Pitco Frialator CRTE Operation Manual

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Installation & Operation Manual
CRTE: Electric Counter Top Rethermalizer
L20-259, rev. 3 (1/06)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
WARNING
DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing this appliance.
WARNING
Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING
Installation and all connections must be made according to national and local regulations and codes in force.
WARNING
A country approved all pole circuit breaker with a minimum open contact gap of 3mm must be used for proper installation. (CE countries)
WARNING
During the warranty period if a customer elects to use a non-original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING
This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable.
WARNING
Adequate means must be provided to LIMIT the movement or this appliance without depending on the electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING
DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
WARNING
If the supplied power cord is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING
The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING
The appliance is NOT jet stream approved. DO NOT clean the applaince with a water jet.
WARNING
DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
WARNING
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.
WARNING
The water level should be maintained at the level line. DO NOT turn the appliance on until the heating elements are fully covered with water at all times. Serious injury could result from hot steam vapors off the heating element.
WARNING
If overflow drain is not equipped or if overflow drain stop is used, do not leave appliance unattended while filling with water. Over filling the appliance can cause serious injuries and damage the equipment.
WARNING
Completely shut the appliance down when the water is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury and heating element damage can occur.
WARNING
This appliance is intended for indoor use only.
WARNING
DO NOT operate appliance unless all panels and access covers are attached correctly.
WARNING
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
i L20-259, rev. 3 (1/06)
CRTE COUNTER TOP RETHERMAILZER TABLE OF CONTENTS
1. INSTALLATION ....................................................................................1
1.1. CHECKING YOUR NEW APPLIANCE..........................................................................................1
1.2. INSTALLATION CLEARANCES ...................................................................................................2
1.3. INSTALLATION TO COUNTER ....................................................................................................2
1.4. DRAINAGE CONNECTIONS .........................................................................................................2
1.5. ELECTRICAL CONNECTIONS .....................................................................................................3
1.6. VENTILATION AND FIRE SAFETY SYSTEMS ............................................................................5
1.7. INSPECTION..................................................................................................................................5
1.8. INITIAL CLEANING .......................................................................................................................6
2. OPERATION .........................................................................................7
2.1. FILLING THE APPLIANCE............................................................................................................7
2.1.1. FILLING THE COOKER TANK ............................................................................................... 7
2.2. APPLIANCE START UP ................................................................................................................7
2.3. COOKING.......................................................................................................................................8
2.3.1. ADDITIONAL CONTROLLER FUNCTIONS ...........................................................................8
2.3.2. COOKING TIPS....................................................................................................................... 8
2.4. APPLIANCE SHUTDOWN.............................................................................................................8
3. PREVENTATIVE MAINTENANCE ........................................................9
3.1. DAILY PREVENTATIVE MAINTENANCE.....................................................................................9
3.1.1. APPLIANCE INSPECTION .....................................................................................................9
3.1.2. CLEANING THE COOK TANK................................................................................................9
3.1.3. CLEANING THE CABINET .....................................................................................................9
3.2. MONTHLY PREVENTATIVE MAINTENANCE..............................................................................9
3.2.1. DELIMING ...............................................................................................................................9
3.3. ANNUAL/PERIODIC PREVENTATIVE MAINTENANCE AND INSPECTION............................ 10
3.3.1. HEATING ELEMENT ............................................................................................................ 10
3.3.2. TEMPERATURE PROBE & HIGH LIMIT PROBE ................................................................10
3.3.3. CONTROLLER ......................................................................................................................10
3.3.4. CONTROL BOX & ELECTRICAL COMPONENTS...............................................................10
3.3.5. TANK .....................................................................................................................................10
3.3.6. DRAIN SYSTEM.................................................................................................................... 10
4. TROUBLESHOOTING ........................................................................11
4.1. POWER FAILURE........................................................................................................................11
4.2. HIGH TEMPERATURE LIMIT ......................................................................................................11
4.3. TROUBLESHOOTING CHART ...................................................................................................11
ii
INSTALLATION
WARNING
WARNING
1. INSTALLATION
1.1. CHECKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. As you unpack your new appliance, inspect each of the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper immediately; the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased. As you unpack the appliance and its accessories be careful to keep the weight of the appliance evenly distributed. Refer to the table below to identify which accessories should be included with your appliance.
Locate your Pitco model number and serial number on the inner door of the appliance and the find the date purchased. Write this information on the front cover of this manual for future reference.
If you have completed the above steps that are applicable to the appliance you purchased, the appliance is now ready to be installed. Although it may be possible for you to install and set up your new appliance, it is STRONGLY recommended that you have this done by qualified professionals. A qualified professional will ensure that the installation is safe and meets local building and fire codes.
Description CRTE
# 1 Drain Hose Standard 2 Soup Rack (Quantity 4) Standard 3 Element Rack Optional 4 3 Product Rack (Quantity 2) Optional 5 Tank Cover for 3 Product Rack Optional
Accessories
DO NOT install this appliance next to a deep fat fryer. A splash over of water into the hot oil may cause a flash fire.
1 L20-259, rev. 3 (1/06)
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
CRTE COUNTER TOP RETHERMAILZER INSTALLATION
WARNING
WARNING
WARNING
1.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Combustible Construction Non Combustible Construction
Inches (centimeters) Inches (centimeters)
Back Sides Counter
In addition to the above clearances there must also be at least 16 inches (40.64cm) of aisle space in front of the unit.
DO NOT obstruct the flow of ventilation, or air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
The appliance should be secured to the counter top to prevent accidental moving of the appliance and the splashing of hot liquid on the operator.
1.3. INSTALLATION TO COUNTER
After the appliance is in its permanent location, check the levelness. Level the counter as needed.
6.0" (15.24cm) 0.0" (0.0cm)
6.0" (15.24cm) 0.0" (0.0cm)
4.75" (12.07cm) 0.0" (0.0cm)
DO NOT perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
1.4. DRAINAGE CONNECTIONS
The plumbing installation should be done by a licensed plumber and must comply with local and national codes.
This appliance has a drain that can be inserted into a drainage system. The drain hose must be inserted into the tank quick disconnect fitting before the appliance can drain correctly. Drain connections for this appliance are to be made at the end of the 36” (91.44 cm.) long drain hose (3/8” (0.95 cm.) ID tubing).
1) Tank Quick Disconnect Fitting 2) Drain Hose 3) Drainage outlet
2
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