Pitco TURBOFRY 2000 Installation Manual

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Literature # L20-150 Rev 1 Printed 23 October 1996

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Manufactured in

The United States of America

FOR YOUR SAFETY: Do not store gasoline or other flammable vapors or liquids in the vicinity of this or any other ap-

pliance.

TO THE PURCHASER POST IN A PROMINENT LOCAllON INSTRUCTIONS TO BE FOLLOWED IN THE

EVENT THAT AN OPERATOR SMELLS GAS. OBTAIN THIS INFORMAnON FROM YOUR LOCAL GAS SUPPLIER.

WARNING Ensure that the machine can get enough air to keep the flame burning COn'ectly. If the flame is starved of air it can give off a dangerous carbon monoxide gas. Carbon Monoxide is a clear odorless gas that can cause suffo-

cation.

WARNING Carbon Monoxide gas can build up if you obstruct the flue. Blocking the flue will also cause the unit to overheat. 00 NOT obsttuct the flow of combustion/ventilation or air opening around the machine. Ensure that you meet the minimum clearances specified in the installation insttuctions. Adequate clearance around the unit is necessary for servicing and proper burner operation.

WARNING If the machine should shut down unexpectedly wait 5

-- -

minutes before attempting to restart it. This will allow for any excess gas in the unit to dissipate.

WARNING

The power supply must be disconnected before servicing or cleaning the unit.

WARNING This appliance is equipped with a three prong (grounding) plug. This is for your protection against shock hazard in the event of equipment malfunction. Always plug

the unit into a properly grounded three-prong receptacle. 00 NOT cut or remove the grounding (third)

prong.

WARNING

00 NOT use an open flame to check for gas leaks!

Keep all open flames away from the machine at all

times.

WARNING

Machines equipped with casters and a flexible power cord. must be connected to a gas supply with a QuickDisconnect device. This quick disconnect must comply with ANSI Z24.41. To limit the move~nt of the unit without depending on the connector or quick disconnect. a restraining cable must also be installed.

WARNING There is an open flame inside the machine. The unit may get hot enough to set nearby ma1erials on fire. Keep the area around the unit free from combustibles.

WARNING DO NOT supply the fryer with a gas that is not identified on the data plate, located on the inside of one of the doors of the machine. If you need to convert the machine to another type of fuel, contact your dealer or Authorized Blodgett Service Agency.

WARNING To prevent tipping of the machine and splashing of HOT oil your Pitco Frialator fryer is equipped with a Gas Hose Quick Disconnect and restraining device. This attaches the rear of the machine to the wall. When the fryer is in its operating location, lock the casters and reattach the restraining device to the rear of the machine.

WARNING Shortening, when it is at cooking temperatures, is very

HOT and DANGEROUS! Use extreme caution when handling! Use the proper protective gear such as insulated gloves, aprons, face shield and sleeves when handling hot shortening. DO NOT attempt to move any machine that has hot oil in it. Allow the oil to cool to room temperature OT drain the oil into a suitable container before moving the fryer.

WARNING Use only a B/C or AlBIC extinguisher that contains the dry chemical Sodium BicartxJna1e or Potasium Bicarbonate should be used to extinguish any fires.

UKlGINAL EQUll'~.l. LlMllr:.U nA1Uf..Af"C. I-. UADVI'ft.I ..,.,.,

ORIGINAL

Pitco FriaI.-or. Inc. wmants to the 00IiD81 user of its 'n.rbGIry 2000 cookina appliauce tbI1l8id appliauce aIKi relaled equipment will ~ ~ fY.OJn

defa:ts in maIeriaIlJxi ~~ h1p uDder IDmaI UK fcr a penoo of (X1C (I) year from the dI&e of inltaD8Iicm. with ~ ckx:umcDt8tioo. subject

to the followin, alklitiODl, excepciom. exclusioos IJxi limiwjons.

This WlrTlnty is1imi1ed to the rer-ircrrepl-=ement at the Company's option. withoutcllmJe,ofany IJ8rt fwOO to be defective within the WlmDty

~oo aIxI reasonable expeDleS incurrcd fcr freiaht IJxi material fcr Ihc installatioo of such ~ iD 8kIitD. the ~y's obliption shall be 1imi1ed to reimOOrsement for nomaIlaln" on such parts.

Pitco Priala1or. Inc. IIreeI to pay the G.S. Blodgett Corporation Aulltorizcd Scrvicc and PIrtS Disbibutor. for any lalxJr and matcrial ~uired to

rer-ircrreplKe, at the Company's option, my IJ8rt which may fail duc todcfccu In mI1crial crwcx:k:mansbipdurina Ihc a\xJve ICDrZal warranty ~oo.

In addition, the Company warrants to the original Uter of any fry tan~ II) I.: frtt from defects fcr a perioo of ten (10) years from the date of

man~. LatKx and freight shall be the reIponIibility of Ihc Uscf. Thl.. ~hall (1f\1~ ohll~Dtc Ihc Company to repair or replace. at its option. any fry tank

which it deIamiDCS to be def~tive. Claims uDder Ibis item shall bc su~.,cd ~ a ..toIICrocnt dctailm, the defect, aIMi the ~ may IaIuR the rcturn

of the fry lank claimed to be defective.

In addition. the ConIP8Dy warrants to the original user of any CookIng Computcr (11" DIgital ContlOl1« to be free from defects fcr a perioo of two (2) yeIrIJrom the dateofmanuf~. Durina the two (2) yearpcriod all Chargcs involvcd In thc repl.:aDell8 0( a PitcoCompua cr DiIiIalCoallOUa' will be the responsibility of Pitco Frialator Inc.

LIMITED WARRANTY - TURBOFRY 2000

GeDenlWarnDty

What Is covered

.'ry T~

COIDputer or Di~ltal CCMaklaa ControDer

Bow to Keep Your Warranty In FoRe

. Make surc my shiwing damlgCl are reponed immediately. Damages of this nature are the responsibility of the carria.

. Install the unit popcriy. This is the reIpoDSlbility of the installcr and thc J"'tJCcdures are outliJIed in the manual. ~ rxx iDItaI1 it in a June

or residence.

. Maintain the unit ~Iy. This is the responsibility of the user.1hc pnxedurcs arc oudincd in the manual.

. AdjUlUlx:Dtl. stx:b &I caliInIXm,levelina. tightening of futenen cr plumbing cr el«-trical connections ncxma1ly USCJcialcd with initial

installation are not cov~ uDder this wlrTlnty. These proccdurcs are oodined in the instal1a1ion manual.

. Damaged due to nO<xi, fire cr otha acts of Nature arc not covered under this WUT8nty.

. If the unit is uIcd fcr a pIrpaIe otIu than fcr which it was inlelml or dcsi&Dcd, resultiDs damagcs are rxx cov~ uDder the warranty.

What . NOT covel8i uader this Wamaty

. Failurcs due to erratic vol. cr gas supplies are not covaai uDder the warranty.

. Material alterations cr modifications from the condition in which the unit left the factcry are not cov~ uDder the WunDty.

. Units with ~ oblila"lfal cr I'CIMVcd serial number rating plates are not covercd by the warranty.

. Any p8rtS oda' thanGenui~OEM p8rtI frm1 Pib>FriaJaIa".Inc. crits Authlx'izai PIns IIKi Service Disbi~tcrI are rxxCOYcn=d by the

WarTanty .

. Any other failure which is not attributable to a def~t in materials or workmanship is not cov~ tM the Warranty.

This WlrTlDty specifically excludes J*U which wear cr would be replaced under D(Xma\ UIIIe. includiD&. but not 1imi1ed to. electric lamps, fuses.

iDtCIU cr exterior finiIIIeIlJxi laskets,

Outside the Uniled States of America and Canada, this WlrraDty is limiled to the replacement of parts and Pitco Prialator.lnc. will not bear any other

expense be it labor. miicqe. freight cr U'avel.

0IaJIeI fcr miJeaIC ova ~ buIMtIaI (100) miles, travel ~ ova two (2) lOIn. overti~ and holiday ch8rIeI ~ rxx COYcn=d UIMIcc this ~.

These charges are the IalXJDsibility of the ilMfiyiduaJ or finD rQIueIbnl theIe savi~.

If any oral IWCIDents have been made reaanlina the 1PPIi&Jl(:C, these ItatcDlCftts do not constitute wlrTlnties and are not IJ8rt of the contrlct of sale.

This limitrAi warranty C(XIItituteI the compIdc. rmalllKi exclusive ~ with Iq81I to WiI.iDtD.

TInS UMn'ED WARRANTY IS EXCLUSIVE AND IS IN UEU OF Au.. OTHER WARRANTIES WBE11{ER WRm'EN. ORAL OR IMPLIED. INCLUDING. BUT N<YI' LIMITED TO ANY WARRANTY OF MERCHANTABILrrY OR Pn"NP.SS ~R A PAR11CULAR PURPOSE OR WARRANTY AGAINST LATENT DEFEcrS.

In the event of a wunnty cr otIuclaim, the sole oblilation ofPitco Frialator.lnc. wiD be therer-ircrrq»laccmaIt. at the ~y's option, of the

appliance or the component P8I'l This rer-ir or replacement will be at the expense of Pitco Frialator. Inc. except as limiled by this WunDty s~ Any

repair cr replacemcnt wxIer this WlrTlnty does not constitute m extension in time to the original WlrTlnty. PIrtI cov~ wwJer this warranty will be repaired cr repiKCd, at the Company's optjon. with - cr fWM:tiooalIy operative J*U. The liDIity 0( Pitco FriaIaUX'. Inc. 00 any claim of any kiIId.

including cllims hued 00 WarTanty. expess cr implied conIJ8ct, negligence. strict liability cr any oda' lelal dIec.'ieI will be exclusively the rer-ir cr

replacement of Ihc appliance. This liability will not include. and the purchaser specifically renounces any rilht to recover special. incidental. consequen-

tial or otIu damages of any kiIId. includiD&. but not 1imi1ed to. injuries to penonl, damage to~. 1011 of p'Ofits cr anticipatcd 100s of the UK of this

~Iiance-

If any provisioo of this wunnty is unenforceable wxIer the law of any jurisdiction. tbI1 provision only will be inapplicable there. and the rmlainder

of the warranty will remain unaffected. The maximwn exclusion or limitation allowed by law win be substituted for Ihc unenforceable provision.

First ~ ytKIr claim to the G.S. BkJdgcu ~ Autbori7al Service and Parts Distn~ clOKSt to you Jiving ~Icte m(Xjd. seriallJxi

code numbers. voltage, las type. and description of the problem. Proof of the datc of installation and/or the sales slip may aIIO be ~ If this lXOCeIiuIe flils to be IatisfM:Iory, write the National Servicc Manager. Pitco Prialator.Inc.. P. O. Box SOl. COII(XXd. NH. 03302-0.501. USA

Limi8atotileWarraaty

u.itatiD.- ~ I..I8.-aJ

a- to 0b88iII Wamaty Senice

This warr8IIIy Jives you CCI1aiD IJ)ecifjc legal rights; you may have other ri&b&I

Table of Contents

ORIGINAL EQUIPMENT LIMITED W:ARRANTY

INfRODUCflON 1

Chapter 1: DELIVERY and

Checking your new fryer Check Your Order 2

Chapter 2: INSTALLATION 2

Installation Clearances 2 Gas Connection 2 Fuel Types 3 Gas Line Connection 3 Quick Disconnect Gas Connection 3 Fuel Supply Line Leak and Pressure Testing 3 Electrical Connection and Requirements 3 Ventilation and Fire Safety Systems 4

Visual Checks 4

Chapter 3: OPERATING INSTRUCI'IONS 5

Cornponent Recognition - Fry Tank 5 Component Recognition - Controls 6

Morning Fryer Start Up 7 Fryer Shut Down 8 Operating the Digital Controller 9 Programming the Digital Controller 9 Operating the Cornputer Control 10 Programming the Cook Tirne, Shake Tirne and Hold Tirnes 10 Programming Cooking Ternperature 10 Level 2 Programming 10 Main Filter Bag Changing Procedures 12 Flush Hose Operation 13

Chapter 4: PREVENTATIVE MAINTENANCE 13

Daily Cleaning 13 Weekly Cleaning 13 Vacuurn Gauge Inspection 14 Boil Out Procedure 14 Air Filter Inspection 16 Inspect O-Rings 16 Service Technician Inspection 17 Storing the Turbofry 2000 17

Returning the Turbofry 2000 to service after storage 17 Chapter 5: PARTS 18 Chapter 6: TROUBLESHOOTING 19

CKINGUNPA

1 1

III

~~~~~~

INTRODUCnON

ChaRter 1: DELIVERY and UNPACKING

The development of the TURBOFRY 2000 fills the needs of the food industry that have been, until now, unattainable. They are:

Continuous filtration of the food oil.

Crispier than ever fried food coatings

-i.

tion currents.

due to convec-

3. High production from a high efficiency heat transfer stem.

Continuous filtration of the cooking oil provides clean, clear oil, even through busy periods. This means breaded particles do not settle on heating surfaces and burn, which in turn means longer oil life and lower oil costs. The clean oil produces foods with coatings free of burnt food particles that look and taste more appetizing. Turbofry

2(xx) has an advanced filter system that makes clean up quick and easy. The main filters trap the larger crumbs and can be lifted out for easy cleaning and replacement.

The Turbofry 2000 uses a heating process, within the cooking area, known as "Convection", foods cook with crisper coatings because hot oil is forced between the individual pieces of food, the breading or outer coating gets seared quickly before the food can absorb as much oil as with a standard fryer. This will produce a finished product that is much lower in absorbed oils.

Checkine Jour new (ner:

Your new fryer and it's filter have been carefully packed. Every effort has been made to ensure that your fryer will

be delivered to you in perfect condition. As you unpack your new fryer, inspect each of the pieces for damage. If

something is damaged, 00 NOT sign the bill of lading. Contact the shipper immediately, the shipper is only responsible for 15 days after delivery. Check the packing list enclosed with your fryer to ensure that you have received all of the parts to the fryer. If you are missing any parts, contact the dealer from whom the fryer was purchased. As you unpack the fryer and it's accessories be careful to keep the weight of the fryer evenly distributed.

The Turbofry 2(xx) has a high efficiency gas combustion

system that transfers heat more efficiently than regular fryers. The high input rate in conjunction with a large

heat transfer surface area give this fryer the ability to cook high capacity loads effortlessly.

Locate the data plate on the inside panel of the door, record the model and serial number, date received and date installed in the space provided below.

Model Number: (Example: TF2<XX»

Serial Number: -~,~~-

(Example: G96AB 12345)

Date Recieved: ~.- ~-"'! -~..

Date Installed:

Chapter 2: INSTALLATION

The crate containing the fryer unit foltowing:

1 1 1 1 16 1 1 1

Fry baskets Pro72184

Fry Basket Hanger , A1105002

Pitco Cleaner Sample P6071400

!~:'

Drain Clean Out Roo A3333401

Flush Hose B~l Cleaning Brush (Fryer) PP10056

Filter Crumb Scoop B7404801

Filter Bags A7011101 Filter Bag Removal Tool A4018002

Drain Fitting Screen B3319601

Skimmer PP10725

will

the

The fryer needs clearance around it for proper o~ra1ion. Adequate clearances allow for servicing and pro~r burner operation. The clearances shown below are for cooker

installation in combustible and noncombustible construc-

tion.

Non-Combustible Construction 3" (8 cm) 0" (0 cm)

Back Sides

Combustible Consuuction

3" (8 cm) 3" (8 cm)

In addition to the clearances required for proper fryer

operation, there must be at least 33" (84 cm) of aisle space

in front of the fryer to remove/install the filter pan/module.

Your fryer must be plumbed with a 3" drip leg. The size

of the gas hose, gas line and quick disconnect must be

sufficiently large cough to provide at least 250,(XX) BTUI HR gas flow. The gas line must be installed to ~t the local building codes or National Fuel Gas Code (NFPA

54-1984) and ANSI Z223.1-1988 Latest Edition. In Canada, install the fryer in accordance with CAN/CGAB149.1 or .2 and local c<*s. Gas line sizing requirements can be detennined by your local gas company by referring to National Fuel Gas Code, Appendix C, Table C-4 (nawral gas) and Table C-16 (propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance. Other factors that are used to detennine the

piping requirements are BTU requirements of the appliances being connected and the length of pipe between the meter (main shut off) and the appliances.

NEVER supply the fryer with a gas that is not indicated on the data plate. Using the incouect gas type will cause improper operation. If you need to convert the fryer to another type of fuel, contact your dealer.

Fuel I;):BJ:

Each fryer is equipped to work with one type of fuel. Each Turbofry 2<XX> is set at the factory and should need

no further adjustments. Refer to the data plate, located

on the inside of the door, for the gas specifications of the machine you have. Attach a water manometer to the pressure port on the manual gas valve shown.

The Turbofry 2000 is supplied with casters and must be installed with a gas connector that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69-1987, and Addenda Z21.69A-1989. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel, ANSI Z21.41-1989.

TAP

Manual

Valve Top

View

Check that the INPUT SUPPLY PRESSURE is 5 - 13" WC for Natural Gas and 10 - 13" WC for LP gas.

WARNING

00 NOT use an open flame to check for gas leaks!

Gas Line Connection:

Connect the fryer to the gas supply line with a connector that complies with the Standard for Connectors for Movable Gas Appliances (ANSI Z2l.69-1987). Connect the gas line to the fryer using a pipe joint sealant that is resistant to Liquefied Petroleum. If the fryer was disconnected during the fuel line testing, use a solution of soap and water to leak test the new connection. It is advised that the gas supply to the fryer be connected to the ventilation system in such a way as to prevent the fryer from being operated without the ventilator on.

CAUTION NEVER use an adaptor to make a smaller gas supply line fit the cooker connection. This will not allow sufficient gas flow for optimum burner operation, resulting in poor cooker performance.

The fuel supply system must be tested before the fryer is

used. If the fuel line is going to be tested at a pressure greater than (»1/2 PSI (3.45 kPa), make sure that the fryer is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than (s) l/2 PSI (3.45 kPa), the fryer can be connected but the unit's gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure is ap-

plied.

The electrical service used by the fryer must comply with local codes. If there are no local codes that apply, refer to the National Electrical Code (NEC) to install the service. In Canada refer to CSA Standard C22.1 and local codes.

Wiring diagrams are provided inside the fryer control box. The power requirements for the fryer are shown below.

Voltage 20&'230 VAC. roHz Amps 2.8 -3.5 Amps Branch Circuit Protector 20.0 Amps

The fryer is supplied with an 8' power cold for the fryer controls and the filter. As the unit is supplied on casters, a quick disconnect electrical connector (plug)is recom. ~nded. The fryer must be grounded in accordance with local code; if no specific local codes exist, comply with NEC ANSI/NFPA No. 70-1990.

Ventilation and Fire Safetx Systems: Exhaust gas temperatures can reach as high as 600°F.

Therefore, it is very imponant to install an adequate fire fighting system.

CAUTION

NEVER connect the exhaust hood directly to the flue opening. The direct flow of air will cause poor temperature recovery, poor ignition and inefficient operation of the fryer.

necessary can be performed by loosening the two set screws on the shaft of the caster, adjust the casters up or down as needed by unscrewing or screwing the wheel in or out. lighten the locking screws when

finished. Check that the Oil Circulation Tube is installed cor-

rectly.

Before packaging and shipping, your fryer was thOltKlghly tested using a Kosher Peanut Oil (a record of this may be obtained from the factory). This oil and any debris that

has accumulated between Pitco and the machine's destination must now be removed from the fryer. Follow the

instructions for the Boil Out procedure outlined in the maintenance section of this manual.

It is advised that the power supply NOT be conttolloed by the ventilation conttol. Frequent cleaning of the ventilation system and the fryer will reduce the chances of fire.

Additional infonnation can be obtained from the American Gas Association. 8501 East Pleasant Valley Road. Cleveland. OH 44131.

Before you begin filling and

the fryer. perfonn

the following visual checks:

La8

~~~

a. After the fryer is in its permanent location, lock the

casters and check that it is level. Any leveling that is

Chanter 3: OPERATING INSTRUCTIONS.

Comoonent Recomjtion - Fn tank:

The Turbofry 2000 uses a new frying and filtering technology, therefore it is important that you become familiar with the major components inside and outside of the fry tank. The following drawing and index shows these components and their uses:

1. Flue opening - The HOT exhaust gases from combustion will rise from this opening. 6.

2. Burner Heat Tube - Combustion takes place within

this tube. The heat radiates out from this tube and 7.

from the sides of the fry tank.

Hi Limit Probe - The Hi Limit is the safety device

that will shut the machine down should the temperature become excessively high.

Temperature Sensing Probe - This probe is used by

the Digital/Computer Control to sense the actual temperature of the oil.

Oil Circulation Tube Assembly - The filtered oil is

returned to the fry tank through this tube. It has many orifices along the underside to direct the oil streams

into the bottom of the fry tank. There is a handle welded to the end of the tube.

Filter Bag Retainers - The Filter Bags "Hang" on the retainer which fits snugly in the Filter Bag Housing.

Drain - Oil will drain from this opening when the Drain Valve Handle is operated.

Filter Bag Housing Lifting Points - Use the supplied

lifting tool to lift the Housing out.

Gas Shut Off Valve.

Master Circuit Breaker - Protects all circuits in the

machine. Pump Override Switch - Manually turns the filter

pump ON or OFF independently of the current operation mode. This switch is locked out while the control is in the melt cycle mode.

Control Circuit Breaker - Protects the control circuit

only. Check Fryer Indicator Light - Indicates burner igni-

tion status. Hush Hose Connector - When needed the Flush Hose

is connected here. Pump Outlet Selector - Used to direct the oil to the

Fry Tank OT the Hush Hose. Drain Outlet Pipe - Allows the oil to be drained into

the Lower Pan OT a high temperature disposal container.

9. Drain Valve Handle - Green.

10. Lower Pan Pick Up Assembly - Connects the Lower Pan to the Pump Suction Connection.

11. Pump Suction Connection.

12. Sump Screen Assembly - This Screen prevents any debris from getting into the pump during a Filter Bag

Change procedure.

13. Sump Drain Handle - When this is pulled away from the Sump Screen Assembly it opens a valve to drain

the Sump so that it can be removed from the machine safely.

14. Lower Pan Assembly - Holds the cooking oil while the filter bags are being changed.

15. Digital/Computer Control - Controls operating and cooking functions (Digital Control shown.)

16. Vacuum Gauge - Shows the status of the main filters.

17. Pump Inlet Selector Knob - Used to change the pump

inlet from Main Filter to the Lower Pan Assembly.

18. Oil Circulation Tube Gauge - Indicates when the Oil Circulation Tube needs cleaning.

MorninK Fner Start Un:

Your fryer has been constructed to utilize either Liquid

or Solid shortening. DO NOT attempt to use Solid short-

ening in a machine that is NOT equipped with the Solid

Shortening option. There is a label located behind the door that will show the type of shortening the machine was designed to use. A fryer designed for Solid shortening can use Liquid shortening, however a fryer designed for Liquid shortening cannot be used for Solid shorten-

ing. Follow the instructions that are appropriate for the type

of shortening you are using: Liquid Oil:

Always observe the safety instructions outlined in the front of this manual before operating this fryer. Because fryer operation is controlled by the Digital or Computer Control Start Up and Shut Down is made very simple.

Make sure the Master (#2, page 6) and Control Circuit Breakers (#4, page 6) are ON by pressing them

to the ON position. Pump any oil from the Lower Pan into the Fry Tank. (See steps 17, 18 & 19 on pages 12 & 13 for instructions on how to do this.) Add sufficient new oil to bring the oil level up to the indicated level. Follow the instructions below to fill the fryer with oil. Make sure the drain valve is completely closed. Fill the fryer with oil up to 1/2" below the "Oil Level" line as shown in the picture below.

press the @) key on the front panel. The Digital

Controller will now come on and take control of heating the oil.

Observe the Check Fryer Indicator Light (##5, page

"7.

6) for I minute to verify that burner ignition has taken place. Under nonnal conditions the Check Fryer Indicator Light should light breifly, then go out.

Notice - If the Check Fryer Indicator Light goes out and comes back on or stays on, turn the fryer off at the Digi-

tal Control (Control Circuit Breaker (#4, page 6) for Computer Controls) Wait at least 5 minutes before repeating steps d & e to allow for accumulated gas to dissipate from the system. If the Check Fryer Indicator Light fails to go out after 5 trys consult the troubleshooting guide in the back of this manual.

When the Digital control shows rd:c:QB or the

Computer control shows~:8nYJ the fryer is ready

for use. (usualy about 20 minutes with Liquid shortening and 1 hour with Solid Shortening.)

Notice - On machines built for Liquid shortening the

controller will heat the shortening in a melt cycle for a

minimum of 10 minutes. During this time the Digital

control will show[~:EE ] and the Computer will show

~:(~:I~~« I(l'[LT LI.When the melt cycle is

complete the oil circulation pump will automatically start to circulate the oil and the fryer will continue to heat in a

non melt cycle mode.

9. Check the Vacuum Gauge (#16, page 6) on a regular basis and replace the Filter Bags when indicated.

When adding Liquid shortening to a fry tank to "Top Off"

5. Turn the Gas Shut QffValve handle clockwise to turn the oil level the new oil may be poured directly into the

the gas ON.

fry tank.

WARNING Shortening, when it is at cooking temperatures, is very HOT and DANGEROUS! Use extreme caution when handling! Use the proper protective gear such as insulated gloves, aprons, face shield and sleeves when handling hot shortening.

On a fryer equipped with a Computer controller the fryer will now come on and take control of heating

the oil. On a fryer equipped with a Digital control

Solid Shortening: Notice - If you have a machine that is designed to be

used with Liquid shortening and you wish to use Solid

shortening you will have to purchase and install a Solid

Shortening Kit. Call your Authorized Dealer for more information.

CAUTION

If Solid shortening is used, 00 NOT attempt to mclt the shortening in your fryer unless the controller is programmed with the melt cycle option programmed to Solid Shortening. (The Digital display will show

uE~. The Computer control will show

fF(L T S~) Improper operation or machine damage

coold occur.

Make sure the drain valve is completely closed.

remove the screen covering the tube if it is still in the

fry tank .

Cut the shortening into I" (2.5 cm) cubes. Always

pack the pieces of shortening below, beside and on top of the heat tube. 00 NOT leave any large air pockets and take care not to damage any sensor

probes.

1. Always allow the fryer to operate for 5 to 10 minutes after cooking has finished to allow filter time to clear

the oil.

2. Before the fryer is shut down for the night and while the oil is still hot, follow the instructions on page 12

to change the Filter Bags.

3. On a fryer equipped with a Computer controller press thc ON/OFF/START Switch to the OFF position and

thcn press the Control Circuit Breaker (#4, page 6) to thc OFF position. On a fryer equipped with a Digi-

lal controller press the ~ key on the front panel.

Thc Digital Controller will now turn the fryer OFF. Press the Control Circuit Breaker to the OFF posi-

tion.

4. If the fryer is to be left for an extended period of time, such as overnight, turn the Gas Shut Off Valve

handle counter clockwise to shut the gas supply OFF.

Start the fryer as described in the following section and allow the fryer to automaticaly come up to temperature. This will take approximately 1 hour and should not be bypassed. The controller will melt the

shortening in short controlled bursts of heat. When the oil has reached a temperature where it is liquid the controller will automaticaly switch to a full run condition and the shortening will now come up to

the desired temperature automaticaly.

Adding

When adding Solid shortening to a fry tank to "Top Off" the oil 1evel the new shortening must be cut into 1" (2.5

cm) cubes and added piece by piece.

O~ratin& the Dimtal Controller: Below is listed the control functions of the Pitco Digital Cycle.

Controller:

timers

Press theGeJ key to display the ACTUAL Temperature.

Press the ~ key a second time to display the SET

~ temperature.

ProlrBmming: the Dilital Control:

Press the lPJ key to enter the program mode.

Once the program mode has been entered the display will

show the LH TImer setting[~:Em An adjustment may

key to turn the control

key to start the Left or Right

ON. Press and

OFF.

allow for a more aggressive Melt Cycle needed for Liquid cooking media. 0 may be selected to bypass a Melt

Press 0 again, the display will show [[(:~ or

[[Q:E] and the Password option may be set by using

~ or~. If a PasswordRequ ired option is programmed

the Password will be ~ ~ then ~ ~ and is not

adjustable.

Press 0

agam,

the display will show

[==0 and the Fahrenheit or Celcius option may be

chosen by usmg

Press ~ again and the display will return to the LH

1imer setting. To exit the Programming

press and hold 0 for three seconds.

The following messages may

~ CX' ~ keys.

at any time,mode

alsobe seen in the display:

be made by using the ~ or ~ keys.

Press the 0

keys.

Press 0 again, the display will showa:5DBand the

Set Temperature may be changed by using the ~ or

key again and the display will allow you

~ keys.

Press 0 again, the display will showlEE~and the

Melt Cycle Options may be selected by using ~ or

~ keys. S may be selected to allow for a mild Melt

Cycle needed for Solid Shortening. L may be selected to

[d~B indicates the fryer is ready for cooking.

indicates the controller is in the heating mode.

Indicates the controller is in a Melt cycle.

Checking the Temperature functions and Cooking This setting detennines the thermostat setting for the times - computer. Unlike conventional thermostats, once the com-

puter is set it will never need calibration. Set the desired

T h k th ACTUAL te tore th m temperature by performing the following procedure.

10 c ec e mpera press e ~ once.

~o check the SET tempe~re pres~ the [::&J key two Press the ceJ key followed by the ~ key. The new

bmes. After 5 seconds the display will return to normal. COOK temperablre may now be set using the numbered To check the COOK, SHAKE and HOLD times JX'ess r5l

the f'(9I followed by the product key you wish to check. . The times will be displayed in sequence followed by a

keys. Pressing the ~ key two times at any point during

oceed .

11 th nnaI k ode~ thiS pr UTe WI return you to e no coo m .

short pause, finaly returning to the normal cook mode. Level 2 ProKralDmine: When the computer is calling for heat the two lights in

the lower comers of the ~ key will illuminate. There are several features that merit mention at this point.

Their programming functions are explained along with

Proerammine Cook 11me. Shake Time and Hold their descriptions.

Times:

To enter the level 2 programming mode press the ~

mode press the [eJ

To set the COOK time press the ceJ key then the ~

key. Enter the desired product key and change the de-

sired time by using the numbered keys. Press the ~

key to set the conesponding SHAKE time using the num-

bered keys. Press the ~ key to set the con'esponding HOLD time using the numbered keys. Pressing the ceJ

key two times at any point during this proceedure will return you to the nonnal cook mode.

key followed by the ~ key. If a password has been set

you will be asked to enter it. if you do not re~mber what the password is use "6684". This will allow you to program these basic functions and reset the password.

To choose between "oF" or "OCtO press the ~ key and use the ~ key to toggle between the options.

To set the PASSWORD option press the ~ key and use

the r!j key to toggle between the two options.

option press the ~ key aDd use

between the two options.

E!::5~~~~EtQJ ~ It'-Df' =EE~

To set a new pass-

word press tOO c:eJ key

the display will show

IFFES /2:::jL/ ~ Press the (£J key again and the dis-

play will return to the normal cook mode. To continue setting level options in the level 2 programming you must re enter to level 2 programming mode in the same manner as before.

and enter a four dIgIt password.

Ic::ETF ~I

then

To set the beeper volume press the ~ key and use the ~ key to toggle between the options.

To set the Language

option press the ~ key and use

the

~ key to toggle between the options. At the time of print-

ing the only language option available is SPANISH

IE9=f=I\D- ~ When a language option has been set the

display will show in that language.

Pressing the CEJ key two times at any point during this proceedure will return you to the nonnal cook mode.

To set the ~lt cycle option press the ~ key and use the

~key to toggle between the three options available. Solid

shortening ~It CYCle~: ill Liquid shortening melt

cycle Dillrn or no melt cycle [lWrn It is

highly recommended that a melt cycle is used to ensure longevity of oil and fryer.

To view the recovery test data press the ~ key followed by any numbererd key to view the stored data. Each time

the fryer heats through the temperature range of 250oP 300oP it records (in seconds) the time it took and stores it

as recovery data. This data can be recorded when the fryer is new and viewed again at a later date to see wether the

fryer is performing correctly.

To set the conttol mode press the ~ key and use the ~

key to toggle between the options. The computer may be

set in a Irn..JT~1 mode for total computer conttol or in [1~~ mode where the Auxiliary Thermostat

will conttol the temperature of the oil and the computer will act as a timer. To exit the level 2 programming mode at any time press

the [EJ key two times. This will return you to the nor- mal cook mode.

Although the Turbofry 2<XX> is a continuous filtering machine the Main Filter Bags will need to be changed on

a daily basis (Depending on usage.) The vacuum gauge is graduated so that it will show the condition of the Filter Bags. When the Filter Bags are new the needle will read in the GREEN zone, as the Filter Bags fill up with

debris the needle will rise. The YELLOW zone is an indication that the Filter Bags are filling and that it thc time to change the Filter Bags is getting close. If thc Turbofry 2<XX> is in use (the middle of Supper for cx-

ample) when the needle moves to the top of the YELLOW zone it is permissible to wait until the soonest available time until changing the Filter Bags. If the needle rises into the BLUE zone it is time to change or clean the

Filter Bags. NOTICE - It is important that the operators become fa-

miliar with the fryer and the times at which it will need filtering. This will alleviate the need to shut the fryer

down and filter during a critical cooking period.

Follow the steps outlined below to complete the filtering process:

(The numbers referenced below refer to the Component Recognition drawing on page #6.)

1. Using the supplied Filter Bag Removal Tool, remove the Filter Bag Guard and place in an area where the

oil can drain.

2. With the machine running brush the area around the Filters to stir up any debris to be collected by the

Filter Bags.

3. Turn the machine off by pressing the (ill] key on the Digital Control (#15). (Press the ON/OFFrrEST

Switch for Computer controlled machines.)

4. Open the Green Drain Valve Handle (#9) by turning

clockwise until it is in the vertical position. The oil will now drain into the lower pan (#14).

5. Turn the pump on by pressing the Pump Override Switch (#3). The Filter Pump will start and the oil

will be pumped from the Filter Bags.

6. After approximately 1-3 minutes or when the oil has

stopped corning out of the Oil Circulation Tube the

Oil will have been pumped from the Filter Bags, turn the pump off with the Pump Override Switch (#3). The pump will stop running.

7. It is recommended that the Sump Screen Assembly (#12) be checked daily. Pull the Cover (#13) out and away from the Sump Screen Assembly (#12). Allow

the oil to drain fully.

8. Turn the Sump Screen Assembly (#12) counter clockwise until it becomes free from its housing.

9. Pull the Sump Screen Assembly (#12) out slightly and allow any excess oil to drain into the lower pan.

Inspect the screen for debris. If any debris is found shake the Sump Screen Assembly until it is clean.

WARNING

Since Water will instantly boil when it is introduced into cooking temperature oil it is very important that

ALL pans be completely DRY before reassembly.

10. To install the Sump Screen Assembly feed the assembly into the hole and turn clockwise until the

threads seat. Close the Cover.

11. Using the supplied Filter Bag Removal Tool remove a Filter Bag Retainer along with its Filter Bag. The

Filter Bag will be 1/3 to 1/2 full of debris. (Follow the recommendations outlined at the beginning of

the section regarding the reuse of the Filter Bags.) Lift the Filter Bag from the Retainer and discard. The Filter Bag Retainer can now be washed with hot

water. Repeat this process for the second Filter Bag.

12. Install the new Filter Bag by hanging it on the Filter Bag Retainer. Feed the bottom of the Filter Bag into the housing using the Clean Out Rod to make sure the bottom of the Filter Bag rests in the bottom of

the housing.

Notice - It is important that the Filter Bags are located in the bottom of the housing and are NOT bunched up. Also

that the top of the Filter Bag where it hangs on the Retainer should, once installed, protrude slightly over the

top of the Filter Bag Retainer.

13. Repeat step #12 for the second Filter Bag.

14. Close the Green Drain Valve handle (#9).

15. Replace the Filter Bag Cover over the Filter Bag Housing.

16. Pull the Pump Inlet Selector Knob (#17) OUTWARD

so that the filter pump will suction from the Lower

Pan (#14).

17. Press the Pump Override Switch (#3), the pump will start and the oil will return to the fry tank. When the Filter Pan (#14) is empty turn the Pump Override

switch OFF.

Notice. This would be the ideal opportunity to use the Flush Hose. Follow the instructions outlined in the next

section for the use of the Flush Hose.

Hose Selector Knob INWARD.

18. Press the

Flush

19. Disconnect the Filter Pick Up Assembly (#10) from the Pump Suction Connection (#11) by grasping the Filter Pick Up Assembly (#10) and pulling to the left as shown.

and release the black ring.

2. Drain the oil from the fry tank into the Lower Pan (#14) by turning the Drain Valve Handle (#9) clockwise into the open position.

3. Pull the Pump Outlet Selector (#7) into the Flush Hose position.

4. Pull the Pump Inlet Selector Knob (#17) into the Lower Pan position.

5. Point the nozzle into the fry tank.

6. Turn the pump ON by pressing the Pump Override Switch (#3) to the ON position. Use the Flush Hose for the desired purpose. Turn the pump OFF by pressing the Pump Override Switch (#3) to the OFF position.

7. When finished direct the end of the Flush Hose Nozzle

into the Lower Pan to prevent spilling.

20. Pull the Filter Pan (#14) out and remove the Filter Pick Up Assembly (#10) from the pan. Unscrew the large nut at the end of the Filter Pick Up Assembly (#10) from the Pick Up Screen. Each piece may now be washed with soap and water or in the dish washer.

21. When the parts are clean and dry they can be reassembled by screwing the Filter Pick Up Assembly (#10) onto the Pick Up Screen in a clockwise direction. Place the assembly in the bottom of the Filter Pan (#14) and push the Filter Pan (#14) under the fryer. Carefully place the Filter Pick Up Assembly (#10) end into the Pump Suction Connection and

press together.

22. Turn the fryer on by pressing the ~ key on the

Digital Control (#15).

Your fryer is now ready to use.

The Turbofry 2(xx) has a Flush Hose feature that will

allow the user to wash down the inside of the fry tank. The Flush Hose can also be used for pumping the oil into a waste oil container when it is no longer usable.

CAUnON

The fitting where the flush hose attaches to the fryer

will be very hot after use. Use insulated rubber gloves

and extreme caution when handling.

Pull the black ring back on the quick disconnect and release the Flush Hose connection. Allow all of the oil in the Flush Hose to drain into the Lower Pan. The Flush Hose should now be removed to its storage location.

8. Press the Pump Outlet Selector (#7) until it stops.

9. Turn the Drain Valve Handle (#9) counter c]ockwise to close the drain vaJve. Refill the fry tank by pressing the Pump Override Switch (#3) to the ON posi-

tion. When the Lower Pan (#14) is empty turn the Pump Override switch OFF.

10. Press the Flush Hose Selector Knob INWARD.

Your fryer is now ready to use.

CAUTION The Flush Hose can discharge HOT oil. Use extreme caution when handling! Never start the pump without first ensuring that the hose is pointed in a safe direction.

Connect the Flush Hose to the Flush Hose Connec-

I.f.

tor (#6) by pulling the black ring back on the quick disconnecL Push the hose end onto the connection

In order to keep your new Pitco Frialator Turbofry 2000 operating and looking in top condition it is necessary to

perfonn a few simple tasks on a daily, weekly, monthly and quarterly basis. Follow the chart below to find the frequency at which these Preventative Maintenance Items

should be performed:

Follow the directions outlined below for the instructions on how to perform the given task:

DaD! Cleanin&: It is recommended that, in addition to flltering, the exter-

nal components of the fryer be cleaned in the following

manner.

Pump Suction Screen. Follow the instructions outlined in the Main Filter Bag Changing Procedure, step #s 8

through 11. Use an abrasive, NON metallic, scouring pad

on persistent stains.

on Circulation Tube . Grasp the Oil Circulation Tube

Handle (#9, page 5) and pull to the right until it is free from the housing. Lift the Oil Circulation Tube from the fry tank. The Oil Circulation Tube may be washed with

soap and water. Use a toothpick or similar tool to push

the crumbs and debris out of the circulation holes. Thor-

oughly dry the Oil Circulation Tube and reinstall by carefully aligning the end in the housing, lower the handle until it is seated on the bracket. Push the Oil Circulation Tube into the housing until it seats.

Vacuum GaU2e Insoection:

Each time that the pump is switched off or the machine

shuts the pump off during a Filter Bags Change, check

the Vacuum Gauge (# 16, page 6) to make sure the needle

points to the zero mark. The Vacuum Gauge will only point to zero when the pump is NOT rubbing. If it does not point to the zero or very close call an Authorized Service Agency to have the Vacuum Gauge checked.

Boil Out Procedure:

Turn the fryer OFF by pressing the ~ key on the Digi-

tal Control panel. Using a soft clean cloth to wipe the exterior surfaces until they are free of oil. A small amount of non abrasive cleaner may be used on stubborn stains.

Weekl! Cleanine: At least once a week the following preventative mainte-

nance procedures should be perfonned:

Clean Filter Bag Housing, Clean Pump Suction Screen. Clean Oil Circulation Tube, Clean Fry Tank using the Boil Out procedure,

Follow the instructions below for instructions on each of these items:

Filter Bag Housing. After the oil has been drained from the Filter Bag Housing (Step #12 and 14 in the Filtering Procedure.) Use the supplied Filter Bag Removal Tool to lift the complete Filter Bag Housing out of the machine. Wash the Filter Bag Housing with soap and water to remove all debris. Dry thoroughly and instal1 in the machine. Make sure the Housing is seated correctly before installing the Filter Bags.

Periodically it will be necessary to perfOmt what is known as a Boll Out. This removes baked on frying oil from the

inner surfaces of the fry tank. This is best accomplished when the oil is ready to be replaced.

Due to the unique design of the TURBOFRY 2<XX>, the Boll Out procedure is more involved than that of a regu-

lar fryer. It is an easy job if the steps in the procedure outlined below are followed. Always use Pitco Fryer Cleaner to boil out the TURBOFRY 2<XX>. Other cleaners not approved by Pitco may be harmful to materials used in the cons1ruction of the TURBOFRY 2000. Any damage done by the use of other cleaners will not be covered by the Pitco warranty. The Procedure has 3 main

parts - Cleaning, Neutralization and Rinsing.

Check that the controller is programmed to heat with

a melt cycle, the Digital display will show[:EEJ

(The Computer display will show ~J:1Q] or

~IOOrn. )

Check the cunent Set Temperature setting of the controller. Reprogram the controller to a temperature set-

ting of 2000 F. (Follow the insttuctions in the appropriate section of this manual.)

"-/ Notice - Even though we call this a Boil Out, there is no

need to boi] the water. 2OOoP is hot enough for the c]eaner to work and wi]] prevents the mess and hazards of a boi]

over.

Shut the fryer OFF by the @)

~..

Digital to the OFF position on Computer controlled Ina-

chines.)

4. Drain all of the oil from fry tank and filter bags into the lower pan by opening the Green Drain Valve (#9, page 6). Remove any pieces of food that may have accumulated on the bottom of the fry tank or in the Sump and Sump Screen. Remove the Sump Screen assembly (#12, page 6) and clear any particles from it. Return the Sump Screen assembly to its housing and make sure it is seated. Remove the soiled Filter

controller. (Press the OFF/ON/START switch

key on the

Bags and install clean ones.

5. Fill the fry tank with water to the OIL LEVEL mark on the inside of the fry tank.

6. Turn the fryer ON by pressing the (@ key on the Digital control. (Press the OFFION/START switch

to the ON position on Computer controlled machines.)

Notice - Allow the fryer to heat for 10-15 minutes until

the Digital display changes tol:d:G:Q::e] (Computers will

cleaner while the fryer is heating up could cause a boil over. At this time the pump should have started to circulate the water.

7. Add 8 Ounces by weight of Pitco Fryer Cleaner to the water. (4 sample packets, supplied with your new

fryer.)

8. Allow the Pitco Fryer Cleaner and hot water to soak with the pump running for 45 minutes, the fryer will

hold the cleaning compound at 200°F.

9. While the cleaner is soaking, use the white fryer clean-

ing brush to scrub all the inner surfaces of the fry tank, splashback, basket hanger, and the fry baskets.

10. After 45 minutes, turn the fryer OFF by pressing and holding the~keY on the Digital control. (Press the

OFF/ON/START switch to the OFF position on Computer controlled machines.)

11. Rotate the Drain Outlet Pipe (#8, page 6) to point outward. Place a heat resistant 3-5 gallon container

under the Drain Outlet Pipe. Drain the fry tank by slowly opening the Green Drain

12.

Valve Handle (#9, page 6). The used Boil Out water and Pitco cleaner is safe to pour down a sink drain.

Notice. The water from the fryer could be hot enough to damage plastic drain systems. Run cold tap water as you pour the hot cleaner down the drain to protect plastic drain

systems.

13. Turn the pump on by pressing the Pump Override Switch (#3, page 6) to drain the filters. Allow the pump to run until the Filter Bags are empty of water. Remove and dispose of the soiled Filter Bags.

14. Use a Green Scouring Pad or similar Non Metallic abrasive cleaning pad to remove any carbonized deposits from the inner surfaces of the fry tank. Rinse all surfaces after scrubbing.

15. Remove the Oil Circulation Tube Assembly (#5, page

5) and rinse it. Rinsing should be done from the outside of the Circulation holes to the inside of the tube to prevent plugging the holes, a toothpick or similar tool may be used.

16. If after completing the previous steps, the fry tank is not cleaned to your satisfaction, repeat steps 5 through

15. If the fry tank is clean go to step 17. If the fryer cleaner did not clean the fryer adequately, then Boll Outs should be performed more frequently to prevent heavy build up.

17. Use clean water to rinse the fryer cleaner out of the fry tank. Use the brush or a clean towel to rinse all surfaces that were contacted by the fryer cleaner. Repeat the rinsing until all surfaces are free of cleaner

residue.

Notice - If you are using the recommended Pitco Fryer Cleaner (Pitco part Number P607l397) which is a "Non

Caustic" cleaner or another brand Non Caustic cleaner

skip the Neutralization steps (18 through 23).

Neutralization:

18. Fill the fryer with fresh water to the OIL LEVEL line on the rear of the fry tank. Add 1/2 gallon of white vinegar to the water.

19. Connect the flush hose to the flush hose fitting. Start the pump by pressing the Pump Override Switch (#3, page 6). Let the pump run for 1-2 minutes. Stop the pump. Pull the Pump Outlet Selector (#7, page 6) to the Flush Hose position, place the end of the hose nozzle into the fry tank. and start pump by pressing the Pump Override Switch. This will neutralize the cleaner in the flush hose lines. Use the brush or a

clean towel to wipe the neutralizer solution over all the parts that were cleaned with the fryer cleaner. Once the entire fryer has been neutralized, drain the fry tank and ftlter sump by following steps 12 and

13.

20. Close the Green Drain Valve Handle and fill the fryer with fresh water to the OIL LEVEL line on the rear of the fry tank. Rinse the fry tank, splashback, basket hanger, and the fry baskets. Operate the pump as

in step 19.

21. Drain the fry tank and ftlter sump of all water, This includes removing the Sump Screen Assembly (#12,

page 6) and allowing all water to drain from the sump housing. Replace the Sump Screen Assembly in the

sump housing and return the Sump Drain Handle (#13, page 6) to its normal operating position.

22. Wipe the fry tank. splashback, basket banger, and the fry baskets with clean dry towels to remove all water. Install the Oil Circulation Tube Assembly (#5, page 5). This completes the neutralization part of the

Boll Out procedure.

23. Install new filters in the filter sump. Pull the Pump Inlet Selector Knob (#17, page 6) to the" Lower Pan"

position.

24. Turn the Drain Valve Handle (#9, page 6) counter

clockwise to the "Closed" position. Use the Pump

Ovenide Switch to start the pump and pump all of the oil from the lower pan to the fry tank to a level V2" below the OIL LEVEL mark at the rear of the fry

tank.

Notice - The best way to tell if the system has dried out

by the appearance of the oil. When the oil is dry, there will be no small bubbles visible in the oil. At this point the fryer can be shut down.

27. Shut the fryer OFF by pressing the (ml key on the Digital controller. (Press the OFF/ON/START switch

to the OFF position on Computer controlled machines.) Drain fry tank and filter sump and dispose of the used oil.

28. Fill the fryer with new cooking oil. The Boil Out is

now complete.

Remove the 8 screws that hold the Air Filter cover in place, grasp the handle and pull outward until the entire Air Filter extends out of its housing. Inspect the air Filter for dirt and debris. If the Air Filter has a light coating of dust, it may be removed and cleaned by gently tapping it against a hard surface so that the particles fallout of the

filter material. Check for anything that may obstruct air flow. If, for any reason, the Air Filter requires changing

pull it out of the housing by lifting upwards and install a new Air Filter.

Notice - The Air Filter has a directional arrow on it. Make sure the arrow is pointing in the direction of the air flow.

Push the Air Filter Housing in until it stops and the cover

seats, replace ALL of the screws and tighten them. Take

care not to overtighten.

25. Turn the fryer on using the (?DJ key. Enter the pro-

gram mode to reset the temperature to the original

setting as noted in step 3. The fryer will now heat the

oil and evaporate any remaining moisture.

26. Allow the fryer to heat the oil until all the moisture from the boil out is evaporated. The amount of time required to do this will vary with the degree of dryness that was achieved during the wipe down after rinsing, generally it takes 15 -20 minutes to dry the

oil.

Choose a time when the machine has been cleaned and

allowed to cool to perfonn any O-Ring inspection. Take great care NOT to stretch the O-Ring.

Filter Bag Housing - Lift the Filter Bag Housing out as described in the Main Filter Bag Changing Procedure on page 12. Using a small Dental Pick or Flat Tipped Screwdriver carefully lift the O-Ring out of its groove. Inspect

the O-Ring for any Dry, Cracked or Flat surfaces, if the O-Ring has any of these areas it should be replaced.

To install the O-Ring, first clean the groove to make sure it is clear of any debris or pieces of old O-Ring. Cover the new O-Ring in a little cooking oil which will make the installation a little easier. Place the O-Ring in its

groove making sure it is has not twisted during the installation. If it did twist gently untwist it and replace it in

the groove. Make sure the O-Ring has seated in the bottom of the groove and reinstall the Filter Bag Housing.

Oil Circulation Tube - There is an a-Ring inside the housing where the Oil Circulation Tube seats. Use a

Curved Dental Pick to extract the O-Ring. Inspect it for Dry, Cracked or Flat surfaces. To reinstall the O-Ring

Place the a-Ring in its groove making sure it is has not twisted during the installation. If it did twist gently untwist it and replace it in the groove. Make sure the DRing has seated in the bottom of the groove and reinstall the Oil Circulation Tube.

Sump Screen - Unscrew the Sump Screen as described in the Main Filter Bag Changing Procedure on page 12.

Inspect it for Dry, Cracked or Flat surfaces. To reinstall the a-Ring place the a-Ring in its groove making sure it is has not twisted during the installation. If it did twist gently untwist it and replace it in the groove. Make sure

the a-Ring has seated in the bottom of the groove and reinstall the Sump Screen Assembly.

Service Technicians Ins~on:

On a yearly basis an Authorized Parts and Service Technician should perform the following Preventative Main-

tenance checks:

Storina the TURBOFRY 2000:

If you need to store the TURBOFRY 2000 for an extended period of time. Please follow the guidelines below:

Never leave oil (or solid shortening, if equipped for solid shortening) in the fryer for longer than 7 days.

Boil out the fryer and operate the pump with fresh, clean

cooking oil to prevent corrosion from occurring inside

the pump.

Wipe up any oil spills around the front of the electrical box.

Wash the Lower Pan and Lower Pan Pick Up Assembly thoroughly.

Was the outside of the fryer with a heavy duty detergent

to remove any jelled cooking oil. Shut off all gas and electric service to the fryer.

Returnina the TURBOFRY 2000 to service after storage:

J 1.* Remove and clean or replace the Air Filter.

2. Perform recovery test.

3. Check input gas pressure.

4. Remove burner and inspect for sooting or other dam- Have the TURBOFRY 2(xx) checked out by an Authoage.

5. Check calibration of controls.

6. Remove and replace the Pump Suction Connection O-Ring, Oil Circulation Tube O-Ring and the Sump Screen O-Ring.

7.* Inspect the Filter Housing O-Ring, replace when

needed.

8. On machines equipped with Heaters, check to make

sure they are heating correctly.

9. * Inspect the Vacuum Gauge to make sure it is return-

ing to zero.

* These are steps which the end user will normally

perfonn. however, during the Technician' scheduled visit they are performed as part of the overall Preventative Maintenance (PM) service.

It is estimated that this should take approximately 2 - 2.5 hours.

Reconnect the gas and electric service, and have them tested by qualified Personnel.

rized Service and Parts (ASAP) technician.

If the storage was for longer than 7 days, the pump shaft should be checked to see that it turns freely. If the pump shaft does not turn freely, it must be freed up before at-

tempting to operate the TURBOFRY 2<XX>.

;17

Blower, Variable Speed 240V 50/60HZ PP11~1

Fluropolymer

Burner, Nat Gas B802I001 Burner, LP Gas """""""""""""""""""""." B8021002 Burner Gasket A8019401 Capacitor, Motor Starting PPlll96

Caster, Swivel PP11113 Caster, Locking PP11114 Circuit Breaker, 15 Amp PP11074 Circu1ation Thbe Assembly B6651 001 Circulation Thbe Assembly B6651001 Clamp, Filter Bag """""""""""""""""'...'" B6646701

Contactor, Motor Starting - 24VAC PP11102 Controller Digital T -Stat PPII 082

Controller, Fan - 2 Speed PP11099 Door Assembly - RH B2302501 Door Assembly - LH B2302502

Door Assembly - RH B2302501 Door Assembly - LH B2302502

Drain Fitting Screen B3319601 Filter, Air PPlI072

Filter Bags (64 Count) A7011101 Filter Removal Tool A4018002 Gauge, Pressure PP11223 Gauge, Vacuum PPI1073

Handle Assy, Drain Valve .'.."...'.'...".."'."'." 84002201

Hanger, Basket A1105002 Holder, Filter Bag B6646901 Hose, Teflon '.'."."'."."'.'.'..' "".".'."'. 86647501

Insulator, O-Ring Fitting A7005001 Knob, Plastic I" PP11218

Main O-Ring Fitting .""'..""".'.'.'."'..."'.."". B6646801 Module, Ignition Cottol - 24VAC PPl1~

Motor, Filter Pump - 230V I Ph B5304701 O-Ring, 0.5" m PP10111

O-Ring, I" m PPIII04

O-Ring, 1.25" m PPl1188 O-Ring, 13" ID PP11105 Orifice, Burner A8002721 Orifice, Main Burner P6071336 Pan Assembly 86645801

Probe, Ignition/Flarne Sensor PP11100 Pump, Gear Oil w/relief valve 86646301 Pump Selector Rod A4018002 Pump Strainer B6646601 Regulator, Gas Pressure PP11093 Relay DPDT -24VDC PP11~

Relay, Over Load PPIII03 Screen Assembly, Filter Pickup B6646501

Spider Bushing PP11080

Spider Coupling PPII 089 Switch, High Limit- Snap Disc - 425 Deg ... PPII (X)4

Switch, Motor Starter PPll195

Switch, Pressure Sensing PPI0925 Tank Assembly 83319101 Tape, Heat 240VAC PPI0298

Tube Assembly, Pickup "..." '..."""".""'. 86646401

Tube Rack 84511301 Valvc. Ga!i I" -24VAC NAT/LP PPII092 Valvc. Gas Poppet PPll~ Valvc, Manual Shut Off PPII072 Vibration Pad A7010701 Vibration Washer A7010801

Wire, Ignition PPII200