Pitco Frialator E7, E7B, E14, E14B, E14X General Manual

...

Installation, Operation, and Maintenance

Manual

For Electric Fryers With Options

Including Built-in and UFM (Spacefighter)

Filter Systems

Covering Models

E7, E7B, E14, E14B, E14X, E18, & E18B

NOTICES

There are three different types of notices that you should be familiar with, a NOTICE, CAUTION, and WARNING. A NOTICE is a special note used to call attention to a particularly important point. CAUTION is used to point out a procedure or operation which may cause equipment damage. The WARNING notice is the most important of the three because it warns of an operation that may cause personal injury. Please familiarize yourself with your new cooker before operating it and heed the notices throughout this manual. The WARNINGS are listed below and on the following page for your review prior to operating the unit.

FOR YOUR SAFETY DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.

WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance thoroughly before installing or servicing this equipment.

THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE

SAFETY SAFETY SAFETY SAFETY SAFETY

The fryer must be electrically grounded in accordance with local codes. If local codes do not apply follow the requirements of National Code ANSI/ NFPA70-1990

Before proceeding with installation, ensure that the switch(s) marked OFF-ONSTART are in the OFF position. Also ensure that all the circuit breakers for the appliance(s) are OPEN or OFF. NEVER connect the fryer with power applied to the power lines. Some appliances have more than one power supply. Make sure they are ALL disconnected.

The heating elements MUST be covered with water or oil before they are turned on. NEVER turn on the fryer unless the elements are covered by at least one inch of liquid.

Never melt blocks of shortening on top of the heating elements. This will cause a fire, and void your warranty.

Water and shortening DO NOT mix. Keep liquids away from hot shortening. Dropping liquid frozen food into the hot shortening will cause violent boiling.

At operating temperature the shortening temperature will be greater than 300°F. Extreme care should be used when filtering operating temperature shortening to avoid personnel injury.

It will be easier and safer if the filter assembly has cooled to room temperature before handling any filter parts.

All power supplies must be disconnected before servicing or cleaning the appliance. Some appliances have more than one power supply. Make sure they are ALL disconnected.

SAFETY SAFETY SAFETY SAFETY SAFETY

DANGER - HIGH VOLTAGE PRESENT

The fuses for the fryer's heating elements and controls are located inside the entrance box. Extreme care must be taken when opening the entrance box. NEVER remove the entrance box cover unless all power to the appliance has been disconnected.

SAFETY SAFETY SAFETY SAFETY SAFETY

Table of Contents

Section Title Page

Safety Notice Table of Contents i-iii List of Tables and Figures iv Chapter 1: General Information and Installation 1-1 11 WHICH FRYER DO I HAVE? 1-1 12 CHECKING YOUR NEW FRYER 1-2 121 Check Your Order 1-2 13 ASSEMBLY AND LEVELING 1-3 131 Leg/Caster Installation and Adjustment 1-3 132 Assembling multi fryer 1-3 133 Basket Lift Access 1-4 14 INSTALLATION 1-4 141 Installation Clearances 1-4 142 CO² Fire System 1-4 143 Electrical Connection 1-5 144 Ventilation and Fire Safety Systems 1-8 15 INITIAL ADJUSTMENTS 1-9 151 Visual Checks 1-9 152 Initial Cleaning 1-10 153 Thermostat Calibration Check - Backup Thermostat Only 1-11 Chapter 2: Operating Instructions 2-1 21 FILLING THE FRYER 2-1 211 Filling the Fryer With Liquid Shortening 2-1 212 Filling the Fryer With Solid Shortening 2-1 22 OPERATING INSTRUCTIONS - WITHOUT COMPUTER 2-2 221 Fryer Start-Up 2-2 222 Automatic Basket Lifts (Opional) 2-3 223 Fryer Shutdown 2-3 23 OPERATING INSTRUCTIONS - WITH A COMPUTER 2-4 231 Fryer Start-Up 2-4 232 Product Selection 2-4 233 Shutdown 2-4 234 Power Failure 2-4 24 THE INTELLIFRY COMPUTER 2-5 241 Checking the Temperature functions and Cooking Times 2-6 242

Programming Cook Time, Shake Time and Hold Times

2-6

Table of Contents (Continued)

Section Title Page

2.4.3 Programming Cooking Temperature ....................................…............................. 2-7

2.4.4 Level 2 Programming ...........................................................…............................. 2-7

2.5 THE DIGITAL CONTROL ........................................................…............................. 2-8

2.5.1 Operating the Digital control...................................................…........................... 2-8

2.5.2 Programming the Digital control.............................................…........................... 2-9

2.6 SHORTENING FILTER PROCEDURES ......................................…........................ 2-10

2.6.1 General Filter Hints ...................................................................…....................... 2-12

2.6.2 Filter Procedures........................................................................…........................ 2-13

2.6.3 Using The UFM Module as a Portable Filter ................................…................... 2-15

2.7 DAILY CLEANING ............................................................................…................... 2-16

CHAPTER 3: Owner Maintenance and Adjustments ...................................…........................ 3-1

3.1 FILTER MEDIA REPLACEMENT .....................................................…................... 3-1

3.1.1 UFM Filter System ............................................................................…................ 3-1

3.1.2 Built-in Filter System .......................................................................…................. 3-4

3.2 WEEKLY FRYER CLEANING (BOIL OUT) ........................................…............... 3-8

3.3 INSTALLING THE OPTIONAL FLUSH HOSE................................….................... 3-9

3.4 BASKET LIFT LUBRICATION .........................................................…................... 3-9

3.5 CHECKING AND REPLACING FUSES .................................................….............. 3-9

3.6 TROUBLESHOOTING .....................................................…..................................... 3-11

3.6.1 Fryer Troubleshooting - Without a Computer....................…............................... 3-11

3.6.2 Fryer Troubleshooting - With a Computer ......................…................................. 3-16

3.6.3 Built-in Filter Troubleshooting ........................................…................................ 3-18

3.6.4 UFM Filter Troubleshooting .............................................…............................... ….. 3-20

List of Tables and Figures

Table Title Page

1-1 Fryer Model Information ..........................................................……............................. 1-1

1-2 Electrical Requirements for Various Models ...........................…................................. 1-6

1-3 Ventilation and Fire Safety References ....................................…................................. 1-8

Figure Title Page

1-1 Filter Tools and Accessories................................................................….................…1-2

1-2 Inside View of Fryer Tank..................................................................…..................... 1-9

1-3 Pilot Assembly, Flame Adjustment......................................................................……1-11

1-4 Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters...........…… 1-12

1-5 Main Burner Conditions ........................................................................................…..1-14

1-6 Air Collar ............................................................................................................…….1-15

2-1 Fryer Illustrating Filter Components ....................................................................….. 2-10

2-2 Filter Tools and Accessories.................................................................................……2-11

3-1 UFM Filter Module ..............................................................................................…... 3-2

3-2 Built-in Filter System ..........................................................................................….... 3-6

3-3 Fryer Showing Built-in Filter System Components ............................................….... 3-7

iii

Chapter 1: General Information and Installation

Congratulations on the purchase of your new Pitco Frialator universal electric fryer. This unit will give you many years of reliable service if you follow the simple operation and maintenance procedures in this manual. Contained in this manual are the general installation, operation, and maintenance procedures for the universal electric fryer models E7, E7B, E14, E14B, E14X, El 8, & E 18B. This information covers both the units with built-in filters and the Under Fryer Manual (UFM) filters.

1.1 WHICH FRYER DO I HAVE? All models come standard with solid state temperatures controls, automatic melt cycle controller, and built in

safety devices. In addition to these features additional features and options are available, each with its own model number. To find out which model you have look at the identification plate inside the door. This plate has a lot of useful information, but to identify which fryer you have, look at the model number block. The model number identifies which fryer and what features you have. A brief description of each model and its features are provided in Table 1-1.

Table 1-1 Fryer Model Information

Model

Number

E14B E14X

E18B

E7B

E14

E18

Description Features

Model 7 is a great space saver. The E7 model can cook up to 40 Ibs. of potatoes per hour and the E7B model can produce up to 45 Ibs. per hour.

All purpose fryer designed to fry a wide range of products. These fryers can produce large quantities of potatoes: E14 up to 75 Ibs per hour; E14B - up to 102 Ibs per hour; and the E14X up to 60 Ibs per hour.

This model is designed for the most demanding frying needs. Available with many options and features to meet any cooking need. The E18 model can produce up to 120 Ibs. of potatoes per hour and the E18B model can produce up to 94 Ibs. of chicken per hour.

Frying Area: 8" X 14" Oil Capacity: 25 Lbs Input Ratings: E7 -7.0KW E7B - 9.0 KW

Frying Area: 14" X 14" Oil Capacity: 40 Lbs Input Rating: E14 -16.5KW E14B - 21.0 KW E14X -13.5 KW

Frying Area:18"X 18" Oil Capacity: E18 -65 Lbs. E18B -100 Lbs. Input Rating: E18 -18.0KW E18B - 24.0 KW

1-1

1.2 CHECKING YOUR NEW FRYER Your new fryer and its filter have been carefully packed in two crates. Every effort has been made to ensure that your fryer will be delivered to you in perfect condition. As you unpack the fryer, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately, because the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased. As you unpack the fryer and its accessories be careful to keep the weight of the fryer evenly distributed. Element Junction Box

CAUTION

To prevent equipment damage, don’t tilt the fryer onto any

Two of its casters of pull the unit by the element junction box.

Locate your Pitco Frialater warranty and fill in the serial number of the fryer and the date received . You will find the serial number on the plate inside the door. Put your warranty card in a safe place for future reference. DO NOT return the card to Pitco Frialator.

1.2.1 Check Your Order

The crate containing the fryer unit will also contain the following:

(2) Fry baskets per fryer

(1) Fry Basket Hanger per fryer (2) Pitco Cleaner Sample {5}

(1) Drain Clean Out Rod {4}

The crate with the filter module (if applicable) also contains the filter tools and accessories shown in Figure 1 -1. These items are very important and MUST be retained for future use. A complete description of each component is contained in the Shortening Filter Procedure in Chapter 2.

(1) Filter Crumb Catch {3}

(1) Precoat Filter Aid {7}

(1) Flush Hos e (Optional) {1}

(25) Filter Sheets {2}

(1) Cleaning Brush (Fryer) {8}

(1) Fryer Crumb Scoop {10}

(1) Filter Crumb Scoop {6}

(1) Precoat Measuring Cup {9}

1-2

1.3 ASSEMBLY AND LEVELING When you receive your fryer it is completely assembled with the possible exception of the legs (or casters).

In some cases, if you have purchased a multi-fryer unit, some simple assembly may be required.

1.3.1 Leg/Caster Installation and Adjustment Installing the legs and leveling the fryer is done with a 7/16" wrench, socket, and a large pair of water pump

pliers. The legs must be installed before connecting the unit to the electric supply. The legs provide the necessary heig ht to meet sanitation requirements. Attach the legs by performing the following procedure.

a. Lay the fryer on its side being careful not to damage the element junction box by pulling on it. Protect the outside of the fryer with cardboard or a drop cloth when laying it down.

b. Attach each leg/caster with the hex head cap screws supplied with the fryer. Each leg/caster requires four 1/4-20 x 5/8" cap screws.

c. Mount the screws from the inside of the fryer with the nut on the outside

of the fryer. The nuts have lock washers attached to them, therefore it is not necessary to use lock washers.

d. When all four legs/casters are mounted, stand the unit up being careful

not to put too much weight on any one leg/caster. Adjust the height and leve l the fryer by turning the leveling devices on the leg/caster with the water pump pliers.

e. On units with casters, move the fryer to the desired location and lock the wheels using the locking devices on the sides of the casters.

1.3.2 Assembling Multi Fryer Systems If you purchased a multi-fryer unit it could be shipped in more than one piece. To assemble the unit follow

the instructions below:

a. Unpack the units and move them close together. Remove the front panels from the fryers.

b. There are three joining strips to be attached to the units to make the units into one system. These

strips are attached in the rear, front, and upper front. Use the screws supplied with your system to attach the strips. Secure them tightly to each unit.

1-3

c. Connect the filter return piping and the drain manifold. If possible test the pipes for leaks before

completing the installation.

d. Replace the front panels to complete the system assembly.

1.3.3 Basket Lift Access

The basket lift mechanisms are installed at the factory and do not need adjustment. If it becomes necessary to gain access to the basket lift motors or linkage, the rear panel of the cooker must be removed. The motors do not require periodic lubrication.

1.4 INSTALLATION Although it is possible for you to install and set up your new fryer, it is STRONGLY recommended that

you have it done by qualified professionals. The professionals that install your new fryer will know the local building codes and ensure that your installation is safe.

1.4.1 Installation Clearances The fryer needs clearance around it for proper and safe operation. These clearances provide adequate

distance to prevent combustible materials from coming in contact with hot fryer surfaces. The clearances shown are for cooker installation in combustible and non-combustible construction.

Combustible Non-Combustible Construction Construction

Back Sides Floor

6" 0" 6" 0"

4-3/4" 4-3/4"

In addition to the clearances required for proper fryer operation, there must be at least 28 inches of isle space in front of the fryer to remove/install the filter pan/module.

1.4.2 CO² Fire System Your new fryer has a CO² tie in that is designed to be electrically connected to the building fire protection

system. The CO² tie in is an electrical connector built into the 24 VAC fryer control system. To connect the fryer to the building fire system, remove the connector jumper.

CAUTION

Do not apply power to this connector. This connection must be used with a normally closed relay type system.

Cut the jumper wire and splice the ends of the wire to the building fire protection system. When this point is broken by the building fire protection system, the fryer will completely shut down. Once shutdown a fire can be quickly extinguished.

1-4

1.4.3 Electrical Connection

The fryer must be electrically grounded in accordance with local codes. If local codes do not apply follow the requirements of National Electrical Code ANSVNFPA 70-1990.

The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC) to install the service. In Canada refer to CSA Standard C22.1 Canadian Electrical Code Part 1 & 2, and local codes. The type of power supplied to the fryer is dependent on the model of the fryer. While the fryers can be configured to accept a variety of electrical power, the heating elements are designed for a particular voltage range.

Your fryer is shipped with the internal wiring connected to support the voltage and phase requirements ordered. You can verify the wiring configuration by comparing the schematic supplied, with the fryer to the wiring arrangement of your fryer. Ta ble 1 -2 provides a list of models and voltage ranges along with the heating element part number for that voltage range. Check the fryer data plate to ensure that the fryer you are installing matches the power to be supplied to it.

CAUTION

Connecting the fryer to the wrong power supply may cause damage to the fryer and will void the warranty.

NOTICE

Fryers with the UFM, Built -in filter, basket lift, or dual power supply options will require a 120 VAC, 15A, single phase, 60Hz electrical service. This service is required for the above options to work. This service is in addition to the fryer's main electrical service.

1-5

Table 1-2 Electrical Requirements for Various Fryer Models

Model

Number

E7B

Voltage &

Phase Arrangement

208 VAC

Single Phase (2 wires and a ground)

208 VAC

Three Phase (3 wires and a ground)

240 VAC

Single Phase (2 wires and a ground)

240 VAC

Three Phase (3 wires and a ground)

480 VAC

Single Phase (2 wires and a ground)

208 VAC

Single Phase (2 wires and a ground)

240 VAC

Single Phase (2 wires and a ground)

480 VAC

Single Phase (2 wires and a ground)

Line Current &

Total Power

33.7 AMPS/Line

7KW

19.4 AMPS/Line 7KW

29.2 AMPS/Line

7KW

16.8 AMPS/Line

7KW

14.6 AMP S/Line

7KW

43.3 AMPS/Line

9KW

37.5 AMPS/Line

9KW

18.8 AMPS/Line

9KW

Heater Element

Part Number

P5046915

PP10599

P5046916

PP10291

P5046960

P5046913

P5046914

P5046917

E14

E14B

208 VAC

Single Phase (2 wires and a ground)

208 VAC

Three Phase (3 wires and a ground)

240 VAC

Single Phase (2 wires and a ground)

240 VAC

Three Phase (3 wires and a ground)

480 VAC

Three Phase (3 wires and a ground)

208 VAC

Single Phase (2 wires and a ground)

208 VAC

Three Phase (3 wires and a ground)

79.4 AMPS/Line

16.5 KW

45.8 AMPS/Line

16.5 KW

68.8 AMPS/Line

16.5 KW

39.7 AMPS/Line

16.5 KW

19.9 AMPS/Line

16.5 KW

101 AMPS/Line

21 KW

58.2 AMPS/Line

21 KW

P5046920

P5046921

P5046919

P5046915

1-6

Table 1-2 Electrical Requirements for Various Fryer Models (Continued)

Model

Number

E14B

E14X

Voltage &

Phase Arrangement

240 VAC

Single Phase (2 wires and a ground)

240 VAC

Three Phase (3 wires and a ground)

480 VAC

Three Phase (3 wires and a ground)

208 VAC

Single Phase (2 wires and a ground)

208 VAC

Three Phase (3 wires and a ground)

240 VAC

Single Phase (2 wires and a ground)

240 VAC

Three Phase (3 wires and a ground)

480 VAC

Three Phase (3 wires and a ground)

Line Current &

Total Power

87.5 AMPS/Line

21 KW

50.5 AMPS/Line

21 KW

25.3 AMPS/Line

21 KW

65 AMPS/Line

13.5 KW

37.4 AMPS/Line

13.5 KW

56.2 AMPS/Line

13.5 KW

32.4 AMPS/Line

13.5 KW

16.2 AMPS/Line

13.5 KW

Heater Element

Part Number

P5046916

P5046960

P5046913

P5046914

P5046917

E18

E18B

208 VAC

Single Phase (2 wires and a ground)

208 VAC

Three Phase (3 wires and a ground)

240 VAC

Single Phase (2 wires and a ground)

240 VAC

Three Phase (3 wires and a ground)

480 VAC

Three Phase (3 wires and a ground)

208 VAC

Single Phase (2 wires and a ground)

208 VAC

Three Phase (3 wires and a ground)

240 VAC

Single Phase (2 wires and a ground)

240 VAC

Three Phase (3 wires and a ground)

86.5 AMPS/Line

18 KW

50 AMPS/Line

18 KW

75 AMPS/Line

18 KW

43.3 AMPS/Line

18 KW

21.7 AMPS/Line

18 KW

115.4 AMPS/Line

24 KW

66.6 AMPS/Line 24 KW

100 AMPS/Line

24 KW

57.7 AMPS/Line 24 KW

P5046901

P5046902

P5046900

P5046903

P5046904

E18B

480 VAC

Three Phase (3 wires and a ground)

1-7

28.9 AMPS/Line 24 KW

P5046952

1.4.4 Ventilation and Fire Safety Systems Your new fryer must have proper ventilation to function safely and properly. It is very important to install a

fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire. Table 1-3 provides a list of reference documents that give additional guidance on ventilation and fire safety systems. This table is not necessarily complete.

Table 1-3 Ventilation and Fire Safety References

Topic Underwriters Laboratory Document

Grease Extractor ANSI/UL 710-1981 ANSI/NFPA 96-1987 Ventilation Hood ANSVUL 705-1984 ANSI/NFPA 96-1987

Filter Unit

Types of Fire Extinguishers and Detection Equipment

CO² ANSI/UL 154-1983 ANSI/NFPA 12-1989 Dry Chemical ANSI/UL 299-1984 ANSI/NFPA 17-1985

Water ANSI/UL 626-1984 ANSI/NFPA 13-1989 Foam

Sprinklers ANSI/UL 199-1982

Smoke Detectors ANSI/UL 268-1981 ANSI/FPA 72B-1986

ANSI/UL 586-1985 ANSI/UL 900-1987

National Fuel Gas Code

Document

ANSI/NFPA 96-1987

ANSI/NFPA 11-1988 ANSI/NFPA 13-1989

ANSI/NFPA 13-1989

Fire Detection Thermostats ANSI/UL 521-1987 ANSI/FPA 72B-1986

1-8

limit) and other fryer tank components to

ensure that the mounting screws are tight and all components are secure. Ensure that the

1.5 INITIAL ADJUSTMENTS

After your fryer has been installed as described in section 1.4, it needs to be checked and adjusted to ensure that it will perform as designed.

1.5.1 Visual Checks

Before you begin filling and adjusting the fryer, perform the following visual checks:

a. After the fryer is in its permanent location, lock the rollers and check the levelness.

Any additional leveling that is necessary can be performed as described in section 1.3.

b. Check the temperature bulbs (thermostat/high-

heating elements are down and in place. Figure 1-2 shows fryer tank components.

1-9

1.5.2 INITIAL CLEANING When the fryer is shipped, many of its parts are covered with a thin coat of high quality shortening for

protection. Before the fryer is ready for cooking, it must be cleaned. This will remove the oil coating and any foreign matter that may have accumulated during storage and shipment. After the fryer has been installed and checked by a qualified professional, clean the fryer as described below.

NOTICE

Since this will be the first time the fryer is turned on since leaving the factory, be observant for any unusual signs of trouble. Any time a new piece of equipment is energized there, will be some odors as new components heat up. This is normal. If odors persist or excessive smoke is seen, TURN OFF the power to the appliance at the service panel. Have a qualified technician check out the unit for the cause.

The heating elements MUST be covered with water or oil before they are turned on. NEVER turn on the fryer unless the main elements are covered by at least one inch of liquid.

All power supplies must be disconnected before servicing or cleaning the appliance. Some appliances have more than one power supply. Make sure they are ALL disconnected.

a. Check the drain valve to ensure that it is closed. Fill the fryer with water to the fill line marked

on the back of the tank.

b. Press the START side of the OFF-ON-START switch and release. The switch will snap back to

the ON position. Switch the Melt Switch to MELT OFF. Set the thermostat to 220°F. The HEATING ON light will be on while the elements are on. Bring the water to a gentle boil.

c. If the fryer is equipped with a Pitco Matic® computer, use the Boil feature to clean the fryer. To

use the Boil feature, open the fryer's front doors and turn the power on by pressing the START side of the OFF-ON-START switch. The switch will snap back to the ON position. On the computer press the HOLD/BOIL switch. The computer will energize the heating elements and bring the water to 190°F.

d. Allow the fryer to heat for 15 minutes. Add Pitco cleaner, stirring to ensure cleaner has dissolved

thoroughly.

1-10

+ 39 hidden pages