions. Follow the procedures below to change the filter media.
WARNING At operating temperature, the shortening in the fryer may be hotter than 375°F (190°C). This hot, melted shortening will cause severe burns. Do not let the hot shortening touch your skin or clothing. Always wear insu­lated oil-proof gloves when working on the filter system. It will be easier and safer if the filter assembly has cooled to room tem­perature before handling any filter parts.
a. With the filter pan empty of oil, remove the
filter media by grasping the filter pan handle and gently pull the assembly toward the front of the fryer.
b. Separate the filter pickup tube from the filter
pickup screen assembly by pulling up on the pickup tube just above where it connects to the pickup screen assembly. Lift pickup tube and swing it to the left, until it rests on the left hand side of the filter pan.
h. Fold the open end of the bag in two folds.
The first fold should be approximately 1 inch from the end and the second should be over the edge of the rack assembly.
i. Slide the clip screen over the folded end of
the filter paper. Ensure the opening of the clip screen goes over the pick up tube connection. Screw the suction tube con­nection onto the threaded connection.
ENGLISH
j. Place the filter pickup assembly into the
filter pan and slide the filter pan assembly back into the fryer cabinet.
k. Filter unit is now ready for use.
c. Grab filter screen pickup assembly lift
handles and carry it to a trash barrel and shake off heavy discard any debris that may be built upon the top of the assembly.
d. Unscrew the filter paper clip bracket from
the filter paper support screen and slide the filter paper support screen out of the filter paper clip bracket.
e. Remove filter paper support screen from the
filter envelope.
f. All of the filter pick up assembly parts can be
washed in a dish washer or a pot sink. Flush out the suction tube assembly with hot water. After cleaning, it is very important to thor­oughly dry the parts before reassembling. Water and oil do not mix. Water in hot oil will cause the oil to splatter.
g. Start reassembling the filter pick up assembly
by sliding the new filter paper on to the filter paper support rack. Ensure that the hole in the filter paper goes over the pick up tube assembly threaded connector.
L20-246 Rev 0 (12/01)
MULTIPLE LEVEL
CO
MPUTER
PROGRAMMING INSTRUCTIONS
POWER ON/OFF KEY POWER ON/OFF KEY
PROGRAM KEY
TIME KEYTEMPERATURE KEY
PRODUCT KEYS
TO CHECK ACTUAL TEMP.
TO CHECK SET TEMP.
TO CHECK COOK, SHAKE, AND HOLD TIMES THEN THE PRODUCT KEY DESIRED
NOTE: THE TIMES WILL BE DISPLAYED IN SEQUENCE PAUSING MOMEN­TARILY ON EACH TIME AND THEN RETURN TO COOK MODE.
TO ENTER BOIL MODE
CHECKING THE REMAINING TIME WHEN USING MULTIPLE TIMERS
TO VIEW REMAINING TIME ON ANY FUNCTION KEYS WHEN MULTIPLE TIMERS ARE COUNTING IS AS FOLLOWS:
PRESS THEN PRESS FUNCTION KEY OF ANY NON DISPLAYED ACTIVE TIMERS YOU WANT TO VIEW
enter ( if using ºC mode) when last digit of
temperature is entered, boil mode will start automatically. You must turn off both fryers to exit Boil mode.
After 5 secs. machine will return to run mode.
After 5 secs. machine will return to run mode.
FIRST LEVEL PROGRAMMING
USING AND ENTERING FIRST LEVEL PROGRAMMING AND PROGRAMMING FUNCTION KEYS
Press the key (display shows ), then enter pass word if needed.
"PROGRAM"
If you are unable to remember the set pass word use (6684).
TO PROGRAM SINGLE OR DUAL TANK COMPUTER SET TEMP LEFT SIDE
TO PROGRAM DUAL TANK COMPUTER SET TEMP RIGHT SIDE
TO SAVE OR EXIT
TO SET
TO SET
TO SET
TO SAVE OR EXIT
ENTER DESIRED TEMP.
COOK TIME AND A PRODUCT KEY THEN ENTER TIME
SHAKE TIME ENTER TIME
HOLD TIME ENTER TIME AND
5
Loading...
+ 22 hidden pages