Pitco Frialator AG14S Service Manual

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Service Manual
GAS FRYER
with
FILTER
Model Number
AG14S
PITCO FRIALATOR, INC.
Phone: 1(603)225-6684
Toll Free: 1(800)258-3708
Fax: 1(603)225-8497
Pitco Frialator
Literature # L20-157 Rev 2 Rev Date 29 April 1997 Made in the United States of America
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FOR YOUR SAFETY: Do not store gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance.
TO THE PURCHASER POST IN A PROMINENT LOCATION IN­STRUCTIONS TO BE FOLLOWED IN THE EVENT THAT AN OPERATOR SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR LOCAL GAS SUPPLIER.
can give off a dangerous carbon monoxide gas. Carbon Monoxide is a clear odorless gas that can cause suffo­cation.
WARNING
Carbon Monoxide gas can build up if you obstruct the flue. Blocking the flue will also cause the unit to over­heat. DO NOT obstruct the flow of combustion/venti­lation or air opening around the machine. Ensure that you meet the minimum clearances specified in the in­stallation instructions. Adequate clearance around the unit is necessary for servicing and proper burner op­eration.
WARNING: IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OP­ERATING AND MAINTENANCE MANUALS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
WARNING
This appliance is equipped with a grounding plug. This is for your protection against shock hazard in the event of equipment malfunction. Always plug the unit into a properly grounded receptacle. DO NOT cut or remove the grounding prong.
WARNING
DO NOT use an open flame to check for gas leaks! Keep all open flames away from the machine at all times.
WARNING
Machines equipped with casters and a flexible power cord, must be connected to a gas supply with a Quick­Disconnect device. This quick disconnect must com­ply with ANSI Z24.41. To limit the movement of the unit without depending on the connector or quick dis­connect, a restraining device must also be installed.
WARNING
There is an open flame inside the machine. The unit may get hot enough to set nearby materials on fire. Keep the area around the unit free from combustibles.
WARNING
If the machine should shut down unexpectedly wait 5 minutes before attempting to restart it. This will allow time for any excess gas in the unit to dissipate.
WARNING
The power supply must be disconnected before servic­ing or cleaning the unit.
WARNING
DO NOT supply the fryer with a gas that is not identi­fied on the data plate, located on the inside of one of the doors of the machine. If you need to convert the machine to another type of fuel, contact your dealer or Authorized Pitco Service Agency.
WARNING
If your Pitco Frialator fryer is equipped with a Gas Hose, Quick Disconnect and restraining device, when the fryer is in its operating location, lock the casters and reattach the restraining device to the rear of the machine.
WARNING
Shortening, when it is at cooking temperatures, is very HOT and DANGEROUS! Use extreme caution when handling! Use the proper protective gear such as insu­lated gloves, aprons, face shield and sleeves when han­dling hot shortening. DO NOT attempt to move any machine that has hot oil in it. Allow the oil to cool to room temperature or drain the oil into a suitable con­tainer before moving the fryer.
Retain this manual for future reference.
WARNING
Ensure that the machine can get enough air to keep the flame burning correctly. If the flame is starved of air it
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ORIGINAL EQUIPMENT LIMITED WARRANTY - ADVANCED FRYERS
General Warranty
Pitco Frialator, Inc. warrants to the original user of its Advanced Fryer cooking appliance that said appliances and related equipment will be free
from defects in material and workmanship under normal use for a period of one (1) year from the date of installation, with appropriate documentation, subject to the following additions, exceptions, exclusions and limitations.
What is covered
This warranty is limited to the repair or replacement at the Company’s option, without charge, of any part found to be defective within the warranty period and reasonable expenses incurred for freight and material for the installation of such part; in addition, the Company’s obligation shall be limited to reimbursement for normal labor on such parts.
Pitco Frialator, Inc. agrees to pay the G.S. Blodgett Corporation Authorized Service and Parts Distributor, for any labor and material required to repair or replace, at the Company’s option, any part which may fail due to defects in material or workmanship during the above general warranty period.
Fry Tanks
In addition, the Company warrants to the original user of any fry tank to be free from defects for a period of ten (10) years from the date of manufacture. Labor and freight shall be the responsibility of the user. This shall only obligate the Company to repair or replace, at its option, any fry tank which it determines to be defective. Claims under this item shall be supported by a statement detailing the defect, and the Company may require the return of the fry tank claimed to be defective.
Computer or Digital Cooking Controller
In addition, the Company warrants to the original user of any Cooking Computer or Digital Controller to be free from defects for a period of two (2) years,from the date of manufacture. During the two (2) year period all charges involved in the replacement of a Pitco Computer or Digital Controller will be the responsibility of Pitco Frialator Inc.
Burner
In addition, Company warrants to the original user of any Advanced Fryer Burner to be free from defects for a period of five (5) years from the date of manufacture. Labor and freight shall be the responsibility of the user.
How to Keep Your Warranty in Force
Make sure any shipping damages are reported immediately. Damages of this nature are the responsibility of the carrier.
Install the unit properly. This is the responsibility of the installer and the procedures are outlined in the manual. Do not install it in a home
or residence.
Maintain the unit properly. This is the responsibility of the user, the procedures are outlined in the manual.
What is NOT covered under this Warranty
Adjustments, such as calibration, leveling, tightening of fasteners or plumbing or electrical connections normally associated with initial
installation are not covered under this warranty. These procedures are outlined in the installation manual. € Damaged due to flood, fire or other acts of Nature are not covered under this warranty. € If the unit is used for a purpose other than for which it was intended or designed, resulting damages are not covered under the warranty. € Failures due to erratic voltage or gas supplies are not covered under the warranty. € Material alterations or modifications from the condition in which the unit left the factory are not covered under the warranty. € Units with unreadable, obliterated or removed serial number rating plates are not covered by the warranty. € Any parts other than Genuine OEM parts from Pitco Frialator, Inc. or its Authorized Parts and Service Distributors are not covered by the
warranty. € Any other failure which is not attributable to a defect in materials or workmanship is not covered bt the warranty. This warranty specifically excludes parts which wear or would be replaced under normal usage, including, but not limited to, electric lamps, fuses,
interior or exterior finishes and gaskets.
Limits to the Warranty
Outside the United States of America and Canada, this warranty is limited to the replacement of parts and Pitco Frialator, Inc. will not bear any other
expense be it labor, mileage, freight or travel.
Charges for mileage over one hundred (100) miles, travel time over two (2) hours, overtime, and holiday charges are not covered under this warranty.
These charges are the responsibility of the individual or firm requesting these services.
If any oral statements have been made regarding the appliance, these statements do not constitute warranties and are not part of the contract of sale.
This limited warranty constitutes the complete, final and exclusive statement with regard to warranties.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES WHETHER WRITTEN, ORAL OR IM-
PLIED, INCLUDING, BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR WARRANTY AGAINST LATENT DEFECTS.
Limitations of Liability
In the event of a warranty or other claim, the sole obligation of Pitco Frialator, Inc. will be the repair or replacement, at the Company’s option, of the
appliance or the component part. This repair or replacement will be at the expense of Pitco Frialator, Inc. except as limited by this warranty statement. Any repair or replacement under this warranty does not constitute an extension in time to the original warranty. Parts covered under this warranty will be repaired or replaced, at the Company’s option, with new or functionally operative parts. The liability of Pitco Frialator, Inc. on any claim of any kind, including claims based on warranty, express or implied contract, negligence, strict liability or any other legal theories will be exclusively the repair or replacement of the appliance. This liability will not include, and the purchaser specifically renounces any right to recover special, incidental, consequen­tial or other damages of any kind, including, but not limited to, injuries to persons, damage to property, loss of profits or anticipated loss of the use of this appliance.
If any provision of this warranty is unenforceable under the law of any jurisdiction, that provision only will be inapplicable there, and the remainder
of the warranty will remain unaffected. The maximum exclusion or limitation allowed by law will be substituted for the unenforceable provision.
How to Obtain Warranty Service
First direct your claim to the G.S. Blodgett Corporation Authorized Service and Parts Distributor closest to you giving complete model, serial and
code numbers, voltage, gas type, and description of the problem. Proof of the date of installation and/or the sales slip may also be required. If this procedure fails to be satisfactory, write the National Service Manager, Pitco Frialator, Inc., P. O. Box 501, Concord, NH. 03302-0501. USA
This warranty gives you certain specific legal rights; you may have other rights which vary from state to state.
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Table of Contents
WARRANTY STATEMENT................................................................................................ i
TABLE OF CONTENTS ...................................................................................................... iii
INSTALLATION INSTRUCTIONS..................................................................................... 1
Ventilation ...................................................................................................................... 1
Quick Disconnect Gas Connection ................................................................................ 1
Fuel Supply Line Leak and Pressure Testing ................................................................. 1
Clearances ......................................................................................................................1
Leveling the fryers.......................................................................................................... 1
Filling the fryer with oil ................................................................................................. 2
HOW DOES IT WORK? ...................................................................................................... 3
Heating System ............................................................................................................... 3
Hi - Limit System ........................................................................................................... 3
Filter System...................................................................................................................3
LADDER DIAGRAMS ........................................................................................................ 4
COMPONENT TROUBLESHOOTING .............................................................................. 5
Probe ............................................................................................................................... 5
Relays ............................................................................................................................. 5
Hi Limits......................................................................................................................... 5
Drain Valve & Return Valve Switches ........................................................................... 5
Transformer .................................................................................................................... 6
Blower ............................................................................................................................ 6
Pressure Switch .............................................................................................................. 6
Gas Valve........................................................................................................................ 6
Ignition Control Module ................................................................................................. 6
TROUBLESHOOTING GUIDE .......................................................................................... 7
Fryers .............................................................................................................................. 7
Filters .............................................................................................................................. 8
COMPONENT CHANGEOUT ............................................................................................ 9
Probes ............................................................................................................................. 9
Hi Limits......................................................................................................................... 9
Computers ...................................................................................................................... 9
Components mounted in the front panel ........................................................................ 10
Filter Relays ...................................................................................................................10
Control Relays ................................................................................................................ 10
Circuit Breaker ............................................................................................................... 10
Gas Valves ......................................................................................................................11
Burners and Spark Ignitors ............................................................................................. 11
Proximity Switches......................................................................................................... 11
Blowers ........................................................................................................................... 12
Pressure Switches ........................................................................................................... 12
Fry Tanks ........................................................................................................................ 13
Parts ...................................................................................................................................... 15
Operational Components ................................................................................................ 15
Filter ............................................................................................................................... 15
Miscellaneous ................................................................................................................. 15
Wiring Harnesses ........................................................................................................... 16
Parts Identification ................................................................................................................ 17
Schematics ............................................................................................................................ 18
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INSTALLATION INSTRUCTIONS
CAUTION:
This equipment is manufactured for the use on a particular type of gas and electrical volt­age which is specified on the rating plate lo­cated on the inside of the door.
When your fryers arrive, look them over care­fully noting any damage on the freight bill. If con­cealed damage is found after you have accepted the equipment, report it to the carrier immedi­ately, as all claims must be filled within 15 days of the receipt of the shipment. Also, be sure to keep any packing materials as these will be nec­essary to make a claim.
Follow these installation instructions carefully. A proper installation is important for the opera­tion of the fryers.
Note: It is recommended that the ventilation system be cleaned and maintained on a regu­lar basis.
Quick Disconnect Gas Connection:
Units equipped with casters must be installed with connectors that comply with the standards for connectors for Movable Gas Appliances, ANSI Z21.69-1987, and Addenda Z21.69A-
1989. (CAN/CGA - 6.16 and CAN/CGA - 6.9.) This connection should include a quick discon­nect device that complies with the Standard for Quick Disconnect Devices for use with Gas Fuel, ANSI Z21.41-1989. When installing a quick discon­nect you must also install a means of limiting the movement of the fryer. This device will prevent the gas line or quick disconnect from being strained.
Fuel Supply Line Leak and Pressure Testing:
In the United States, all installations must con­form to all local and state codes and well as the National Fuel Gas Code (ANSI 223.1 1992). In Canada, installations must be made in accor­dance to Canadian Standard CAN 1-B149.1 or .2 “Installation Codes for Gas Burning Appli­ances & Equipment.”
Electrically operated appliances must be elec­trically grounded in accordance with local codes; or in the absence of local codes, with the Na­tional Electric Code ANSI/NFPA No. 70-1996; in CANADA, with CSA C22-1 Canadian Electri­cal Code Part 1.
Ventilation:
A proper ventilation system is also an impor­tant part of the installation. For information on the construction and installation of ventilating hoods, please see “Standard for the Installa­tion of Equipment for the Removal of Smoke and Grease Laden Vapors from Commercial Cooking Equipment”, N.F.P.A. No. 96-1987. Copies can be obtained by writing to the Na­tional Fire Protection Association, Battery March Park, Quincy, MA 02269.
The fuel supply system must be tested before the ma­chine can be used. If the fuel line is going to be tested at a pressure greater than (>) 1/2 PSI (3.45 kPa), make sure that the unit is disconnected from the fuel line. If the fuel line is going to be tested at a pressure equal to or less than () 1/2 PSI (3.45 kPa), the ma­chine can be connected to the supply but the gas valve must be shut.
Clearances:
Minimum clearance of 6" (15cm) must be main­tained from combustible construction on each side and the rear of the equipment. This equip­ment may be installed on combustible floors. Maintain a minimum of 24" (61cm) clearance in front of the fryer to provide for proper operation, maintenance and servicing.
NOTE: Do not block the area around the bot­tom or underneath the fryer. The air required to support the gas combustion is drawn from the underneath and sides of the fryer.
Leveling the fryers:
Leveling the fryers will help ensure proper opera-
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tion. To level the fryers loosen the two set screws on the caster/leg stem. Rotate the collar of the caster/ leg to raise or lower the height of the unit. Tighten the set screws to lock the adjustment in place.
Filling the fryer with oil:
CAUTION:
Never operate this equipment empty. Always make sure there is the correct amount of short­ening or in the case of cleaning, water in the fry tank before turning the unit ON.
It is very important to make sure the oil level is cor­rect before attempting to heat shortening in your Pitco fryer.
Liquid shortening can be poured directly into the fry tank until the correct level has been reached. This is indicated by a line on the right or left hand sides of the inside of the fry tank. "C" is the level for Cold shortening and "H" is the level for Hot shortening.
For solid shortening, the shortening must be cut into small blocks about 1" (2.54 Cm) in size. These small blocks must be placed under and around the heat tubes.
Regular cleaning of this equipment, as well as the hood, is an important part of proper mainte­nance. Clean the fry tanks using the Boil Out procedure described in the operating manual.
A wiring diagram is located in the back of this manual and inside the fryers.
Retain this manual for future reference.
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HOW DOES IT WORK?
The Advanced Gas Fryer will have certain re­actions to what is happening, knowing what these reactions are and knowing what the ma­chine is trying to do will enable us to diagnose most of the problems likely to be encountered.
Heating System
Power to the machine is turned ON.
The computer is supplied with 24VAC and, if the Drain Valve Handle is closed, the Proximity Switch will supply 24 VAC to the DVI (Drain Valve Interlock) Input at the computer. As soon as the com­puter is powered up it will show something on the display.
Computer calls for heat.
Full Tank - The Heat Demand Relay will ener­gize, supplying the Blower, the Pilot Solenoid on the Gas Valve and the Ignition Control Modules with power. Both Ignition Control Modules supply power to the Spark Ignitors. At the same time one of the Ignition Control Modules supplies power to the Gas Cut Off Relay. The Gas Cut Off Relay energizes al­lowing the second Ignition Control Module to sup­ply power to the normally open Pressure Switch. When the Blower comes up to speed, which should take a couple of seconds, the Pressure Switch will close allowing 24 VAC to the Main Solenoid of the Gas Valve. This will also supply the computer with a heat feedback signal. Since there are two burners in a full vat machine each of the Ignition Control Modules alternately sends a spark signal to the Igni­tor and tests for a flame sense signal from the same Ignitor. When a flame sense signal is received it will cease to send the spark signal and continue to sense flame. If, after 10 seconds, a flame sense signal has not been established the Ignition Control Module will "Lock Out" and cease to run until reenergized.
Split Vat - The same power that supplies the com­puter also supplies 24 VAC to the normally open Pressure Switch. When the computer energizes the Heat Demand Relay the Blower will be supplied with power and come up to speed. At this time the air pressure from the blower will close the Pressure Switch and allow 24 VAC to go to the second set of
contacts within the Heat Demand Relay. Since the Heat Demand Relay is now closed the Ignition Con­trol Module and Hi Limit Switch will receive 24 VAC. If the Hi Limit Switch is NOT tripped it will allow 24 VAC to be supplied to the Pilot Solenoid of the Gas Valve. The Ignition Control Module sup­plies 24VAC to the Main Solenoid of the Gas valve. The Ignition Control Module alternately sends a spark signal to the Ignitor and tests for a flame sense signal from the same Ignitor. When a flame sense signal is received it will cease to send the spark sig­nal and continue to sense flame. If, after 10 seconds, a flame sense signal has not been established the Ig­nition Control Module will "Lock Out" and cease to run until it re-energizes.
Hi - Limit System:
When the Hi Limit trips it causes the power to the Pilot Solenoid to stop and gas will cease to flow through the gas valve. This will cause a Lock Out condition and the burners will not light. The Hi Limit Switch should be manually reset by pressing the Power Switch to the OFF position and pressing it back to the ON position.
Filter System:
With the Filter Circuit Breaker in the ON position, opening the RED Return Valve Handle will cause the Pump On Relay to be energized and the pump will begin to operate. Closing the Return Valve Handle will de-energize the Relay and the Pump will stop running.
Heat Tape:
All Advanced fryers are equipped with Heat Tape which has an indicator light that will illuminate when the piping is up to operating temperature, do not at­tempt to pump unless the Filter Ready Light has il­luminated.
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Full Vat Fryers:
LADDER DIAGRAMS
Split Vat Fryers:
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COMPONENT TROUBLESHOOTING
Temperature Probe:
plied to the coil. When energizing, the relay Switch­ing Contacts will close, thus connecting the Com­mon and Normally Open terminals.
The resistance of the probe decreases as the tem­perature rises. The lower the temperature the greater the resistance change will be per degree of tempera­ture change, as the temperature approaches the work­ing range of the probe, the resistance change will slow and become more linear. If the probe is sus­pect, check its resistance and the oil/air temperature at which it was taken. Compare these values on the chart below.
TEMP RESISTANCE TEMP RESISTANCE
ºF Ohms ºF Ohms
60° 139055 330° 1192 80° 84644 335° 1123 100° 53146 340° 1058 120° 34328 345° 998 140° 22755 350° 942 160° 15446 355° 890 180° 10716 360° 841 200° 7586 365° 795 210° 6427 370° 752 220° 5470 375° 712 240° 4013 380° 675 260° 2991 385° 640 280° 2262 390° 607 300° 1734 395° 576 320° 1347 400° 547 325° 1267
If the probe returns an open circuit or 0 Ohms read­ing it should be replaced. If the resistance varies more than 20 Ohms from the above chart when being checked between 325-375°F (162ºC - 190ºC) the probe will give a false temperature reading on the computer and should be replaced. However, it will continue to operate at a slightly higher or lower tem­perature. Allow the oil to cool and check the probe resistance at a lower temperature. As can be seen from the chart a greater degree of offset can be al­lowed at a lower temperature.
Relays:
Hi Limits:
A Hi - Limit switch is a normally closed switch until the temperature at its probe reaches 435ºF ± 15° (225ºC ± 15º). In order to test this switch it will be necessary to bypass the Heat Demand Relay. This will cause the fryer to heat until the tem­perature of the oil reaches the necessary tem­perature to trip the Hi Limit.
WARNING
Do NOT leave the machine during this test. This test will cause the oil to heat past the normal oper­ating temperature and can cause damage to the machine and its operator. Always use an external temperature probe to observe the oil tempersature during this procedure
In order to cause the oil to reach a temperature where the Hi Limit will trip it will be necessary to bypass the Heat Demand Relay. To do this, use a small jumper wire and join the Normally Open (Terminal #5) and Common (Terminal #3) terminals on the switch section of the relay
If the switch does not trip between the prescribed limits it is defective and should be replaced. Once tripped, the switch cannot be reset until the oil has cooled to approximately 400°F (204ºC). If the switch cannot be reset it is defective.
Drain Valve & Return Valve Switches:
These switches are magnetically operated Reed switches. When the Drain Valve handle is moved to the open position, the Actuator will move away from the switch causing the Reed switch to open. When the Drain Valve is closed the Reed switch will close. This switch can also be checked with an Ohm meter. The normal gap between the Actuator and the Sen­sor switch on the Drain Valve handle is 1/8" - 1/4" (3 ­6 mm).
Relays will energize when the correct voltage is sup-
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Transformer:
Ignitors:
Transformers are multiple input voltage, 24 volt out­put voltage and can be checked by reading the input and output voltages.
Blower:
Check the voltage between the wires going to the Blower. If 120 VAC is found and the Blower is NOT turning it is defective.
Pressure Switch:
As the blower speed rises the amount of vacuum on the suction side of the pressure switch rises past ap­proximately 1.3" WC (0.325 kPa) the Presssure Switch will close. When the vacuum falls below ap­proximately 0.8" WC (0.2 kPa) the Pressure Switch will open. With the Blower running, check the IN and OUT voltage of the Switch. If 24VAC can be found on one side but NOT the other the Pressure Switch is defective.
When an Ignitor is supplied with power and does NOT spark the Spark Gap should be checked.The distance between the Ignitor and the Ground post should be approximately 1/8" ± 1/32".
If the Ignitor is sparking but the Burner does not light, check for a gas supply and make sure the Ignitor is located in the correct position as shown in the draw­ing.
Gas Valve:
The Knob should be in the ON position. Check for 24VAC between the terminals marked MV and MV/ PV and between PV and MV/PV. If voltage IS found between both of these connections and the Gas Valve does not open the Gas Valve is defective. If voltage is NOT present at both of the coils on the Gas Valve, troubleshoot and repair the machine until voltage IS present at both coils, retest the Gas Valve as previ­ously described.
Ignition Control Modules:
When the Ignition Control Module is supplied with 24 VAC from the temperature control system at the TH terminal it will send a signal to the Ignitor which will begin to spark. At the same time the Ignition Control Module will also have a 24 VAC output sig­nal on the MV terminal. The Ignition Control Mod­ule will cause the Ignitor to spark for 10 seconds and and then look for a flame sense signal, if it does not receive a flame sense within 10 seconds signal it will "Lock Out".
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TROUBLESHOOTING GUIDE
Fryers:
It is assumed that, before starting any troubleshooting, the power is turned on and the gas lines are con­nected correctly.
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Computer does not come on A. Power Switch is NOT turned ON A. Press switch to the ON position. nothing shows in either display B. Main circuit breaker is turned off B. Locate the correct circuit breaker and
C. Fryer fuse is blown turn OFF and back ON again. D. Transformer C. Check and Replace as needed
D. Check Transformer
Computer heat light comes on A If the oil is hot the Hi Limit may be A. Allow the oil to cool, the Hi Limit will but burners do not tripped reset itself. Turn the computer OFF and
B. Ignition Lockout back ON again to reset the computer.
B. Check gas supply, Flame Sensor,
Hi Limit, Gas Valve, Ignition Control Module/s, Pressure Switch (Full Tank), Gas Cut Off Relay (Full Tank), Blower (Full Tank)
No Spark heard, blower IS A. Heat Demand Relay A. Check and replace where needed. running B. Ignition Control Module B. Check and replace where needed.
C. Spark Ignitor C. Check / adjust / replace where needed.
Spark sound can be heard, A. F2 fuse blown A. Check and replace where needed. Blower NOT running B. Blower B. Check and replace where needed.
C. Heat Demand Relay C. Check and replace where needed.
Spark sound can be heard, A. Ignition Control Module A. Check and replace where needed. Blower IS running but main B. Gas Valve Relay (Full Tank Only) B. Check and replace where needed. burners do not run C. Defective Pressure Switch C. Check and replace where needed.
D. Tripped or defective Hi limit D. Check and replace where needed. E. Gas Valve E. Check and replace where needed.
Burner comes ON for short A. Flame Sensor A. Check / adjust / replace where needed. time, does not come back on B. Ignition Control Module B. Check and replace where needed.
C. Gas Valve C. Check and replace where needed.
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Filters:
PROBLEM PROBABLE CAUSE CORRECTIVE ACTION
Red Return Valve is open but no A. Red Return Valve NOT fully open A. Pull slightly on the Red handle to check pump sound can be heard B. Filter Circuit Breaker may be tripped that it is fully open.
C. Filter Motor Thermal Overload may B. Locate the circuit breaker and reset.
be tripped C. Push Red reset button located on end of
D. Sensor switch may be loose or bad filter motor.
D. Check that the switch is tight in its
mounting. If switch is bad replace it.
Drain valve is closed and the A. Green Drain Valve is NOT fully A. Apply a little more pressure to the computer has been reset but Closed Green Handle to check that it is still shows "DRAINING" or B. Sensor switch may be loose or bad fully closed. "TURN OFF" B. Check that the switch is tight in its
mounting. If switch is bad replace it.
Drain Valve is OPEN, the oil A. Green Drain Valve is NOT fully open A. Apply a little more pressure to the is draining slowly or not at all. B. Drain is plugged with debris Green Handle to check that it is fully
closed.
B. Use the Clean Out Rod from inside the
Fry Vat to clear the Drain Valve. If this NOT clear the blockage, CLOSE the Green Drain Valve and follow these instructions for clearing the main drain line.
CAUTION: Some HOT oil may still come out when the cap is removed. Remove the two screw from the end cap (Do NOT lose these.) Use the Clean Out Rod to clear the main drain tube. Install the end cap along with its gasket and two screws. Do not overtighten these screws.
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COMPONENT CHANGEOUT
Computers:
It is assumed that for all (except where noted) of these component changeout instructions the fryer has been shut down and disconnected from the power and gas supplies, cooled and drained of oil.
Probes:
1. Unplug the wiring connector.
2. Unscrew the small nut on the probe seal.
3. Slide the probe from the seal.
Install in the reverse order using the new ferrule supplied with the new probe.
CAUTION:
Take care not to drop any of the components from the front panel as this will damage them.
1. Remove the two screws from the upper mount of the front panel.
2. Unplug the wiring connection at the rear of the computer.
NOTE: On split tank machines you will find 2 wir­ing connections to unplug.
Hi Limits:
1. Unplug the wiring connector.
2. Unscrew the Hi Limit from the front of the fry tank.
Install in the reverse order.
Install in the reverse order.
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Components mounted in the front panel:
To access all of the components mounted in the front panel follow the instructions below:
1. Remove the computer as described previously. The components within the front panel area can now be accessed.
Filter Relays:
This relay is wired in the following manner -
Filter Pumps:
1. From the front of the machine, pull the ring back on each of the 2 quick disconnects and release the couplings.
2. Remove the 2 screws, and the front of the Pump/ Motor assembly will drop. The assembly can be removed from the machine by lifting the rear slightly and pushing back. The front of the mount can be lowered until the assembly can be re­moved from the machine.
Control Relays:
Control relays are always wired in the following man­ner -
Install in the reverse order.
Circuit Breaker:
1. Remove the 2 mounting screws on either side of the door magnet catch. Remove the door magnet catch.
2. Remove the 2 mounting screws from the top and bottom of the cover.
3. Depress the 4 catches that hold the circuit breaker in the cover.
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Install of the reverse order.
Gas Valves:
1. Unscrew the fittings to the gas outlet tubes at the top of the gas valve.
1. Unscrew the fitting for the gas supply tubing on the bottom of the burner.
2. Unplug the wire to the spark ignitor.
3. Remove the 2 screws that hold the spark ignitor and burner in place.
2. Unscrew the pipe union, located behind the gas valve.
3. Unplug the 3 wires that plug into the gas valve.
Install in the reverse order.
Burners and Spark Ignitors:
NOTE: If the ignitor is to be removed without the
burner start the proceedure at step 2.
The burner and spark ignitor may be removed to­gether. Install in the reverse order.
Proximity Switches:
1. The actuator can be removed by removing the 2 mounting screws.
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2. The sensor may be removed by disconnecting the wiring harness and by removing the 2 mount­ing screws.
Install in the reverse order.
NOTE: The new blower will be shipped with the blower housing attached. Remove the motor from the blower housing in the above manner. Clean the sealant from the new motor and the old housing (still attached to the machine). Apply a small amount of high temperature silicone sealant to the motor mount­ing flange. Install the motor in the reverse order of removal.
Pressure Switches:
1. Unscrew the plastic fitting from the air connec­tion on the pressure switch.
2. Unplug the 2 wires from the switch.
Blowers:
1. Unplug the wiring connector.
2. Remove the 3 screws from the mounting flange.
3. Using a flat screwdriver, break the seal at the motor flange.
4. The motor can now be lowered out of the ma­chine.
3. Remove the 2 screws from the mounting bracket.
Install in the reverse order.
Fry Tanks:
Full Fry Tanks-
1. Remove ALL of the computer/controllers from the machine.
2. Remove the burners and ignitors from the tank to be removed.
3. Disconnect the drain valve switch wires.
4. Disconnect the return valve switch wires.
5. Disconnect the blower wires.
6. Remove the drain line from the left and right ends of the drain valve tee.
7. Disconnect the filter return piping at the rear of the Fry Tank.
8. Remove the 3 screws from the front of each unit.
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9. Remove all of the nuts and washers holding the splash deck in place.
10. Remove the front deck from the machine.
12. Remove the brackets located inside the splash back.
11. Remove all of the screws holding the front of the tank.
13. Remove the upper rear cover.
14. Remove the complete splash back assembly.
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15. Remove the lower rear back cover.
16. Unscrew the compression fitting at the rear of the tank.
17. Remove the air tube from the air box (the blower is mounted to this box).
18. Grasp the tank by the middle tube and remove it from the rear of the cabinet.
NOTE: To disconnect the filter return piping (as in step # 15) unscrew the union connecting the return piping to the tanks.
Install in the reverse order.
Split Fry Tanks-
Split Fry Tanks should be removed and installed as pairs in the same manner as Full Fry Tanks. There are 3 sets of clamps that hold the two Split Fry Tanks together:
1. On the rear of the tank.
2. On the bottom of the tank accessed by first re­moving the blower.
3. On the bottom of the tank at the front.
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Parts
Operational Components:
Part Schematic Description Number Nomenclature
PP11254 A1 Computer PP11286 A1 Computer PP11144 A2/A3 Ignition Control Module PP11067 M1 Blower PP11131 Ignitor/Flame Sensor PP11065 RT1 Probe PP11140 V1 Gas Valve, NAT PP11141 V1 Gas Valve, LP PP11064 S2 Hi Limit PP11068 K1 Relay, Heat Demand PP11068 K2 Relay, Gas Valve PP11033 K3 Relay, Hood System PP10210 T1 Transformer PP11066 S4 Pressure switch PP10262 S3 Proximity Switch, Sensor PP10263 S3 Proximity Switch, Actuator P5045717 F1 Fuse, 2 Amp Slow Blow P5045720 F2 Fuse, 4 Amp Slow Blow
Filter:
PP11042 Power Cord
Part Number Description
PP10101 Motor PP10416 Motor Only PP10417 Pump Only PP10262 Proximity Switch, Sensor PP10263 Proximity Switch, Actuator PP10058 Relay, Filter PP10460 Circuit Breaker PP11138 Gasket, Drain Line End PP11172 Clamp, Band PP10032 Gasket B6641101 Filter Pan Assembly B6640801 Filter Drawer Assembly B6641001 Lid, filter (Front) A7013502 Lid, filter (Rear) P6071516 Handle, Lid B6640901 Retainer, Paper A7001202 Support, Paper PP10409 O-Ring
A7001701 Bracket, Drawer Roller Mount B4002001 Handle, Return Valve LH B4002002 Handle, Return Valve RH P6071780 Valve, Ball 3/8" PP11181 Gasket, Drain End PP11182 Gasket, Tee Clean Out A7004401 Cover, Tee Clean Out A6643701 Thumb Screw
Miscellaneous:
Call Factory Tank, Full Tank Call Factory Tank - LT Split Tank, w/ Gaskets Call Factory Tank - RT Split Tank, w/ Gaskets B1003001 Baffle, Heat Tube B3502301 Flue PP10814 Caster, 9" Non Lock PP Caster, 9" Locking Part Number Description
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B2302301 Door, LH B2302302 Door, RH A3802901 Hinge, Top A3802903 Hinge, Bottom B3801301 Hinge Rod PP11006 Handle, Door P6071305 Magnet Catch PP10368 Drain Valve, Full Tank P6071769 Drain Valve, Split Tank A1401202 Clamp, Hi Limit Bulb PP11130 Burner, Main B4001601 Handle, Drain Valve, Full Tank B4001701 Handle, Drain Valve, Split Tank LH B4001702 Handle, Drain Valve, Split Tank RH A4015801 Handle, Lever Stop Release PP11059 Plunger PP11132 Orifice, #31 Nat Gas PP11170 Orifice, #49 LP Gas B2100904 Cover, Full Tank B2100901 Cover, Split Tank P6071516 Handle, cover A8022301 Bracket, LH Ignitor A8022303 Bracket, RH Ignitor P6073148 Rack Tube, Full Vat B4510401 Rack Tube, Split Vat
Wiring Harnesses:
B6728001 Harness, Filter Pump B6730801 Harness, Full Tank B6730701 Harness, Split Tank B6731101 Harness, Control Cable B6731201 Harness, Filter Option PP11128 Wire, Ignitor
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Parts Identification
Computer/Controller PP11254
Ignition Control Module PP11144
Blower PP11067
Ignitor/Flame sensor PP11131
Probe PP11065
Proximity switch, Sensor PP10262
Proximity Switch, Actuator PP10263
Motor, Filter PP10101
Relay, Filter PP10058
Circuit Breaker PP10460
Gas Valve PP11140 - Nat Gas PP11141 - LP
Hi Limit Switch PP11064
Relay, Heat Demand & Gas Valve PP11068
Relay, Hood System PP11033
Transformer PP10210
Gasket, Clean Out Port PP11182
Gasket, Drain Line PP10032
Clamp, Band PP11172
Valve, Ball 3/8" P6071780
Pressure Switch PP11066
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In the event of problems with or questions about your order, please contact the Pitco Frialator factory, from 8:00 a.m. - 5:00 p.m., Eastern Standard Time, Monday through Friday, toll-free at:
(800)258-3708 US and Canada only or
(603)225-6684 World Wide
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AG14 FRYER PARTS BREAKDOWN
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AG14 FRYER FRONT
PARTS LISTS
I.D. # PART # PART DESCRIPTION
1 ...................................................... PP10752 ......................................... 10-32 X 1/2” SCREW
2 ...................................................... A1830901 ...................................... MAGNET STRIKER PLATE
........................................................ A1835001 ...................................... MAGNET STRIKER PLATE COVER
3 ...................................................... A1837501 ...................................... SWITCH MOUNTING PLATE
4 ...................................................... A3802901 ...................................... TOP RIGHT & LEFT DOOR HINGE
5 ...................................................... B3801301-C .................................. DOOR HINGE PIN
6 ...................................................... A3802903 ...................................... BOTTOM RIGHT & LEFT DOOR HINGE
7 ...................................................... B2302301-C .................................. LEFT DOOR ASSEMBLY
8 ...................................................... B2302302-C .................................. RIGHT DOOR ASSEMBLY
9 ...................................................... B3626803-C .................................. CE COMPUTER BEZLE ASSEMBLY FULL
B3626804-C .................................. CE COMPUTER BEZLE ASSEMBLY SPLIT
10 .................................................... P0092300 ....................................... 10-24 HEX NUT
11 .................................................... P0080601 ....................................... #10 FLAT WASHER
12 .................................................... PP11370 ......................................... I-12 COMPUTER (SINGLE)
PP11372 ........................................ I-12 COMPUTER (DUAL)
13 .................................................... B362601-C .................................... COMPUTER BEZLE
14 .................................................... PP11068 ......................................... HEAT DEMAND RELAY
P5046688....................................... MAIN GAS VALVE RELAY
15 .................................................... A5059102 ...................................... TERMINAL STRIP COVER
16 .................................................... P5045282 ....................................... WIRE TERMINAL STRIP
17 .................................................... PP11058 ......................................... FILTER PUMP RELAY
18 .................................................... PP10429 ......................................... TRANSFORMER CE
PP10210 ........................................ TRANSFORMER DOMESTIC
19 .................................................... PP11225 ......................................... SPARK IGNITION MODULE DOMESTIC
PP11145......................................... SPARK IGNITION MODULE CE
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AG14 FRYER CABINET
PARTS LISTS
I.D. # PART # PART DESCRIPTION
1 ...................................................... A1834301 ...................................... DUAL FRYER CABINET COVER (STAND-
(For fryers without capping piece). A1834101 ..................................... TRIPLE FRYER CABINET COVER OFF)
A1834301+ A1834301 .................. QUAD FRYER CABINET COVER
A1834301+ A1834101 .................. QUINT FRYER CABINET COVER
2 ...................................................... A4106302 ...................................... SINGLE BACK SPLASH SEAL ANGLE
(For fryers without capping piece) A4105502....................................... DUAL BACK SPLASH SEAL ANGLE
A4105602 ...................................... TRIPLE BACK SPLASH SEAL ANGLE
A4105702 ...................................... QUAD BACK SPLASH SEAL ANGLE
A4105802 ...................................... QUINT BACK SPLASH SEAL ANGLE
3 ...................................................... B4101601-C .................................. SINGLE FRYER BACK SPLASH
B4101001-C .................................. DUAL FRYER BACK SPLASH
B4101101-C .................................. TRIPLE FRYER BACK SPLASH
B4101201-C .................................. QUAD FRYER BACK SPLASH
B4101701-C .................................. QUINT FRYER BACK SPLASH
4 ...................................................... PP10752 ......................................... 10-32 X 1/2” SCREW
5 ...................................................... A1623901 ...................................... REAR CABINET ACCESS PLATE (STEEL)
A1623902 ...................................... REAR CABINET ACCESS PLATE (SS)
6 ...................................................... A1623501+A1623502 ................... SINGLE FRYER CABINET BACK
(1st #galvinized, 2
A1623701+A1623702 ................... TRIPLE FRYER CABINET BACK
A1623801+A1623802 ................... TRIPLE FRYER CABINET BACK TOP
USE DUAL TWICE ........................ QUAD FRYER CABINET BACK
USE DUAL & TRIPLE ................... QUINT FRYER CABINET BACK
7 ...................................................... P0020600 ....................................... 1/4” X 5/8” BOLT
8 ...................................................... PP10815 ......................................... 9” LOCKING CASTER
8 ...................................................... PP10814 ......................................... 9” NON-LOCKING CASTER
9 ...................................................... P0093300 ....................................... 1/4” X 20 NUT
10 .................................................... B3622401-C .................................. SINGLE FRONT PANEL TOP DECK
B3627001-C .................................. DUAL FRONT PANEL TOP DECK
B3627201-C .................................. TRIPLE FRONT PANEL TOP DECK
B3627401-C .................................. QUAD FRONT PANEL TOP DECK
B3628201-C .................................. QUINT FRONT PANEL TOP DECK
11 .................................................... P0080650 ....................................... 1/4” FLAT WASHER
12 .................................................... P0093300 ....................................... 1/4” X 20 NUT
13 .................................................... A1838101 ...................................... SINGLE CABINET BOTTOM PLATE
A1834501 ...................................... CABINET BOTTOM PLATE LEFT HAND
(Non-filter).......... A1839301 ...................................... DUAL CABINET BOTTOM PLATE
(Non filter) ..........A1839303 ...................................... TRIPLE CABINET BOTTOM
(Filter) ................. A1839401 ...................................... TRIPLE CABINET BOTTOM RIGHT H.
A1839501 ...................................... PUMP BOTTOM COVER
nd
# stainless) A1623601+A1623502 ................... DUAL FRYER CABINET BACK
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11
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13
7
8
9
2
3
4
5
6
1
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AG14 FRYER FILTER
PARTS LISTS
I.D. # PART # PART DESCRIPTION
1 ...................................................... B4003203-C .................................. OIL RETURN HANDLE FULL & RH SPLIT
B4003204-C .................................. OIL RETURN HANDLE LH SPLIT
2 ...................................................... P0079500 ....................................... 10-24 X 1/2” SCREW
3 ...................................................... A7004401 ...................................... DRAIN LINE CLEAN OUT COVER
4 ...................................................... PP11182 ......................................... CLEAN OUT COVER GASKET
5 ...................................................... PP10568 ......................................... 10-24 WING NUT
6 ...................................................... B6643101-C .................................. FILTER DRAIN LINE END CAP
7 ...................................................... PP11181 ......................................... DRAIN LINE END CAP GASKET
8 ...................................................... PP10696 ......................................... 10-24 X 1/2” SCREW
9 ...................................................... PP11241 ......................................... FLEX TUBING WITH FITTINGS 18”
10 .................................................... B6638601-C .................................. PUMP & MOTOR ASSEMBLY 115VAC
(Including tubing & heat tape) ... B6638602-C .................................. PUMP & MOTOR ASSEMBLY 240VAC
(Including tubing & heat tape) ... B6638603-C .................................. PUMP & MOTOR ASSEMBLY 220VAC
(Pump & motor only) ...... PP10101 ......................................... PUMP & MOTOR ASSEMBLY 115-230VAC
PP10416 ........................................ MOTOR ONLY 115-230VAC
(Pump & motor only) ...... PP10171 ......................................... PUMP AND MOTOR ASSEMBLY
PP10417 ........................................ PUMP ONLY
11 .................................................... PP11242 ......................................... FLEX TUBING WITH FITTINGS 20”
12 .................................................... P0020600 ....................................... 1/4-20 X 5/8 BOLT
13 .................................................... P0080650 ....................................... 1/4 FLAT WASHER
14 .................................................... B6652601-C .................................. FILTER RETURN RECEPTICLE ASSY.
15 .................................................... PP10039 ......................................... HEAT TAPE 165 WATT 110VAC 79”
PP10080 ........................................ HEAT TAPE 165 WATT 240VAC 79”
PP10194 ........................................ HEAT TAPE 96 WATT 110VAC 48”
PP10598 ........................................ HEAT TAPE 96 WATT 240VAC 48”
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SEE DETAIL A
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12
11
10
9
14
15
SEE DETAIL A
1
8
7
6
5
2
4
3
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AG14 FRYER FILTER DRAWER
PARTS LISTS
I.D. # PART # PART DESCRIPTION
1 ...................................................... B6640901-C .................................. PAPER RETAINING RACK
2 ...................................................... B6647701-C .................................. OIL DRAIN CATCH TOWER
3 ...................................................... PP10409 ......................................... FILTER COUPLING “O” RING
4 ...................................................... B6661601-C .................................. FILTER PICK-UP ASSEMBLY
5 ......................................................P0020900 ....................................... 1/4-20 HEX HEAD SCREW
P6071020....................................... 1/4” NYLON BUSHING
P0080650....................................... 1/4” FLAT WASHER
P0093300....................................... 1/4-20 NUT
6 ...................................................... PP10177 ......................................... VINYL PROTECTIVE COVER
P0093300....................................... 1/4-20 NUT
P0080650....................................... 1/4” FLAT WASHER
P0020900....................................... 1/4-20 HEX HEAD SCREW
7 ...................................................... B6640701-C .................................. FILTER DRAWER HANDLE
8 ...................................................... B6640601-C .................................. FILTER DRAWER WELDMENT
9 ...................................................... PP11152 ......................................... ROLLER WHEEL KIT
10 .................................................... B6656801-C .................................. FILTER DRAWER EXTENSION RAIL (RH)
B6656802-C .................................. FILTER DRAWER EXTENSION RAIL (LH)
11 .................................................... A7008302 ...................................... PAPER SUPPORT RACK
12 .................................................... B6661501-C .................................. FILTER PAN
13 .................................................... P0007300 ....................................... 8-32 X 1/4” SCREW
14 .................................................... PP10900 ......................................... FLAT WASHER
15 .................................................... B6641001-C .................................. FRONT FILTER PAN COVER W/HANDLE
A7001102 ...................................... FRONT FILTER PAN COVER NO HANDLE
16 .................................................... P6071516 ....................................... FILTER PAN COVER HANDLE
17 .................................................... A7013502 ...................................... REAR FILTER PAN COVER
18 .................................................... B6654101-C .................................. CRUMB CATCH BASKET
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AG14 FRYER DRAIN VALVE HANDLE
PARTS ASSEMBLY
I.D. # PART # PART DESCRIPTION
1 ...................................................... PP11302 ......................................... VINYL DRAIN VALVE HANDLE COVER
2 ...................................................... PP10263 ......................................... DRAIN PROXIMITY SWITCH ACTUATOR
3 ...................................................... B4002902-C .................................. DRAIN VALVE HANDLE FULL, RH SPLIT
B4002901-C .................................. DRAIN VALVE HANDLE LH SPLIT VAT
4 ...................................................... PP10266......................................... 4-40 X 1/4” SCREW
5 ...................................................... PP10647 ......................................... 1/2-13 NUT
6 ...................................................... PP11059 ......................................... PLUNGER ASSEMBLY
7 ...................................................... A4015801 ...................................... DRAIN HANDLE RELEASE LEVER
8 ...................................................... PP11303 ......................................... RELEASE LEVER VINYL COVER
9 ...................................................... B4003001-C .................................. FULL VAT HANDLE ASSEMBLY
(Complete drain valve handle assy) B4003003-C .................................. LH SPLIT VAT HANDLE ASSEMBLY
B4003005-C .................................. RH SPLIT VAT HANDLE ASSEMBLY
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AG14 GAS & BURNER SYSTEM
PARTS LISTS
I.D. # PART # PART DESCRIPTION
1 ...................................................... B3317701-C .................................. FULL VAT BURNER BOX ASSEMBLY
B3321101-C .................................. FULL VAT BURNER BOX INSULATION
KIT
2 ...................................................... PP11064 ......................................... HI LIMIT SWITCH
3 ...................................................... A8027301 ...................................... IGNITOR MOUNTING BRACKET
4 ...................................................... B8022301-C .................................. BURNER (DOMESTIC)
B8027001-C .................................. BURNER (CE GERMANY)(CE LP)
5 ...................................................... PP11131 ......................................... IGNITOR (DOMESTIC)
PP11193......................................... IGNITOR (CE)
6 ...................................................... PP11193 ......................................... FLAME SENSOR (CE)
7 ...................................................... CALL SERVICE AGENT FOR # BURNER ORIFICE
8 ...................................................... PP10958 ......................................... CE GAS VALVE (NAT)
PP11112 ......................................... CE GAS VALVE (PROPANE)
9 ...................................................... B3316801-C .................................. TEMPERATURE PROBE ASSEMBLY
10 .................................................... B3314801-C .................................. SPLIT VAT BURNER BOX ASSEMBLY LH
B3314802-C .................................. SPLIT VAT BURNER BOX ASSEMBLY RH
B3321201-C .................................. SPLIT VAT BURNER BOX INSULATION
KIT
11 .................................................... B8021602-C .................................. COMBUSTION TUBE (FULL & SPLIT
VAT )
12 .................................................... B3316601-C .................................. SPLIT VAT TANK
13 .................................................... B3316501-C .................................. FULL VAT TANK
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12
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2
3
4
5
6
7
11
10
8
9
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AG14 FRYER ACCESSORIES
PARTS LISTS
I.D. # PART # PART DESCRIPTION
1 ...................................................... B2100903-C .................................. COVER ASSEMBLY (SPLIT VAT)
2 ...................................................... PP11332 ......................................... FRYER COVER HANDLE
3 ...................................................... P0082400 .......................................
4 ...................................................... PP10693 .........................................
5 ...................................................... A1103202 ....................................... BASKET HANGER
6 ...................................................... A1907504 ...................................... CHANNEL STRIP INTERIOR OF A SPLIT
A1906804 ...................................... CHANNEL STRIP (SPLIT TO SPLIT VAT)
7 ...................................................... A1906804 ...................................... CHANNEL STRIP (SPLIT TO FULL, FULL
TO FULL VAT)
8 ...................................................... P6073148 ....................................... TUBE RACK (FULL VAT)
B4510401-C .................................. TUBE RACK (SPLIT VAT)
9 ...................................................... B2100904-C .................................. COVER ASSEMBLY (FULL VAT)
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