Pitco Frialator 26, 20 User Manual
There's Always Something Cooking!
Installation, Operation, and Maintenance Manual
For Food, Donut, Chicken, and Fish Fryers
Covering Models
20, 24, 26, and 34
R
R
APPR OVE D
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MTS # PF17-01 Pitco Frialator #L20-078 Revision 3 Rev. Date 09/09/96
NOTICES
There are three different types of notices that you should be familiar with, a NOTICE, CAUTION,
and WARNING. A NOTICE is a special note used to call attention to a particularly important point.
CAUTION is used to point out a procedure or operation which may cause equipment damage. The
WARNING notice is the most important of the three because it warns of an operation that may cause
personal injury. Please familiarize yourself with your new cooker before operating it and heed the
notices throughout this manual. The WARNINGS are listed below and on the following page for
your review prior to operating the unit.
FOR YOUR SAFETY
DO NOT store or use gasoline or other flammable
vapors or liquids in the vicinity of this or any other
appliance.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating
and maintenance instructions thoroughly before installing or servicing this equipment.
TO THE PURCHASER
POST IN A PROMINENT LOCATION INSTRUCTIONS TO
BE FOLLOWED IN THE EVENT THAT AN OPERATOR
SMELLS GAS. OBTAIN THIS INFORMATION FROM YOUR
LOCAL GAS SUPPLIER.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
The fryer may be equipped with an oil proof, electrical supply cord with a
three prong safety plug. This is to protect operators from electrical shock
hazard in the event of an equipment malfunction. DO NOT cut or remove the
grounding (third) prong from this plug.
WARNING
There is an open flame inside the fryer. The unit may get hot enough to set
near by materials on fire. Keep the area around the fryer free from combustibles.
WARNING
NEVER supply the fryer with a gas that is not indicated on the data plate.
Using the incorrect gas type will cause improper operation. If you need to
convert the fryer to another type of fuel, contact your dealer.
WARNING
DO NOT use an open flame to check for gas leaks!
WARNING
Wait 5 minutes before attempting to relight the pilot to allow for any gas in
the fryer to dissipate.
WARNING
Never melt blocks of shortening on top of the burner tubes. This will cause
a fire, and void your warranty.
WARNING
Water and shortening DO NOT mix. Keep liquids away from hot shortening.
Dropping liquid frozen food into the hot shortening will cause violent boiling.
WARNING
At operating temperature the shortening temperature will be greater than
300°F. Do not attempt to move the appliance when the oil is at operating
temperature. The hot oil WILL cause injury to you when it comes in contact
with your skin.
SAFETY SAFETY SAFETY SAFETY SAFETY
SAFETY SAFETY SAFETY SAFETY SAFETY
WARNING
Ensure that the fryer can get enough air to keep the flame burning correctly.
If the flame is starved for air it can give of a dangerous carbon monoxide gas.
Carbon Monoxide is a clear odorless gas that can cause suffocation.
WARNING
If your appliance operates on line voltage, the power supply must be
disconnected before servicing or cleaning the appliance.
WARNING
The fryer must be properly restrained to prevent movement or tipping. This
restraint must prevent the fryer from movements that would splash hot liquids
on personnel. This restraint may be by any means (alcove installation,
adequate ties, or battery installation).
SAFETY SAFETY SAFETY SAFETY SAFETY
Table of Contents
Section Title Page
Safety Notice
Table of Contents ........................................................................................................................ i-ii
List of Tables and Figures .............................................................................................................. iii
Chapter 1: General Information and Installation .................................................................. 1-1
1.1 WHICH FRYER DO I HAVE? ................................................................................ 1-1
1.2 CHECKING YOUR NEW FRYER ......................................................................... 1-1
1.3 ASSEMBLY AND LEVELING .............................................................................. 1-2
1.3.1 Leg Installation and Adjustment ........................................................................... 1-2
1.3.2 Heat Deflector Installation .................................................................................... 1-2
1.3.3 Splashback Installation ......................................................................................... 1-3
1.3.4 Flue Installation .................................................................................................... 1-3
1.3.5 Drainboard Installation ......................................................................................... 1-3
1.4 INSTALLATION ..................................................................................................... 1-3
1.4.1 Installation Clearances .......................................................................................... 1-4
1.4.2 Gas Connection .................................................................................................... 1-4
1.4.2.1 Fuel Types ..................................................................................................... 1-4
1.4.2.2 Fuel Supply Line Leak and Pressure Testing ................................................. 1-5
1.4.2.3 Gas Line Connection ..................................................................................... 1-5
1.4.3 Electrical Connection ........................................................................................... 1-5
1.4.4 Ventilation and Fire Safety Systems ..................................................................... 1-6
1.5 INITIAL ADJUSTMENTS ...................................................................................... 1-7
1.5.1 Visual Checks ...................................................................................................... 1-7
1.5.2 Burner Ignition Systems ....................................................................................... 1-8
1.5.2.1 Lighting Instructions for Manual Pilot Lights ................................................. 1-8
1.5.2.1.1 Pilot Flame Adjustment ............................................................................ 1-9
1.5.2.2 Electronic Ignition Pilot Systems .................................................................. 1-10
1.5.2.2.1 Electronic Ignition Pilot Flame Adjustment ............................................ 1-10
1.5.3 Main Burner System .......................................................................................... 1-11
1.5.3.1 Gas Line Requirements ................................................................................ 1-12
1.5.3.2 Burner Adjustment ....................................................................................... 1-12
1.5.4 Initial Cleaning ................................................................................................... 1-13
1.5.5 Thermostat Calibration Check (Standard) .......................................................... 1-14
1.5.6 Thermostat Calibration ....................................................................................... 1-15
1.5.7 Thermostat Calibration (Solid State) .................................................................. 1-15
i
Table of Contents (Continued)
Section Title Page
Chapter 2: Operating Instructions .......................................................................................... 2-1
2.1 FILLING THE FRYER ............................................................................................ 2-1
2.1.1 Filling the Fryer With Liquid Shortening ............................................................. 2-1
2.1.2 Filling the Fryer With Solid Shortening ............................................................... 2-1
2.2 OPERATING INSTRUCTIONS ............................................................................. 2-2
2.2.1 Fryer Start-Up ...................................................................................................... 2-2
2.2.2 Fryer Shutdown ................................................................................................... 2-2
2.2.3 Power Failure ....................................................................................................... 2-3
2.3 DAILY CLEANING ................................................................................................ 2-3
CHAPTER 3: Owner Maintenance and Adjustments .......................................................... 3-1
3.1 WEEKLY FRYER CLEANING (BOIL OUT) ....................................................... 3-1
3.2 FRYER TROUBLESHOOTING ............................................................................. 3-3
ii
List of Tables and Figures
Table Title Page
1-1 Ventilation and Fire Safety References ...................................................................... 1-6
Figure Title Page
1-1 Pilot Assembly, Flame Adjustment ............................................................................ 1-9
1-2 Main Burner Conditions ........................................................................................... 1-11
1-3 Typical Gas Valve Showing Location of Pressure Regulator and Pilot Adjusters ... 1-12
1-4 Air Collar ............................................................................................................... 1-13
iii
iv
Chapter 1: General Information and Installation
Congratulations on the purchase of your new Pitco Frialator universal fryer. This unit will give you
many years of reliable service if you follow the simple operation and maintenance procedures in this
manual. Contained in this manual are the general installation, operation, and maintenance
procedures for the universal fryer Models 20, 24, 26 & 34.
1.1 WHICH FRYER DO I HAVE?
There are many models and options available for the gas fryer, each with its own model number. To
find out which model you have, look inside the door at the equipment identification plate. This plate
has a lot of useful information. The model number identifies which fryer and what features you have.
A brief description of each model and its features in Table 1-1.
Table 1-1 Fryer Model Information
Model
Number
20 These large capacity fryers are designed to provide
large amounts of fried foods, fish, chicken, etc.
These fryers give top quality batch after batch
because they incorporate exclusive features that
eliminate product damage or sogginess. Each
model can be equipped with a varity of options
24 Frying Area: 24" X 24"
26 Frying Area: 18" X 26"
Description Features
Frying Area: 20" X 20"
Oil Capacity: 100 Lbs
48.8 Liters
Gas Consumption:
60,000 BTU
15,120 KCal
Oil Capacity: 150 Lbs
73.4 Liters
Gas Consumption:
120,000 BTU
30,240 KCal
Oil Capacity: 120 Lbs
58.7 Liters
Gas Consumption:
80,000 BTU
20,160 KCal
34 Frying Area:24" X 34"
Oil Capacity: 210 Lbs
102.6 Liters
Gas Consumption:
110,000 BTU
27,720 KCal
1-1
1.2 CHECKING YOUR NEW FRYER
Your new fryer has been carefully packed into a crate. Every effort has been made to ensure that your
fryer will be delivered to you in perfect condition. As you unpack your new fryer, inspect each of
the pieces for damage. If something is damaged, DO NOT sign the bill of lading. Contact the shipper
immediately, because the shipper is only responsible for 15 days after delivery. Check the packing
list enclosed with your fryer to ensure that you have received all of the parts to the fryer. If you are
missing any parts, contact the dealer from whom the fryer was purchased. As you unpack the fryer
and it's accessories be careful to keep the weight of the fryer evenly distributed.
Flue Vents
CAUTION
To prevent equipment damage, don't tilt the fryer onto
any two of it's legs or pull the unit by the flue vents.
XX
Locate your Pitco Frialator warranty and fill in the serial number of the fryer and the date received.
You will find the serial number on the plate inside the door. Put your warranty sheet in a safe place
for future reference. DO NOT return the sheet to Pitco Frialator.
1.3 ASSEMBLY AND LEVELING
When you receive your fryer it is completely assembled with the exception of the legs, flue,
splashback, and the heat shield. If the unit comes with a drainboard, it will need to be assembled.
1.3.1 Leg Installation and Adjustment
Installing the legs and leveling the fryer is done with a 7/16" wrench, socket, and a large pair of water
pump pliers. The legs must be installed before connecting the unit to the gas supply. The legs provide
the necessary height to meet sanitation requirements and assure adequate air supply to the burner.
Attach the legs by performing the following procedure.
a. Lay the fryer on its back being careful not to damage the flue by
pulling on it. Protect the outside of the fryer with cardboard or a
drop cloth when laying it down.
b. Attach each leg with the hex head cap screws supplied with the
fryer. Each leg requires four 1/4-20 x 5/8" cap screws.
c. Mount the screws from the inside of the fryer with the nut on the
outside of the cooker. The nuts have lock washers attached to
them, therefore it is not necessary to use lock washers.
1-2
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