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SSHLV14T
Service Manual
92 pgs15.47 Mb1
Installation Manual
38 pgs1.89 Mb0
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Parts List
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Pitco SSHLV14T Installation Manual

IMPORTANT FOR FUTURE REFERENCE
Please complete this information and retain this manual for the life of the equipment:
Model #: ___________________________ Serial #: ___________________________ Date Purchased: ____________________
ENGLISH
Installation & Operation Manual
REDUCED OIL VOLUME
FRYING SYSTEM
Covering
Models
SSHLV14 SERIES
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L20-407 rev. 1 (3/14)
TO THE PURCHASER, OWNER AND STORE MANAGER
Please review these warnings prior to posting them in a prominent location for reference.
TO THE PURCHASER Post in a prominent location the instructions to be followed in the event that an operator smells gas. Obtain this information from your local gas supplier.
FOR YOUR PROTECTION DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not spray aerosols in the vicinity of this appliance when it is in operation.
WARNING Improper installation, adjustment, operation, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing, operation, servicing this appliance.
WARNING Installation, maintenance and repairs should be performed by a Pitco Authorized Service and Parts (ASAP) company technician or other qualified personnel. Installation, maintenance or repairs by an unauthorized and unqualified personnel will void the warranty.
WARNING Installation and all connections must be made according to local codes in force. In the absence of local codes in North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must installed in compliance with AS/NZS 5601.
WARNING During the warranty period if a customer elects to use a non­original part or modifies an original part purchased from Pitco and/or its Authorized Service and Parts (ASAP) companies, this warranty will be void. In addition, Pitco and its affiliates will not be liable for any claims, damages or expenses incurred by the customer which arises directly or indirectly, in whole or in part, due to the installation of any modified part and/or received from an unauthorized service center.
WARNING This appliance, when installed, must be electrically grounded in accordance with local codes, or in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.2, as applicable and the hose must comply with AS/NZS 1869 and be class B or D.
WARNING Adequate means must be provided to LIMIT the movement or this appliance without depending on the gas or electrical cord connection. Single appliances equipped with legs must be stabilized by installing anchor straps. All appliances equipped with casters must be stabilized by installing restraining chains.
WARNING An appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device. In North America this quick disconnect must comply with ANSI Z24.41. In Australia, the quick disconnect must comply with AS
4627.
WARNING DO NOT alter or remove structural material on the appliance to accommodate placement under a ventilation hood.
WARNING If the appliance is equipped with a power cord and it is damaged, it must be replaced by a Pitco Authorized Service and Parts (ASAP) company technician, or a similarly qualified person in order to avoid a hazard.
WARNING The power supply must be disconnected before servicing, maintaining or cleaning this appliance.
WARNING The appliance is NOT jet stream approved. DO NOT clean the appliance with a water jet.
WARNING DO NOT attempt to move this appliance or transfer hot liquids from one container to another when the unit is at operating temperature or filled with hot liquids. Serious personal injury could result if skin comes in contact with the hot surfaces or liquids.
WARNING DO NOT use an open flame to check for gas leaks!
DO NOT sit or stand on this appliance. The appliance’s front panel, tank, splash back, tank cover, workshelf, drain board is not a step. Serious injury could result from slipping, falling or contact with hot liquids.
NEVER use the appliance as a step for cleaning or accessing the ventilation hood. Serious injury could result from slips, trips or from contacting hot liquids.
The oil/shortening level should NOT fall below the minimum indicated level line at any time. The use of old shortening can be dangerous as it will have a reduced flash point and be more prone to surge boiling.
The contents of the crumb catch and/or filter pan of any filter system must be emptied into a fireproof container at the end of the frying operation each day. Some food particles can spontaneously combust into flames if left soaking in certain oil/shortening materials.
Completely shut the appliance down when shortening/oil is being drained from the appliance. This will prevent the appliance from heating up during the draining and filling process. Serious injury can occur.
This appliance is intended for indoor use only.
DO NOT operate appliance unless all panels and access covers are attached correctly.
It is recommended that this appliance be inspected by a qualified service technician for proper performance and operation on a yearly basis.
There is an open flame inside this appliance. The unit may get hot enough to set nearby materials on fire. Keep the area around the appliance free from combustibles.
DO NOT supply the appliance with a gas that is not indicated on the data plate. If you need to convert the appliance to another type of fuel, contact your dealer.
If gas flow to appliance is interrupted, or pilots extinguish, wait 5 minutes before attempting to relight the pilot to allow any residual gas in appliance to dissipate.
Ensure that the appliance can get enough air to keep the flame burning correctly. If the flame is starved for air, it can give off a dangerous carbon monoxide gas. Carbon monoxide is a clear odorless gas that can cause suffocation.
Never add oil to the appliance when it is at operating temperature. Splashing hot oil can cause severe injuries.
Never add water to hot oil. Violent boiling can occur causing severe injury.
This appliance is intended for professional use only and should be operated by fully trained and qualified personnel.
. To avoid splashing of hot liquid when installed, this fryer must
be restrained either in the manner of installation, or with
adequate ties to prevent tipping.
In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA
6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel ANSI Z21.41.CSA
6.9 Latest Edition. In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627 and a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line.
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ii
L20-407 rev.1 (3/14)
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
THEORYOFOPERATION..............................................................................................................................5
1.
2.INSTALLATION............................................................................................................................................6
2.1. CHECKINGANDUNPACKINGYOURNEWAPPLIANCE....................................................................................6
2.2. INSTALLATIONCLEARANCES.......................................................................................................................... 6
2.3. LEVELINGTHEFRYER–LEGS/CASTERS...........................................................................................................7
2.4. GASCONNECTION..........................................................................................................................................8
2.5. QUICKDISCONNECTCONNECTION................................................................................................................8
2.6. FUELSUPPLYLINELEAKANDPRESSURETESTING..........................................................................................8
2.7. INSTALLATIONSETUP...........................................................................................................................................8
2.8. ELECTRICALCONNECTIONS............................................................................................................................9
2.9. VENTILATIONANDFIRESAFETYSYSTEMS......................................................................................................9
2.10. INSPECTION.............................................................................................................................................10
2.11. INITIALADJUSTMENTS.............................................................................................................................11
2.11.1.FILLINGTHEAPPLIANCE.......................................................................................................................11
2.11.2.LIGHTINGINSTRUCTIONS.....................................................................................................................11
2.11.3.PILOTFLAMEADJUSTMENT.................................................................................................................12
2.11.4.MAINBURNERSYSTEMADJUSTMENT.................................................................................................12
2.12. INITIALCLEANING....................................................................................................................................13
3.OPERATION...............................................................................................................................................14
3.1. OPERATIONALFEATURES.............................................................................................................................14
3.2. BASICOPERATIONALFEATURES............................................................................................................................15
3.3. FILLINGTHEFRYPOT....................................................................................................................................16
3.4. FILLINGTHETANKWITHLIQUIDSHORTENING............................................................................................16
4.APPLIANCESTARTUP................................................................................................................................17
4.1. COOKING......................................................................................................................................................18
4.2. COOKINGTIPS..................................................................................................................................................18
5.COMPUTERCONTROLLEROPERATION.......................................................................................................19
5.1. TOTURNTHEAPPLIANCEON:.............................................................................................................................19
5.2. TOTURNTHEAPPLIANCEOFF:............................................................................................................................19
5.3. TOSTARTACOOK:............................................................................................................................................19
5.4. TOCANCELACOOK:..........................................................................................................................................19
5.5. TOVIEWACTUALANDSETTEMPERATURES:...........................................................................................................19
5.6. TOVIEWCURRENTSETTINGSFORCOOK,SHAKE,ANDHOLDTIMES:............................................................................20
5.7. TOPERFORMABOILOUTOPERATION:..................................................................................................................20
5.7.1. AutomaticBoilEntry(WaterDetection):.............................................................................................20
5.7.2. ManualBoilEntry:...............................................................................................................................20
5.8. TOENTERPROGRAMMINGLEVEL1(FORTHESTOREMANAGER):..............................................................................21
5.9. TOSETCOOKTEMPERATURE:.............................................................................................................................21
5.10. TOCHANGEAPRODUCTKEY–COOK,SHAKE,HOLD,ANDHOLDPRE‐ALARMTIMES:.................................................21
5.10.1.CookTime............................................................................................................................................21
5.10.2.ShakeTime...........................................................................................................................................21
5.10.3.HoldTime.............................................................................................................................................21
5.10.4.HoldPre‐Alarm.....................................................................................................................................22
5.11. TOEXITLEVEL1PROGRAMMING:....................................................................................................................22
5.12. TOENTERPROGRAMMINGLEVEL2(FORTHESTOREMANAGER)...........................................................................22
5.13. FAHRENHEITORCELSIUSDISPLAY:...................................................................................................................22
5.14. PASSWORDCHANGEORREQUIRED?................................................................................................................22
5.15. BEEPERVOLUMEANDTONE:..........................................................................................................................23
5.16. LANGUAGESELECTION:..................................................................................................................................23
5.17. MELTCYCLETYPE:........................................................................................................................................23
5.18. RECOVERYTESTVALUE:.................................................................................................................................23
L20-407 rev. 1 (3/14) 3
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
CONTROLORTIMER:(LEFTSIDEOFDUALORSINGLEVAT)...................................................................................23
5.19.
5.20. CONTROLORTIMER:(RIGHTSIDEOFDUALVAT)................................................................................................24
5.21. OTHERDISPLAYS:.....................................................................................................................................24
5.22. COMPUTERSHUTDOWN.............................................................................................................................24
5.23. FLUSHHOSEOPERATION(IFEQUIPPED)......................................................................................................24
6.BASKETLIFTOPERATION............................................................................................................................25
7.PUSHBUTTONOILTOPOFFSYSTEM..........................................................................................................25
8.AUTOMATICOILTOPSYSTEM(OPTION).....................................................................................................25
9.QUICKSTRAINFILTERING“FILTERSOON”LIGHTFLASHING.........................................................................26
10. COOKCOUNTERADJUSTMENT...............................................................................................................26
11. APPLIANCESHUTDOWN.........................................................................................................................27
11.1. STANDBYMODE.......................................................................................................................................27
11.2. COMPLETESHUTDOWN...........................................................................................................................27
12. PREVENTATIVEMAINTENANCE..............................................................................................................27
12.1. DAILYPREVENTATIVEMAINTENANCE.....................................................................................................27
12.1.1.FILTERINGDAILYcleaning....................................................................................................................27
12.1.2.REPLACINGTHEFILTERMEDIA(ifequipped).......................................................................................28
12.1.3.APPLIANCEINSPECTION.......................................................................................................................29
12.1.4.CLEANINGTHECOOKTANK.................................................................................................................29
12.1.5.CLEANINGTHECABINET......................................................................................................................29
12.1.6.FILTERCLEANING(IfEquipped)............................................................................................................29
12.2. WEEKLYPREVENTATIVEMAINTENANCE..................................................................................................30
12.3. MONTHLYPREVENTATIVEMAINTENANCE..............................................................................................30
12.3.1.BOILOUTPROCEDURE.........................................................................................................................30
12.3.2.TEMPERATURECHECK.........................................................................................................................31
12.4. ANNUAL/PERIODICPREVENTATIVEMAINTENANCEANDINSPECTION....................................................32
12.4.1.SafetyEvaluation............................................................................................................................... ..32
12.4.2.MechanicalInspection.........................................................................................................................32
12.4.3.TemperatureControlSystem...............................................................................................................32
12.4.4.FilterSystem(IfEquipped)................................................................................................................... 32
12.4.5.GASCOMBUSTIONSYSTEM.................................................................................................................33
12.5. VENTILATIONHOOD................................................................................................................................33
13. TROUBLESHOOTING...............................................................................................................................34
13.1. POWERFAILURE.......................................................................................................................................34
13.2. HIGHTEMPERATURELIMITSWITCH........................................................................................................34
13.3. DRAINVALVEINTERLOCK.........................................................................................................................34
13.4. SELFCLEANINGBURNERSYSTEM(NOTONALLMODELS)..............................................................................35
13.5. RESETTINGTHESELFCLEANINGBURNERSYSTEMTEMPERATURELIMITSWITCH...................................................35
13.6. TROUBLESHOOTINGCHARTS...................................................................................................................36
13.6.1.FryerTroubleshootingChart................................................................................................................36
13.6.2.Filtertroubleshootingchart(ifequipped)............................................................................................36
13.6.3.COMPUTER&DIGITALCONTROLLERDISPLAYS(IFEQUIPPED)...........................................................37
4
L20-407 rev.1 (3/14)
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
1. THEORY OF OPERATION
The Pitco Low (or reduced) Oil Volume fryer works very similarly to the Pitco standard
SG/SSH fryer.
The Low Oil Volume Fryer has a reduced cold zone to significantly reduce oil usage and
extend oil life. This smaller zone may require more frequent filtering depending on the
product being fried.
Upon turning the fryer on, the high limit closes the (side on) safety relay which stays
closed until the fryer is turned off. If the oil temperature exceeds 450 deg F, the high
limit opens and prevents further operation until the cooking oil has reached a safe
cooking temperature. This places a minimum duty cycle on the safety (side on) relay to
insure its proper operation when needed. The “heat demand” relay opens and closes on
demand from the primary control to maintain the desired cooking temperature. When
the “heat demand” relay closes, it energizes the main burners in the fry pot. Near the
fryer pot heat tubes, the temperature probe and high limit can be found. The
temperature probe provides a signal to the primary control, sensing the oil temperature
in the fry pot.
The fryer is equipped with a manual “ADD OIL” button that can transfer fresh oil from a
JIB (Jug in Box) located under the fryer or a bulk oil management system. The operator
can use the manual “ADD OIL” button as needed to replenish any oil consumed in the
cooking process. It is recommended that oil only be added when the fry pot is at the
desired temperature, and that the “ADD OIL” button not be used to fill an empty fry pot
from the JIB.
Optional Automatic Top Off: If equipped, the fryer (only when operating at desired
temperature) senses the oil level and replenishes consumed oil only between cook
cycles. There are no programming options for the operator or service technician, the
control functions like any other Pitco electric fryer computer control. The “ADD OIL”
switch (described above) is present with Auto Top Off.
L20-407 rev. 1 (3/14) 5
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
2. INSTALLATION
2.1. CHECKING AND UNPACKING YOUR NEW APPLIANCE
Your new Pitco appliance has been carefully packed into one crate. Every effort has been made to ensure that it is delivered to you in perfect condition. Pitco does not assume responsibility for damage or loss incurred in transit.
1. Upon Delivery, inspect for visible shipping damage in the presence of the trucking operator. If something appears damaged, file a claim for damages regardless of extent.
2. Unpack and inspect unit for damage. Contact the shipper within 15 days and file a concealed damage claim; the shipper is only responsible for concealed damage for 15 days after delivery.
3. Remove the unit from the shipping pallet:
a: Remove the filter pan, and JIB pan from unit before attempting to dismount the unit from the shipping base.
4. Do not allow the full weight of the unit to rest on the legs or caster when removing the appliance from the shipping pallet. The casters can be bent or damaged if too much weight or force is applied to them from improper handling.
5. Check the packing list enclosed with your appliance to ensure that you have received all the parts to the appliance. If you are missing any parts, contact the dealer from whom the appliance was purchased.
6. Using the front cover of this manual, record the following for warranty service or future reference:
1. Your Pitco model number. 2. Fryer serial numbers (Found on the inner door of each fryer).
3. The date purchased from your dealer invoice.
Once you have completed the above, the appliance is ready to be installed.
2.2. INSTALLATION CLEARANCES
The clearances shown below are for combustible and non-combustible installations and will allow for safe and proper operation of your appliance.
Combustible Construction Non Combustible Construction
Inches (centimeters) Inches (centimeters)
Back Sides Counter Floor
In addition to the above clearances there must also be at least 30 inches (76.2cm) of aisle space in front of the unit.
DO NOT obstruct the flow of ventilation air openings around the appliance. Adequate clearance around the appliance is necessary for servicing and proper component ventilation. Ensure that you meet the minimum clearance requirements specified in this manual.
DO NOT install this appliance next to a water cooker, or use in any way in which water can come in contact with the hot oil. Splash over of water into hot oil may result in a steam eruption, potentially causing hot oil to be ejected from the fryer, and creating a burn hazard.
6.0" (15.2cm) 0.0" (0.0cm)
6.0" (15.2cm) 0.0" (0.0cm)
6.0" (15.2cm) 6.0" (15.2cm)
9” (22.86 cm) 9” (22.86 cm)
WARNING
WARNING
6
L20-407 rev.1 (3/14)
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
2.3. LEVELING THE FRYER – LEGS/CASTERS
CAUTION
To prevent equipment damage and/or personal injury, do not tilt the appliance onto any two of its
casters or legs, or pull the appliance by the splash back.
WARNING
This appliance must be installed with the legs or casters provided by the manufacturer.
WARNING DO NOT perform leveling procedure when appliance is in operation or full of hot liquids. Serious injury could result.
When you receive your appliance it is completely assembled with legs or optional casters. This appliance must be installed with legs or casters; it cannot be curb mounted, or sealed to a base. Curb mounting will seriously inhibit this appliance’s ability to effect proper component ventilation. The supplied legs or casters provide the necessary height to meet sanitation requirements and assure adequate air supply for electrical component ventilation. To level the fryer, use the following procedure.
Required tools: Large pair of water pump pliers, Medium flat blade screwdriver, level 12” long max.
1 Position appliance in final installed location. 2 Apply level across front, and then the left and right side of unit, determine lowest point, and
distance to level.
3 Add the distance determined in step 2 to caster or leg on the lowest corner of appliance.
a. Swivel casters- loosen 2 set screws (A) b. Legs and swivel casters-. Adjust the height of the leg / caster by turning adjustment collar/
foot (B) with water pump pliers until desired change in height is achieved. c. Swivel casters only: Retighten set screws (A). d. Fixed casters- Adjust height by moving wheel and axle to alternate holes in wheel bracket
higher or lower as needed. Refer to Figure 3C “FIXED” type caster.
4 Adjust remaining casters or legs as needed to insure the appliance is supported evenly at each
caster/leg contact point.
Figure 3 Caster and leg types
L20-407 rev. 1 (3/14) 7
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
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2.4. GAS CONNECTION
Your gas appliance will give you peak performance when the gas supply line is of sufficient size to provide the correct gas pressure. The gas line must be installed to meet the local building codes or National Fuel Gas Code ANSI Z223.1 Latest Edition. In Canada, install the appliance in accordance with CAN/CGA-B149.1 or .2 and local codes. In Australia, install the appliance in accordance with AS/NZS 5601. Gas line sizing requirements can be determined by your local gas company or, in North America, by referring to the National Fuel Gas Code, Appendix C, Table C-4 (for natural gas) and Table C-16 (for propane). The gas line needs to be large enough to supply the necessary amount of fuel to all appliances without losing pressure to any appliance. A properly sized and installed gas line will deliver a supply pressure between 7.0” W.C. (17.4mbars, 1.74kPa) and 10.0”W.C. (24.9mbars, 2.49kPa) natural gas or between 11.0”W.C. (27.4mbars, 2.74kPa) and 13.0” W.C. (32.4mbars, 3.25kPa) for propane to all appliances connected to the supply line, operating simultaneously at full demand. The pressure at the gas valve shall not exceed ½ PSI.
The gas supply connection to this appliance is located in the rear of the appliance approximately 10-1/2” (26.7 cm) from the floor of the appliance when legs are used.
Each appliance is equipped to operate on one certain fuel type. The type of fuel with which the appliance is intended to operate is stamped on the data plate, which is attached to the inside of the door.
NEVER supply the appliance with a gas other than the one that is indicated on the data plate. Using the incorrect gas type will cause improper operation and could result in serious injury or death. If you need to convert the appliance to another type of fuel, contact the dealer
ou purchased it from.
WARNING
NEVER use an adapter to make a smaller gas supply line fit the appliance connection. This may not allow proper gas flow for optimum burner operation, resulting in poor performance and improper operation.
NOTICE
2.5. QUICK DISCONNECT CONNECTION
In North America, gas appliances equipped with casters must be installed with connectors that comply with the Standard for Connectors for Movable Gas Appliances, ANSI Z21.69.CSA 6.16 Latest Edition. This connection should include a quick disconnect device that complies with the Standard for Quick Disconnect Devices for Use With Gas Fuel Appliances ANSI Z21.41.CSA 6.9 Latest Edition. In Australia, an appliance equipped with casters and a flexible gas line must be connected to the gas supply with a quick disconnect device that complies with AS 4627 and a restraining cable. The restraining cable must not exceed 80% of the length of the flexible gas line. The restraining device should be attached to the appliance at the back panel.
2.6. FUEL SUPPLY LINE LEAK AND PRESSURE TESTING
The fuel supply system must be tested before the appliance is used. If the fuel line is going to be tested at a pressure greater than ½ PISG (3.45 kPa, 34.5 mbar), insure that that appliance is disconnected from the fuel line. If the fuel line is to be tested at a pressure equal to or less than ½ PSIG (3.45 kPa, 34.5 mbar), the appliance can be connected during the test, but the unit’s gas valve must be shut. Test all gas line connections for leaks with a solution of soap and water when pressure applied.
2.7. INSTALLATION SETUP
The installation of this appliance MUST conform to local codes. In the absence of local codes in
North America, the installation must conform with the National Fuel Gas Code, ANSI Z223.1/NFPA 54 or the Natural Gas and Propane Installation Code CSA B149.1 as applicable. In Australia, the appliance must installed in compliance with AS/NZS 5601 (current revision)
8
L20-407 rev.1 (3/14)
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
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2.8. ELECTRICAL CONNECTIONS
It is advised that this power supply be plugged into a wall receptacle that is controlled by the ventilation control. This will prevent the appliance from being operated without the ventilator on. If your appliance requires an electrical connection, the power requirements are listed below. A full version of the wiring diagram can be found adhered to the inner door(s) of the appliance.
Input Voltage 120 VAC, 50/60 Hz 220, 230 or 240 VAC 50/60 Hz Current per unit 1.0 Amp 0.5 Amps
North America International
Filter Current 7.5 Amp 4.2 Amps Heat Tape 0.4 Amp 0.2 Amps
Connecting the appliance to the wrong power supply may damage the appliance and void
CAUTION
the warranty.
WARNING
This appliance must be connected to a power supply having the same voltage and phase as specified on the data plate located on the inside of the appliance door.
WARNING
DO NOT attempt to connect the appliance to an electrical supply other than that indicated on the data plate. Electrical connection should be performed by qualified personnel.
WARNING The electrical connection used by this appliance must comply with local codes. In the United States if there are no local codes that apply, refer to the National Electrical Code (NEC), ANSI/NFPA 70 for installation in the US. In Canada, refer to CSA Standard C22.2 and local codes. In all other cases
refer to local and national codes and regulations.
WARNING If your appliance is equipped with an oil proof, electrical supply cord with a three-prong safety plug. This is to protect operators from electrical shock hazard in the event of an equipment malfunction. DO NOT cut or remove the grounding (third) prong from this plug; it should be
ed into a properly grounded three-prong receptacle.
2.9. VENTILATION AND FIRE SAFETY SYSTEMS
Your new appliance must have proper ventilation to function safely and properly. Exhaust gas temperatures can reach as high as 1100 °F (593 °C). Therefore, it is very important to install a fire safety system. Your ventilation system should be designed to allow for easy cleaning. Frequent cleaning and proper maintenance of the ventilation system and the appliance will reduce the chances of fire. Ventilation and fire safety systems must comply to local and national codes for US and Canada. Refer to ANSI 83.11 for a list of reference documents that will provide guidance on ventilation and fire safety systems. For installations in U.S. and Canada, additional information can be obtained from CSA International, 8501 East Pleasant Valley Road, Cleveland, OH, 44131 or visit their website at www.csa-international.org. In Australia the ventilation system must comply with AS/NZS 5601.0.
It is essential that the appliance be operated only when adequate ventilation is provided. Your ventilation hood should be properly maintained. A qualified installation professional should ensure that the hood is operating properly in conjunction with the appliance. Inadequate ventilation may not properly evacuate appliance all emissions. Excessive or unbalanced ventilation may cause drafts, which could interfere with proper operation of the pilot and burners. Leave at least 18 inches (47cm) of open space between the flue of the appliance and the intake of the exhaust hood.
L20-407 rev. 1 (3/14) 9
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
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WARNING Ensure that your ventilation system does not cause a down draft at the appliance’s flue opening. A down draft will not allow the appliance to exhaust properly and will cause overheating, which may cause permanent damage. Damage caused by down drafts will not be covered by the warranty. NEVER allow anything to obstruct the flow of combustibles or ventilation exiting the appliance. NEVER place anything on top of the flue area, or block the flue in any way. Never place a grease condensing drip pan over the flue opening.
WARNING NEVER connect the ventilation blower or hood directly to the flue of this appliance. The resulting increased flow of air through the combustion system will cause improper operation, poor temperature recovery, poor ignition and could extinguish the pilot.
Replacing or adding appliances under a pre-existing fire safety system may require modifications to the system. ALWAYS contact a professional who is qualified in installing, designing and maintaining your fire safety system to assure that any appliances located under the fire safet
For Australia, the fryer must be installed in accordance with AS/NZS 5601, local authority and any other relevant statutory regulations. Flexible hose (if used) must comply with AS/NZS 1869 Class B or D, be of appropriate internal diameter, be kept as short as possible (not exceed 1.2 meters), must not be kinked and not be in contact with a hot surface. A chain must be fitted to restrict the fryer movement to no more than 80% of the hose length.
2.10. INSPECTION
Before you begin filling and adjusting the appliance, perform the following visual checks:
After the appliance is in its permanent location, check the levelness. Any additional leveling that
is necessary can be performed as previously described.
Ensure that the sensing probe and high temperature limit bulb are in place and secure. Check
the high limit bulb mounting screws to ensure that they are tight.
Review the installation portion of this manual and ensure that all steps have been followed and
executed properly.
stem are adequately protected.
WARNING
1) Probe
2) High Temperature Limit
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INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
2.11. INITIAL ADJUSTMENTS
After your appliance has been properly installed as described in the installation section of this manual, it will need to be adjusted to ensure that it will perform as designed. A qualified person must perform these adjustments.
To perform these adjustments the following tools will be needed:
Manometer Digital Thermometer (Temperature Probe)  DC Microammeter DC Voltmeter
2.11.1. FILLING THE APPLIANCE
Refer to the following procedure to fill the cook tank prior to operation.
1. Ensure that the drain valve is closed.
2. Fill the tank with oil/shortening until the oil/shortening reaches the level line(s). Never let the oil/shortening level go below the MIN LEVEL mark stamped on the tank.
WARNING
Oil/shortening must completely cover the heat tubes at all times while appliance is on.
CAUTION
This appliance is not designed for cooking with water. Fill with oil/shortening only.
WARNING During operation there is an open flame inside this appliance. The unit may get hot enough to set near by materials on fire. Keep the area around the appliance free from combustibles.
2.11.2. LIGHTING INSTRUCTIONS
There is nothing to manually light on the SSHLV system. Pilot ignition is performed and controlled by the electronic ignition system. Refer to the following instructions to light the appliance.
1. Open the gas supply valves to the appliance.
2. Turn the gas valve knob to the ON position.
3. Turn the controller on.
Press the *
4. The main burners will light and be controlled by the computer.
Note: If your appliance has a self cleaning burner system, the burners may make a popping sound immediately after the main burners light during startup. This noise during startup is part of the normal operation of the self cleaning burner system and should NOT continue during normal cooking & idle periods. (SCB Only)
*
button to turn the COMPUTER on.
PUSH BLUE HANLDE IN
ON
OFF
L20-407 rev. 1 (3/14) 11
INSTALLATION & OPERATIONAL SSHLV SERIES MANUAL
Do not store flammable materials in or near this appliance. Do not spray aerosols in the vicinity of this appliance while it is in operation. Contact a qualified service person or the factory, using the information on the back of this manual, if the appliance produces unusual odor, yellow tipping flames or is not performing as per the original installation.
WARNING
2.11.3. PILOT FLAME ADJUSTMENT
Perform this procedure with the pilot lit.
Note: This procedure requires the use of a DC microammeter.
1. Connect the DC microammeter between the flame
sensor terminal and the flame sensor lead. Observe proper polarity: if the meter needle goes below 0, reverse the leads. The current reading must be 1.0 A or greater, (0.15 A or greater for CE units).
2. Adjust the current reading to the required level by
adjusting the pilot flame. Remove the pilot adjustment screw cap to expose the pilot adjustment screw. Turning the pilot adjustment screw clockwise will decrease the size of the pilot flame and flame sense current. Turning the pilot adjustment screw counterclockwise will increase the pilot flame size and the flame sense current.
3. Rotate the screw in the direction needed to achieve a
reading of 1.0 A or greater, (0.15 A or greater for CE units).
Note: Allow 3 to 5 minutes between flame adjustments to allow the reading to stabilize.
4. Once the pilot flame has been adjusted properly,
replace the pilot adjustment screw cap screw and remove the microammeter.
2.11.4. MAIN BURNER SYSTEM ADJUSTMENT
For the main burners to operate the gas supply valve must be open and the main power button on the computer must be pressed. The main burners receive gas from the main gas supply through the thermostatically controlled valve. When the oil temperature drops below the preset temperature the gas control valve opens.
The main burners must be adjusted to deliver optimum flame. Refer to the following procedure to adjust the main burners.
1. Ensure that the main gas valve is shut off, remove the manifold pressure tap plug and connect an accurate pressure gauge (range of 0-16 “W.C. (39.85mbar, 3.98kPa) in 0.1” (.25mbar, .02kPa) increments) or manometer.
2. Turn on this and all appliances connected to the gas supply line and light their main burners. The pressure reading of the installed pressure gauge should not drop from the required installation pressure. Any loss of pressure indicates inadequate supply line installation, which will cause poor performance of all appliances during peak usage.
3. The installed pressure gauge should be the same, ±0.1” W.C. (.25mbar, .02kPa), as that marked on the data plate on the inside door of the appliance. If the pressure is correct, go to step 6, if it is not, adjust the pressure as outlined in step 4.
ON
OFF
A) Burner Pressure Tap B) Pilot Adjustment Screw Cap C) ON/OFF Knob D) Burner Pressure Adjustment Screw Cap E) Inlet Pressure Tap
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L20-407 rev.1 (3/14)
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