Pitco VF35, VF65 Installation And Operation Manual

Installation and Operation Manual

Covering Models

VF35, VF65 Fryers

L20-418 Rev 2 (5/16)

TO THE PURCHASER, OWNER AND STORE MANAGER

TO THE PURCHASER

supplier.

FOR YOUR PROTECTION

this equipment when it is in operation.

WARNING

equipment.

Please review these warnings prior to posting them in a prominent location for re ference.

WARNING

Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas

DO NOT store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other equipment. Do not spray aerosols in the vicinity of

Improper installation, adjustment, operation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operation, servicing this

WARNING Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.

WARNING Installation and all connections must be made according to local codes in force. In the absence of local codes in North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must be installed in compliance with AS/NZS 5601.

During the warranty period if a customer elects to use a non-original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.

WARNING This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable and the hose must comply with AS/NZS 1869 and be class B or D.

WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.

WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. In North America, this quick disconnect must comply with ANSI Z24.41. In Australia, the quick disconnect must comply with AS 4627.

ii L20-418 Rev 2 (5/16)

TO THE PURCHASER, OWNER AND STORE MANAGER

Please review these warnings prior to posting them in a prominent location for re ference.

WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.

WARNING If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.

WARNING The power supply must be disconnected before servicing, maintaining or cleaning this appliance.

WARNING The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.

WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.

WARNING DO NOT use an open flame to check for gas leaks!

WARNING DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.

WARNING NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.

WARNING The oil/shortening level should NOT fall below the minimum indicated level line at any time. The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling.

WARNING The contents of the crumb catch and/or filter pan of any filter system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.

WARNING Completely shut the appliance down when oil/shortening is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.

WARNING This appliance is intended for indoor use only.

WARNING DO NOT operate appliance unless all panels and access cov ers are att ach ed correctly.

WARNING It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.

L20-418 Rev 2 (5/16) iii

TO THE PURCHASER, OWNER AND STORE MANAGER

Please review these warnings prior to posting them in a prominent location for re ference.

WARNING There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.

WARNING DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.

WARNING If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.

WARNING Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.

WARNING Never add oil to the appliance when it is at operating temperature. Splashing hot oil can cause severe injuries.

WARNING Never add water to hot oil. Violent boiling can occur causing severe injury.

WARNING This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.

WARNING To avoid splashing of hot liquid when installed, this fryer must be restrained either in the manner of installation, or with adequate ties to prevent tipping.

WARNING In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA 6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use with Gas Fuel ANSI Z21.41.CSA 6.9 Latest Edition.

WARNING In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627 Latest Edition and a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line.

WARNING This appliance is not intended for use by a person (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

WARNING Children should not be in the vicinity of this appliance when it is being operated, cleaned, maintained or serviced nor allowed to play on and/or with the appliance at any time.

iv L20-418 Rev 2 (5/16)

PITCO VF SERIES INSTALLATION & OPERATIONAL MANUAL

INSTALLATION .................................................................................................................................................. 6

GAS CONNECTION ............................................................................................................................................ 9

FILLING THE APPLIANCE ................................................................................................................. 11

LIGHTING INSTRUCTIONS ............................................................................................................... 12

PILOT FLAME ADJUSTMENT ........................................................................................................... 13

BURNER SYSTEM ADJUSTMENT ..................................................................................................... 13

OPERATION .................................................................................................................................................... 15

APPLIANCE START UP ..................................................................................................................................... 17

APPLIANCE SHUTDOWN ................................................................................................................................. 18

PREVENTATIVE MAINTENANCE ...................................................................................................................... 18

APPLIANCE INSPECTION ................................................................................................................. 19

CLEANING THE COOK TANK ............................................................................................................ 19

CLEANING THE CABINET ................................................................................................................. 19

BOIL OUT PROCEDURE ................................................................................................................... 20

SAFETY EVALUATION ..................................................................................................................... 21

MECHANICAL INSPECTION ............................................................................................................. 21

TEMPERATURE CONTROL SYSTEM ................................................................................................. 21

GAS COMBUSTION SYSTEM ........................................................................................................... 21

TROUBLESHOOTING ....................................................................................................................................... 23

L20-418 Rev 2 (5/16) 5

PITCO VF SERIES INSTALLATION & OPERATIONAL MANUAL

Combustible Construction

Non-Combustible Construction

Inches (centimeters)

Back

6.0" (15.2 cm)

0.0" (0.0 cm)

Sides

6.0" (15.2 cm)

0.0" (0.0 cm)

Floor

9” (22.86 cm)

WARNING

INSTALLATION

Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. Pitco does not assume responsibility for damage or loss incurred in transit. If something is damaged, DO NOT sign the bill of lading.

1. Upon Delivery, inspect for visible shipping damage in the presence of the trucking operator. If something appears damaged, file a claim for damages regardless of extent.

2. Unpack and inspect unit for damage. Contact the shipper within 15 days and file a concealed damage claim; the shipper is only responsible for concealed damage for 15 days after delivery.

3. Remove the unit from the shipping pallet:

4. Do not allow the full weight of the unit to rest on the legs or caster (if installed) when removing the appliance from the shipping pallet. The casters can be bent or damaged if too much weight or force is applied to them from improper handling.

5. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased.

6. Using the front cover of this manual, record the following for warranty service or future reference:

1. Your Pitco m odel number.

2. Fryer serial numbers (Found on the inner door of each fryer).

3. The date purchased from your dealer invoice.

Once you have completed the above, the fryer is ready to be installed.

The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your fryer.

In addition to the above clearances there must also be at least 30 inches (76.2 cm) of aisle space in front

of the fryer.

Leave at least 18 inches (47 cm) of open space between the flue of the appliance and the intake of the exhaust hood. Failure to do so could result in improper operation of the appliance.

DO NOT obstruct the flow of ventilation air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilati o n. Ensure that you meet the minimum clearance requirements specified in this manual.

DO NOT install this appliance next to a water cooker, or use it in any way in which water can come in contact with the hot oil. Splash over of water into hot oil may result in a steam eruption, potentially causing hot oil to be ejected from the fryer, and creating a burn hazard.

6 L20-418 Rev 2 (5/16)

PITCO VF SERIES INSTALLATION & OPERATIONAL MANUAL

CAUTION

WARNING

To prevent appliance damage and/or personal injury, do not tilt the appliance onto any two of its casters or legs, or pull the appliance by the splash back.

This appliance must be installed with the legs or caster s provided by the manufacturer.

DO NOT perform leveling procedure when appliance i s in operation or full of hot liquids. Serious injury could result.

When you receive your appliance, it is completely assembled with the possible exception of legs or optional casters and heat deflector.

This appliance must be installed with legs or casters; it cannot be curb mounted, or sealed to a base. Curb mounting will seriously inhibi t th is appliance’s ability to effect proper component ventilation. The supplied legs or casters provide the necessary height to meet sanitation requirements and assure adequate air supply for electrical com p on ent ventilation. To level the appliance, use the following procedure.

Required tools: Large pair of water pump pliers, Medium flat blade screwdriver, level 12” (30.5 cm) long

max.

1 Position appliance in final installed location. 2 Apply level across front, and then the left and right side of unit, determine lowest point, and distance to

level.

3 Add the distance determined in step 2 to caster or leg on the lowest corner of appliance.

1. Swivel casters- loosen 2 set screws (A)

2. Legs and swivel casters-. Adjust the height of the leg / caster by turning adjustment collar/ foot (B) with water pump pliers until desired change in height is achieved.

Swivel casters only: Retighten set screws (A).

3. Fixed casters- Adjust hei gh t by moving wheel and axle to alternate holes (D) in wheel bracket higher or lower as needed. Refer to “FIXED” type caster in Figure 3.

4 Adjust remaining casters or legs as needed to ensure the appliance is supported evenly at each

caster/leg contact point.

L20-418 Rev 2 (5/16) 7

Figure 3 Caster and leg types

PITCO VF SERIES INSTALLATION & OPERATIONAL MANUAL

A T, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR

2ES I

2.2 mm / 2. 38 m m

2E+

2.2 mm NO

2EL L

2.2 mm / 2. 38 m m

G25-G25.3 I

- I

2EK

25 2.38 mm 2.3/2.2

BE, BG, CH, CZ, DE, ES, FR, GB, GR, HU, HR, IE, IS, IT, LT, LU, LV, MK, MT, NL, PL, PT, RO, SI,

LP G31

37/50 37 #54 0.8

A T, BG, CY, CH, CZ, DK, EE, FI, FR, DE, GR, HU, IE, IT, LT, LU, MT, NL, NO, PL, RO, SI, SE, SK, TR

BU G30

3B/P

30/50 25.4 #55 0.6

A T, BG, CH, CZ, DK, EE, FI, GB, GR, HU, IE, IT, LT, LV, NO, PL, PT, RO, ES, SI, SK, SE, TR

2ES I

2.2 mm / 2. 38 m m

2E+

2.2 mm NO

2EL L

2.2 mm / 2. 38 m m

G25-G25.3 I

- I

2EK

25 2.38 mm 2.9

BE, BG, CH, CZ, DE, ES, FR, GB, GR, HU, HR, IE, IS, IT, LT, LU, LV, MK, MT, NL, PL, PT, RO, SI,

LP G31

37/50 25.4 #54 1.0

A T, BG, CY, CH, CZ, DK, EE, FI, FR, DE, GR, HU, IE, IT, LT, LU, MT, NL, NO, PL, RO, SI, SE, SK, TR

BU G30

3B/P

30/50 25.4 #55 0.8

VF655

VF35

19.0

LP16

Nat

G20/G25

G20

20.5

26.5

24.5

10.8

18.5

20/25

Applicable

Countries

Nat

Nominal Gas

Rate (m3/hr)

Model

Fuel Type

Net

Input ( kW )

Supply

Pressure (mbar)

Burner

Pressure (mbar)

Governor

Gas

Appliance

Pitco VF35, VF65 Installation And Operation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INSTALLATION